AAQ 167212E, Installation Manual & Operation Instructions

Page 1: ...AUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein 2 POST HOIST AutoLift 167212E 2 Post Movable Vehicle Hoist 2700Kg Lifting Capacity Design Registration Approval Number N A Domestic Application Onl...

Page 2: ...cable The hoist should be located on a relatively level floor with min 4 thickness and 3000psi tensile strength concrete sufficiently cured This is a vehicle hoist installation operation manual and no attempt is made or implied herein to instruct the user in lifting methods particular to an individual application Rather the contents of this manual are intended as a basis for operation and maintena...

Page 3: ...stallation and Medium Flat Screwdriver Vise Grips and Needle Nose Pliers GENERAL INFORMATION 1 Carefully remove the crating and packing materials CAUTION Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury 2 Identify the components and check for damage or shortages If damage or shortages are discovered contact distributor immediately Sa...

Page 4: ...ot tighten to 80 ft lbs Installation torque replace concrete under each column base with a ４ ⅹ４ ⅹ６ thick 3 000 PSI minimum concrete pad keyed under and flush with the top of existing floor Let concrete cure before installing lifts and anchors ANCHORING TIP SHEET Fig 1 Anchors must be at least 6 from the edge of the slab or any seam 1 Use a concrete hammer drill with a carbide tip solid drill bit t...

Page 5: ...s making sure that adequate space is available 2 OVERHEAD OBSTRUCTIONS The area where the hoist located should be free of overhead obstructions such as heaters building supports electrical lines etc Fig 2 3 3 DEFECTIVE CONCRETE Visually inspect the site where the hoist is to be installed and check for cracked or defective concrete 4 FLOOR REQUIREMNETS The hoist should be installed on a 3000 PSI co...

Page 6: ...167212E Nov 2016 ６ Fig 3 ...

Page 7: ...use a chalk or crayon to make an outline of the posts on the floor at each location using the post base plates as a template 4 Double check all dimensions and make sure that the layout is perfectly square STEP 4 Installing the Column 1 Before proceeding double check measurements and make certain that the bases of each column are square and aligned with the chalk line 2 Using the base plate on the ...

Page 8: ...ll insure the lifting arms be in square See Fig 9 STEP 5 Mounting the POWER UNIT on the cart 1 Assemble the cart first by bolting the parts together See Fig 10 2 Bolt the synchronous valve block on the bottom board of the cart See Fig 11 3 Attach the power unit to the cart using bolts nuts and washers supplied See Fig 12 4 Remove the vent plug from the power unit and fill the reservoir with hydrau...

Page 9: ...ing arms Install the swing arms on the carriages using the included 1 1 2 diameter pins Check for proper engagement of the arm lock The rack on the lock should fully engage the gear on the arm Fig 16 17 18 Fig 16 Fig 17 Fig 18 STEP 8 Power connection Make the Electrical hookup to the power unit 220V Single Phase It is recommended that a 220 Volt 30Amp twist lock plug be installed in the power line...

Page 10: ... NOW THE HOIST IS READY FOR USE PERFORMANCE RAISE HOIST 1 Read operating and safety manuals before using hoist 2 Always lift a vehicle according to the manufacturers recommended lifting positions 3 Position vehicle between columns 4 Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads 5 Use truck adapters as needed Never exceed 9 of pad height 6 Raise ...

Page 11: ... vehicle 2 First to raise the hoist until the carriage leaves the lock bar 3 Pull out the locking bar on both columns WARNING ALWAYS RELEASE BOTH SIDES 4 Press the lever at the power unit to lower the hoist 5 Before removing vehicle from hoist area position the hoist arms and supports to provide an unobstructed exit WARNING Never drive over hoist arms Note It is normal for an empty hoist to lower ...

Page 12: ...ng the height blocks replace the lifting pads 7 Align the motorcycle adaptor and lower onto the hoist arms Ensure it resets firmly on the top of the hoist arms Fig 21 8 Or put the motorcycle deck on the hoist arms Fig 22 9 Reconnect just one hose from the column to the T fitting on the motor pump Fig 23 Not the synchronous valve block 10 Press the switch to raise or the lever at the power unit to ...

Page 13: ... hoses for leakage z Check anchors bolts nut and screws and tighten them z Check wiring switches for damage z Keep base plate free of dirt grease or any other corrosive substances z Check floor for stress cracks near anchor bolts z Check swing arm restraints WEEKLY MAINTENANCE 40 HOURS z Check anchor bolts torque to 80 ft Ibs for the 3 4 anchor bolts Do not use impact wrench z Check floor for stre...

Page 14: ...inder mount for looseness and damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can be used to clean fittings and other components However the air supply must be filtered and dry...

Page 15: ...oo quickly while under a heavy load 4 Motor hums and will not run A Hoist overloaded remove excessive weight from hoist B Bad capacitor call electrician service engineer C Low voltage call electrician D Faulty wiring call electrician 5 Hoist jerks going up and down A Air in hydraulic system Raise hoist all the way to top and return to floor Repeat 4 6 times with interval at least 2 minutes Not let...

Page 16: ...SIZ244 1 1982 before beginning any hoist repairs Shall not modify the hoist in any manner without prior written consent of the manufacture Shall display the operating instructions and Lifting It Right and Safety Tips supplied with the hoist in a conspicuous location in the hoist area convenient to the operator Shall insure that hoist operators are instructed in the proper and safe use and operatio...

Page 17: ...167212E Nov 2016 １７ PARTS CODE AND DRAWING Fig 24 column carriage lifting arm cylinder ...

Page 18: ...lips 4 φ38 17 167212 01 017 SJ11 00002 000 arm pin 4 18 167212 01 018 SJ11 00014 000 ring 4 19 167212 01 019 SJ11 06000 000 arm lock releasing 4 20 167212 01 020 ES04 00010 000 plastic sleeve 2 21 167212 01 021 SJ11 00004 000 locking bar 2 22 167212 01 022 5304 00020 000 Circlips 2 φ20 23 167212 01 023 5102 10050 000 bolt 4 M10 50 24 167212 01 024 SJ11 09000 000 limit bar 2 25 167212 01 025 5102 1...

Page 19: ...3000 000 quick connector F 4 37 167212 01 037 SJ11 14000 000 quick connector M 5 38 167212 01 038 SJ11 00013 000 convert connector 2 39 167212 01 039 SJ11 00010 000 connector A 2 40 167212 01 040 SJ11 00012 000 connector C 2 41 167212 01 041 SJ11 00016 000 copper washer 2 42 167212 01 042 SJ11 12000 000 synchronous valve 1 43 167212 01 043 5102 10095 000 bolt 3 M10 95 44 167212 01 044 SJ11 0000800...

Page 20: ...7212 01 057 6 XC04 00001 000 cart wheel 2 57 7 167212 01 057 7 XC01 03000 000 base plate 1 58 167212 01 058 XK01AS 00 control box 1 59 167212 01 059 5110 04014 000 screw 4 M4 14 60 167212 01 060 5202 00004 000 nut 4 M4 61 167212 01 061 5206 00008 000 lock nut 4 M8 62 167212 01 062 5301 00008 000 flat washer 8 φ8 ...

Page 21: ...167212E Nov 2016 ２１ PARTS CODE AND DRAWING Fig 25 control box detail ...

Page 22: ...67212 02 013 DK20 10020 000 end 2 2 E UK 14 167212 02 014 5301 00005 000 flat washer 4 Φ5 15 167212 02 015 JK01 10029 000 screw 4 M3 5 6 5 16 167212 02 016 JK02 10021 000 rail 1 35 7 5 85 17 167212 02 017 JK01 JD000 000 ground flag 1 18 167212 02 018 JK01 10014 000 ground point 1 6 8 19 167212 02 019 DK09 10005 000 contractor 1 CJX2 1810 24VAC 20 167212 02 020 JK01 10031 000 screw 2 M3 5 12 21 167...

Page 23: ...167212E Nov 2016 ２３ PARTS CODE AND DRAWING Fig 26 motor pump detail ...

Page 24: ... 03 014 BZ02 02100 000 tank 1 06L 15 167212 03 015 BZ01 02200 000 tank cover 1 16 167212 03 016 5901 01030 000 O ring φ103 3 55 17 167212 03 017 BZ01 00002 000 clamp 1 φ100 120 18 167212 03 018 5105 08080 000 Hex socket bolt 2 M8 80 19 167212 03 019 BZ02 00001 100 Return pipe 1 φ18 210 20 167212 03 020 5601 00635 000 ball 2 φ6 35 21 167212 03 021 BZ01 04007 000 Ball seat 1 φ12 5 13 22 167212 03 02...

Page 25: ...itor 1 300μF 330VAC 37 167212 03 037 BZ01 05005 000 Running capacitor 1 80μF 450VAC 38 167212 03 038 BZ01 05008 000 capacitor cover 2 39 167212 03 039 5301 00004 000 Flat washer 4 φ4 40 167212 03 040 5110 04008 000 Screw 4 M4 41 167212 03 041 BZ01 05400 000 cable nut 1 1 2 NPT 42 167212 03 042 BZ19 05500 000 cable nut 1 black blue green yellow ...

Page 26: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Page 27: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Page 28: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Page 29: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...