AAQ SXJS4019A, Installation Manual & Operation Instructions

Page 1: ... CAUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein 4 POST HOIST AutoLift 6435W Model No SXJS4019A 4 Post Vehicle Hoist 4000Kg Maximum Lifting Capacity Design Registration Approval Number WAH20540 ...

Page 2: ...4 3 2 Platform and steel rope installation 5 9 3 3 Post and beam installation 9 12 3 4 Installation of auxiliary platform 13 16 3 5 Packing disassembly and installation of the post 17 20 3 6 Connection of steel rope and column 20 23 3 7 Vertical adjustment of column required 23 Ⅳ Electric and pneumatic parts installation 23 30 Ⅴ Rolling Jack installation 30 33 Ⅵ Adjustment 33 34 INSTALLATION INSTR...

Page 3: ...esigned for the installation and commissioning of AUTOLIFT four post lift products Nevertheless experienced professionals are still required to perform the installation and commissioning work for various consequences caused by its use to guide the operation of other equipment We do not assume any responsibility II Installation requires Installation requirements 2 1 Installation tools Impact drill ...

Page 4: ...talled on two or more layers of concrete poured at different times it must not be installed on the floor laid with tiles or other decorative materials 2 3 4 Concrete cannot be placed directly on unconsolidated ground 2 3 5 After the concrete is poured you must wait until it is completely cured before installing the lift adjust the installation time accordingly according to the different seasons an...

Page 5: ...g figure SXJS4019 SXJS4019A SXJS4019B FOUNDATION DIMENSIONS IN MM QUALITY OF CONCRETE MIN PRESSURE RESISTANCE OF SURFACE MAX REACTION ON EACH BEARING POINT Length Width Thickness 25MPA 425 Kg cm 2 0 9 Kg cm2 6000 4000 150 25MPA REINFORCED CONCRETE F72 REINFORCED MESH COMPACTED SOIL GRAVEL SHEETING 7mm 200 x 200 mm F72 Mesh 150mm 200 mm 75mm ...

Page 6: ...maximum size See the following figure for details Note Be sure to pull the piston rod of the cylinder to the maximum size that is from the retracted state of the cylinder point A to the maximum extended state of the piston rod of the cylinder point B 3 2 3 Remove the fixing bolts of the main platform on the packaging rack hoist the main platform to a place where it does not interfere and after con...

Page 7: ...ont position Fig2 Main platform Steel Rope in Front position Fig3 Rear of the platform where the bridge sleeve of the approach bridge is welded that is the driving ramp position indicates Main platform Steel Rope in Rear position Fig1 ...

Page 8: ...7 Main platform Steel Rope in Rear position Fig2 Main platform Steel Rope in Rear position Fig3 ...

Page 9: ...8 Top view of steel rope general arrangement ...

Page 10: ...stalled At the same time pay attention to the position of the main column the column with the motor mounting base welded From the direction of the platform tail the end welded with the bridge pin bushing is the platform tail 2 Beam installation Continue to hoist the main and auxiliary beams in the auxiliary platform to the position to be installed Note that the two beams are symmetrical parts In t...

Page 11: ... beam are where the main platform is installed and the eight mounting holes are where the auxiliary platform is installed Do not make a mistake according to the figure above When connecting to the platform firstly place 4 equal height pads at the bottom of the beam two horizontally below each beam with a height of more than 150mm adjust to the distance between the inner edges of the two beams of a...

Page 12: ...ot to tighten Note that the head of the platform is an M16 45 hexagonal bolt with a flat spring washer and the tail is an M16 45 hexagonal screw with a flat spring washer Bolts on the Head Bolts on the tail When placing the main platform be careful not to squeeze the steel rope and at the same time thread the steeel rope into the channel steel of the beam according to the following diagram Steel R...

Page 13: ...ram axonometric In the above three pictures the connection and installation methods of the steel rope to the platform beams and columns are schematically illustrated the serial number and correspond to the length of the steel rope marked by the previous serial number 1 2 3 4 ...

Page 14: ...Users can determine the installation distance between the sub platform and the main platform according to specific needs auxiliary platform The above figure is a schematic diagram of the auxiliary platform In the lower part of the auxiliary platform whether it is a manual four post or an electronically controlled four post there is a carriage structure The specific installation method of the carri...

Page 15: ...14 NO ITEM SPEC QTY 1 Tubling bracket 1 2 Tubing compression bracket 1 3 Hex nuts M8 1 4 Upper clamping plate 1 5 Hex nuts M4 2 6 Hexagon socket head cap screw M4 20 2 ...

Page 16: ...he passage holes for the electric control four post trolley control wire When the product leaves the factory whether it is an electric control or a manual four post lift oil pipe has been combined with the oil pipe carriage customers only need to install it on the carriage reinforcement of the auxiliary platform The picture below is the combination of the carriage reinforcement and the auxiliary p...

Page 17: ...ment and then fix the ends of the carriage reinforcement with M8 nuts and φ8 flat pads to the welded bracket on the auxiliary platform and tighten and straighten the carriage reinforcement The following figure is a schematic diagram of the installation of the oil pipe carriage on the reinforcement of the carriage ...

Page 18: ... that after the platform and the beam are connected by bolts do not tighten them in advance Tighten the bolts after connecting and adjusting with the post part later 3 5 Packing disassembly and installation of the post Remove the top cover of the column take out the mechanical lock bar place the four columns to the corresponding positions of the beam and insert the mechanical lock bar between the ...

Page 19: ...18 Move the post into the end of the beam so that the nylon roller at the end of the beam touches the inside of the post See below NO Item Spec QT Y 1 Safety lock 4 2 Mechanical lock 4 ...

Page 20: ...nut on the lower part of the top cover adjusting the level of the platform loading on the lock As shown below Adjust the height between the lower end of the mechanical lock bar and the base of the column by about 10mm and fix it with M10 25 hex screws to prevent it from swinging left and right Be careful not to tighten the hex screws Adjust the mechanical lock bar to be parallel to the column See ...

Page 21: ...ensure that the height error of the horizontal plane of the platform is within 5mm after the lock is locked and then tighten the nut 3 6 Connection of steel rope and column Firstly remove the parts with the numbers 1 2 3 4 5 in the figure below pass the steel rope through the position shown on the end of the beam and then reinstall the parts with the numbers 1 2 3 4 5 Make sure that the steel rope...

Page 22: ...the large pulley installed on the beam pass the rope through the corresponding holes NO ITEM SPEC QTY 1 Socket head cap screws M8 12 8 2 Pulley shaft fixing plate 4 3 Beam pulley shaft 4 4 Beam pulley spacer 4 5 Beam large pulley 4 6 Oil Cup M8 4 7 Safety lock nylon small pulley 4 The schematic diagram of the rope after installation is shown by the dotted line in the figure below ...

Page 23: ... the steel rope installed on the column top cover is as follows Note The two nuts of the steel rope must be installed above the column top cover as shown in Figure A above There are two holes for installing the steel rope on the ...

Page 24: ... be unsatisfactory you need to use a U shaped adjustment pad to insert the expansion bolt at the base of the column for adjustment the position indicated by the arrow at the bottom of the column in the figure below See the figure below U shape Pad Install the other three columns in the same way so far the installation of the lift body is basically completed IV Electrical and oil pipe installation ...

Page 25: ...M6 25 4 3 Socket head cap screws M6 10 2 4 Pneumatic release solenoid valve 1 5 Flange nut M8 4 6 Flange face hex head bolts M8 30 4 7 Pump station 1 8 Air source processing system Optional 1 1 2 Installation of upper and lower limit switches Note Lower limit switch is optional ...

Page 26: ...ut Connect the corresponding terminal according to the wiring diagram After fixing limit switches to the bracket with 2 pieces of M5 8 hexagon socket screws then fix the limit switch bracket to the main column with M6 8 hexagon socket screws Then tighten the screws after adjusting the positions of the limit switch bracket in the testing The specific installation method is shown in the figure below...

Page 27: ...res pass through the tensioner tighten the nut to prevent the wiring in the electric control box from loosening and falling off 2 Electrical wiring instructions the schematic and wiring diagram is only applicable to the electrical four post lift 2 1 Electrical schematic ...

Page 28: ...27 The electrical schematic and wiring diagram of standard electrical four post lift as above figures ...

Page 29: ...mits and the wire rope anti break limit as above figures 2 2 Steel rope anti break limit switch adjustment diagram The angle between the swing lever of the limit switch and the center line of the switch is about 14 and the extended length of the swing lever is about 68 mm the above ...

Page 30: ...red length inside the platform and then insert it into the quick joint for connection 4 Oil tube connection First connect the right angle of the main platform already installed on the main platform to the P1 port of the pumping station the connection between the oil cylinder and the right angle has been completed at the factory and ensure that the joint is tightened Be careful not to twist the tub...

Page 31: ...right angle connector of platform connect with 7100mm SXJS4019 SXJS4019B oil pipe though the transform bracket on the jacking beam then connect with the right angle of cylinder V Jacking Beam installation 1 After adjust the pulling head of jacking beam put the jacking beam on the slider rail of the platform adjust the pulling head slightly make sure the pulling head limit bearings have 1mm 2mm gap...

Page 32: ...version bracket as shown below 1 Inner haxagon bolt M8 16 2 2 Flat washer φ8 2 3 Oil pipe conversion bracket 1 4 Hexagon lock screw M6 1 5 Inner hexagon bolt M6 16 1 6 Pipe clip 1 7 Slider combination 8 5T slider cambination 9 pcs ...

Page 33: ...the carriage combination No 7 through the tubing conversion bracket No 3 round tube adjust the combination of the carriage closest to the oil tube conversion bracket to ensure that the distance between the two components is about 100mm 150mm and then use the M6 hexagon lock nut with number 4 and the M6 16 with number 5 Hexagon screws and single pipe clamp with serial number 6 fix the oil pipe to t...

Page 34: ...ment 1 After confirm that the circuit air and oil connections are correct inject hydraulic oil in the motor and the oil volume should not be less than 10L After connect with air and power supply press up button pay attention to the direction of the motor Do not press the up button for a long time during the test If the motor is reversed and press ...

Page 35: ...der to prevent the cylinder from recovering from excessive oil pressure of damag on seal gear pump and oil pipe 5 Press the down button of the lift inspect if the time on time relay is suitable time better 2s 3s then check if the air cylinder can unlockig the mechanical lock if the down limit switch can working when the platform lift to about 200mm from ground the buzzer sound down limit switch is...

Page 36: ...hapter 3 Installation 13 20 3 1 Installation conditions and environment 13 3 2 Loading and unloading transportation and storage 13 3 3 Handling safety events and method 13 3 4 Select installation location 13 3 5 Installation groundwork drawing 14 3 6 Installation and commissioning 14 18 3 7 Explosive view of upright post components 19 3 8 Explosive view of beam components 19 3 9 Exploded drawing o...

Page 37: ...ce 23 24 5 2 Common failure and troubleshooting 24 5 3 List of wearing parts 25 Chapter 6 Electrical Safety 25 27 6 1 Electrical control system safety rules 25 6 2 Circuit diagram 25 26 6 3 List of electrical components 26 27 Chapter 7 Pneumatic Hydraulic System 27 28 7 1 Hydraulic pressure principle drawing 28 Annexes 1 Certificate of Compliance 2 Inspection Report 3 Packing List 4 Product Warran...

Page 38: ...uct be assured The parameters on the nameplate of the motor should be met during installation and the power should be connected by qualified electrician Please read the manual carefully before operation It is not allowed use and repair the equipment without reading the manual The company has the right to make partial improvement on structure of the product and has no obligation to upgrade the prod...

Page 39: ...ng platform at the locked position can be adjusted to meet the requirements of precise four wheel alignment E The common model is special for inspection and maintenance F The model for four wheel alignment is added with two sets of slip plates and two sets of mechanical turntables 1 2 Technical performance parameters and overall dimensions drawing Refer to Fig 1 No Parameters Unit Parameter values...

Page 40: ...he service conditions of most users are taken into consideration in structure design Users can install the lift at a proper place according to its own situation Refer to the foundation picture and relevant notes for installation place and space The hydraulic power unit of the lift is compact in structure low in failure rate and convenient for maintenance To improve the safety of the product additi...

Page 41: ...he pressure relief valve handle to realize the dropping function 1 4 3 Control system Switch on the power press the up button and release it after reaching the required height then the equipment can be stopped Press the down button and start dropping down Meanwhile the lock is open Release the down button and then the equipment can be stopped Press the lock button and the equipment can be locked W...

Page 42: ...erous environment Do not use the machine in wet or rainy place or expose it in the rain Keep the work area with good lighting condition d Keep non trained personnel away All visitors should keep safe distance in the work area e Do not operate the machine by force Operate the machine to work at designed speed safely f Dress properly Please don t wear loose fitting clothes gloves necklace bracelet o...

Page 43: ...10 2 2 Warning mark ...

Page 44: ...hook is pulled tight and it exercises no lock function while dropping down If the steel rope suddenly breaks the safety hook will quickly reset under double spring tension and locks the platform In this way it can stop the platform from dropping down quickly prevent over obliquity of single side which may cause vehicle falling and physical harm Model SXJS4019 Date Lifting height 1900mm Serial No S...

Page 45: ...380V 50HZ 60HZ e The maximum vertical space for installation should be not less than 4m and the distance between the lifts and obstacles such as wall should be not less than 2m 3 2 Loading and unloading transportation and storage a During loading and unloading the acting force should not be directly exercised on the machine b The transportation and storage temperature should be at 25 55 If it is h...

Page 46: ... and equipment to prevent safety accidents on personnel d It is not allowed to pile heavy materials on equipment 3 4 Select installation location Check whether it is short of components or damaged according to the packing list in the manual Please follow the groundwork drawing during construction and ensure the concrete strength reaches 3000PSI If users require installing on the original groundwor...

Page 47: ...t according to the Packing List E Tools required for installation Percussion drill Φ18 percussive bit hammer horizontal pipe tape 5m monkey wrench inner hexagon spanner crow bar ink line flat screwdriver pincers socket and cable line B Connect the primary and secondary lifting platforms and beam a Based on the line marked in last step refer to Fig 1 and place the primary and secondary lifting plat...

Page 48: ...e and then reset the large sliding wheel refer to Fig 4 C Installation of four upright posts a Dismount the coping and the up and down bars of the four upright posts respectively b Insert the up and down bar into the gusset plate at the end of the beam respectively get the upright post to approach and then install the upright post coping By then it needs to remove the beam and platform entirely an...

Page 49: ...ts and beam In longitudinal direction direction to load the vehicle the head of the beam should be at the middle of upright post notch to make the clearance between limiting stoppers at two sides be the same In horizontal direction let the limiting stoppers approach the side face of the upright post with a distance of about 2 3mm see the Fig b Adjust the upright posts to be perpendicular to the fl...

Page 50: ...draulic pumping station to drop the lifting platform and make the four locking pieces locate in the square holes of the up and down bar Use a level gauge to detect the levelness of the platform If necessary adjust the nut at the top of the up and down bar control the levelness error of the primary and secondary platforms within 5mm and then tighten it H Install all the close boards and covers of t...

Page 51: ...tion procedure Do not operate at will To load the vehicle as the center of gravity of vehicles varies from one another try to make the gravity center of the vehicle approach to the plane formed by the four upright posts Do not reverse the motor during initial installation to prevent from damaging the oil pump The hydraulic oil should be high pressure anti wear hydraulic oil manufactured by qualifi...

Page 52: ...pment and personnel B Keep the hydraulic electric pipe and circuit clean to prevent circuit from getting aged and damaged C Replace the hydraulic oil once every 9 10 months To discharge oil empty the old oil To fill oil let the oil level reaches the middle of the oil scale Frequently check the oil level If the oil level is lower than the required scale timely replenish oil to the middle position F...

Page 53: ...r not 4 Automatically drop down after lifting Clean the one way valve reversal valve and pressure relief valve of pumping station 5 Safety lock fails to lock Check whether the position of the safety lock plate is normal or not Observe whether the upright post position is normal Check whether the reset spring of the safety lock plate works or not 6 Motor and electrical apparatus don t work Timely c...

Page 54: ...f and the main switch mush be locked E Use the equipment safely in wet area to prevent electric shock F Keep personnel away before sending power to the equipment G Do not open the electric control cabinet unless it needs to check the electrical apparatus H Do not change the circuit unless with qualified authorization by manufacturer I To replace electrical parts first confirm whether it is in conf...

Page 55: ...22 ...

Page 56: ...23 Chapter 7 Hydraulic System 7 1 Hydraulic pressure principle drawing ...

Page 57: ... is Q 0601KHD002 2013 Before ex work the inspection items and results of the product are as follows No Inspection items Unit Standard value Measured value Mainframe Mainframe 1 Lifting height mm 1900 2 Lifting capacity Kg 4000 3 System pressure Mpa 18 4 Lifting time s 55 65 5 Inspection results Inspector Date ...

Page 58: ...ge ramp 1280 490 170mm 2 pcs 6 Front baffle plate 498x35x153mm 2 pcs 7 Ramp shaft 2 pcs Including split pin 8 Oil pipe 2000mm 1 pcs 1 pcs 10 Hydraulic power unit 1 pcs 220V motor can be selected 11 Reversal valve 1 pcs On power unit 12 Standard component bag 1 pcs 13 Manual 1 pcs Including Certificate of Compliance and Inspection Report 14 Skip proof sloping block 2 pcs 15 Limited Block 8pcs Inclu...

Page 59: ... and spring washer 4 Nut M16 8 8 degree 8 pcs It is used to connect platforms 5 Adjusting washer 10 pcs It is used to adjust the levelness of upright post soleplate 6 Outside hexagon bolt M12x20 4 sets It is used to fix vehicle loading baffle plate with flat washer and spring washer 7 8 9 10 11 12 13 14 15 Packed by Inspector Packing date Inspection date The company reserves the right to alter the...

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Page 66: ...t head cap screw M10 25 4 10 91020110 400 Manual air valve mounting bracket 1 11 12020301 028 Hexagon socket head cap screw M6 12 4 12 11300000 019 Manual air valve S3PM 06 B 1 13 14010300 002 Silencer 1 8 1 14 14010300 047 Straight connector APC8 01 1 15 14020502 065 Pump 1 16 12030400 005 Hexagon head flange bolt M8 30 4 17 12010103 002 Hexagon flange nut M8 16 18 91020210 400 Pipeline bracket 1...

Page 67: ... beam pulley shaft 4 29 91020131 700 beam pulley shaft fixing plate 8 30 12020301 078 inner hex screw M8 12 8 31 14020100 001 grease nipple M8 1 8 32 91020131 300 pulley bush 45 4 33 91020131 000 bearing shaft 4 34 91020130 900 limited bearing bush 8 35 12090100 021 elastic washer φ15 8 36 91020130 700 lock pin 8 37 12090100 008 elastic washer φ20 16 38 91020130 800 safety lock 4 39 91020110 400 r...

Page 68: ...35 4 52 14010100 003 cylinder MA 20 25 SDB 4 53 91020230 200 Cylinder mounting shaft 4 54 91020130 400 Torsion spring 2 55 91020530 300 Torsion spring EAGLE 2 56 91020132 000 Pulley cover 4 57 12020101 005 Cross recessed pan head screws M5 8 20 58 91020131 900 Nylon limit block 8 59 12020301 048 Hexagon socket head cap screw M8 16 24 60 91020132 100 Limit wheel beam 4 61 91020150 100 platform main...

Page 69: ...020150 400 Platform pulley spacer 35 2 74 91020152 100 Wire rope anti offset angle iron 2 75 12020301 031 Hexagon socket head cap screw M6 16 10 76 14020405 001 cylinder 1 77 91020151 100 cylinder pin 1 78 12090100 004 shaft circlip φ30 2 79 14010300 001 sinlencer M16 1 5 1 80 15030200 001 right angle connector 1 81 12130100 001 compound pad φ14 1 82 15030200 002 long right angle connector 1 83 12...

Page 70: ...12090100 023 shaft circlip φ17 32 91 91020150 500 platform pulley shaft 1 1 92 91020150 600 platform pulley shaft 2 1 93 91020150 700 platform pulley shaft 3 2 94 91020160 100 vice platform 1 95 91020170 100 ramp 2 96 91020170 200 nylon roller 4 97 12090100 017 shaft circlip φ16 4 98 91020170 200 ramp pin 1 99 12080100 001 Cotter pin φ4 40 4 ...

Page 71: ... obstructions under the lift when lowering 4 When the vehicle is lowered to the lowest position swing the lifting arms away from the vehicle to the rest position 4 TONNE 4 Post Hoist OPERATING INSTRUCTIONS The hoist should only be operated by personnel that have been thoroughly trained in operation and maintenance of the hoist 1 Position the vehicle between the columns turn off the engine and appl...

Page 72: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Page 73: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Page 74: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...