AAQ AutoLift AL-2525, Installation Manual & Operation Instructions

Page 1: ...ons subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein 4 POST CAR STACKER AutoLift AL 2525 Model No HP 2525 HP 2625 Four Post Three Car Stacker 2500Kg Capacity Lower Platform 2000Kg Capacity Upper Platform Design Registration Approval...

Page 2: ...planning 4 Installation 5 Hydraulic Electrical Diagrams 6 Operation 7 Surface Cleaning Protection 8 Maintenance 9 Troubleshooting AAQ Australia Advance AutoQuip Address 2 McDonald Crescent Bassendean WA 6054 Australia Website www aaq net au Phone 61 08 9279 1663 Email sales aaq net au ...

Page 3: ...pany 1 4 Warranty Every new li enjoys 5 years warranty on the main structure and one year warranty on parts and accessories For detailed warranty policy please refer to the end of this manual 1 5 Installer Only trained installers with basic automo ve li installa on experiences are allowed to install this li Do not a empt to li any structural parts without reliable li ing tools such as chain blocks...

Page 4: ...per pla orms Required ceiling height is 5294mm 19 37 only 2 2 General parts Note the front side of li is the ramps front view 1 Parts 1 Main post 2 Front right post rear left post 3 Rear right post 4 Runways of lower platform 5 Cover plates on lower platform 6 Hydraulic cylinder 7 Power pack electrical box 8 Operating panel Key switch 9 Crossbeam of lower platform 10 Runway of upper platform 11 Co...

Page 5: ...pecial requirement Please contact our Sales for as produced dimensions AUTOLIFT 2625 AUTOLIFT 2525 4550 2100 2100 2100 2492 2802 4309 5060 2100 2802 4966 1650 6096 2200 4549 1850 1600 2492 2802 4309 5060 2100 1650 5344 2100 2200 4216 2802 4549 03 AL2525 AL2625 USER MANUAL ...

Page 6: ...ines etc which could cause damage to the vehicles on top 3 1 4 Side clearances at le and right shall be reserved to at least 50mm 2 inches 3 1 5 Safe clearances in rear side to the wall behind if available shall be at least 200mm 8 inches 3 1 6 Power source shall be easily accessed to the Powder Pack of your hoist s 3 1 7 For outdoor or exterior installa ons please consult our local partners or Ad...

Page 7: ...injuries or losses caused by the above as a consequence 3 3 Deciding the orientation Before assembly or installa on commenced you can choose the way of orien ng your hoist This will affect where to place the Power Pack and Key Switch control panel which are NOT interchangeable The le plan in below is the standard configura on the main post where power pack and key switch mounted is at the entrance s...

Page 8: ... the rear side and close to the power pack that way Otherwise we strongly recommend to install as per the standard way plan in le 3 4 Drawing chalk lines 3 4 1 Create chalk lines on the loca on that s selected as per 3 1 Select Loca on 3 4 2 Draw up posi ons of the baseplates as per the below drawing tolerance 3mm Power pack Key switch Power pack Key switch 4561 3841 360 200 4546 4546 3964 2402 24...

Page 9: ...tage and phase requirements showed on motor or carton of power pack Structural parts could be very heavy forkli s or cranes shall be used to move them into posi on 4 3 Assembly Usage and connec on of all bolts nuts washer shall be referred to 4 5 Parts drawings 4 3 1 Move the posts into posi on Move the 4 posts into posi on according to the orienta on of your hoist The main post is different from o...

Page 10: ... 6 Baseplate for power back in the middle of the Main Post 5 Arrangements of four posts Post 2 Post 3 1 Main Post Post 2 08 AL2525 AL2625 USER MANUAL ...

Page 11: ...er side of post and crossbeams of lower pla orm are at inner side 4 3 2 3 There are full way an falling lock holes on the posts put the cross beams on lock holes Crossbeams of the lower pla orm shall be at least 1m above ground 7 Top view of posts and cross beams on ground 8 Crossbeam posi ons of upper lower pla orms For Upper Pla orm For Lower Pla orm 09 AL2525 AL2625 USER MANUAL ...

Page 12: ...bolts for each li Do NOT ghten at this step 4 3 4 Runways of lower pla orm Install the runways of lower pla orm The le runway is special and has hydraulic cylinder beneath The right runway is clean in bo om Le Right Hydraulic cylinder beneath 9 anchor bolts at diagonal 10 Runways of lower pla orm 10 AL2525 AL2625 USER MANUAL ...

Page 13: ... orm Install the runways of upper pla orm Both runways have edge at inner side to hold cover plates A clearance of minimum 50mm MUST be kept between upper and lower pla orms 4 3 7 Wheel stopper of upper pla orm The way of installa on is same as for lower pla orm Edge towards inside Le Right Wheel stopper 11 Runways of upper pla orm 11 AL2525 AL2625 USER MANUAL ...

Page 14: ...over plate and an falling lock triangle shaped on ground and then install the cover plates for each post on top as well as the U shaped hooks Fasten by bolts nuts Top cover plate Triangle lock U shaped hook 13 Cover plate lock on Post 2 14 Cover plate for Post 3 12 Side beams Side beam Side beam 12 AL2525 AL2625 USER MANUAL ...

Page 15: ...st through the Bigger Window beneath an falling lock holes Then the ropes go all the way to the top of each post and fixed by double nuts and washer Fasten or loose the nuts to make sure that the two pla orms are leveled Cylinder beneath runway Ramp Main Post Steel rope roller Big window beneath lock holes Left Runway Fix the rope by 2xNuts washer 15 Steel ropes wiring 16 Fasten steel ropes on post...

Page 16: ...mal temperature for low temperature areas 32 hydraulic oil is recommended 18 Mount electric box onto Motor 17 Mount power pack on Main Post 4 3 12 Power pack Power pack is mounted on the Base Plate of Main Post 4 3 13 Electric box Electric box is mounted on the motor of power pack through a backboard 14 AL2525 AL2625 USER MANUAL ...

Page 17: ...able W5 is for electromagnets of Lower Pla orm W6 W7 W8 details men oned in 4 3 18 The oil tube cable W5 shall be wrapped together with spiral cover 4 3 14 Key switch Key switch also known as control panel is with key and emergency stop bu on Mounted on the main post also front side Holes have been reserved in factory 19 Key switch on front of Main Post W15 21 Connec ng hole on Cross Beam W5 20 Oi...

Page 18: ...r pack 4 3 16 Fasten all the bolts on the structure Fasten all the bolts on the main structure excluding the anchor bolts 4 3 17 Limit switch Limit switches 2pcs are fixed on the main post one for lower pla orm and another for upper pla orm Installa on holes have been drilled in factory The upper limit switch is around 4600mm high close to the post top W3 W4 W4 16 AL2525 AL2625 USER MANUAL ...

Page 19: ... W12 W13 W14 according to the below diagram all of them are started from W10 Electromagnets for lower pla orm 4pcs have been pre assembled with front rear crossbeams do the wiring W6 W7 W8 according to below diagram too which are started from W5 24a Wiring diagram of electromagenets for Upper Pla orm W12 W11 W14 W13 W8 W6 W7 17 AL2525 AL2625 USER MANUAL ...

Page 20: ... details 25 Power cable lining 4 3 19 Main power cable Feed power to the electric box which can be bundled together with Cable W14 and are protected by aluminum cover W10 W4 W11 W14 Aluminum cover 18 AL2525 AL2625 USER MANUAL ...

Page 21: ...e runway of lower pla orm any protruding screw heads facing sliding blocks MUST be cut off 4 4 Final Checklist Make sure that all the below items have been sa sfied before pu ng your parking li into service Review the en re installa on steps and make sure that all steps have been executed correctly Make sure the power pack has go en power from the power source Make sure that enough hydraulic oil has...

Page 22: ...1 2 3 4 1 1 4 5 Parts drawings Item Name Spec Qty M12 35 M12 35 28 12 NO 1 2 3 4 1 Hexagon Bolt Hexagon Bolts Parts Package A 20 AL2525 AL2625 USER MANUAL ...

Page 23: ...1 2 1 3 C1 3 4 C1 Item Name Spec Qty NO 1 3 4 C1 1 2 4 3 M14 45 M14 45 M14 40 M14 M14 Hexagon Bolts Hexagon Bolts Hexagon Bolts Screw Nuts Flat Washer 8 6 18 16 16 Parts Package B 21 AL2525 AL2625 USER MANUAL ...

Page 24: ... Recessed Pan Head Bolts Hexagon Bolt Flat Washer Cross Recessed Pan Head Bolts Flat Washer Bolted Anchor Bolts Bolted Anchor Bolts Hexagon Socket Bolts 1 2 3 4 5 6 7 8 M10 35 M4 25 M4 12 M8 40 M8 M5 10 M5 M8 65 M16 220 M12 15 4 4 8 4 4 4 4 6 2 2 Parts Package C 22 AL2525 AL2625 USER MANUAL ...

Page 25: ...Item Name Spec Qty M16 220 7 NO 1 Bolted Anchor Bolts 1 Parts Package D E 23 AL2525 AL2625 USER MANUAL ...

Page 26: ...５ Hydraulic Electrical 5 1 Hydraulic diagram Cylinder Solenoid valve Thro le valve Oil tank 6 7 8 9 1 2 3 4 5 Filler Moter Gear pump Relief valve One way valve 24 AL2525 AL2625 USER MANUAL ...

Page 27: ...relief valve Capacitor box Motor fan Oil tank Filling opening Thro le valve 5 2 Hydraulic diagram 25 AL2525 AL2625 USER MANUAL Cau on Serious malfunc on even human injury may occur if not properly follow adjustment method requested by manufacturer Contact AAQ or local AAQ partner for permission and technical support before adjustment 5 2 1 Se ng pressure adjustment of pressure relief valve 5 2 1 1...

Page 28: ... 13 9 10 11 12 8 7 6 5 1 2 3 4 14 13 9 10 11 12 8 7 6 5 1 2 3 4 FR1 43 44 AP1 32 26 25 29 YA5 8 SQ1 SQ2 YA1 4 YV1 OP1 FR1 FC3 PE PE PE PE PE PE PE W4 W3 YA5 YA8 YA6 YA7 YA1 YA4 YA2 YA3 KM1 A1 A2 M1 POWER Baseplate of Electric box 44 PE PE 49 1N 37 38 49 1N 36 38 49 1N 37 36 49 1N 37 38 49 1N 38 39 49 1N 38 40 49 1N 39 40 49 1N 38 39 49 1N 36 38 49 1N 38 40 49 1N 36 40 48 1N 48 1N 48 1N 48 1N 48 1N...

Page 29: ...1 1 M Θ L1 N 2 1 44 43 M1 3KW PE N L1 U11 N11 U11 N11 W2 U2 V2 U1 V1 W1 100V 240V PE PE Power supply 200v 240v Three phases Power supply 380v 480v Three phases Power supply 100 240v Single phase L2 L3 N PE PE N L3 L2 L1 2 1 44 43 3KW PE L1 W1 U1 U V W2 U2 V2 U1 V1 W1 380V 480V 3 M Θ M1 V1 W 27 AL2525 AL2625 USER MANUAL ...

Page 30: ...carefully to avoid any collision 6 2 5 Make sure the car sizes and weight are in allowance range 6 3 Operation 6 3 1 Before first opera on firstly turn on main switch secondly turn on the power switch on switching cabinet and thirdly make sure the emergency stop bu on is open 6 3 2 The power indicator light is off un l both main switch and power switch on switching cabinet is turned on 6 3 3 Turn the...

Page 31: ...es environmental protec on office or trade supervisory council Recommended frequency As required 7 2 Surface maintenance The parts have undergone different corrosion protec on measures depending on their atmospheric or mechanical loading as well as the individual requirements called for by the client For an effec ve long term protec on the following cares are to be performed 7 2 1 Screws nuts washers ...

Page 32: ...hs a er first changing or when fluids become dirty 8 1 4 Every two years Change all the hydraulic oil three months a er first opera on and change oil every 24 months a er first changing or when fluids become dirty The seals in hydraulic cylinder should be replaced every two years Note the life me of hydraulic system may be affected by environment human factor or life me of hydraulic components Proper an...

Page 33: ...move if any 8 3 1 4 Check regularly if any leakage on hydraulic fluid port piston rod juncture of bore and piston 8 3 2 Maintenance of cylinder 8 3 2 1 Clean the vent hole quarterly to keep surface of vent hole clean 8 3 2 2 Keep clean hydraulic oil in hydraulic circuit by replace hydraulic oil regularly 8 3 2 3 Inject lubrica on oil by injector oiler through vent hole into lower cavity of cylinder...

Page 34: ...er to be replaced Hydraulic oil to be replenished into oil tank Motor is working but platform move up slowly Not enough hydraulic oil in oil tank Hydraulic oil to be replenished into oil tankCV Broken inlet oil pipe Inlet oil pipe to be replaced fewer oil can be pumped out due to blocked inlet filter Inlet filter to be cleaned or replaced Valve element of solenoid valve is blocked Solenoid valve to ...

Page 35: ...or replaced Inlet filter is blocked Replace coupling and clean inlet filter Gear pump is broken Gear pump to replaced Hydraulic oil deteriorates or is dirty Pressure relief valve is broken Pressure relief valve to be replaced Voltage shortage due to low supply voltage Voltage stabilizer to be added Voltage shortage due to too long power line Power line to be shortened and voltage stabilizer to be ad...

Page 36: ...temperature results in more leakage Insufficient oil supply of power pack Power pack to be repaired or replaced One way valve thro le valve failure in cushion device Find out the reason of oil temperature rising and amend seal structure to lower down oil temperature Too high oil return resistance in hydraulic return line Too low se ng pressure or regula ng failure of pressure relief valve Turn up se...

Page 37: ...ted oil by air Air to be eliminated by exhaust Too ght clearance between rela ve sliding surfaces To be re assembled with proper clearance Too high sealing fric on lack of lubrica on on sling surface Bo om diameter and width of seal groove compression amount of seals to be correctly designed and manufactured Deformed or damaged guiding support ring Guiding support ring to be repaired or replaced S...

Page 38: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Page 39: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Page 40: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Page 41: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...