A&D SW Series, Instruction Manual

Page 1: ...S SW W S Se er ri ie es s S Su up pe er r W Wa as sh hd do ow wn n S Sc ca al le es s SW 6KS SW 15KS SW 15KM SW 30KM SW 60KM SW 150KM SW 60KL SW 150KL 1WMPD4002080B ...

Page 2: ...injury 2011 A D Company Limited All rights reserved No part of this publication may be reproduced transmitted transcribed or translated into any language in any form by any means without the written permission of A D Company Limited The contents of this manual and the specifications of the instrument covered by this manual are subject to change for improvement without notice ...

Page 3: ... 2 Installing the scale 14 8 BASIC OPERATION 15 8 1 Turning the power ON and OFF 15 8 2 Selecting a weighing unit 16 8 3 Basic weighing operation 16 8 4 Weight display resolution 17 9 COUNTING MODE 18 10 COMPARATOR 19 10 1 The formula to compare 20 10 2 Entering the comparator values 21 11 AUTO TARE FUNCTION 22 12 CALIBRATION 23 12 1 Calibration mode 23 12 2 Gravity acceleration correction 24 12 3...

Page 4: ...battery 30 14 1 2 Charging the battery 31 14 2 SW 03 RS 232C RELAY OUTPUT 32 14 2 1 Installing SW 03 32 14 2 2 SW 03 specifications 34 14 2 3 Command mode 37 14 3 SW 04 RS 422 485 42 14 3 1 Installing SW 04 42 14 3 2 SW 04 specifications 43 15 MAINTENANCE 46 15 1 Notes on maintenance 46 15 2 Error codes 46 16 SPECIFICATIONS 48 16 1 Specifications 48 16 2 External dimensions 50 GRAVITY ACCELERATION...

Page 5: ...tions Commission in the U S A Classification of protection provided by enclosures The equipment is designed to comply with the IP Code of IEC 60529 The IP69K is explained as follows IP International Protection 6 Against ingress of solid foreign objects Dust tight No ingress of dust 9K Against ingress of water with harmful effects High pressure water jets directed against the enclosure from any dir...

Page 6: ...00 1 7 500 for some models and 1 12 000 or 1 15 000 for some models To be selected in the function setting Note The weight display resolution of the Legal for Trade models is fixed The selection in the function setting is not available The counting mode easily counts the number of objects of the same weight The comparator mode compares the displayed value weight value with the previously set compa...

Page 7: ...stall the scale where the temperature and relative humidity are stable with no drafts or vibration Install the scale on a solid and level surface Do not install the scale in direct sunlight Do not install the scale near heaters or air conditioners Do not install the scale near equipment which produces magnetic fields Do not install the scale in a place where it is possible to be charged with stati...

Page 8: ...of the following items are included Instruction manual SW series scale The scale components are different depending on the type of scale With a display pole no display stand With a display stand no display pole With no display pole or display stand ...

Page 9: ...ole Display rear side The above illustration is The above illustration is for scales with a display pole scales with a display stand Display knobs Display knobs Display stand AC power cable Ground terminal Display Display pole Weighing pan Leveling foot Spirit level Pole support foot ...

Page 10: ...n progress ZERO Turns on when zero is displayed Turns on when the comparator results are displayed Weighing units pcs g kg oz and lb are available A selected unit turns on LO OK HI pcs g kg oz lb STABLE NET ZERO SAMPLE ON OFF PRINT UNITS ZERO TARE SAMPLE key LED display Weighing units STABLE indicator ZERO indicator ON OFF key PRINT key TARE key NET indicator UNITS key ZERO key ...

Page 11: ...lue of the selected blinking digit by one UNITS key Switches the weighing unit In the setting mode this key is used to shift the blinking digit to the right ZERO key Zeroes the scale and sets the display to zero See below TARE key Subtracts the tare container weight placed on the weighing pan See below In the setting mode this key is used to store the setting value and proceed to the next step The...

Page 12: ...ogress and the ZERO operation described above is performed the tare operation previously done is cleared and the NET indicator turns off Note In some countries or areas after the ZERO operation the TARE operation will not be cleared without pressing the TARE key ...

Page 13: ...play pole to the base firmly 5 Lay the base on its side Remove the 4 screws 5 in the illustration and remove the pole support foot 6 Pull the excess cable out of the base See 6 in the illustration Take care not to damage the cable And make sure the cable has no slack 7 Pull the cable out to the pole side See 7 in the illustration 8 Put the bundle of cable back into the display pole See 8 in the il...

Page 14: ... rear to remove them 2 Tilt the display to an appropriate angle 0 30 60 or 90 3 Attach the two display knobs and secure them firmly Type with a display stand 1 Loosen the two display knobs located on the sides of the display 2 Tilt the display to an appropriate angle Free setting angle 3 Tighten the two display knobs 4 Confirm that nothing is touching the keys and connect the AC power cable to an ...

Page 15: ...o If the weight value is unstable is displayed Check if anything touches the weighing pan or if there is a strong draft or vibration Eliminate the cause of the error The range for power on zero is within 50 within 10 for the Legal for Trade models of the weighing capacity kg around the calibrated zero point If the power is turned ON while there is a load beyond this range is displayed Remove the l...

Page 16: ...n and press the TARE key to set the display to zero 5 Place the object to be weighed on the weighing pan or in the container and wait for the STABLE indicator to turn on and read the value 6 Remove the object from the weighing pan The ZERO key will zero the scale if the weight value is within 2 of the weighing capacity kg around the power on zero point The ZERO indicator turns on The TARE key will...

Page 17: ...he weighing capacity The factory setting is the high resolution Select the resolution that suits your own application in the function setting re5o For details about the minimum display and the weighing capacity refer to 16 1 Specifications The weight display resolution of the Legal for Trade models is fixed The selection in the function setting re5o is not available In the counting mode the scale ...

Page 18: ...umber of samples on the weighing pan or in the container 6 Confirm that the STABLE indicator is turned on Press the SAMPLE key to calculate and store the unit weight Remove the samples The scale is set to count objects with this unit weight The total weight of samples should be more than shown below regardless of the number of samples Weighing capacity of 6 kg 0 005 kg Weighing capacity of 15 kg 0...

Page 19: ...n levels of over in the negative value level 1 LOLO level 2 LO Level 3 OK level 4 HI level 5 HIHI and over in the positive value To use the comparator modes the function settings Cp l and Cp must be specified and the comparator values must be set Using the function setting Cp l select a comparator mode 0 five level comparator mode 1 three level comparator mode 2 Seven level comparator mode portion...

Page 20: ...Displayed value Level 3 lower limit value Yellow LED on OK Level 3 Level 3 lower limit value Displayed value Level 3 upper limit value Green LED on HI Level 4 Level 3 upper limit value Displayed value Yellow LED on HIHI Level 5 Level 4 upper limit value Displayed value Red LED on None Level 5 upper limit value Displayed value Or over in the positive value No LEDs on The comparator values are commo...

Page 21: ...To increase the value of the blinking digit by one SAMPLE To switch the polarity Each time the key is pressed is turned on and off at the left most digit When on the value is negative TARE To confirm and store the setting value 3 When the setting is complete end is displayed and the scale returns to the weighing mode At this time power on zero is not performed Five level Three level Seven level co...

Page 22: ... the negative weight while taking away objects from a container Set the function Cp p 1 together with the auto tare function enabled at 1 In this operation mode the scale operates as take away the objects OK and stable auto tare take away the objects In this setting the polarity of LOLO LO HI and HIHI limit values are ignored and the scale shows the comparator results as below Note To start the ta...

Page 23: ... the gravity acceleration value in this example G 9 7985 appears and release the key Note The above operation is disabled for the Legal for Trade models The Legal for Trade models can not enter the calibration mode Method 2 1 Make sure that the scale is in the weighing mode displaying kg g lb oz or pcs 2 Remove the screw protection caps on the load cell panel on the bottom of the display Loosen th...

Page 24: ...of this manual Note Gravity acceleration correction is not required when the scale will be calibrated using a calibration weight at the place where it is to be used 1 Refer to 12 1 Calibration mode to enter the calibration mode The gravity acceleration value is displayed 2 Press the TARE key to enter the gravity acceleration value setting mode 3 Change the displayed value using the following keys ...

Page 25: ...oz then Ib If you want to calibrate only the zero point without calibrating SPAN press the ZERO key After end is dislplayed go to step 9 6 To calibrate with a weight different from the weighing capacity change the displayed value using the following keys UNITS To shift the digit that is blinking to the right PRINT To increase the value of the blinking digit by one Using a weight with the same valu...

Page 26: ...d 2 Press the UNITS key twice to display ClrC 3 Press the TARE key to display ClrC no with no blinking 4 Press the PRINT key ClrC no changes to ClrC go with go blinking To cancel the restoring procedure press the ZERO key The display returns to step 2 5 When ClrC go is displayed press the TARE key The factory set values are restored and end is displayed To finish the setting procedure press the ZE...

Page 27: ...urns off 5 Press the TARE key to store the setting value After end the power is turned OFF automatically To cancel the setting procedure without storing the value press the ZERO key The power is turned OFF automatically 13 2 Restoring the function settings to the factory set values 1 Turn the power OFF 2 Press and hold the TARE key and press the ON OFF key to turn the power ON Only release the ON ...

Page 28: ...n time 5t t 0 0 5 second 1 1 0 second 2 2 0 seconds Stability Response speed Cond 0 Weak stability fast response Filtering Factory setting for models of weighing capacity 60 and 150 kg is 1 1 Normal stability normal response 2 Strong stability slow response Serial interface baud rate bp5 0 2400 bps Only when the options RS 232C or RS 422 485 are used 1 4800 bps 2 9600 bps Serial interface data bit...

Page 29: ...ediately after OK and stable Timing to tare automatically after the comparison OK and stable weight To be used with at 1 1 0 5 second after OK and stable 2 1 0 second after OK and stable 3 1 5 seconds after OK and stable 4 2 0 seconds after OK and stable 5 2 5 seconds after OK and stable 6 3 0 seconds after OK and stable 7 4 0 seconds after OK and stable 8 5 0 seconds after OK and stable 9 6 0 sec...

Page 30: ...ife will vary depending on how the scale is used the ambient temperature and so on A battery NP4 6 6V 4Ah manufactured by YUASA is commercially available Caution There will be risk of leakage fire or explosion if the battery is connected improperly or replaced with the incorrect type Dispose of a used battery according to the local laws and regulations Do not handle the battery with wet hands Take...

Page 31: ...e scale works normally 14 1 2 Charging the battery When the display shows lb Low battery the battery voltage is low and should be recharged Turn the scale OFF and connect the AC power cable to an electrical outlet The charging process will start Charging will be performed when the AC power cable is connected to an electrical outlet and the scale is turned OFF If the scale is turned ON trickle char...

Page 32: ...egraded SW 03 includes an interface board two connector cables 7 and 10 pins two cable glands for cable diameter 3 5 to 7 0 mm and two screws M3x8 14 2 1 Installing SW 03 Note Six pin or seven pin terminal block Pin 7 of the seven pin terminal block is not used 1 LOLO 2 LO 3 OK 4 HI 5 HIHI 6 COM Not used 1 RXD 2 TXD 3 DSR 4 SG 5 SHLD 6 mm AWG 26 16 Terminal block M4 screw 10 pcs Display rear cover...

Page 33: ...he SW 03 interface board with external devices are available as options that are sold separately AX KO3285 320 Optional cable unit for connection with a personal computer 3 m AX KO3341 320 Optional cable unit for connection with an AD 8121B printer 3 m Refer to the following to use these cables Preparation AX KO3285 320 1 Remove about 6 mm from the end of the black heat shrink tubing and 6 mm of i...

Page 34: ... used RTS and CTS are internally connected and the above operation is unnecessary 14 2 2 SW 03 specifications RS 232C interface Transmission form Asynchronous bi directional half duplex Data format Baud rate 2400 4800 9600 bps Data bits 7 bits parity 1bit EVEN ODD or 8 bits non parity Start bit 1 bit Stop bit 1 bit Code ASCII Terminator CRLF CR 0Dh LF 0Ah LSB 0 1 2 3 4 5 MSB 6 Relay output The max...

Page 35: ...nd decimal point There are 5 units _ k g Weighing mode kg _ _ g Weighing mode g _ l b Weighing mode lb _ o z Weighing mode oz _ PC Counting mode pcs As a terminator CRLF is always output SW is designed as DCE Data Communication Equipment 1 Relay output LOLO 2 Relay output LO 3 Relay output OK 4 Relay output HI 5 Relay output HIHI 6 Relay common COM Solid sate relay SW inside LOLO LO OK HI HIHI 1 R...

Page 36: ...m display in kg and above 5d or below 5d the data is sent The next transmission can not occur until after the weight display falls between 4d and 4d Auto print mode data prt 4 When the weight display is stable at 5d d minimum display in kg and above the data is sent The next transmission can not occur until after the weight display falls 4d or below Auto print mode data and OK prt 5 When the weigh...

Page 37: ...end the current HI limit value When the seven level comparator mode is used Send the current level 4 upper limit value H1 When the five level comparator mode is used Send the current HI limit value When the three level comparator mode is used Not used When the seven level comparator mode is used Send the current level 3 upper limit value L1 When the five level comparator mode is used Send the curr...

Page 38: ... HI limit value When the three level comparator mode is used Not used When the seven level comparator mode is used Set the level 3 upper limit value L1 When the five level comparator mode is used Set the LO limit value When the three level comparator mode is used Not used When the seven level comparator mode is used Set the level 3 lower limit value L2 When the five level comparator mode is used S...

Page 39: ...ible Switch the weighing unit No reply for the function setting aCk 0 Command U CR LF Reply U CR LF Switch the weighing unit to the next weighing unit Five level comparator mode Not used Three level comparator mode Not used Seven level comparator mode Send the current level 5 upper limit value Command H 3 CR LF Reply H 3 0 0 0 5 0 0 CR LF Five level comparator mode Send the current HIHI limit valu...

Page 40: ...l comparator mode Not used Seven level comparator mode Set the level 5 upper limit value No reply for the function setting aCk 0 Set the six digit value excluding the polarity and decimal point Command H 3 0 0 0 5 0 0 CR LF Reply H 3 0 0 0 5 0 0 CR LF Five level comparator mode Set the HIHI limit value Three level comparator mode Set the HI limit value Seven level comparator mode Set the level 4 u...

Page 41: ...L 2 0 0 0 1 0 0 CR LF Five level comparator mode Not used Three level comparator mode Not used Seven level comparator mode Set the level 1 lower limit value No reply for the function setting aCk 0 Send the six digit value excluding the polarity and decimal point Command L 3 0 0 0 0 0 0 CR LF Reply L 3 0 0 0 0 0 0 CR LF Replies to the commands other than examples above when the function setting aCk...

Page 42: ... 04 unit includes an interface board a connector cable 10 pins two cable glands for cable diameter 3 5 to 7 0 mm and two screws M3x8 14 3 1 Installing SW 04 Terminal block M4 screw 10 pcs Display rear cover Cable glands Interface board M3x8 screws Peel Connector cable Connect to 1 SDA 2 SDB 3 RDA 4 RDB 5 TRM 6 SG 7 SHLD 6 mm AWG 26 16 1 SDA 2 SDB 3 RDA 4 RDB 5 TRM 6 SG 7 SHLD an external device ot...

Page 43: ...m EIA RS 422 485 Transmission form Asynchronous bi directional half duplex Data format Baud rate 2400 4800 9600 bps Data bits 7 bits parity 1bit EVEN ODD or 8 bits non parity Start bit 1 bit Stop bit 1 bit Code ASCII Terminator CRLF CR 0Dh LF 0Ah LSB 0 1 2 3 4 5 MSB 6 Circuit diagram Stop bit A B 1 2V 5V 0 2V 5V Start bit Data bits Parity bit 1 SDA RS 422 Out 2 SDB RS 422 Out 3 RDA RS 422 In RS 48...

Page 44: ...e as the RS 232C both in commands and replies When used with the RS 485 interface function setting 5if 2 note the following When sending commands continuously leave an interval of 500 ms or more between commands Do not use stream mode function setting prt 0 when sending commands Commands will not be received correctly and will be invalid Connect TRM to RDB at the farthest SW from the host computer...

Page 45: ... 3 S T 0 0 1 2 3 4 5 _ k g CR LF Stable data 2 3 U S 0 0 0 7 8 9 0 _ k g CR LF Unstable data 2 3 O L 9 9 9 9 9 9 9 _ k g CR LF E display Zero the scale No reply for the function setting aCk 0 Command 2 3 Z CR LF Reply 2 3 Z CR LF The scale is in a condition that zero operation is possible ibl Send the current LO limit value Command 2 3 L 1 CR LF Reply 2 3 L 1 0 0 0 2 0 0 CR LF ...

Page 46: ... codes Overload error Indicates that an object beyond the weighing capacity has been placed on the weighing pan Remove the object from the weighing pan Underload error Indicates that the weight sensor receives a strong upward force Check if the weighing pan is touching anything or if there is anything in the base There is a possibility that the weight sensor or internal circuit may have a problem ...

Page 47: ...ealer 1 2 3 4 5 Indicates that the mass sensor is malfunctioning Indicates that the temperature sensor is malfunctioning Indicates that the internal circuit is malfunctioning Indicates that the memory storage device is malfunctioning Indicates that the touch sensitive switch is malfunctioning ...

Page 48: ...kg 0 0001 kg 0 0001 kg 0 0002 kg Repeatability Std deviation 0 001 kg 0 002 kg 0 002 kg 0 005 kg Linearity 0 002 kg 0 005 kg 0 005 kg 0 01 kg Sensitivity drift 20 ppm C 5 C to 35 C 41 F to 95 F Display Weight display 7 segment LED display character height 14 6 mm Comparison results red yellow green yellow red LED Display update 10 times per second Operating conditions 10 C to 40 C 14 F to 104 F Po...

Page 49: ... 35 C 41 F to 95 F Display Weight display 7 segment LED display character height 14 6 mm Comparison results red yellow green yellow red LED Display update 10 times per second Operating conditions 10 C to 40 C 14 F to 104 F Power supply AC main 100 V to 240 V 50 60 Hz 20 VA or optional SLA battery continuous operation of 90 hours depending on how the scale is used Weighing pan size 300 x 380 mm 11 ...

Page 50: ...rnal dimensions SW 6KS SW 15KS with a display pole SW 15KM SW 30KM SW 60KM SW 150KM with a display pole Unit mm 0 3 0 60 90 φ42 7 202 179 AC power cable 98 353 5 0 3 0 60 90 φ42 7 331 228 722 5 117 5 AC power cable ...

Page 51: ...51 SW 60KL SW 150KL with a display pole Display with a stand attached Unit mm 315 283 152 5 197 5 250 90 70 6 5 φ 135 9 110 0 3 0 60 90 481 φ42 7 318 126 5 722 5 AC power cable ...

Page 52: ... m s2 Cape Town 9 796 m s2 Rio de Janeiro 9 788 m s2 Chicago 9 803 m s2 Rome 9 803 m s2 Copenhagen 9 815 m s2 San Francisco 9 800 m s2 Cyprus 9 797 m s2 Singapore 9 781 m s2 Djakarta 9 781 m s2 Stockholm 9 818 m s2 Frankfurt 9 810 m s2 Sydney 9 797 m s2 Glasgow 9 816 m s2 Taichung 9 789 m s2 Havana 9 788 m s2 Tainan 9 788 m s2 Helsinki 9 819 m s2 Taipei 9 790 m s2 Kuwait 9 793 m s2 Tokyo 9 798 m s...

Page 53: ...53 World map ...

Page 54: ...54 MEMO ...

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Page 56: ...treet Thebarton South Australia 5031 AUSTRALIA Telephone 61 8 8301 8100 Fax 61 8 8352 7409 A D KOREA Limited 한국에이 엔 디 주 서울특별시 영등포구 국제금융로6길33 여의도동 맨하탄빌딩 817 우편 번호 07331 817 Manhattan Bldg 33 Gukjegeumyung ro 6 gil Yeongdeungpo gu Seoul 07331 Korea 전화 82 2 780 4101 팩스 82 2 782 4264 OOO A D RUS OOO ЭЙ энд ДИ РУС 121357 Российская Федерация г Москва ул Верейская дом 17 Business Center Vereyskaya Plaza...