ABB Robotics CRB 1100, Product Manual, Spare Parts

Page 1: ...ROBOTICS Product manual spare parts CRB 1100 ...

Page 2: ...Trace back information Workspace Main version a396 Checked in 2021 03 31 Skribenta version 5 4 005 ...

Page 3: ...Product manual spare parts CRB 1100 4 0 475 CRB 1100 4 0 58 OmniCore Document ID 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved Specifications subject to change without notice ...

Page 4: ...ranty by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtaine...

Page 5: ...re parts housing 24 1 6 Spare parts extender unit 25 1 7 Spare parts wrist 26 1 8 Spare parts motors 26 1 8 1 Axis 1 motor 27 1 8 2 Axis 2 motor 28 1 8 3 Axis 3 motor 29 1 8 4 Axis 4 motor 30 1 8 5 Axis 5 and axis 6 motors 31 1 9 Spare parts gearboxes 31 1 9 1 Axis 1 gearbox 32 1 9 2 Axis 2 gearbox 33 1 9 3 Axis 3 gearbox 34 1 9 4 Axis 4 gearbox 35 1 10 Spare parts lead through device 36 1 11 Spar...

Page 6: ...This page is intentionally left blank ...

Page 7: ...be trained by ABB and have the required knowledge of mechanical and electrical installation repair maintenance work Organization of chapters The manual is organized in the following chapters Contents Chapter Complete spare part list and complete list of robot components shown in exploded views 1 Spare parts and exploded view References Document ID Reference 3HAC078007 001 Product manual CRB 1100 3...

Page 8: ...ning Reference information safety standards unit conversions screw joints lists of tools Spare parts list with corresponding figures or references to separate spare parts lists References to circuit diagrams Technical reference manuals The technical reference manuals describe reference information for robotics products for example lubrication the RAPID language and system parameters Application ma...

Page 9: ...he manuals are aimed at those having first hand operational contact with the product that is production cell operators programmers and troubleshooters Product manual spare parts CRB 1100 9 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved Product documentation Continued ...

Page 10: ...This page is intentionally left blank ...

Page 11: ...uctions given in the related product manuals must be strictly followed If there are any problems contact your local ABB for support L2 spare parts To replace the L2 parts require specialized training and might need special tools Only ABB field service personnel or qualified personnel trained by ABB can replace L2 parts Continues on next page Product manual spare parts CRB 1100 11 3HAC078009 001 Re...

Page 12: ... and air hose with Ethernet 3HAC060416 003 C L2 X X Lamp unit cover 3HAC075972 001 D L2 X X Multi color lamp unit 14 mm 3HAC076495 001 E L2 X X Process hub with lamp unit CP CS and air hose with Ethernet 3HAC077335 001 F Spare part illustration Lower cable harness Bottom connector interface Rear connector interface xx1800003511 xx1800003490 A Continues on next page 12 Product manual spare parts CR...

Page 13: ...4 0 475 xx1800003489 xx1800003513 Process hub and lamp unit xx2000002203 Product manual spare parts CRB 1100 13 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 1 1 Manipulator cable harness Continued ...

Page 14: ... L1 X X Power cable 15 m 3HAC061139 003 L1 X X Signal cable shielded 3 m 3HAC067446 001 L1 X X Signal cable shielded 7 m 3HAC067446 002 L1 X X Signal cable shielded 15 m 3HAC067446 003 L1 X X 3 m with lamp unit cabling 3HAC078069 001 L1 X X 7 m with lamp unit cabling 3HAC078069 002 L1 X X 15 m with lamp unit cabling 3HAC078069 003 L1 X X Cabling M8 M12 500 mm for lead through device 3HAC077018 001...

Page 15: ... SMB cover 3HAC069060 001 A L2 X X Serial measurement unit 3HAC063968 001 B L2 X X Battery pack 3HAC044075 001 C Spare part illustration xx2000002186 Product manual spare parts CRB 1100 15 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 1 3 SMB unit ...

Page 16: ...vel 4 0 58 4 0 475 Description Spare part number L2 X X Base 3HAC069048 001 A Spare part illustration xx1800003493 16 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 2 1 Base ...

Page 17: ... interface L1 X X Base rear cover 3HAC070312 001 B Used for robots with bottom connector interface L2 X X Base adapter 3HAC070313 001 C Used for robots with bottom connector interface Spare part illustration xx2000002187 Continues on next page Product manual spare parts CRB 1100 17 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 2 2 Base parts ...

Page 18: ...xx2000002193 18 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 2 2 Base parts Continued ...

Page 19: ...vel 4 0 58 4 0 475 Description Spare part number L2 X X Swing 3HAC069050 001 A Spare part illustration xx1800003495 Product manual spare parts CRB 1100 19 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 3 1 Swing ...

Page 20: ... 001 A L1 X X Swing support cover 3HAC069052 001 B L2 X X Swing support 3HAC069039 001 C L2 X X Mechanical stop axis 1 3HAC061947 001 D Spare part illustration xx2000002188 20 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 3 2 Swing parts ...

Page 21: ... Spare part number L2 X Lower arm CRB 1100 4 0 475 3HAC069055 001 A L2 X Lower arm CRB 1100 4 0 58 3HAC069056 001 Spare part illustration xx1800003497 Product manual spare parts CRB 1100 21 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 4 1 Lower arm ...

Page 22: ... arm support cover 3HAC069059 001 A L2 X X Lower arm support 3HAC069058 001 B L1 X X Lower arm cover 3HAC069057 001 C Spare part illustration xx2000002189 22 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 4 2 Lower arm parts ...

Page 23: ...Spare part number L2 X X Housing 3HAC069053 001 A L1 X X Housing cover 3HAC069054 001 B Spare part illustration xx2000002190 Product manual spare parts CRB 1100 23 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 5 Spare parts housing ...

Page 24: ... 475 Description Spare part number L2 X Extender unit 3HAC069037 001 A Spare part illustration xx2000002191 24 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 6 Spare parts extender unit ...

Page 25: ...n Spare part number L2 X X Wrist 3HAC075794 001 A L1 X X Wrist cover 3HAC069061 001 B Spare part illustration xx2000002192 Product manual spare parts CRB 1100 25 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 7 Spare parts wrist ...

Page 26: ...sheet contains 6 pieces of small pad Replace if damaged with one piece each time 3HAC071020 001 A L2 X X Motor with flange axis 1 3HAC066143 001 B L2 X X Timing belt axis 1 3HAC061934 001 C L2 X X Washer 3HAC063985 001 D Spare part illustration xx1800003502 26 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 8 1...

Page 27: ... 2 3HAC066144 001 C L2 X X Cooling pad for axis 1 and 2 motors Note Cooling pads are wear parts One cooling pad sheet contains 6 pieces of small pad Replace if damaged with one piece each time 3HAC071020 001 D Spare part illustration xx1800003503 Product manual spare parts CRB 1100 27 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 8 2 Axis 2 mot...

Page 28: ...r 3HAC063985 001 C L2 X X Cooling pad for axis 3 and 4 motors Note Cooling pads are wear parts One cooling pad sheet includes 10 pieces of small pad Replace if damaged with one piece each time 3HAC071021 001 D Spare part illustration xx1800003504 28 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 8 3 Axis 3 mot...

Page 29: ...xis 3 and 4 motors Note Cooling pads are wear parts One cooling pad sheet includes 10 pieces of small pad Replace if damaged with one piece each time 3HAC071021 001 C L2 X X Timing belt axis 4 3HAC061937 001 D Spare part illustration xx1800003505 Product manual spare parts CRB 1100 29 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 8 4 Axis 4 mot...

Page 30: ...1 A L2 X X Motor with flange axis 6 3HAC066201 001 B L2 X X Motor with flange axis 5 3HAC066200 001 C L2 X X Timing belt axis 5 3HAC061938 001 D Spare part illustration xx1800003506 30 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 8 5 Axis 5 and axis 6 motors ...

Page 31: ...8 4 0 475 Description Spare part number L2 X X Gear unit with pulley axis 1 3HAC069062 001 A Spare part illustration xx1800003507 Product manual spare parts CRB 1100 31 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 9 1 Axis 1 gearbox ...

Page 32: ...cription Spare part number L2 X X Gear unit with pulley axis 2 3HAC073517 001 A Spare part illustration xx1800003508 32 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 9 2 Axis 2 gearbox ...

Page 33: ...inth sealing ring 3HAC073218 001 A L2 X X O ring 3HAC061327 032 B L2 X X Gear unit with pulley axis 3 3HAC073518 001 C Spare part illustration xx1800003509 Product manual spare parts CRB 1100 33 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 9 3 Axis 3 gearbox ...

Page 34: ...cription Spare part number L2 X X Gear unit with pulley axis 4 3HAC073519 001 A Spare part illustration xx1800003510 34 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 9 4 Axis 4 gearbox ...

Page 35: ...number L1 X X Lead through device base 3HAC075975 001 A L1 X X Lead through device 3HAC075974 001 B Spare part illustration xx2000002202 Product manual spare parts CRB 1100 35 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 10 Spare parts lead through device ...

Page 36: ...1 X X Power cable 5 m for laser scanner 3HAC076489 001 L1 X X Ethernet cable 5 m for laser scanner 3HAC075978 001 L1 X X USB to Mini USB cable 3 m for laser scanner 3HAC076488 001 Spare part illustration B A xx2000002208 xx2000002204 36 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 11 Spare parts laser scanne...

Page 37: ...re part num ber xx1600001042 L1 Protective plug for bushing 3HAC059556 001 xx1900001420 L1 Calibration pin cover 6 mm 3HAC061926 001 Continues on next page Product manual spare parts CRB 1100 37 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 12 1 Axis Calibration items ...

Page 38: ...gs each on axes 1 2 3 and 4 Axis 5 has one bushing and a fixed calibration pin with a protective cover Axis 6 has only one bushing xx1800003320 xx1800003514 Continues on next page 38 Product manual spare parts CRB 1100 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 12 1 Axis Calibration items Continued ...

Page 39: ...xx1800003515 Product manual spare parts CRB 1100 39 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 12 1 Axis Calibration items Continued ...

Page 40: ...Used to remove and refit the J5 C2 connector if the Ethernet cabling is equipped xx1900000042 brake release button assembly tool Included in the special toolkit 3HAC071022 001 Used to remove and refit the brake release button xx1800003620 axis 4 motor fitting tool Included in the special toolkit 3HAC071022 001 Used to refit the axis 4 motor Continues on next page 40 Product manual spare parts CRB ...

Page 41: ... xx1900000107 M3x25 eye bolt Included in the special toolkit 3HAC071022 001 Product manual spare parts CRB 1100 41 3HAC078009 001 Revision A Copyright 2021 ABB All rights reserved 1 Spare parts and exploded views 1 12 2 Special tools Continued ...

Page 42: ......

Page 43: ......

Page 44: ...ne 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics Discrete Automation No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics Discrete Automation 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HAC078009 001 Rev A en Copyright 2021 ABB All rights reserved Specifications subject to change without notice ...