ABB 2RCA035147, Operating Manual

Page 1: ... REF42plus HMI Cutting Tool Operating Guide ...

Page 2: ...he equipment addressed in this manual must satisfy themselves that each intended application is suitable and acceptable including that any applicable safety or other operational requirements are complied with In particular any risks in applications where a system failure and or product failure would create a risk for harm to property or persons including but not limited to personal injuries or dea...

Page 3: ...ol 09 5 Preparations 10 12 6 Operating the cutting tool on a horizontal edge up down 13 7 Operating the cutting tool on a vertical edge 14 7 1 Vertical cut Alternative A left left 15 16 7 2 Vertical cut Alternative B left right 17 7 3 Vertical cut Alternative C right right 18 19 8 Finalizing your work 20 21 9 Finishing your work ...

Page 4: ...1 Y2 X1 X2 as illustrated Note Minimum clearance required around the existing cut out with offcut gatherer is 20 mm on both sides X1 X2 and top Y1 and 50 mm on the bottom Y2 If offcut gatherer is not used protect the personnel and the switchgear panel from flying offcuts The old v4 HMI The new v5 HMI Panel cut out 206 1 121 1 241 1 140 5 0 5 Panel cut out 241 1 206 1 121 1 140 5 0 5 X1 X2 Y1 Y2 ...

Page 5: ... 3 4 5 7 8 9 X1 X2 Y1 Y2 6 1 2 3 4 5 7 8 9 10 11 12 13 X2 X1 Y1 Y2 10 11 12 13 6 7 8 9 1 2 3 4 5 Alternative A For vertical cut out wherein extension is possible only on the left side A B C Alternative C For vertical cut out wherein extension is possible only on the right side Alternative B For vertical cut out wherein extension is possible on both sides Horizontal up down cutting Horizontal up do...

Page 6: ...hing the work before a new HMI installation Note The file is not included in the cutting tool kit 1 Cutting head REF 542plus 2 Offcut gatherer 3 Feed rod 4 Die 5 Coil springs 4 pcs 6 Punch 7 Power unit 8 Vent lever 9 Operating switch 10 Battery 11 Battery charger ...

Page 7: ... 4 pcs of coil springs Ensure that the die and the punch have the same marking REF 542plus on the same side This shows that the parts are correctly positioned Install the coil springs 4 pcs between the die and the punch Press the die and the punch firmly together ...

Page 8: ...h the die and the punch assembly Add offcut gatherer by using screws 4 pcs Tighten the feed rod to the power unit After assembling the cutting head insert the battery to the power unit The battery can be inserted from either side ...

Page 9: ...e back of the panel door It is recommended to make the cut out from the front side of the door panel to avoid sharp edges and ensuring smooth installation of the new HMI The guidelines in this document are also based on making the cut out from the front The low voltage compartment must be de energized during installation Ensure that there is enough space to operate the cutting tool in all intended...

Page 10: ...ion with cuttings 1 5 as shown in the section 2 The cutting tool cuts horizontally from the top and the bottom at the same time Ensure that the cutting head is set in the correct position facing HORIZONTAL UP at the top To cut horizontally swing the cutting head and place the cutting head guiding against the bottom and the left side of the opening Place the cutting head exactly on the cut out edge...

Page 11: ... shown in the picture Push the vent lever to ensure that the punch is released after each cut 1 5 Push the operating switch Be careful with the flinging offcuts if offcut gatherer is not used Make five cuts 1 5 side by side as shown in section 2 cutting order Vent lever ...

Page 12: ...mended to make overlapping cuts 1 3 mm to avoid sharp edges in between the cutting junction points For the last horizontal cut push the cutting head firmly against the right side cut out edge as shown in the picture ...

Page 13: ...ting the cutting tool on a vertical edge For your safety keep your hands on the power unit never on the cutting head Beware of the sharp edges Rotate the cutting head to set the correct vertical cutting direction ...

Page 14: ...tion 2 alternative A Make four cuts 6 9 below each other starting from the top It is recommended to make overlapping cuts to avoid sharp edges in between the cutting junction points Push the cutting head firmly against the left side cut out edge starting from the top For the last vertical cut push the cutting head firmly against the left side cut out edge as shown in the picture Repeat the procedu...

Page 15: ...on with cuttings 6 9 as shown in section 2 alternative B Make four cuts 6 9 below each other It is recommended to make overlapping cuts to avoid sharp edges in between the cutting junction points Push the cutting head firmly against the left side cut out edge starting from the top For the last vertical cut push the cutting head firmly against the left side cut out edge as shown in the picture ...

Page 16: ...ting from the top It is recommended to make overlapping cuts to avoid sharp edges in between the cutting junction points Push the cutting head firmly against the right side cut out edge starting from the top For the last vertical cut push the cutting head firmly against the right side cut out edge as shown in the picture ...

Page 17: ...2 alternative C Make four cuts 6 9 below each other starting from the top It is recommended to make overlapping cuts to avoid sharp edges in between the cutting junction points Push the cutting head firmly against the right side cut out edge starting from the top For the last vertical cut push the cutting head firmly against the right side cut out edge as shown in the picture Repeat the procedure ...

Page 18: ...ns remove the battery first Use a file hand tool to remove any sharp edges or burrs around the cut out area Ensure that no offcuts remain inside the switchgear if offcut gatherer was not used 8 Finalizing your work Cover the relay compartment to avoid the spread of dust ...

Page 19: ...19 Make sure to pay special attention in filing snap lock areas on the top and bottom of the cut out This makes new HMI installation easier Clean dust and any offcuts if offcut gatherer was not used ...

Page 20: ...ble to coat bare surfaces for example with cold galvanized compounds in case of corrosive atmosphere Install the new v5 HMI Push the HMI from the front Push the snap locks for easier installation 9 Finishing your work ...

Page 21: ...21 Install the HMI EMC cover Finish your work and close the door ...

Page 22: ...22 Notes ...

Page 23: ...23 Notes ...

Page 24: ...lars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB For more info...