ABB 3AXD50000018602, Supplement Manual

Page 1: ... ABB DRIVES ACS880 01 C135 drives with flange mounting kit Supplement ...

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Page 3: ...ACS880 01 C135 drives with flange mounting kit Supplement 3AXD50000349814 Rev A EN EFFECTIVE 2019 04 16 2019 ABB Oy All Rights Reserved Table of contents 3 Mechanical installation ...

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Page 5: ...odes 12 3 Mechanical installation Contents of this chapter 13 Safety 13 Examining the installation site 14 Additional requirements for cabinet installations 14 Required tools 14 Moving the drive 14 Unpacking and examining the delivery 14 Transport package contents 14 Frames R1 to R5 15 Frames R6 to R9 16 Flange mounting kit package contents 17 Frames R1 to R3 17 Frames R4 to R5 18 Frames R6 to R9 ...

Page 6: ...ening dimensions 54 Frame R5 55 Attaching points and opening dimensions 57 Frame R6 58 Attaching points and opening dimensions 60 Frame R7 61 Attaching points and opening dimensions 63 Frame R8 64 Attaching points and opening dimensions 66 Frame R9 67 Attaching points and opening dimensions 69 5 Mounting examples Contents of this chapter 71 Frame R1 72 Frame R2 75 Frame R3 78 Frame R4 81 Frame R5 ...

Page 7: ...o plan the installation and install the drive with the flange mounting kit Read the supplement before you work on the drive You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols The supplement is written for readers worldwide Both SI and imperial units are shown Purpose of the supplement This supplement tells you how to install the d...

Page 8: ...s with flange mounting kit supplement 3AXD50000349814 ACS880 01 C135 frames R1 to R3 flange mounting kit quick installation guide 3AXD50000026158 ACS880 01 C135 frames R4 to R5 flange mounting kit quick installation guide 3AXD50000026159 ACS880 01 C135 ACS580 01 C135 ACH580 01 C135 and ACQ580 01 C135 frames R6 to R9 flange mounting kit quick installation guide 3AXD50000019099 ACS880 01 hardware ma...

Page 9: ...ing the drive onto a mounting plate The heat sink of the drive can be located in the cooling air channel and the front part on the other side of the mounting plate The drive cable box and IP55 UL Type 12 front cover are compatible with the flange mounting kit Layout and mounting position The flange mounted drive is installed in a tilted or an upright position depending on the drive type ...

Page 10: ...escription Tilted position R1 to R5 1 Mounting plate 2 Top flange bracket 3 Lifting hole 4 Side flange bracket 5 Cable shelf 6 Bottom flange bracket 7 Drive heat sink in the cooling air channel 1 3 4 7 2 4 3 5 3 3 6 ...

Page 11: ...L Open Type IP55 UL Type 12 P940 IP20 UL Open Type IP20 UL Open Type IP55 UL Type 12 P944 IP20 UL Open Type IP20 UL Open Type IP55 UL Type 12 B056 IP55 UL Type 12 IP20 UL Open Type IP55 UL Type 12 1 Hood in the cooling air channel required for UL Type 12 2 Top flange bracket 3 Mounting plate 4 Lifting hole 5 Drive heat sink in the cooling air channel 6 Side flange bracket 7 Drive front side 8 Bott...

Page 12: ... flange retrofit kit is compatible only with drives that have been produced after 2016 01 01 Frame size Special requirement R1 Insert sealing plug R2 R3 R4 Insert sealing plug and attach sealing tapes R5 Frame size Ordering code R1 3AXD50000024175 R2 3AXD50000024176 R3 3AXD50000024177 R4 3AXD50000027190 R5 3AXD50000018602 R6 3AXD50000018852 R7 3AXD50000018853 R8 3AXD50000018854 R9 3AXD50000018855 ...

Page 13: ...general safety instructions in the hardware manual and the task specific instructions in this supplement Wear protective gloves and long sleeves Some parts have sharp edges WARNING For frame sizes R6 to R9 Use the lifting eyes of the drive when you lift the drive Do not tilt the drive The drive is heavy and its center of gravity is high An overturning drive can cause physical injury ...

Page 14: ... section Free space requirements on page 20 and Dimensions weights and free space requirements in the hardware manual Additional requirements for cabinet installations Make sure that the cooling air gratings of the drive will not be covered Make sure that the required cooling air change is achieved In a totally closed cabinet with no forced ventilation a fan for circulating the air inside the cabi...

Page 15: ...the cushions 6 7 Lift the cardboard sleeve 5 Lift the drive 8 Item Description Item Description 1 Straps 5 Cardboard sleeve 2 Printed manuals and quick guides manuals CD and multilingual residual voltage warning stickers 6 7 Cushions 3 Cardboard cover 8 Drive with factory installed options 4 Flange mounting kit 9 Cardboard tray 8 3 4 5 9 7 6 1 2 ...

Page 16: ...ach lifting hooks to the lifting eyes of the drive 5 Lift the drive with a hoist Item Description Item Description 1 Straps 5 Drive with factory installed options 2 Cardboard cover 6 Pallet stopper 3 Flange mounting kit 7 Pallet tray 4 Cardboard sleeve 8 Printed manuals and quick guides manuals CD and multilingual residual voltage warning stickers 5 3 2 4 6 7 1 8 ...

Page 17: ...r Kalei nuts for the M6 screws 1 Quick guide 2 Cable shelf 3 Top bracket 4 Grounding plate 5 Bottom bracket 6 Side brackets 7 Cardboard tray 8 Top cardboard cover 9 Option kit package label 10 Mounting template 11 Screw package M5 nut 4 pcs M6 nut 17 pcs M5 20 screw 4 pcs M6 25 screw 10 pcs M5 25 T20 screw 1 pcs M5 50 T20 2 pcs 12 Sealing plug 13 Sealing plate 14 Tightening brackets 15 Bottom U br...

Page 18: ... 3 Bottom bracket 4 Top bracket 5 Side brackets 6 Cardboard tray 7 Sealing plug 8 Top cardboard cover 9 Option kit package label 10 Screw package M6 nut 14 pcs M6 20 screw 2 pcs M6 25 screw 13 pcs M6 10 T30 screw R4 6 pcs R5 8 pcs 11 Hood required for UL Type 12 12 Tightening bracket 13 Cable shelf 14 Sealing tapes 8 10 2 1 9 5 4 3 12 6 13 11 7 14 ...

Page 19: ...ing plate An example template is shown below The delivery does not include the Rivet or Kalei nuts for the M6 screws 1 Quick guide 2 Mounting template 3 Top bracket 4 Bottom bracket 5 Side brackets 6 Top cardboard cover 7 Option kit package label 8 Screw package M6 nut 11 pcs M6 10 T30 12 pcs M6 25 T25 R6 R8 16 pcs R9 18 pcs 9 Hood required for UL Type 12 10 Cardboard tray 8 2 1 7 5 3 4 6 9 10 ...

Page 20: ...al installation Installing the drive Free space requirements The flange mounted drives can be installed side by side Free space requirements above and below the drive are shown below 200 mm 7 87 in 300 mm 11 81 in ...

Page 21: ...hanical installation 21 Installing drives above one another Make sure that the outlet cooling air flows away from the drive above 200 mm 7 87 in 120 mm 4 72 in 120 mm 4 72 in 300 mm 11 81 in 250 mm 9 84 in ...

Page 22: ...22 Mechanical installation Installation procedure Frames R1 to R3 1 To remove the fan assembly push the retaining clip with a flat screwdriver Lift the assembly up ...

Page 23: ...Mechanical installation 23 2 Insert the sealing plug to the hole shown in the figure 3 Reinstall the fan assembly in reverse order ...

Page 24: ...24 Mechanical installation 4 Attach the top and bottom U brackets to the drive 4 M5 nut 6 N m ...

Page 25: ... U brackets with four M6 nuts Then attach the tightening brackets b to the both ends with four M5 20 screws Last attach the sealing plate c to the bottom of the drive with two M5 50 screws T20 4 M6 nut 10 N m 4 M5 20 screw 6 N m 2 M5 50 screw T20 6 N m a a b a nut b screw c screw b c ...

Page 26: ...26 Mechanical installation 6 Attach the top and bottom brackets to the side brackets 8 M6 nut 10 N m ...

Page 27: ...nding plate d onto the alignment pins of the bottom bracket and attach it to the drive with one M5 25 screw T20 and three M6 nuts Then attach the cable shelf e to the bottom bracket with two M6 nuts 5 M6 nut 10 N m 1 M5 25 screw T20 6 N m d e d ...

Page 28: ...e required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Page 29: ...ical installation 29 9 Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate 10 Attach the bottom bracket with one screw 1 M6 25 screw 10 N m ...

Page 30: ...30 Mechanical installation 11 Attach the top bracket with one screw 12 Attach the rest of the mounting screws Remove the chains 1 M6 25 screw 10 N m 8 M6 2 screw 10 N m ...

Page 31: ...lation 31 Frames R4 to R5 1 To remove the fan assembly lift the fan mounting plate up from the front edge Unplug the fan power supply wires Lift the assembly off 2 Insert the sealing plug to the hole shown in the figure ...

Page 32: ...32 Mechanical installation 3 Reinstall the fan assembly in reverse order 4 Attach the sealing tapes on both sides of the drive ...

Page 33: ...s to the drive Note that R4 has 6 screws for attaching the side brackets while R5 has 8 screws 6 Attach the bottom bracket and the tightening bracket to the side brackets R4 6 M6 10 screw T30 R5 8 M6 10 screw T30 8 N m 4 M6 nut 10 N m 2 M6 20 screw 6 N m ...

Page 34: ...34 Mechanical installation 7 Attach the top bracket to the side brackets 8 Attach the cable shelf to the bottom bracket 4 M6 nut 10 N m 3 M6 nut 10 N m ...

Page 35: ...e required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Page 36: ...36 Mechanical installation 10 UL Type 12 installation only Attach the hood to the cooling channel 3 M6 nut Back View from top 10 N m Back Front Back Back View from bottom Front ...

Page 37: ...ical installation 37 11 Attach chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate 12 Attach the top bracket with one screw 1 M6 25 10 N m ...

Page 38: ...38 Mechanical installation 13 Attach the bottom bracket with one screw 14 Attach the rest of the mounting screws Remove the chains 1 M6 25 10 N m 12 M6 25 10 N m ...

Page 39: ...Mechanical installation 39 For instructions on installing an auxiliary cooling fan to drives with front cover on see chapter Maintenance in the hardware manual ...

Page 40: ...40 Mechanical installation Frames R6 to R9 1 Attach the side brackets of the flange to the drive 2 Attach the top and bottom brackets H IW 5 LJ K W 12 M6 10 T30 6 N m 8 M6 nut 6 N m ...

Page 41: ...e required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Page 42: ...lation only Attach the hood to the cooling channel 5 Attach chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate 3 M6 nut 6 N m Back View from top Back Front Back View from bottom ...

Page 43: ...Mechanical installation 43 6 Attach the bottom bracket with one screw 7 Attach the top bracket with one screw 1 M6 25 6 N m 1 M6 25 6 N m ...

Page 44: ...44 Mechanical installation 8 Attach the rest of the mounting screws Remove the chains R6 R8 14 M6 25 6 N m R9 16 M6 25 6 N m ...

Page 45: ...45 4 Dimension drawings Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate For the dimensions of the drive see the hardware manual ...

Page 46: ...46 Dimension drawings Frame R1 3AXD50000024531 ...

Page 47: ...Dimension drawings 47 Attaching points and opening dimensions 3AXD50000024858 ...

Page 48: ...48 Dimension drawings Frame R2 3AXD50000024532 ...

Page 49: ...Dimension drawings 49 Attaching points and opening dimensions 3AXD50000024859 ...

Page 50: ...50 Dimension drawings Frame R3 3AXD50000024533 ...

Page 51: ...Dimension drawings 51 Attaching points and opening dimensions 3AXD50000024860 ...

Page 52: ...52 Dimension drawings Frame R4 3AXD50000030170 ...

Page 53: ...Dimension drawings 53 3AXD50000030170 Hood is needed for UL Type 12 installation only ...

Page 54: ...54 Dimension drawings Attaching points and opening dimensions 3AXD50000027190 ...

Page 55: ...Dimension drawings 55 Frame R5 3AXD50000027088 ...

Page 56: ...56 Dimension drawings 3AXD50000027088 Hood is needed for UL Type 12 installation only ...

Page 57: ...Dimension drawings 57 Attaching points and opening dimensions 3AXD50000018602 ...

Page 58: ...58 Dimension drawings Frame R6 3AXD50000021919 ...

Page 59: ...Dimension drawings 59 Hood is needed for UL Type 12 installation only 3AXD50000021919 ...

Page 60: ...60 Dimension drawings Attaching points and opening dimensions 3AXD50000019323 ...

Page 61: ...Dimension drawings 61 Frame R7 3AXD50000021920 ...

Page 62: ...62 Dimension drawings Hood is needed for UL Type 12 installation only 3AXD50000021920 ...

Page 63: ...Dimension drawings 63 Attaching points and opening dimensions 3AXD50000019324 ...

Page 64: ...64 Dimension drawings Frame R8 3AXD50000021921 ...

Page 65: ...Dimension drawings 65 Hood is needed for UL Type 12 installation only 3AXD50000021921 ...

Page 66: ...66 Dimension drawings Attaching points and opening dimensions 3AXD50000019325 ...

Page 67: ...Dimension drawings 67 Frame R9 3AXD50000021922 ...

Page 68: ...68 Dimension drawings 3AXD50000021922 Hood is needed for UL Type 12 installation only ...

Page 69: ...Dimension drawings 69 Attaching points and opening dimensions 3AXD50000019326 ...

Page 70: ...70 Dimension drawings ...

Page 71: ...Mounting examples 71 5 Mounting examples Contents of this chapter This chapter contains flange mounting examples in a cooling channel ...

Page 72: ...72 Mounting examples Frame R1 ...

Page 73: ...Mounting examples 73 ...

Page 74: ...74 Mounting examples V PP 6 7 21 6 ...

Page 75: ...Mounting examples 75 Frame R2 ...

Page 76: ...76 Mounting examples ...

Page 77: ...Mounting examples 77 6 7 21 6 V PP ...

Page 78: ...78 Mounting examples Frame R3 ...

Page 79: ...Mounting examples 79 ...

Page 80: ...80 Mounting examples 6 7 21 6 V PP ...

Page 81: ...Mounting examples 81 Frame R4 ...

Page 82: ...82 Mounting examples ...

Page 83: ...Mounting examples 83 6 7 21 6 V PP ...

Page 84: ...84 Mounting examples Frame R5 ...

Page 85: ...Mounting examples 85 ...

Page 86: ...86 Mounting examples 6 7 21 6 V PP ...

Page 87: ...Mounting examples 87 Frame R6 ...

Page 88: ...88 Mounting examples ...

Page 89: ...Mounting examples 89 6 7 21 6 V PP ...

Page 90: ...90 Mounting examples Frame R7 ...

Page 91: ...Mounting examples 91 ...

Page 92: ...92 Mounting examples 6 7 21 6 V PP ...

Page 93: ...Mounting examples 93 Frame R8 ...

Page 94: ...94 Mounting examples ...

Page 95: ...Mounting examples 95 6 7 21 6 V PP ...

Page 96: ...96 Mounting examples Frame R9 ...

Page 97: ...Mounting examples 97 ...

Page 98: ...98 Mounting examples 6 7 21 6 V PP ...

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Page 100: ...abb com drives Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3AXD50000349814 Rev A EN 2019 04 16 ...