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6

INSTALLATION 

CAUTION:

•  Mounting may only be carried out by trained personnel in accordance with these instructions 

and with regards to regulations in force.

•  Safety devices that have been removed for mounting work must be replaced immediately 

afterwards, and before electrical connections are made.

•  Fans must be installed such that secured fixing is guaranteed at all times during operation.
•  Installation site must be suitable for each AstroFan installed.
•  Supporting construction must be level, and the structure must have sufficient load strength to 

support all fans as needed.

•  All electrical connections must be made by qualified trained personnel only in accordance 

with all local, state, and national electrical codes and federal regulations.

If connecting flexible duct, connections should be made using stainless steel, worm-gear type 
draw bands (supplied by others) for maximum reliability. For square inlet, contractor is responsible 
for securing and sealing duct work to factory supplied blank flange. Housing installation must be 
accomplished in a professional manner to prevent contaminant infiltration from the interstitial space.

Top Side Serviceable Units

•  Install the HEPA/ULPA filter into the 

ceiling grid such that the gasketed 
channel is pointing upward.

–  Extreme caution should be used 

when handling glass HEPA/ULPA 
filters to minimize any potential for 
damage.

•  Using the integral handles, carefully lay 

the AstroFan

 unit onto the filter frame, 

ensuring its bottom edge rests in the 
gasketed channel of the filter frame. 
See Fig. 2.

–  It is recommended that two (2) 

people work together to ensure 
proper handling of units.

•  If using a flexible grid (typically 

supported with wires or rod), the unit 
must be secured to an engineered 
support system, suspended with wire 
or rod (supplied by others) using the 
universal hanging tabs/mounting pads 
affixed to the housing. See Fig. 4.

Fig 2: TSS Ceiling Grid Interface

AstroFan  
Housing

TSS Filter 
Frame

Gasketed 
Channel

Filter  
Media

Grid / T-Bar 
Ceiling

Gasket

Summary of Contents for AstroFan EC FFU

Page 1: ...AstroFan EC FFU INSTALLATION OPERATION AND MAINTENANCE MANUAL E508161...

Page 2: ...val 09 Filter Unpacking Installation Storage and Operation 10 Unpacking 10 Installation of Gel Seal Filters 10 Storage 11 Operating Conditions 11 Aerosol Injection and Static Pressure Upstream Aerosol...

Page 3: ...ated filters All ancillary tasks including but not limited to electrical and mechanical work equipment handling and safety procedures must be performed in accordance with industry accepted practice an...

Page 4: ...WARNING Risk of electrical shock Can cause injury or death Disconnect all remote electrical power before servicing If connected to a circuit protected device by fuses use time delay fuses for this ap...

Page 5: ...TSS the AstroFan EC FFU housing sits on top of the HEPA ULPA filter frame For RSR the housing sits on top of an RSR Filter Adaptor Frame Extruded Aluminum and the RSR Filter is installed from the room...

Page 6: ...mum are required to lift the unit from the container Remove housing from shipping carton and inspect for concealed damage and any hardware that may have become loose in transit If RSR configuration is...

Page 7: ...are inlet contractor is responsible for securing and sealing duct work to factory supplied blank flange Housing installation must be accomplished in a professional manner to prevent contaminant infilt...

Page 8: ...is recommended that two 2 people work together to ensure proper handling of units If using a flexible grid typically supported with wires or rod the unit must be secured to an engineered support syst...

Page 9: ...n all exposed corners to guarantee a smooth cleanable surface White powder coat paint is supplied as standard finish The PermaFrame is ordered separate from the AstroFan units and filters Drawing Note...

Page 10: ...lle to the room side Acorn nuts and flat washers are installed on each stud to secure the grille in place To remove grille 1 Loosen and remove the acorn nuts and flat washers 2 Carefully remove and lo...

Page 11: ...bagged and packed in reinforced cartons The filter should now be handled with extreme care to avoid contact with the media and or face screen While the bag is still present carry the filter by grabbi...

Page 12: ...te or pressure drop Aerosol Injection and Static Pressure Upstream Aerosol Ports The AstroFan EC FFU RSR is supplied with room side aerosol injection port and aerosol dispersion system as well as an u...

Page 13: ...tions is the responsibility of the design engineer The 2 foil back option is an aluminum foil backed fiberglass installed 6 0 R value attached to the outside of the housing using adhesive mounted insu...

Page 14: ...ized per governing code It is highly recommended that power be supplied to each unit discretely Communication with the motor can be established by attaching CAT 5 CAT 5E or CAT 6 cable to COMS 1 or 2...

Page 15: ...14 WIRING DIAGRAM FOR EBM BLOWERS AND AAF FLANDERS CONTROL INTERFACE...

Page 16: ...emoval and re installation of such product s or goods including but not limited to labor service costs and shipping charges The same obligations and conditions shall extend to replacement parts furnis...

Page 17: ...16 APPENDIX B MANUAL REVISION HISTORY Revision Version Revision Date Description of Change Approval...

Page 18: ...e OK Bartow FL Columbia MO Fayetteville AR Hudson NY Momence IL Smithfield NC Tijuana Mexico Votorantim Brazil Washington NC Europe Cramlington UK Gasny France Vitoria Spain Ecoparc France Trencin Slo...

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