AAQ AutoLift AL-3000BG, Installation Manual & Operation Instructions

Page 1: ...ORE INSTALLATION AND OPERATION BY PROCEEDING YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall no...

Page 2: ...STALLATION 4 SAFETY INSTRUCTIONS 5 INTRODUCTION 6 WARNING SIGNS 7 INSTALLATION 8 9 OPERATION 10 MAINTENANCE 11 OVERALL SIZE 12 SPACE REQUIRED 13 HYDRAULIC DIAGRAM 14 HYDRAULIC CONNECTION 15 PNEUMATIC DIAGRAM 16 WIRING DIAGRAM 17 18 ...

Page 3: ...______________________________ SERIES NO____________________________ DATE OF MFG _________________________ The here blow listed persons have been qualified to use the machine after installation The course for use and maintenance has been carried out by a qualified technician 1 2 3 4 ...

Page 4: ...__ DATE OF INSTALLATION _________________ WE HEREBY DECLARED THAT THE ABOVE MENTIONED MACHINE HAS BEEN INSTALLED CORRECTLY ALL FUNCTIONS HAVE BEEN CHECKED AS WELL AS CORRECT OPERATING OF ALL SAFETY DEVICES WE CONSIDER THEREFORE THE MACHINE WORK IN GOOD CONDITIONS IN ALL RESPECTS Date of Installation The authorized technician The customer ...

Page 5: ...of vehicle having maximum weight not more than the lift capacity 9 Always insure the safety devices are engaged before any attempt to work on or near vehicle 10 The vehicle must be centered and positioned in a stable correct way with respect to the posts and following the instructions given by manufacturer 11 Make sure that the machine and its devices are working correctly according to the specifi...

Page 6: ...only used for the purpose of which it is expressly designed It is forbidden to lift people or others not specified in this manual Any other use is to be considered improper and irrational and thus highly forbidden The constructor cannot be held responsibilities for any damage or injuries caused by an improper use or by the non observance of the following instructions The lift in its standard versi...

Page 7: ...mperature of transporting and storage in 24 hours 25 70 WARNING SIGNS All safety warning signs presented on the machine with the purpose to draw the operator s attention from dangerous or unsafe situations The labels must be kept clean and they have to be replaced if detached or damaged Read the meaning of the labels carefully and memorize it Warning 1 Warning 2 Warning 3 Warning 4 Warning 5 Warni...

Page 8: ...Identify the components and check for shortages Contact us immediately if shortage discovered 2 Installation adjusting and testing operations are to be performed by qualified staff only 3 The lift must be installed on a level concrete floor having minimum thickness of 15cm and an extension of at least 1 5m from anchoring points 4 The lift installation concrete surface must be relatively smoothes l...

Page 9: ...owest level should be 40mm from the top of the tank check with the detective ruler on the oil pouring air cover 4 SYNCHRONIZING Connecting with power supply the indicator is on Press UP button checking running of motor Make sure that the rotating of motor is anticlockwise if not cut off power source then change the inlet orders If the motor works in right way commissioning follows Switch on the sy...

Page 10: ...ORE OPERATION a Check all the pipelines and joints before use The machine only can be used after there is not any leakage b The lift if its safety device malfunctions shall not be used c The machine shall not raise or lower an automobile if the center of gravity of automobile is not within the supporting range of the supporting device Otherwise the manufacturer will not bear any responsibility for...

Page 11: ...irements in the manual normal mechanical abrasion and insufficient maintenance The warranty will be carried out on the basis of the type and serial number of the equipment Therefore the users shall provide them to the manufacturer without fail The several pieces of maintenance operations to be carried out are described below A low operating cost and a long life of the machine are from routine obse...

Page 12: ... unions if necessary Check the greasing and wear condition of pins rollers bushes of trolley structure as well as arms and relevant extensions if necessary replace the damaged parts by original spare parts 4 YEARLY MAINTENANCE Empty the tank and check the conditions of the hydraulic fluid Clear the oil filter If the above maintenance operations are carried out there will be an advantage for the us...

Page 13: ...13 OVERALL DIAGRAM ...

Page 14: ...14 SPACE REQUIRED ...

Page 15: ...HYDRAULIC DIAGRAM 1 MAIN CYLINDER 2 ASSISTANT CYLINDER 3 MANUAL REVERSING VALVE 4 ELECTROMAGNETIC BALL VALVE 5 LOWERING THROTTLE VALVE 6 MOTOR 7 GEAR PUMP 8 CHECK VALVE 9 OVERFLOW VALVE 10 ANTI SURGE VALVE ...

Page 16: ...16 HYDRAULIC CONNECTION ...

Page 17: ...17 PNEUMATIC SYSTEM 1 AIR FILTER 2 ELECTROMAGNETIC REVERSING VALVE 3 MAIN CYLINDER 4 ASSISTANT CYLINDER ...

Page 18: ...18 WIRING DIAGRAM ...

Page 19: ...otted nut M24 2 Standard 11 Cotter pin Φ2 5 2 Standard 12 Washer FL 8802 A5 B2 C5 2 Q235A 13 Bearing 3025 2 Standard 14 Roller FL 8802 A5 B2 C4 2 Nylon 15 Circlip Φ30 2 Standard 16 Inside hex cylinder screw M4X45 2 Standard 17 Retaining block B for limit switch FL 8802 A1 B7 1 Q235A 18 Up fixing block FL 8802 A1 B8 1 Q235A 19 Down fixing block FL 8802 A1 B9 1 Q235A 20 Draw bar FL 8802 A1 B6 1 Q235...

Page 20: ...1 B2 1 Q235A 24 Inside hex cylinder screw M4X45 4 Standard 25 Limit switch TZ8108 2 Standard 26 Plate for limit switch FL 8802 A1 B5 2 Q235A 27 Installation plate for limit switch FL 8802 A1 B10 1 Q235A 28 Limit block FL 8802 A1 B4 2 Q235A 29 Cross cap screw M4X14 4 Standard ...

Page 21: ...et A FL 8802 A5 B3 1 41 Circlip Φ35 2 GB T894 1 42 Air cylinder plate FL 8802 A3 B5 1 43 Cylinder sheath FL 8802 A3 B3 1 44 Oil cylinder shaft FL 8802 A3 B1 45 Oil cylinder connector FL 8802 A3 B6 1 46 Bearing 3550 2 SF 1 47 Spacer FL 8802 A3 B4 2 48 Movable bracket D FL 8802 A5 B4 1 49 Movable bracket A FL 8802 A5 B1 1 S N Material Name Spec Qty Property Note 50 Shaft B FL 8802 A5 B5 2 45 51 Bear...

Page 22: ...ther 2 Oil hose FL 8802 A3 B8 1 Assembly 1 9M in length with two straight connector at both ends 3 Connector B FL 8802 A4 B16 2 4 Oil hose FL 8802 A3 B8 1 Assembly 0 35M in length with two straight connector at both ends 5 Oil hose FL 8802 A3 B8 1 Assembly 4 2M in length with a straight connector at one end and the a being connecter at the other 6 Throttle valve FL 8802 A4 B15 1 7 Three way connec...

Page 23: ...hape seal ring 118 3 55 1 16 O shape seal ring 53 3 55 1 17 Seal ring KGD100 75 22 4 6 35 1 18 O shape seal ring 38 7 3 55 1 19 O shape seal ring 92 5 3 55 1 Spare parts for the electrical system S N Material Name Spec Qty Unit Pic 1 Power switch LW26GS 20 04 Pcs 1 2 Button Y090 Pcs 3 3 Power indicator AD17 22G AC24 Pcs 1 4 Transformer JBK 63VA220V 24V Pcs 1 Same as item 7 5 Transformer JBK 63VA23...

Page 24: ...ifier KBPC5A 35A Pcs 1 18 Capacitor 4700UF 50V Pcs 1 19 Control box 460 260 135 Pcs 1 20 Relay MY4NJ DC24 Pcs 1 21 Relay holder PYF14AE Pcs 1 We ve tried to do our very best to provide complete and detailed information so that your installation and operation experience is free of problems But please feel free to contact us if you should run into any problems in installation and operation your new ...

Page 25: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Page 26: ...3 Continue raising the hoist to the desired working height checking for any obstructions 4 Once the hoist has reached the desired working height press the lock button until the vehicle has rested on the locks Important a visual check is to be made for correct engagement of the locks prior to going under the hoist TO LOWER THE HOIST 1 Check for any obstructions under the hoist prior to lowering the...

Page 27: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Page 28: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Page 29: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...