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11

Securing Ring

End Cap

Sensor Block

Sensor Capsule

Temperature Compensator

Optional Water
Wash Nozzle

Optional Water Wash Feed Tube

Connecting Cable

Elbow Union

Ball Float

Boom

Sensor Pipe

5.1.2

Dip Systems

The procedure is identical to that for the Floating Ball System except
that, in this case, it is only necessary to remove and replace the
protective shroud instead of the ball. The shroud is removed from the
end of the sensor block by unscrewing it.

5.1.3

Submersible Systems

The procedure is identical to that for the Dip System – see Section
5.1.2 Dip Systems.

5.2

Replacing the Oxygen Sensor Block

5.2.1

Floating Ball System – Fig. 5.2

1) To avoid damaging the sensor capsule dry around it then carefully

remove it from the end of the sensor block and store safely. DO
NOT touch the membrane.

Caution.  Do not leave the capsule exposed to air for
more than 30 minutes as the membrane will dry out.

2) Disconnect the cable from the dissolved oxygen transmitter (or

junction box if applicable) and attach a draw wire of suitable
length.

3) Slacken the cable gland on the end of the boom.

4) Remove the self tap screw and pull off the end cap.

5) Draw the cable through the gland.

6) Unscrew the securing ring of the ball float (whilst restraining the

ball from turning) and withdraw the ball from the elbow union.

7) Carefully unscrew the sensor block from the end of the sensor

pipe.

8) If fitted, disconnect the water wash feed tube from the sensor

block.

9) Pull the cable through the boom, leaving sufficient draw wire at the

end cap end to enable the replacement to be pulled through.

10) Disconnect the sensor block cable from the draw wire.

11) Attach the draw wire to the replacement sensor block cable and

re-assemble in the reverse order of the previous steps.

12) Remove the dummy capsule from the replacement  sensor block

and carefully replace the sensor capsule into the sensor block.

5.2.2

Dip Systems

The procedure is identical to that for the floating ball system
except that it is only necessary to remove and replace the
protective shroud instead of the ball. Remove the shroud by
unscrewing it.

Fig. 5.2 Replacing the Oxygen Sensor Body

5

MAINTENANCE…

Summary of Contents for 9408 750

Page 1: ...Dissolved Oxygen Systems 9408 Series Instruction Manual IM 9408_7...

Page 2: ...lowing points must be noted 1 The relevant sections of these instructions must be read carefully before proceeding 2 Warning labels on containers and packages must be observed 3 Installation operation...

Page 3: ...ndard 9408 760 With water wash 9408 762 Dip Assembled Standard 9408 710 1 m 9408 720 2 m 9408 730 3 m With water wash 9408 712 1 m 9408 722 2 m 9408 732 3 m Imperial kit Standard 9408 771 With water w...

Page 4: ...T S Y S d r a d n a t S r e t a w h t i W h s a W h s a W h s a W h s a W h s a W c i r t e M 0 5 7 8 0 4 9 2 5 7 8 0 4 9 l a i r e p m I 0 6 7 8 0 4 9 2 6 7 8 0 4 9 s n o i s n e m i D e p i P c i r...

Page 5: ...rt no 8012 170 not to scale 40 mm User supplied tube ABS or PVC 1 9 inches O D Contents 1 Top cap with fixing screw 2 Adaptor 3 Shroud 4 Sensor block with cable attached and dummy sensor fitted 5 Diss...

Page 6: ...or pipe assembly and remove from the elbow union assembly carefully withdrawing the cable and plastic water wash feed tube if applicable Re fit the ball float Tighten the cable gland Unscrew the secur...

Page 7: ...block Feed the cable attached to the sensor block and water wash tube if fitted through the adaptor and pipe Adaptor Pipe Sensor Block Screw the sensor block into the adaptor firmly and cut the water...

Page 8: ...t cable slack for positioning servicing procedure Make the necessary electrical connections see Section 4 ELECTRICAL INSTALLATION If applicable arrange to have a water wash mains supply available see...

Page 9: ...ovided This is to prevent cable strain and allows the system to be lowered to the required depth 3 2 2 Dip Systems Fig 3 4 Note The standard dip system is supplied with the temperature probe and oxyge...

Page 10: ...ater authority and council bylaws Caution The maximum water pressure at the electrode should not exceed 50 psi 4 bar At NO time should the sample pressure be allowed to exceed that of the water wash w...

Page 11: ...ely 4 2 Calibrating the Sensor Fig 4 1 The procedures for zero and span calibration are fully described in the 4600 Series Transmitter Unit Operating Instructions to which reference should be made Not...

Page 12: ...Section 4 2 Calibrating the Sensor Caution Do not leave the new capsule exposed to air for more than 30 minutes as the membrane will dry out Ensure the following steps are done carefully to avoid dama...

Page 13: ...ion box if applicable and attach a draw wire of suitable length 3 Slacken the cable gland on the end of the boom 4 Remove the self tap screw and pull off the end cap 5 Draw the cable through the gland...

Page 14: ...Compensation Automatic correction by means of integral Pt 100 resistance thermometer Accuracy 0 2 mg l 1 or 2 saturation within 10 C of the calibration temperature in the range 0 to 35 C Operating Tem...

Page 15: ...l System Table 7 1 Floating Ball Spares List Fig 7 2 Dip System Table 7 2 Dip Spares List 7 SPARE PARTS LIST m e t I o N o N o N o N o N n o i t p i r c s e D o N t r a P 1 y l b m e s s A t a o l F l...

Page 16: ...sion Kit Fig A 1 Items in Conversion Kit Fig A 2 Assembled Kit APPENDIX A SUPPORT BRACKET CONVERSION m e t I o N o N o N o N o N n o i t p i r c s e D o N f f O f f O f f O f f O f f O s o N t P 1 s p...

Page 17: ...15 NOTES...

Page 18: ...16 NOTES...

Page 19: ...tation pH conductivity and dissolved oxygen transmitters and sensors ammonia nitrate phosphate silica sodium chloride fluoride dissolved oxygen and hydrazine analyzers Zirconia oxygen analyzers kathar...

Page 20: ...nts 9716 S Virginia St Ste E Reno Nevada 89521 USA Tel 1 775 850 4800 Fax 1 775 850 4808 ABB has Sales Customer Support expertise in over 100 countries worldwide www abb com The Company s policy is on...

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