ABB 10DX3111G, Instruction Manual

Page 1: ...INSTRUCTION MANUAL FLOW PRODUCTS 10DX3111G Sizes 30 through 78 MODEL 10DX3111G MAGNETIC FLOWMETER PN24968 ABB Instrumentation ...

Page 2: ...ause injury or damage NOTICE The information contained in this document is subject to change without notice ABB Automation Inc its affiliates employees and agents and the authors of and contributors to this publication specifically disclaim all liabilities and warranties express and implied including warranties of merchantability and fitness for a particular purpose for the accuracy currency compl...

Page 3: ...ON 3 1 3 1 Basic Operating Principle 3 1 3 1 1 Signal Voltage Generation 3 1 3 1 2 Magnet Coil Drive Circuits 3 2 3 2 Operating Characteristics 3 4 3 2 1 Fluid Variables 3 4 3 2 1 1 Fluid Conductivity 3 4 3 2 1 2 Fluid Temperature 3 4 3 2 1 3 Other Fluid Variables 3 4 3 2 2 Metering Characteristics 3 4 4 0 MAINTENANCE 4 1 4 1 General 4 1 4 2 Routine Maintenance 4 1 4 3 Trouble Shooting 4 2 4 3 1 M...

Page 4: ...TLINE MOUNTING DIMENSIONS SPLASHPROOF METERS IP65 SIZES 30 THROUGH 54 2 8 FIGURE 2 6 OUTLINE MOUNTING DIMENSIONS SPLASHPROOF METERS IP65 SIZES 60 THROUGH 78 2 9 FIGURE 2 7 GROUNDING PROCEDURE NON INSULATED PIPELINE 2 11 FIGURE 2 8 USE OF GROUNDING RINGS GASKETS 2 13 FIGURE 2 9 GROUNDING PROCEDURE INSULATED PIPELINE 2 14 FIGURE 2 10 WIRE IDENTIFICATION FOR CONTINUOUS SUBMERGENCE METERS 2 15 FIGURE ...

Page 5: ...lectric shock hazard to the user Make certain that the system power is disconnected from the oper ating branch circuit before attempting electrical interconnections or service SPECIFIC WARNINGS Equipment powered by an AC line voltage presents a potential electric shock hazard to the user Make certain that the system power input leads are disconnected from the operating branch circuit before attemp...

Page 6: ...nt un risque de choc électrique potentiel pour l utilisateur As surez vous que les câbles d alimentation amont sont décon nectés avant de procéder à des branchements des essais ou tests SPÉCIFIQUES AVERTISSEMENTS Les équipements alimentés en courant alternatif constituent un risque de choc électrique potentiel pour l utilisateur As surez vous que les câbles d alimentation amont sont décon nectés a...

Page 7: ...sories if supplied may not meet NEMA 4X unless specifically ordered as NEMA 4X meter flanges meter installation hardware studs nuts bolts enclosure mounting hardware for pipe or wall mounting conduit hardware This product is painted with a high performance epoxy paint The corrosion protection provided by this finish is only effective if the finish is unbroken It is the users responsibility to touc...

Page 8: ...ter Metering limitations are confined to a mini mum threshold of electrical conductivity inherent to the fluid being metered The degree of fluid conductivity has no effect upon metering accuracy as long as it is greater than this minimum level Fluid temperature is limited only to the extent that it may affect fluid conductivity and like fluid pres sure to the extent that it can not exceed the mete...

Page 9: ... with the exception of flange faces are sprayed with a rust prohibitive paint At special option these surfaces may be treated with corrosion resistant epoxy paint FIGURE 1 1 CUT AWAY VIEW OF MAGNETIC FLOWMETER 10DX3111G INSTRUCTION MANUAL 1 2 ...

Page 10: ...own Refer to the ABB Instrumentation data sheet or data tag on the equipment for the model number of the instrument furnished The details of a specific number are shown on the following pages 10DX3111G INSTRUCTION MANUAL 1 3 ...

Page 11: ...oprene Linatex A B D L P Size Inches mm 28 700 30 750 32 800 36 900 40 1000 42 1050 44 1100 48 1200 54 1400 60 1500 64 1600 66 1650 72 1800 78 2000 25 43 26 27 28 29 44 30 31 41 32 42 33 34 Flange Standard Pressure Rating AWWA C207 CL B AWWA C207 CL D DIN PN10 ANSI CL150 3 4 C P Flange Material Carbon Steel 1 Protector Plates None Required A Electrode Type Flush Bullet Nose 2 3 10DX3111G INSTRUCTI...

Page 12: ...Accidental Submergence 33 ft H2O 48 H 10m H2O 48 H NEMA 4X IEC 529 IP67 Continuous Submergence IEC529 IP68 33 ft H2O 10 m H2O Signal Cable Permanently Installed 1 2 5 Fluid Temperature Range Hard Rubber Linatex 170o F 77o C Max Rubber Neoprene Polyurethane 190o F 88o C Max 1 4 Line Excitation Frequency 50 Hz 6 1 4 Hz 60 Hz 7 1 2 Hz 1 3 Customer Information Language English w Riveted SST Tag 2 Conv...

Page 13: ...table 0 1 5 through 0 37 5 feet per second standard pre set range of Flow Converter Meter Capacity See Standard Volumetric Capacity Table Reference Voltage 140 millivolts peak to peak Maximum Tem perature Limits NEOPRENE Liner 190 F 88 C Polyurethane Liner 190 F 88 C Dimensions See Figures 2 3 through 2 6 Weights Approximate Meter Size Inches Approx Weight Pounds 30 1400 36 2000 42 2800 48 3900 54...

Page 14: ...50 72 CL150 95 650 90 620 78 CL150 95 620 90 620 NOTE Values given in parenthesis are for SI equivalent units eg Temperature F 38 C Pressure psig kPA OD and drilling only Materials of Construction Meter Liner NEOPRENE or Polyurethane Meter Body carbon steel w Class 150 flanges OD drilling only Flanges carbon steel Electrodes standard or bullet nose type 316 stainless steel Also optionally availabl...

Page 15: ...000 120000 150000 5000 7000 10000 12000 16000 20000 24000 27000 35000 METER CAPACITY 10m sec Each 10DX3111 meter in sizes 30 through 78 is calibrated at the factory and the meter capacity unique to the individual meter is indicated on a tag attached to the side of the meter body See the instructions for the converter in the Converter Driver for details on programming the converter to use this mete...

Page 16: ...strumentation Service Department 2 2 Uncrating Handling All ABB Instrumentation Magnetic Flowmeters are shipped with the flanges protected Lift the Mag netic Flowmeter using a winch or block and tackle attached to the lifting lugs as shown in Figure 2 1 Meter sizes 54 and smaller have two lifting lugs Sizes 60 and larger have four lifting lugs The rig must be able to support weights as shown in th...

Page 17: ...er is trans ported CAUTION Never allow any support for the Magnetic Flowmeter to bear upon the inner surface of the meter pipe section inasmuch as the liner may become damaged Do not lift the meter by the electrode bosses The protective wooden flange covers or paper guard caps must be removed for inspection and be fore mounting in the pipeline 10DX3111 INSTRUCTION MANUAL 2 2 ...

Page 18: ...ortance unless greasy sludges or liquids bearing insulating materials which tend to coat pipe walls are to be metered However sufficient access room should be allocated to facili tate electrical interconnection and permit field replacement of electrodes should the need arise The installation site must be provided with a convenient source of power as specified with the Con verter Driver The line sh...

Page 19: ...nstalla tions the meter should be placed so that the connection bosses are on top to align the meter electrodes in a lateral plane Positioning the meter in this way eliminates the possibility of en trained air acting as an electrode insulator The Magnetic Flowmeter may be mounted in the pipeline without regard to flow direction If greasy sludges or insulating materials which tend to coat pipe wall...

Page 20: ... supplied is included within the installation kit which accompanies the Magnetic Flowmeter Before connections are made the bearing surfaces of NEOPRENE or polyurethane lined meter flanges their NEOPRENE gaskets and adjacent pipeline flanges should be thoroughly dusted with talc gasket powder This is done to prevent possible damage to the meter lining or gaskets should the meter be removed from the...

Page 21: ...FIGURE 2 3 OUTLINE DIMENSIONS ACCIDENTAL CONTINUOUSLY SUBMERSIBLE METERS IP67 IP68 SIZES 30 THROUGH 54 10DX3111 INSTRUCTION MANUAL 2 6 ...

Page 22: ...FIGURE 2 4 OUTLINE DIMENSIONS ACCIDENTAL CONTINUOUSLY SUBMERSIBLE METERS IP67 IP68 SIZES 60 THROUGH 78 10DX3111 INSTRUCTION MANUAL 2 7 ...

Page 23: ...FIGURE 2 5 OUTLINE MOUNTING DIMENSIONS SPLASHPROOF METERS IP65 SIZES 30 THROUGH 54 10DX3111 INSTRUCTION MANUAL 2 8 ...

Page 24: ...FIGURE 2 6 OUTLINE MOUNTING DIMENSIONS SPLASHPROOF METERS IP65 SIZES 60 THROUGH 78 10DX3111 INSTRUCTION MANUAL 2 9 ...

Page 25: ...Case 2 Adjacent pipeline which is insulated from the fluid to be metered such as ceramic lined iron pipe plastic pipe or bituminous coated cast iron pipe Perform the proper grounding procedure for the case which applies to your pipeline Grounding Procedure Case 1 For the ABB Instrumentation Magnetic Flowmeter mounted in an adjacent conductive pipeline which is not insulated from the fluid to be me...

Page 26: ...FIGURE 2 7 GROUNDING PROCEDURE NON INSULATED PIPELINE 10DX3111 INSTRUCTION MANUAL 2 11 ...

Page 27: ...d must not react with the metered fluid TABLE 1 304 SST GROUNDING RING PART NUMBERS Flange Size Part Number 30 644B009U19 36 644B009U20 42 644B009U21 48 644B009U22 54 644B009U31 2 When installing the meter in the pipeline bolt the grounding rings between each primary meter flange and its adjacent pipeline flange as shown in Figure 2 9 Provide standard gas keting between the rings and the adjacent ...

Page 28: ...FIGURE 2 8 USE OF GROUNDING RINGS GASKETS 10DX3111 INSTRUCTION MANUAL 2 13 ...

Page 29: ...FIGURE 2 9 GROUNDING PROCEDURE INSULATED PIPELINE 10DX3111 INSTRUCTION MANUAL 2 14 ...

Page 30: ...ed between the conduit boxes and the Converter Driver by the user The terminals in the conduit boxes are identified in Figure 2 11 A specific electrical interconnection diagram and procedure which defines wiring to be installed be tween your ABB Instrumentation Magnetic Flowmeter and the Converter Driver is provided in the Converter Driver instruction bulletin FIGURE 2 10 WIRE IDENTIFICATION FOR A...

Page 31: ...ABB Instrumentation RG8A U GRN YEL GRN YEL REF NOTE The interconnect cable shield connected to the MR termi nal carries active signals and is not at ground potential Be certain to insulate this shield to prevent it from contacting other shields or ground 10DX3111 INSTRUCTION MANUAL 2 16 ...

Page 32: ...lly illustrates the basic operating principle A magnetic field B being gener ated in a plane which is perpendicular to the axis of the meter pipe A disk of the metered fluid can be considered as a conductor The transverse length D is equal to the meter pipe diameter Since the velocity V of the fluid disk is directed along the axis of the meter pipe a voltage Es will be induced within this fluid an...

Page 33: ... driven directly by the cus tomer s 50 60 Hz power service Notably however the design of the ABB Instrumentation Series 10DX3111 Magnetic Flowmeter uses magnet drive circuits which are alternately energized bi direc tionally at a low frequency rate as commanded by the associated Converter Driver assembly 3 1 3 Volumetric Flow Rate Measurement The ABB Instrumentation Magnetic Flow Rate Measurement ...

Page 34: ...uced signal voltage Er reference voltage B magnetic flux density dimensionless constant β γ dimensional constant V fluid velocity Therefore volumetric flow rate is directly proportional to the induced signal voltage as measured by the ABB Instrumentation Magnetic Flowmeter 10DX3111 INSTRUCTION MANUAL 3 3 ...

Page 35: ...y characteristic should be investigated before attempting to meter such a fluid Fluid or ambient temperatures are also lim ited by the meter materials specification Other normal effects of temperature such as influence upon fluid viscosity and density the size of the metering area and the flux density of the magnetic field have negligible or no effect upon me tering accuracy 3 2 1 3 Other Fluid Va...

Page 36: ...rovides a qualitative analy sis of the effects of these conditions upon the meter signal output In applications involving variable quantities of uniformly dispersed non conductive mixing agents it must be ascertained that the higher concentrations of mixant will not drive the average conductiv ity of the liquid mixture below the minimum conductivity level for the given installation FIGURE 3 2 FLUI...

Page 37: ...mentation for part numbers of field replaceable parts 4 2 Routine Maintenance No routine maintenance procedures should be required for the normal application For those applications where the fluid being metered consists of sludge unusually greasy mixants or other insulating mixants which normally tend to coat pipe walls it is advisable to visually inspect the inner meter walls periodically This pr...

Page 38: ...ections or service 4 3 1 Magnet Coils To check the magnetic coils follow this procedure 1 Power down the converter driver Remove the coil wiring from terminals M1 and MR in the converter driver See converter driver instruction bulletin for location of terminals 2 Measure the resistance the cable resistance should be as indicated in Table 4 1 or more depending on the length of the interconnecting c...

Page 39: ...is shown in Figure 4 1 Condensate in an electrode assembly may cause a high resistance ground which can be remedied by partial disassembly and exposure with infra red bulb or by packing with a des iccant The procedure for electrode disassembly is described in 4 3 4 If the electrode short cannot be eliminated either in the area of the terminal boards or wiring the meter must be replaced 4 If all co...

Page 40: ...he 2 inch pipe cap from the electrode boss 3 Remove the three 10 32 x 1 2 fillister head cap screws which clamp the electrode cover on the assembly 4 Remove the electrode cover and its O ring 5 Remove the insulator disc The seated electrode and wiring are open for inspection FIGURE 4 1 DISASSEMBLY OF ELECTRODE ASSEMBLIES 10DX3111 INSTRUCTION MANUAL 4 4 ...

Page 41: ...hex socket set screw in the head of the electrode Withdraw the electrode wire with its sleeve tip from its electrical connection seat in the side of the electrode head 3 Insert and reseat replacement electrode For polyurethane lined meters be certain the new O ring which accompanies the new electrode is seated in the groove under the head of the electrode 4 Reassemble by reversing the procedure gi...

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