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ABB Jokab Safety

 Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden 

www.abb.com/jokabsafety 

Original instructions 

Safeball JSTD1 

One/two hand enabling device 

 

 

Summary of Contents for 2TLA020007R3000

Page 1: ...ABB Jokab Safety Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden www abb com jokabsafety Original instructions Safeball JSTD1 One two hand enabling device ...

Page 2: ...SAFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attent...

Page 3: ...ons 6 Connection examples 7 4 Installation and maintenance 8 Installation precautions 8 Minimum mounting distances and requirements for two hand device 9 Two hand device function description 9 Maintenance 10 Testing of the safety functions 10 5 Operation 11 One hand device 11 Two hand device 11 Limitations 11 6 Model overview 12 Accessories 12 7 Technical data 13 Dimensions 14 8 EC Declaration of ...

Page 4: ...sumed that the reader of this document has knowledge of the following Basic knowledge of ABB Jokab Safety products Knowledge of two hand enabling devices Knowledge of machine safety Special notes Pay attention to the following special notes in the document Warning Danger of severe personal injury An instruction or procedure which if not carried out correctly may result in injury to the technician ...

Page 5: ...he devices shall be installed by a trained electrician following the Safety regulations standards and the Machine directive Failure to comply with instructions operation that is not in accordance with the use prescribed in these instructions improper installation or handling of the device can affect the safety of people and the plant For installation and prescribed use of the product the special n...

Page 6: ...afety PLC connection examples refer to Pluto instruction manual Caution Use of any other safety relay or supervision unit may result in a lower safety level and or the voltage current limitations of the JSTD1 switches being exceeded This may invalidate warranty conditions Warning If the two hand device is connected to another control unit it is extremely important to analyse and determine the safe...

Page 7: ...STD1 A B or C connected in a one hand or two hand device setup One hand device Two hand device JSTD1 A B C 13 2 1 2 1 14 23 24 Y14 A1 A2 S13 S14 S34 S44 S24 X1 X4 ABB 24 VDC Type RT9 JSTD1 A B C JSTD1 A B C 13 2 1 2 1 14 23 24 2 1 33 34 2 1 41 42 A1 A2 S13 S14 S24 S23 S24 X3 X2 ABB 24 VDC Type JSBR4 ...

Page 8: ...ies below or the product list at www abb com jokabsafety for details Installation precautions Warning Safeball must be installed with a minimum distance S to the dangerous machine movement This distance is calculated using the following formula for Safeball according to approving agencies and EN 13855 S K x T C Where S safe distance in mm K hand speed 1600 mm s T total stopping time for the danger...

Page 9: ...t both of them being operated with one hand see measurements in the figure below Warning The minimum safety distance varies greatly as there are many ways to mount JSTD1 units The responsible designer must ensure that intended or unintended defeating of the intended use of the two hand device is not possible Special care must be taken when Safeball is mounted without shields and thus possible to r...

Page 10: ...ultaneousness of the system by operating one of the JSTD1 pushbuttons for more than 0 5 seconds before pressing the three other JSTD1 pushbuttons The machine should not be started These checks should be repeated at least every year and after changes or maintenance on the machine The stopping time should also be measured at least once each year Button 1 2 3 4 x x x x x x x x x x x x x x x x x x x x...

Page 11: ...To activate a two hand device the two individual one hand devices must be activated within 0 5 seconds of each other This must be set up in the safety monitor by the safety application programmer The safety monitor must also send a stop signal as soon as one or more pushbuttons have been released and check that all pushbuttons have been released before a new start is possible Limitations A two han...

Page 12: ...h button JSTS31 2TLA020007R4100 Floor stand including spacer ring A wide variety of mounts and other accessories are available please refer to the product list at www abb com jokabsafety JSTD1 A 2 m cable 1 NO 1 NC contact Article number 2TLA020007R3000 JSTD1 C 10 m cable 1 NO 1 NC contact Article number 2TLA020007R3200 JSTD1 B 0 2 m wires 1 NO 1 NC contact Article number 2TLA020007R3100 JSTD1 E 0...

Page 13: ... 50 C Connector 4x connection cables 0 75 mm2 Length depending on model Size See drawing Actuating force Approx 2 N Actuator travel 1 3 0 6 mm Mechanical life 1 x 106 operations at max 1 Hz Colour Yellow and black Weight JSTD1 B E 95 g JSTD1 A 225 g with 2 m cable JSTD1 C 680 g with 10 m cable Material Polypropene Chemical resistance at 20 C Alcohols Good Paraffin oil Good Milk Good Silicon oil Go...

Page 14: ...SO 13849 1 Suitable for PLe cat 4 B10d 20 x 106 operations EN 574 Appropriate for the design of two hand device type IIIC Certificates Inspecta cULus The Jokab Safety branded product with article number beginning with 2TLJ is fully compatible with the ABB branded product with article number beginning with 2TLA Dimensions Safeball dimensions NB All measurements in millimetres ...

Page 15: ...2TLC172182M0201 rev F 15 www abb com jokabsafety 2015 12 04 8 EC Declaration of conformity ...

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