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ABB ACL30, User Manual

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6   Table of contents

5. Mechanical installation

Contents of this chapter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   43
Checking the installation site  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   43
Required tools   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   43
Unpacking   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   44
Checking the delivery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   45
Installing the drive   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Installing mains choke   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Installing EMC filter   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Installing brake resistor   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46

6. Planning the electrical installation

Contents of this chapter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   47
Checking the compatibility of the motor and drive  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   47
Selecting the supply disconnecting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   48

Requirements in European Union (EU) countries  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   48
Requirements in non-EU countries   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   48

Selecting the power cables   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  49

General rules  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49
Sufficient conductivity of the protective conductor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49
Typical power cable sizes   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   50
Alternative power cable types   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   51
Motor cable shield   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  52
Additional US requirements  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   52

Selecting the control cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  54

Shielding   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
Signals in separate cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
Signals that can be run in the same cable  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54
Relay cable   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   54

Routing the cables  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   55

General rules  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   55
Separate control cable ducts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   56
Continuous motor cable shield or enclosure for equipment on the motor cable   . . . . . . .   56

Implementing thermal overload and short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . .   57

Protecting the drive and input power cable in short-circuits . . . . . . . . . . . . . . . . . . . . . . .   57
Protecting the motor and motor cable in short-circuits . . . . . . . . . . . . . . . . . . . . . . . . . . .   57
Protecting the drive and the input power and motor cables against thermal overload . . .   57
Protecting the motor against thermal overload   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   57

Protecting the drive against ground faults   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58

Residual current device compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58

Implementing the Safe torque off function  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58
Using a contactor between the drive and the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   58
Protecting the contacts of relay outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   59

7. Electrical installation

Contents of this chapter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   61
Checking the insulation of the assembly   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   62

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   62

Summary of Contents for ACL30

Page 1: ...ABB high performance elevator drives User s manual ACL30 elevator drive ...

Page 2: ...0 Application manuals and guides Safe torque off function for ACL30 drive application guide 3AXD50000045959 2 Option manuals and guides FIO 01 digital I O extension user s manual 3AFE68784921 2 FIO 11 analog I O extension user s manual 3AFE68784930 2 FEN 01 TTL encoder interface user s manual 3AFE68784603 2 FEN 11 absolute encoder interface user s manual 3AFE68784841 2 FEN 21 resolver interface us...

Page 3: ... ACL30 elevator drive 3AXD50000036355 Rev B EN EFFECTIVE 2016 11 21 2016 ABB Oy All Rights RESERVED 1 Safety instructions Table of contents 4 Mechanical installation 6 Electrical installation 8 Start up and control ...

Page 4: ......

Page 5: ...anual Contents of this chapter 21 Applicability 21 Compatibility 21 Intended audience 22 Categorization according to frame size 22 Categorization according to code 22 Contents of this manual 22 Terms and abbreviations 23 Installing and commissioning flowchart 26 Cyber security disclaimer 28 3 Operation principle and hardware description Contents of this chapter 29 Product overview 29 Operation pri...

Page 6: ...lecting the control cables 54 Shielding 54 Signals in separate cables 54 Signals that can be run in the same cable 54 Relay cable 54 Routing the cables 55 General rules 55 Separate control cable ducts 56 Continuous motor cable shield or enclosure for equipment on the motor cable 56 Implementing thermal overload and short circuit protection 57 Protecting the drive and input power cable in short cir...

Page 7: ...dules 74 8 Installation checklist Contents of this chapter 75 Check the installation 75 9 Start up and control Contents of this chapter 77 Start up the drive 78 10 Using the control panel Contents of this chapter 87 Compatibility 87 Features 87 ACS CP U overview 88 Status line 89 Installing the control panel 90 Connecting the panel to drive 90 Mounting the control panel on the cabinet door 90 Sele...

Page 8: ...meter settings of I O terminals 120 Reference Edit option 122 Editing a reference value 122 Drive Info option 124 Viewing drive info 124 11 Program features Contents of this chapter 127 Elevator system configuration 128 Local control vs external control 129 Local control 129 External control 129 Safe torque off 129 Drive programming 130 Backup and restore of drive contents 130 Limitations 130 Para...

Page 9: ...Encoder support 170 Encoder module selection 170 Absolute encoder configuration 171 Resolver configuration 171 Pulse encoder configuration 172 Rescue operation 173 Evacuation mode 174 Low voltage mode 175 Control through the embedded fieldbus interface DCU 16 bit profile 177 Control and Status words for the DCU 16 bit profile 177 Status Word for the DCU 16 bit profile 177 References for the DCU 16...

Page 10: ...capacitors 316 Other maintenance actions 317 Transferring the memory unit to a new drive module 317 15 Technical data Contents of this chapter 319 Drive specifications 319 Derating 320 Ambient temperature derating 320 Supply voltage derating 320 Altitude derating 320 Cyclic loads 321 Dimensions and weights 322 Noise levels 322 Supply cable fuses 323 AC input supply connection 324 Motor connection ...

Page 11: ...egree of protection 340 Dimensions and weights 340 JFI 0x Frames B D category C2 installation 341 Installation guidelines 341 Connection diagram 341 19 Resistor braking Contents of this chapter 343 Brake choppers and resistors 343 Brake choppers 343 Selecting a brake resistor 344 Brake resistor selection table 344 Installing and wiring the resistor 345 Contactor protection of drive 345 Braking cir...

Page 12: ...12 Table of contents Further information Product and service inquiries 359 Product training 359 Providing feedback on ABB manuals 359 Document library on the Internet 359 ...

Page 13: ...h or damage to the equipment They also tell you how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warning symbols Electricity warning tells about hazards from electricity which can cause injury or death or damage to the equipment General warning tells about conditions other than those caused by electricity which ...

Page 14: ...ns Make sure that there is sufficient cooling For more information see section Cooling and degrees of protection on page 39 Before you connect voltage to the drive make sure that the drive covers are on Keep the covers on during the operation Before you adjust the drive operation limits make sure that the motor and all driven equipment can operate throughout the set operation limits The maximum nu...

Page 15: ... and attach a warning notice to it Disconnect any external power sources from the control circuits before you do work on the control cables After you disconnect the drive always wait for 5 minutes to let the intermediate circuit capacitors discharge before you continue 3 Protect any other energized parts in the work location against contact 4 Take special precautions when close to bare conductors ...

Page 16: ...trically connected to prevent hazardous voltages appearing between them You can accomplish this by a proper factory grounding that is make sure that all simultaneously accessible conductive parts are grounded to the protective earth PE bus of the building Do not do insulation or voltage withstand tests on the drive or drive modules Note The motor cable terminals of the drive are at a dangerous vol...

Page 17: ... Selecting the power cables on page 49 Obey the local regulations Connect the power cable shields to the protective earth PE terminals of the drive Make a 360 grounding of the power and control cable shields at the cable entries to suppress electromagnetic disturbances Note You can use power cable shields as grounding conductors only when their conductivity is sufficient Standard IEC EN 61800 5 1 ...

Page 18: ...other means If you cannot disconnect the motor make sure that the motor cannot rotate during work Measure that the installation is de energized Use a multimeter with an impedance of at least 1 Mohm Make sure that the voltage between the drive output terminals T1 U T2 V T3 W and the grounding PE busbar is close to 0 V Make sure that the voltage between the drive input power terminals L1 L2 L3 and t...

Page 19: ... with the disconnector at the drive power supply instead use the control panel start and stop keys or commands through the I O terminals of the drive Give a stop command to the drive before you reset a fault If you have an external source for the start command and the start is on the drive will start immediately after the fault reset Note When the control location is not set to Local the stop key ...

Page 20: ...20 Safety instructions ...

Page 21: ...al Applicability Terms and abbreviations Installing and commissioning flowchart Cyber security disclaimer Applicability This manual applies to ACL30 elevator drive firmware version 1 10 or later You can see the drive version in parameter 09 04 FIRMWARE VER or in System info of the main menu on the drive control panel Compatibility This manual complies with ACL30 elevator drive of frame sizes B C a...

Page 22: ...ns technical data and dimensional drawings which concern only certain optional selections are marked with codes e g L500 The options included in the drive can be identified from the codes visible on the Type designation label of the drive Contents of this manual This manual contains the following chapters Safety instructions give safety instructions for the installation commissioning operation and...

Page 23: ... chokes available for the drive EMC filters details the EMC filtering options available for the drive Resistor braking describes how to select protect and wire brake resistors Dimension drawings contains the dimensional drawings of the drive and the connected equipment Terms and abbreviations Term abbreviation Definition AI Analog Input Interface for analog input signals AO Analog Output Interface...

Page 24: ...run During the identification run the drive will identify the characteristics of the motor for optimum motor control JBR xx Series of optional brake resistors JCU Control unit of the drive module The JCU is installed on top of the power unit The external I O control signals are connected to the JCU or optional I O extensions mounted on it Jerk Rate of change of acceleration deceleration JFI xx Ser...

Page 25: ... acceleration has ended until the elevator starts to decelerate to the leveling speed Can be nominal speed medium speed speed2 or speed3 UMFL Firmware of the ACL30 elevator drive UPS Uninterrupted Power Supply Power supply equipment with battery to maintain output voltage during power failure Term abbreviation Definition ...

Page 26: ...page 319 Option manual if optional equipment is included Unpack and check the units Check that all necessary optional modules and equipments are present and correct Only intact units may be started up Note If the converter is non operational for more than one year reform the converter DC link capacitors For more information contact your ABB representative Mechanical installation Unpacking page 44 ...

Page 27: ...l installation Connecting the power cables page 64 Connect the power cables Connect the control and the auxiliary control cables Electrical installation Connecting the power cables page 64 and Connecting the control cables JCU control unit page 70 For optional equipment see Mains chokes page 335 EMC filters page 339 Resistor braking page 343 See also manuals for any optional equipment Check the in...

Page 28: ...te measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for da...

Page 29: ...elevators The same application enables geared and gearless applications supporting both synchronous and asynchronous motors High elevator control performance is achieved by utilizing the Direct Torque Control DTC technology Accurate control of speed and torque can be implemented with or without feedback from the motor shaft The drive is available in frame sizes B C and D depending on the output po...

Page 30: ... switching the IGBTs of the drive Brake chopper Conducts the energy generated by a decelerating motor from the DC bus to a braking resistor The brake chopper is built in the ACL30 Brake resistors are external options Brake resistor Dissipates the regenerative energy by converting it to heat Mains choke Reduces harmonics and r m s in the input current supply disturbance and low frequency interferen...

Page 31: ... and encoder resolver interface 5 Slots 2 for optional I O extensions and encoder resolver interface 6 Slot 3 for optional fieldbus adapter 7 External 24 V power input 8 Relay output 9 Digital inputs outputs 10 Analogue inputs 11 Thermistor input 12 Analogue outputs 13 Embedded fieldbus connection 14 Safe Torque Off connection 15 Control panel PC connection 16 Memory unit connection 17 Motor conne...

Page 32: ... Power unit Slot 2 Slot 3 Control unit JCU installed onto the power unit Digital I O Analogue I O Thermistor input Drive to drive link Safe Torque Off connection Control panel optional or PC connection Memory unit JMU containing the application program see page 317 7 segment status display see page 73 Option 2 Connectivity as with Option 1 above Note No two I O extensions or feedback interfaces of...

Page 33: ...cription 1 Type designation First digits from left eg ACL30 04 017A 4 express the basic configuration Optional selections eg L501 preceded by signs 2 Frame size 3 Cooling method 4 Degree of protection 5 UL data 6 Ratings See Drive specifications on page 319 7 CE marking 8 Serial number First digit refers to the manufacturing plant Next four digits refer to the unit s manufacturing year and week re...

Page 34: ...34 Operation principle and hardware description ...

Page 35: ...ssed are essential for safe and trouble free use of the drive system Note The installation examples in this manual are provided only to help the installer in designing the installation WARNING Installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other r...

Page 36: ...ut is spacious enough for easy installation and maintenance There should be sufficient space for cooling air flow obligatory clearances cables and cable support structures See the layout example in Cooling and degrees of protection on page 39 Proper grounding of all cross members or shelves on which the drive system components are mounted the components through their fastening points to the instal...

Page 37: ...dules as well as free space requirements are presented below For more details refer to chapter Dimension drawings on page 347 220 8 66 165 6 50 100 3 94 5 2 0 20 18 7 0 74 64 2 2 53 65 7 2 59 353 13 90 474 18 66 476 18 73 151 5 94 107 4 2 356 14 02 61 4 2 42 557 8 21 96 643 8 25 34 466 6 18 37 Frame D Frame C Frame B ...

Page 38: ...of the cooling air entering the unit must not exceed the maximum allowed ambient temperature see Ambient conditions on page 327 Consider this when installing heat generating components such as other drives mains chokes and brake resistors nearby 200 7 9 300 12 ...

Page 39: ... Note In addition to the power loss of the drive module ventilate the heat dissipated by cables and other additional equipment Cooling of the modules is arranged such that the requirements in Noise levels on page 322 are met Note The values apply to continuous nominal load If the load is less than nominal less cooling air is required Ambient temperature is within the limits specified in section Am...

Page 40: ...tions are listed below gratings guide airflow at the air inlet and outlet air inlet and outlet at different sides of the cabinet cool air inlet in the lower part of the front door and an extra exhaust fan on the roof of the cabinet Inside the cabinet Prevent hot air circulation inside the cabinet with leak proof air baffle plates No gaskets are usually required HOT AREA Main airflow out Main airfl...

Page 41: ...binet heater if there is a risk of condensation in the cabinet Although the primary function of the heater is to keep the air dry it may also be required for heating at low temperatures When placing the heater follow the instructions provided by its manufacturer ...

Page 42: ...42 Planning the cabinet installation ...

Page 43: ...set of suitable bits as appropriate for the installation hardware used tape measure if you will not use the provided mounting template Check that The frame details are according to the Dimension drawings from page 347 The allowed operating conditions of the drive matches the information in Technical data The drive is mounted in the upright position The wall on which the drive is to be mounted on i...

Page 44: ...ding and lift the top off the box Check that the box contains ACL30 drive module with factory installed options Three cable clamp plates two for power cabling one for control cabling with screws Screw type terminal blocks required to be attached to the headers on the JCU control unit and the power unit ...

Page 45: ...ns of damage Before attempting installation and operation check the information on the Type designation label page 33 of the drive module to verify that the unit is of correct type Compartment for cable clamp plates Compartment for terminal blocks and manuals ACL30 drive module ...

Page 46: ... Dimension drawings 2 Fix the screws or bolts to the marked locations 3 Position the drive onto the screws on the surface Note Lift the drive only by its chassis 4 Tighten the screws Installing mains choke See chapter Mains chokes on page 335 Installing EMC filter See chapter EMC filters on page 339 Installing brake resistor See chapter Resistor braking on page 343 ...

Page 47: ...licable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations If recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Checking the compatibility of the motor and drive Use an asynchronous AC induction motor or a permanent magnet motor with the dr...

Page 48: ... Union EU countries To meet the European Union Directives according to standard EN 60204 1 Safety of Machinery the disconnecting device must be one of the following types switch disconnector of utilization category AC 23B EN 60947 3 disconnector that has an auxiliary contact that in all cases causes switching devices to break the load circuit before the opening of the main contacts of the disconne...

Page 49: ... EMC requirements of the CE mark use an approved cable type in Recommended power cable types on page 51 Use symmetrical shielded cable to reduce the following properties electromagnetic emission of the drive system stress on motor insulation bearing currents general drive wear Sufficient conductivity of the protective conductor The protective conductor must always have an adequate conductivity The...

Page 50: ...m2 AWG kcmil 06A0 B 3 1 5 1 5 16 09A0 B 3 1 5 1 5 16 013A B 3 2 5 2 5 14 017A B 3 4 4 14 023A C 3 10 10 6 030A C 3 10 10 6 050A D 3 10 10 6 070A D 3 10 10 6 1 The cable sizing is based on maximum six cables laid on a cable ladder side by side ambient temperature 30 C PVC insulation surface temperature 70 C For other conditions size of the cables according to local safety regulations appropriate in...

Page 51: ... page 49 Symmetrical shielded cable with three phase conductors and symmetrically constructed PE conductor and a shield The PE conductor must meet the requirements of IEC 61439 1 see page 49 A four conductor system three phase conductors and a protective conductor on a cable tray is not allowed for motor cabling it is allowed for input cabling A four conductor system three phase conductors and a P...

Page 52: ...C continuous corrugated aluminum armor cable with symmetrical grounds or shielded power cable for the motor cables if metallic conduit is NOT USED For the North American market 600 V AC cable is accepted for up to 500 V AC 1000 V AC cable is required above 500 V AC below 600 V AC For drives rated over 100 amperes the power cables must be rated for 75 C 167 F Conduit Couple separate parts of a cond...

Page 53: ...C continuous corrugated aluminum armor cable with symmetrical grounds is available from the following suppliers trade names in parentheses Anixter Wire Cable Philsheath BICC General Corp Philsheath Rockbestos Co Gardex Oaknite CLX Shielded power cables are available from the following suppliers Belden LAPPKABEL ÖLFLEX Pirelli ...

Page 54: ...ignals but a single shielded twisted pair cable figure b is also acceptable Signals in separate cables Run analog and digital signals in separate shielded cables Do not mix 24 V AC DC and 115 230 V AC signals in the same cable Signals that can be run in the same cable If their voltage does not exceed 48 V relay controlled signals can be run in the same cables as digital input signals The relay con...

Page 55: ...the rapid changes in the drive output voltage Where control cables must cross power cables make sure they are arranged at an angle as near to 90 degrees as possible Do not run extra cables through the drive The cable trays must have good electrical bonding with each other and with the grounding electrodes Aluminum tray systems can be used to improve local equalizing of potential A diagram of the c...

Page 56: ...e the emission level when there are safety switches contactors connection boxes or similar equipments on the motor cable between the drive and the motor European Union Install the equipment in a metal enclosure with 360 degree grounding for the shields of both the incoming and outgoing cable or connect the shields of the cables otherwise together US Install the equipment in a metal enclosure in a ...

Page 57: ...le is sized according to the nominal current of the drive No additional protection devices are needed Protecting the drive and the input power and motor cables against thermal overload The drive protects itself and the input and motor cables against thermal overload when the cables are sized according to the nominal current of the drive No additional thermal protection devices are needed Protectin...

Page 58: ...reakers to function Implementing the Safe torque off function See chapter The Safe torque off function on page 333 Using a contactor between the drive and the motor The control of output contactor depends on how you use the drive See also Protecting the contacts of relay outputs on page 59 If a contactor is controlled by external control open the contactor as follows 1 Give a stop command to the d...

Page 59: ...inductively to other conductors and cause a malfunction in the system Use a noise attenuating circuit varistors RC filters AC or diodes DC to minimize the EMC emission of inductive loads at switch off Install the noise attenuating circuit as close as possible to the inductive load Do not install a noise attenuating circuit at the relay output 1 2 3 230 V AC 24 V DC 4 230 V AC Relay outputs Varisto...

Page 60: ...60 Planning the electrical installation ...

Page 61: ...e equipment can occur Make sure the drive is disconnected from input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power WARNING The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation that breaches the loca...

Page 62: ...ns before connecting it to the drive Motor and power cable insulation Check that the motor cable is connected to the motor and disconnected from the drive output terminals U2 V2 and W2 Measure the insulation resistance between the phase conductors and between each phase conductor and the Protective Earth conductor Use a measuring voltage of 1000 V DC The insulation resistance of an ABB motor must ...

Page 63: ...d disconnected from the drive output terminals R and R At the drive end connect the R and R conductors of the resistor cable together Measure the insulation resistance between the combined conductors and the PE conductor by using a measuring voltage of 1 kV DC The insulation resistance must be higher than 1 Mohm ohm R R PE ...

Page 64: ...eld is not sufficient see section Motor cable shield on page 52 and the cable has no symmetrical ground conductors 1 PE PE 3 PE For alternatives see Planning the electrical installation Selecting the supply disconnecting device page 48 Optional brake resistor see chapter Resistor braking page 343 L1 L2 L3 UDC UDC R R 2 U2 V2 W2 U1 V1 W1 3 Motor V1 W1 U1 ACL30 CHK xx mains choke optional See chapte...

Page 65: ...ive see page 67 one at the top one at the bottom The clamp plates are identical Using the cable clamp plates as shown below will provide better EMC compliance as well as act as a strain relief for the power cables 4 Strip the power cables so that the shields are bare at the cable clamps 5 Twist the ends of the cable shield wires into pigtails 6 Strip the ends of the phase conductors 7 Connect the ...

Page 66: ...eld or PE conductor s at the distribution board In case a mains choke and or an EMC filter is installed make sure the PE conductor is continuous from the distribution board to the drive Grounding the motor cable shield at the motor end For minimum radio frequency interference ground the cable shield 360 degrees at the lead through of the motor terminal box or ground the cable by twisting the shiel...

Page 67: ...with the drive The picture below depicts a frame size B drive the installation is similar with other frame sizes Note Pay attention to supporting the cables adequately within the installation enclosure especially if not using the cable clamps Frame B 1 5 N m 13 lbf in Frames C and D 3 N m 25 lbf in 1 5 N m 13 lbf in ...

Page 68: ...e shield with insulating tape Cable clamp on bare shield 1 5 N m 13 lbf in Above cable clamp cover bare shield with insulating tape Cable clamp on bare shield 1 5 N m 13 lbf in Braking resistor cable 1 5 N m 13 lbf in 0 5 0 6 4 4 5 3 lbf in 1 5 N m 13 lbf in Motor cable U1 V1 W1 U2 V2 W2 R R U2 V2 W2 R R ...

Page 69: ...tion Instead of using the screw lugs included the conductors of power cables can be connected to the drive terminals by removing the screw lugs and using crimp lugs U1 V1 W1 Below cable clamp cover bare shield with insulating tape Cable clamp on bare shield 1 5 N m 13 lbf in R R Braking resistor cable 15 N m 11 lbf ft Motor cable 3 N m 25 lbf in 3 N m 25 lbf in 3 N m 25 lbf in 3 N m 25 lbf in 15 N...

Page 70: ...put 6 Speed ref sel3 par 80 08 DI6 12 24 V DC 24VD 13 Digital I O ground DGND 14 Digital input output 1 Fault reset par 46 80 DIO1 15 Digital input output 2 Drive ready par 06 01 bit 0 DIO2 16 24 V DC 24VD 17 Digital I O ground DGND 18 Digital input output 3 Drive fault par 06 01 bit 10 DIO3 19 X4 Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analogue input 1 Current or voltage s...

Page 71: ... the JCU Control Unit X1 External 24 V minimum 1 6 A power supply for the JCU Control Unit can be connected to terminal block X1 Using an external supply is recommended if the application requires fast start after connecting the drive to the main supply fieldbus communication is required when the input power supply is disconnected Drive to drive link X5 This link is used for communication with emb...

Page 72: ...mperature can be measured using PTC or KTY84 sensors connected to the thermistor input WARNING As the thermistor input on the JCU control unit is not insulated according to IEC 60664 the connection of the motor temperature sensor requires double or reinforced insulation between the motor live parts and the sensor If the assembly does not fulfill the requirement do any of the following Protect the ...

Page 73: ...e clamp plate Leave the other end of the shield unconnected or ground it indirectly through a few nanofarads high frequency capacitor e g 3 3 nF 630 V The shield can also be grounded directly at both ends if they are in the same ground line with no significant voltage drop between the end points Display Meaning L Loading application program or data from the memory unit This is the normal display i...

Page 74: ...ters I O extensions and encoder interfaces are inserted into slots on the JCU control unit For the available slots see the Main circuit diagram on page 30 and the Control interfaces diagram on page 32 For specific installation and wiring instructions see the appropriate option manual Mounting the clamp plate Remove outer jacket of cable at clamp to expose cable shield Use shrink tubing or tape to ...

Page 75: ...mbient conditions The unit is fastened properly to the cabinet See Planning the cabinet installation and Mechanical installation The cooling air flows freely See Cooling and degrees of protection The motor and the driven equipment are ready for start See Planning the electrical installation Technical data Motor connection ELECTRICAL INSTALLATION The VAR screw is removed if the drive is connected t...

Page 76: ...pecified torque See Operation principle and hardware description Main circuit The brake resistor if present is connected to R R and the terminals are tightened to specified torque See Electrical installation Connection diagram The motor cable and brake resistor cable if present is routed away from other cables See Planning the electrical installation Routing the cables There are no power factor co...

Page 77: ...tions required for operating an elevator is included You can start up the drive from the control panel or with the DriveStudio PC tool program The start up procedures presented below uses the control panel For detailed instructions on using the panel see chapter Using the control panel on page 87 For instructions on using DriveStudio see DriveStudio user s manual 3AFE68749026 English ...

Page 78: ... and performing the motor identification run setting up the encoder checking the Safe torque off circuits setting up the motor overtemperature protection setting up the following elevator control functions Start stop control Mechanical brake control Speed reference scaling Speed reference selection Acceleration deceleration selection Jerk selection If an alarm or a fault is generated during the st...

Page 79: ...s the Output mode right 7 segment display Control panel Note The drive indicates an alarm 2021 NO MOTOR DATA until the motor data is entered later in this procedure This is completely normal Switch to local control to make sure that external control is disabled by pressing the key on the control panel Local control is indicated by the text LOC on the top row on the display The two boxes at the bot...

Page 80: ...ters on page 99 Pointing the bit pointer parameter to a bit value in another signal on page 101 Changing bit pointer parameter value to 0 or 1 on page 103 Changing the language By default the language of the text shown is English If desired the language can be changed 99 01 LANGUAGE Entering motor data Select the motor type asynchronous or permanent magnet motor 99 02 MOTOR TYPE Enter the motor da...

Page 81: ... magnet motor If the frequency is not given on the motor nameplate it has to be calculated with the following formula f n p 60 where p number of pole pairs n motor nominal speed 99 05 MOT NOM FREQ Motor nominal speed Range 0 30000 rpm 99 06 MOT NOM SPEED Motor nominal power Range 0 00 10000 00 kW 99 07 MOT NOM POWER Motor nominal cosϕ not applicable to permanent magnet motors This value can be set...

Page 82: ...s The motor must be de coupled from the elevator system during the rotating ID run selection IDrotating as well as if rotating autophasing selection Autophs turn is required that is the motor shaft must NOT be locked and the load torque must be 10 during the ID run The drive does not control the mechanical brake of the motor open during the ID run Make sure by some other means that the brake opens...

Page 83: ...lute encoder parameters in group 91 typically set parameters 91 01 SINE COSINE NR 91 02 ABS ENC INTERF and 91 04 POS DATA BITS Pulse encoder parameters in group 93 typically set parameter 93 01 ENC PULSE NR 91 01 91 20 93 01 93 09 Save new parameters settings into the permanent memory by setting parameter 16 05 PARAM SAVE to value Save 16 05 PARAM SAVE Set parameter 90 06 ENC PAR REFRESH to Config...

Page 84: ...aking on page 343 48 01 48 05 Start stop control As a factory default parameter 10 01 is set to IN1 F IN2R Start up DI1 active 1 Start down DI2 active 1 Note The drive will not start if both DI1 and DI2 are active 1 10 01 START FUNC 10 02 UP COMMAND 10 03 DOWN COMMAND Mechanical brake control Select the brake control function brake control with monitoring or without monitoring 35 01 BRAKE CONTROL ...

Page 85: ...ero speed the speed1 reference 80 10 SPEED1 is fixed to a constant value 0 m s Acceleration deceleration selection Select the acceleration deceleration set to be used in the normal travel mode 0 FALSE Acc dec set 1 is used 1 TRUE Acc dec set 2 is used As a factory default bit pointer parameter 25 80 is set to FALSE If you want to change the default setting set the selection to TRUE or select the s...

Page 86: ...ely 25 92 JERK1 25 93 JERK2 Define leveling deceleration start and end jerks with parameters 25 94 JERK3 and 25 95 JERK4 respectively 25 94 JERK3 25 95 JERK4 Define stopping start and end jerks with parameters 25 96 JERK5 and 25 96 JERK6 respectively 25 96 JERK5 25 97 JERK6 Define the releveling jerk with parameter 25 98 JERK7 25 98 JERK7 Start Brake open Jerk1 Jerk2 Jerk3 Jerk4 Jerk5 Jerk7 Jerk7 ...

Page 87: ...tibility The ACL30 elevator drive is compatible with control panel type ACS CP U flash revision 4 5 or later See page 93 for how to find out the control panel version Features The ACS CP U control panel provides the following features alphanumeric control panel with an LCD display copy function parameters can be copied to the control panel memory for later transferred to other drives or for backup...

Page 88: ...t key 2 Function depends on the context The text in the lower right corner of the LCD display indicates the function 5 Up Scrolls up through a menu or list displayed in the center of the LCD display Increments a value if a parameter is selected Increments the reference value if the upper right corner is highlighted Holding the key down changes the value faster 6 Down Scrolls down through a menu or...

Page 89: ...ting arrow Drive is running at setpoint Dotted rotating arrow Drive is running but not at setpoint Stationary arrow Drive is stopped Dotted stationary arrow Start command is present but the motor is not running eg because start enable is missing 3 Panel operation mode Name of the current mode Name of the list or menu shown Name of the operation state eg REF EDIT 4 Reference value or number of the ...

Page 90: ...ing the control panel on the cabinet door See ACS CP U Control Panel IP54 Mounting Platform Kit Installation Guide 3AUA0000049072 English Selecting the control panel cable CAT5 straight through network cable max 3 m can be used The cable is available from ABB but other cables fulfilling the specifications of that cable can be used Control panel PC connection ...

Page 91: ...ion or save the changes 6 Use the left soft key to cancel the changes made and return to the previous operation level Main menu The panel provides ten options in the Main menu Parameters Assistants Changed Par Fault Logger Time Date Parameter Backup I O Settings Reference Edit Drive Info Parameter Change Log In addition the panel has an Output mode which is used as default In this mode you can sta...

Page 92: ...If help text exists for the item it is shown on the display 2 If the whole text is not visible scroll the lines with keys and 3 After reading the text return to the previous display by pressing TIME FORMAT DATE FORMAT SET TIME SET DATE DAYLIGHT SAVING TIME DATE 6 EXIT SEL 00 00 LOC EXIT 00 00 Use daylight saving to enable or disable automatic clock adjustment according to daylight saving HELP LOC ...

Page 93: ... easily switch Off the drive control unit 2 Keep key pressed down while you switch On the power and read the information The display shows the following panel information Panel SW Panel firmware version ROM CRC Panel ROM check sum Flash Rev Flash content version Flash content comment When you release the key the panel goes to the Output mode Panel SW x xx ROM CRC xxxxxxxxxx Flash Rev x xx xxxxxxxx...

Page 94: ...O terminals To switch to local control LOC and control the drive using the control panel press The result depends on how long you press the key If you release the key immediately the display flashes Switching to the local control mode the drive stops Set the local control reference as instructed on page 96 If you press the key for about two seconds the drive continues running as before The drive c...

Page 95: ...ructions on selecting and modifying the monitored signals Changing the direction of motor rotation in Output mode Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 If the drive is in remote control REM shown on the status line switch to local control by pressing The display briefly shows a message about changing the mode and then returns to the Output m...

Page 96: ...ce value shown in the top right corner of the display press The value changes immediately It is stored in the permanent memory of the drive and restored automatically after power switch off To decrease the value press Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 To increase the contrast press keys and simultaneously To decrease the contrast press k...

Page 97: ...iate parameter group with keys and Press 4 Select the appropriate parameter with keys and The current value of the parameter is shown below the selected parameter MENU EXIT PARAMETERS FAULT LOGGER TIME DATE EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 ACTUAL VALUES 02 I O VALUES 03 CONTROL VALUES 05 LIFT CTRL SIGNALS 06 DRIVE STATUS EXIT SEL 00 00 PAR GROUPS 01 LOC 99 START UP DATA 01 ACTUAL VALUES 0...

Page 98: ...keys simultaneously replaces the displayed value with the default value 6 To save the new value press To cancel the new value and keep the original press Step Action Display EDIT 9902 MOTOR TYPE PAR EDIT AM CANCEL SAVE 00 00 0 LOC 9902 MOTOR TYPE PAR EDIT PMSM CANCEL SAVE 00 00 1 LOC SAVE CANCEL 9901 LANGUAGE 9902 MOTOR TYPE PMSM 9903 MOT NOM CURRENT 9904 MOT NOM VOLTAGE PARAMETERS EXIT EDIT 00 00...

Page 99: ...mple 4 Press to select the appropriate parameter group Select the appropriate parameter with keys and the current value of each parameter is shown below it 5 Press The current value of the value pointer parameter is shown as well as the parameter group it points to 6 Specify a new parameter group for the value pointer parameter to point to with keys and The parameter group changes respectively MEN...

Page 100: ... parameter changes respectively 8 To save the new value for the pointer parameter press To cancel the new value and keep the original press The new value is shown in the parameters list Step Action Display NEXT CANCEL 1501 AO1 PTR PAR EDIT P 02 08 CANCEL SAVE 00 00 0208 AO1 LOC SAVE CANCEL 1501 AO1 PTR P 02 08 1502 AO1 FILT TIME 1503 AO1 MAX 1504 AO1 MIN PARAMETERS LOC EXIT EDIT 00 00 ...

Page 101: ...Display 1 Go to the Main menu by pressing if you are in the Output mode otherwise by pressing repeatedly until you get to the Main menu 2 Go to the Parameters option by selecting PARAMETERS on the menu with keys and and pressing 3 Select the appropriate parameter group with keys and Here the bit pointer parameter 12 04 DI01 OUT PTR is used as an example 4 Press to select the appropriate parameter ...

Page 102: ...to with keys and The bit number and name if defined change respectively Here bit 00 stands for bit number 20 1 the first bit from the right in a 32 bit signal 10 To save the new value for the bit pointer parameter press To cancel the new value and keep the original press The new value is shown in the parameters list Step Action Display NEXT 1204 DI01 OUT PTR PAR EDIT P 01 01 00 CANCEL NEXT 00 00 0...

Page 103: ...bit pointer parameter 12 04 DI01 OUT PTR is used as an example 4 Press to select the appropriate parameter group Select the appropriate parameter with keys and The current value of each parameter is shown below its name 5 Press Select CONST with keys and MENU EXIT PARAMETERS FAULT LOGGER TIME DATE EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 ACTUAL VALUES 02 I O VALUES 03 CONTROL VALUES 05 LIFT CTRL ...

Page 104: ...ncel the new value and keep the original press The new value is shown in the parameters list Step Action Display NEXT 1204 DI01 OUT PTR PAR EDIT C FALSE CANCEL SAVE 00 00 0 LOC 1204 DI01 OUT PTR PAR EDIT C TRUE CANCEL SAVE 00 00 1 LOC SAVE CANCEL 1201 DI01 CONF9901 1202 DI02 CONF 1203 DI03 CONF 1204 DI01 OUT PTR C TRUE PARAMETERS EXIT EDIT 00 00 LOC ...

Page 105: ...ed Parameters mode In the Changed Parameters mode you can view a list of all parameters that are changed from the macro default values change these parameters start stop change the direction and switch between local and remote control ...

Page 106: ...he key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultaneously replaces the displayed value with the default value To accept the new value press If the new value is the default value the parameter is removed from the list of changed parameters To cancel the new value and keep the original press MENU EXIT PARAMETERS ASSISTANTS CHANGED P...

Page 107: ... pressing If there are no faults in the fault history corresponding text will be shown If there is a fault history the display shows the fault log starting with the most recent fault The number on the row is the fault code according to which the causes and corrective actions are listed in appropriate firmware manual 3 To see the details of a fault select it with keys and and press Scroll the text ...

Page 108: ...Display 1 When a fault occurs a text identifying the fault is shown To reset the fault press To return to the previous display press Step Action Display DIAG Check parameter 30 0 3 Local ctrl loss se tting Check PC tool or panel connection EXIT OK LOC RESET EXIT FAULT 36 LOCAL CTRL LOSS FAULT RESET EXIT LOC ...

Page 109: ...peatedly until you get to the Main menu 2 Go to the Time Date option by selecting TIME DATE on the menu with keys and and pressing 3 To show hide the clock select CLOCK VISIBILITY on the menu press select Show clock Hide clock with keys and and press or if you want to return to the previous display without making changes press To specify the time format select TIME FORMAT on the menu press and sel...

Page 110: ...g opens the help that shows the beginning and end dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed Scroll the text with keys and To return to the previous display press To disable automatic clock transitions according to the daylight saving changes select Off and press To enable automatic clock transit...

Page 111: ...SHOW BACKUP INFO This includes for example version information etc of the current backup file in the panel It is useful to check this information when you are going to restore the parameters to another drive with RESTORE PARS ALL to ensure that the drives are compatible Restore the full parameter set from the control panel to the drive using the RESTORE PARS ALL command This writes all parameters ...

Page 112: ...eration After the backup is completed the display shows a message about the completion Press to return to the Par Backup 4 To perform restore functions select the appropriate operation here RESTORE PARS ALL is used as an example on the Par Backup with keys and Press Restoring starts MENU EXIT FAULT LOGGER TIME DATE PAR BACKUP EXIT ENTER 00 00 MAIN MENU 4 LOC ENTER MAKE BACKUP TO PANEL SHOW BACKUP ...

Page 113: ...loading continues drive is restarted The display shows the transfer status as a percentage of completion Downloading finishes Step Action Display BACKUP INTERFACE VER 0 2 0 2 OK FIRMWARE VERSION CANCEL CONT VERSION CHECK LOC 1 00 00 CONT CANCEL Initializing param restore operation PAR BACKUP LOC 00 00 Restarting drive PAR BACKUP LOC 00 00 PAR BACKUP LOC 50 Restoring downloading all parameters Fini...

Page 114: ...keys and To continue press Press to stop the operation 3 If the downloading is continued the display shows a message about it Downloading continues drive is restarted The display shows the transfer status as a percentage of completion Downloading continues Initializing param restore operation PAR BACKUP LOC 00 00 CONT CANCEL FIRMWARE VERSION UMFL 1460 0 UMFL 1330 0 OK PRODUCT VARIANT CANCEL CONT V...

Page 115: ...nd is visible See section Using the Parameters option on page 97 To save the new value press To return to the list of erroneous parameters press 5 The parameter value you chose is visible under the parameter name Press when you have edited parameters Step Action Display Finishing restore operation PAR BACKUP LOC EDIT SAVE CANCEL 1313 AI SUPERVIS ACT 0000 bin INCORRECT VALUE TYPE READY EDIT PAR ERR...

Page 116: ...l the text with keys and 3 If the downloading is continued the display shows a message about it Downloading continues drive is restarted The display shows the transfer status as a percentage of completion Downloading continues Initializing param restore operation PAR BACKUP LOC 00 00 FIRMWARE VERSION UMFL 1460 0 UMFL 1330 0 OK PRODUCT VARIANT CANCEL CONT VER CHECK LOC 1 00 00 Initializing param re...

Page 117: ...s drive is restarted Downloading finishes 4 Panel shows a text identifying the alarm and returns to the Par Backup Step Action Display Restarting drive PAR BACKUP LOC 00 00 Finishing restore operation PAR BACKUP LOC ALARM 2036 RESTORE ALARM EXIT LOC ...

Page 118: ...ress to select the parameter group 16 Select parameter 16 07 USER SET SEL with keys and The current value of each parameter is shown below its name 3 Press Select the user set you want to load with keys and Press 4 Panel shows a text identifying the fault EXIT SEL 00 00 10 START STOP 12 DIGITAL IO 13 ANALOGUE INPUTS 15 ANALOGUE OUTPUTS 16 SYSTEM PAR GROUPS 16 LOC SEL 1604 PASS RESTORE 1605 PARAM S...

Page 119: ...WARE VERSION Information on the firmware UMFL Firmware of the ACL30 drive 1330 Firmware version eg 1 330 0 Firmware patch version You can scroll the information with keys and 4 Press to return to the Par Backup MENU EXIT FAULT LOGGER TIME DATE PAR BACKUP EXIT ENTER 00 00 MAIN MENU 4 LOC ENTER MAKE BACKUP TO PANEL SHOW BACKUP INFO RESTORE PARS ALL RESTORE PARS NO IDRUN RESTORE PARS IDRUN EXIT SEL 0...

Page 120: ...s with keys and 3 Press After a brief pause the display shows the current settings for the selection You can scroll digital inputs and parameters with keys and 4 Press The panel shows information related to I O selected in this case DI1 You can scroll information with keys and Press to return to the digital inputs MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER A...

Page 121: ...he key down changes the value faster Pressing the keys simultaneously replaces the displayed value with the default value 8 To save the new value press To cancel the new value and keep the original press Step Action Display DI1 1002 UP COMMAND DI2 DI3 I O SETTINGS 1 LOC EXIT EDIT 00 00 EDIT 1002 UP COMMAND PAR EDIT DI1 CANCEL SEL 00 00 P 02 01 00 LOC 1002 UP COMMAND PAR EDIT DI04 CANCEL SEL 00 00 ...

Page 122: ...ontrol mode the display shows a message about that 2 Otherwise go to the Main menu by pressing if you are in the Output mode otherwise by pressing repeatedly until you get to the Main menu 3 Go to the Reference Edit option by selecting REF EDIT on the menu with keys and and pressing 4 Select the correct sign with keys and and press Select the correct numbers with keys and and after each number is ...

Page 123: ...nel 123 5 After the last number is selected press Go to the Output mode by pressing The selected reference value is shown in the status line Step Action Display SAVE EXIT 1250 00rpm 50 A 10 Hz 7 10 0 49 LOC DIR MENU 00 00 ...

Page 124: ...ve info Step Action Display 1 Go to the Main menu by pressing if you are in the Output mode otherwise by pressing repeatedly until you get to the Main menu 2 Go to the Drive info option by selecting DRIVE INFO on the menu with keys and and pressing MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER EXIT 00 00 DRIVE NAME DRIVE TYPE ACL30 DRIVE MODEL DRIVE INFO LOC ...

Page 125: ...ersion information of the active solution program BASE SOLUTION PROGRAM Version information of the solution program template STANDARD LIBRARY Version information of the standard library TECHNOLOGY LIBRARY Version information of the technology library POWER UNIT SERNO Serial number of the power stage JPU MEM UNIT HW SERNO Serial number in manufacturing the memory unit JMU MEM UNIT CONFIG SERNO Seri...

Page 126: ...126 Using the control panel ...

Page 127: ...f this chapter This chapter describes some of the important features of the ACL30 elevator drive how to use the drive and how to program it to operate For each feature there is a list of related user settings actual signals and fault and alarm messages ...

Page 128: ...I O extension modules FIO xx in drive Slot 2 2 Incremental or absolute encoder or resolver interface module FEN xx installed in drive Slot 1 or 2 Brake control M 3 Encoder Braking resistor Elevator controller PLC External control Contactor control Start up Start down Evacuation mode Speed ref sel 1 Speed ref sel 2 Speed ref sel 3 Ready Fault Fault reset Local control Control panel or PC Tool Drive...

Page 129: ...erence are given through the I O terminals digital inputs optional I O extension modules digital inputs or the fieldbus interface through an optional fieldbus adapter module For information on the use of the fieldbus interface contact your local ABB representative External control is used for control signals eg start up down and stop The speed reference is selected based on the combined status of ...

Page 130: ...p using the control panel includes Parameter settings User parameter sets Backup using DriveStudio includes Parameter settings User parameter sets four DriveSPC lift control program For detailed instructions for performing the backup restore see chapter Using the control panel or the DriveStudio documentation Limitations A backup can be done without interfering the drive operation But restoring a ...

Page 131: ...sion to a drive with an older version The backup does not contain a value for the drive parameter often the case when restoring the parameters of an old firmware version to a drive with a newer version In these cases the parameter is not restored The backup restore tool warns the user and offers a possibility to set the parameter manually User parameter sets The drive has 50 user parameter sets th...

Page 132: ... the source selected with 10 03 DOWN COMMAND is the direction 0 up 1 down Start stop control operates in the normal travel mode releveling mode and evacuation mode The inspection mode has a start stop control of its own For more information see section Inspection mode on page 135 Settings Start stop interlocking The start stop interlocking function stops or blocks the start command using parameter...

Page 133: ...RESET TRIALS With parameter 46 83 AUTORESET DELAY you can also define for how long the drive waits after a fault before attempting a fault reset Settings Diagnostics Manual fault reset In addition to automatic fault reset faults can also be reset from an external source selected with parameter 46 80 FAULT RESET Settings Parameters Additional information 46 81 AUTORESET TRIALS Defines the number of...

Page 134: ... 02 07 AI2 SCALED The figure below illustrates releveling Settings Diagnostics Parameters Additional information 25 90 RELVL ACC DEC Defines the acceleration deceleration used in the releveling mode 80 12 RELVL SPEED SEL Selects the source of the releveling speed reference 80 13 RELEVELING SPEED Defines the speed reference to be used during releveling when selected as the source of parameter 80 12...

Page 135: ...unning at the inspection speed in the normal travel mode In this case the inspection speed is selected based on the combined status of parameters 80 06 SPEED REF SEL1 80 07 SPEED REF SEL2 80 08 SPEED REF SEL3 and 80 09 SPEED REF SEL4 and the elevator travel is started with the standard start up down commands The Inspection mode as well as the Inspection mode up down commands are disabled Settings ...

Page 136: ...6 Program features Diagnostics Signals Additional information Actual signals 05 01 LIFT SW bit 10 INSPECT SPD ACT Displays whether the inspection speed is the current speed reference used by the elevator ...

Page 137: ...nce has priority Up to seven different speeds can be programmed to the drive and can be selected using dedicated digital inputs The leveling speed reference takes priority over all other speed references when enabled through one of the digital input terminals The function calculates the final speed reference to be used by the elevator in the different elevator operation modes depending on the sett...

Page 138: ...PEED or 80 15 INSPECTION SPEED depending on which of the modes is active If both the evacuation mode and the inspection mode are active the evacuation mode has higher priority Speed reference mode set to MULTIPLE The table below further illustrates speed reference selection when 80 05 SPEED REF MODE is set to MULTIPLE 10 81 EVACUATION MODE 10 84 INSPECTION MODE 80 06 SPEED REF SEL1 80 07 SPEED REF...

Page 139: ...Broken wires or wiring mistake may lead to unexpected lift speed selection When parameter 80 05 SPEED REF MODE is set to SEP LEVL PRI mode and 80 06 SPEED REF SEL1 is set to NOT USED it is recommended to check the wiring 80 06 SPEED REF SEL1 80 07 SPEED REF SEL2 80 08 SPEED REF SEL3 80 09 SPEED REF SEL4 Selected speed 1 0 0 X Nominal speed 0 1 0 X Medium speed 1 1 1 X Speed 2 0 1 1 X Speed 3 0 0 1...

Page 140: ...o speed reference which can be used for stopping the elevator in the normal travel mode 80 11 LEVELING SPEED Defines the speed reference to be used during leveling 80 12 RELVL SPEED SEL Selects the source of the releveling speed reference 80 13 RELEVELING SPEED Defines the speed reference to be used during releveling when selected as the source of parameter 80 12 80 14 MEDIUM SPEED Defines an addi...

Page 141: ... 6 LEVELING ACT Displays whether the leveling speed is the current speed reference used by the elevator 05 01 LIFT SW bit 7 RELEVELING ACT Displays whether the releveling speed is the current speed reference used by the elevator 05 01 LIFT SW bit 8 MEDIUM SPD ACT Displays whether the medium speed is the current speed reference used by the elevator 05 01 LIFT SW bit 9 NOMINAL SPD ACT Displays wheth...

Page 142: ...must define calculation factors at the start up of the drive These factors parameters are gear ratio sheave diameter and roping ratio The figure below illustrates the components of the function The figure below illustrates common roping ratio alternatives Motor Gear ratio Sheave dia m Speed rpm Linear speed m s Speed rpm Gear ratio Motor Linear speed m s Sheave diameter mm Roping ratio 1 1 Roping ...

Page 143: ... SCALING Settings Parameters Additional information 22 05 SPEED SCALING Shows the motor rotational speed rpm which corresponds to the elevator nominal speed m s defined with parameter 80 01 NOMINAL SPEED 80 02 GEAR RATIO Defines the gear box ratio 80 03 SHEAVE DIAMETER Defines the sheave diameter in millimeters 80 04 ROPING RATIO Defines the roping ratio Pi 80 03 SHEAVE DIAMETER mm 1000 Speed ref ...

Page 144: ...CC and 25 87 INSPECT MODE DEC are used for acceleration and deceleration respectively When the releveling mode is active parameter 25 90 RELVL ACC DEC is used for acceleration and deceleration During the normal travel mode either parameters 25 82 ACC1 25 83 DEC1 or 25 84 ACC2 25 85 DEC2 are used for acceleration and deceleration depending on the selection made with parameter 25 80 ACC DEC SEL Acce...

Page 145: ...CC DEC CHNG SPD Selects the speed limit in to change between acc dec set 1 and 2 25 82 ACC1 Defines the acceleration for set 1 25 83 DEC1 Defines the deceleration for set 1 25 84 ACC2 Defines the acceleration for set 2 25 85 DEC2 Defines the deceleration for set 2 25 86 INSPECT MODE ACC Defines the acceleration used in the inspection mode 25 87 INSPECT MODE DEC Defines the deceleration used in the...

Page 146: ...d at the start of leveling deceleration 25 95 JERK4 Defines the jerk used at the end of leveling deceleration 25 96 JERK5 Defines the jerk used at the start of stopping deceleration 25 97 JERK6 Defines the jerk used at the end of stopping deceleration 25 98 JERK7 Defines the jerk used during releveling Signals Additional information Actual signals 05 05 LIFT SPEED REF Displays the ramped and shape...

Page 147: ...eleration is done The figure below illustrates the operation of the function Safety distance Distance traveled with the leveling speed parameter 82 03 SAFETY MARGIN defines what percentage of parameter 82 02 LV STOP SWC DIST is used as the safety distance You can enable the Smart slowdown function with estimated speed or with an encoder using parameter 82 01 SMART SLOWDN SEL When the function is e...

Page 148: ... SAFETY MARGIN Defines what percentage of parameter 82 02 is used as the safety distance 3 Signals 4 Additional information Actual signals 01 10 POS ACT Actual position of the encoder 05 06 LVLING DIST ACT Displays the actual leveling distance 05 07 FLOOR DISTANCE Displays the distance between two floors Alarms SMART SLOWDOWN CONFIG Smart slowdown function is enabled with an encoder but encoder re...

Page 149: ...the delay 35 09 BRAKE CLOSE DLY has elapsed When the brake close command is issued the motor torque is stored into 03 05 BRAKE TORQ MEM WARNING Make sure that the machinery into which the drive with brake control function is integrated fulfills the personnel safety regulations Note that the frequency converter as defined in EN81 1 is not considered as a safety device mentioned in the European Elev...

Page 150: ...DLY the function prevents the brake from opening and the drive trips on fault TORQUE PROVE Torque proving can be selected to be performed at every start or at start after defined time period of standby 30min stby 1 hr stby 90 min stby 2 hr stby Settings Diagnostics Parameters Additional information 35 82 TORQUE PROVING Enables disables the Torque proving function 35 83 TORQ PROVING REF Defines the...

Page 151: ...following sources for the brake open torque 02 05 AI1 SCALED or 02 07 AI2 SCALED brake open torque source as an AI scaled value Used when a load sensor is available 35 07 BRAKE OPEN TORQ brake open torque source as a fixed value Used with counter weightless lift The starting torque can be ramped up and down by using a user defined ramp time Parameter 35 10 TORQ RAMP UP ramp time to build up the st...

Page 152: ...lects the source of the brake open torque to be used 35 07 BRAKE OPEN TORQ Defines the brake open torque value used when selected as the source of parameter 35 80 35 10 TORQ RAMP UP Defines the brake open torque ramp up time 35 11 TORQ RAMP DOWN Defines the brake open torque ramp down time ...

Page 153: ...oh 30 ms tbod Brake open delay par 35 04 tbcd Brake close delay par 35 09 tmod Modulation delay par 35 05 ttrd Torque ramp down time par 35 11 ncs Brake close speed par 35 06 Ts Start torque par 35 81 Tmem Memorized torque par 03 05 Rbs Brake slip check region4 1 Phase loss test when disabled Tplt 0 s when enabled Tplt 50 ms 2 AM tmd parameter 10 07 DC MAGN TIME PMSM tmd 0 s 3 If torque is not pro...

Page 154: ...observation and does not alter the elevator operation For this to happen the drive needs uniform acceleration from Stopped state in both directions for at least 200 ms Until both upward and downward operations are completed the drive displays an alarm 2089 INERTIA AUTOTUNE If the operation is not successful moment of inertia is written as zero with parameter 28 12 MOMENT OF INERT Note Changes to p...

Page 155: ...g it trips on fault SPEED MATCH if the following conditions are met The motor is running in a steady state and the difference of the motor actual speed and the ramped speed reference is greater than the value of parameter 81 02 SPD STD DEV LVL for a period longer than defined with parameter 81 04 SPEED MATCH DLY Example If parameter 81 02 SPD STD DEV LVL is set to 0 5 m s the drive will not trip o...

Page 156: ...VL Defines the speed matching ramp state deviation 81 04 SPEED MATCH DLY Defines the time delay for generating fault SPEED MATCH Signals Additional information Actual signals 05 01 LIFT SW bit 11 BRAKE SLIP Displays whether alarm BRAKE SLIP has occurred or not 05 02 LIFT FW bit 0 SPEED MATCH Displays whether fault SPEED MATCH has occurred or not Motor actual speed 01 01 Speed act 81 06 Speed match...

Page 157: ...ned with parameter 81 02 SPD STD DEV LVL in the steady state or defined with parameter 81 03 SPD RMP DEV LVL in the ramp state and the time delay defined with parameter 81 04 SPEED MATCH DLY has elapsed Parameters Additional information 81 05 STALL TORQ MAX Defines the maximum torque limit for generating fault MOTOR STALL 81 06 STALL TORQ MIN Defines the minimum torque limit for generating fault M...

Page 158: ... measurement if present The motor can be protected against overheating by measuring the motor temperature with PTC or KTY84 sensors Temperature sensors It is possible to detect motor overtemperature by connecting a motor temperature sensor to thermistor input TH of the drive or to optional encoder interface module FEN xx Constant current is fed through the sensor The resistance of the sensor incre...

Page 159: ...values as a function of the motor operating temperature It is possible to adjust the motor temperature supervision limits and select how the drive reacts when overtemperature is detected 100 550 1330 4000 Ohm T Temperature PTC resistance Normal 0 1 5 kohm Excessive 4 kohm 1000 2000 3000 Ohm T C KTY84 scaling 90 C 936 ohm 110 C 1063 ohm 130 C 1197 ohm 150 C 1340 ohm 100 0 0 100 200 300 ...

Page 160: ... make sure that it is not connected to any other equipments or isolate the temperature sensor from the I O terminals The figure below shows a motor temperature measurement when thermistor input TH is used For encoder interface module FEN xx connection see the User s manual of the appropriate encoder interface module Settings Parameters Additional information 46 FAULT FUNCTIONS Settings for thermal...

Page 161: ... drive can be used to handle the energy generated by a decelerating motor For the parameters related to the brake chopper and brake resistor see parameter group 48 BRAKE CHOPPER For more information on the brake resistor connection see Resistor braking on page Resistor braking Settings Diagnostics Parameters Additional information 48 BRAKE CHOPPER Configuration of the internal brake chopper Actual...

Page 162: ...ive reacts whenever a supply phase loss is detected 46 05 STO DIAGNOSTIC The drive monitors the status of the Safe torque off input For more information on the Safe torque off function see Safe torque off function for ACL30 drive application guide 3AXD50000045959 English 46 06 CROSS CONNECTION The drive can detect if the supply and motor cables have accidentally been switched for example if the su...

Page 163: ... To close the user lock enter an invalid pass code into 16 03 PASS CODE or cycle the power With the lock closed parameters 16 12 16 14 are read only To reopen the lock enter your pass code into 16 03 PASS CODE This will again make parameters 16 12 16 14 writable Settings Parameters 16 03 page 230 and 16 12 16 14 page 233 ...

Page 164: ... outputs can be filtered and scaled The resolution of the analogue outputs is 11 bits sign and the inaccuracy is 2 of the full scale range The analogue output signals can be proportional to eg motor speed process speed scaled motor speed output frequency output current motor torque and motor power It is also possible to write a value to an analogue output through a serial communication link eg a f...

Page 165: ...a digital input or as a digital output 12 82 EXT IO DIO2 CONF Selects whether extension DIO2 is used as a digital input or as a digital output 12 83 EXT IO DIO3 CONF Selects whether extension DIO3 is used as a digital input or as a digital output 12 84 EXT IO DIO4 CONF Selects whether extension DIO4 is used as a digital input or as a digital output 12 85 EXT DIO1 OUT PTR Selects a drive signal to ...

Page 166: ...stics Parameters Additional information 12 07 RO1 OUT PTR Selects a drive signal to be connected to relay output RO1 12 80 EXT IO SEL Activates an I O extension installed into Slot 2 12 89 EXT RO1 OUT PTR Selects a drive signal to be connected to extended relay output EXT RO1 12 90 EXT RO2 OUT PTR Selects a drive signal to be connected to extended relay output EXT RO2 Actual signals Additional inf...

Page 167: ...res a new autophasing at every power up Note Autophasing is not required if the angle of magnetic flux is known and or stored in the encoder memory EnDat or Hiperface If the angle is known example marked to motor name plate it can be set manually with parameter 97 17 POS OFFSET USER It is also needed to set parameters 97 01 USE GIVEN PARAMS UserPosOffs and 99 12 POS OFFSET SRC Drive mem If the ang...

Page 168: ...fferent motors differ test and select the suitable mode Encoder angle offset write to 0 The autophasing offset angle can be used to set the zero position of encoder When the autophasing offset angle is measured it can be written to the encoder memory as zero position with parameter 99 12 POS OFFSET SRC Set zero pos Also select parameter 90 06 ENC PAR REFRESH to trigger the written value to encoder...

Page 169: ...stop function see page 158 The drive is stopped within the time defined with parameter 22 06 EM STOP TIME Note When an emergency stop signal is detected the emergency stop cannot be canceled even though the signal is canceled Settings Diagnostics Parameters Additional information 10 05 EM STOP OFF1 Selects the source for the emergency stop OFF1 22 05 SPEED SCALING Shows the motor rotational speed ...

Page 170: ...on latching PTC KTY temperature sensor connection HTL Encoder interface Module FEN 31 HTL encoder input TTL output for encoder emulation and echo two digital inputs for position latching PTC KTY temperature sensor connection The interface module is connected to drive option Slot 1 or 2 Note Configuration data is written into the logic registers of the interface module once after the power up If pa...

Page 171: ...ta is written into the logic registers of the interface module once after the power up If parameter values are changed save values into the permanent memory using parameter 16 05 PARAM SAVE The new settings will take effect when the drive is powered up again or after re configuration is forced using parameter 90 06 ENC PAR REFRESH Settings Resolver configuration Resolver configuration can be used ...

Page 172: ...ulse encoder configuration Pulse encoder configuration can be used for TTL HTL input and TTL output configuration Parameters 93 01 ENC PULSE NR 93 06 ENC OSC LIM can be used when a TTL HTL encoder is used as encoder see parameter 90 01 ENCODER SEL Typically only parameter 93 01 needs to be set for TTL HTL encoders Note Configuration data is written into the logic registers of the adapter once afte...

Page 173: ...direction In manual evacuation the elevator controller decides and issues the direction of travel The operation sequence during a rescue operation is as follows 1 Power failure occurs and the drive trips 2 Elevator controller detects a power failure 3 Elevator controller cancels the normal operation commands 4 Elevator controller disconnects the mains supply to the drive 5 Elevator controller conn...

Page 174: ... the direction of the lighter load Automatic recommended evacuation the drive uses the pre stored direction information and starts in the direction of lighter load When the elevator operates in the evacuation mode the drive uses parameter 80 16 EVACUATION SPEED as the speed reference and parameters 25 88 EVAC MODE ACC and 25 89 EVAC MODE DEC for acceleration and deceleration respectively Jerks are...

Page 175: ...parameter 47 01 LOW VOLT MOD ENA Typically the evacuation mode signal eg a hardwired digital input is connected to this parameter The low voltage mode also introduces parameters 47 02 LOW VOLT DC MIN and 47 03 LOW VOLT DC MAX for adjusting the minimum and maximum DC voltages respectively The following rules apply 47 02 LOW VOLT DC MIN 250 to 450 V 47 03 LOW VOLT DC MAX 350 to 810 V 47 03 LOW VOLT ...

Page 176: ... 02 LOW VOLT DC MIN 50 V Disabled Brake chopper activation level 47 03 LOW VOLT DC MAX 30 V 47 03 LOW VOLT DC MAX 30 V Brake chopper maximum power level 47 03 LOW VOLT DC MAX 30 V 47 03 LOW VOLT DC MAX 30 V Requires additional DC power supply JPO 01 Parameters Additional information 47 01 LOW VOLT MOD ENA Selects a signal source that enables disables the low voltage mode 47 02 LOW VOLT DC MIN Mini...

Page 177: ...aining a sign bit and a 15 bit integer A negative reference is formed by calculating the two s complement from the corresponding positive reference The fieldbus references are scaled before they are written into signals 02 17 EFB MAIN REF1 or 02 18 EFB MAIN REF2 for the use in the drive Parameters 50 04 FBA REF1 MODESEL and 50 05 FBA REF2 MODESEL define the scaling and possible use of the fieldbus...

Page 178: ...ameters 50 04 FBA REF1 MODESEL and 50 05 FBA REF2 MODESEL both select the drive actual signals and define the scaling as follows If you select value Speed drive actual signal 01 01 SPEED ACT as scaled and written to the fieldbus actual value The table below shows the scaling If you select value Torque drive actual signal 01 06 TORQUE is scaled and written to the fieldbus actual value The table bel...

Page 179: ...address Register data 16 bit 400001 Control Word LSW of 02 15 EFB MAIN CW 400002 Reference 1 02 17 EFB MAIN REF1 400003 Reference 2 02 18 EFB MAIN REF2 400004 Data in out 1 Drive parameter 58 35 DATA I O 1 400015 Data in out 12 Drive parameter 58 46 DATA I O 12 400051 Status Word LSW of 02 16 EFB MAIN SW 400052 Actual value 1 selected by parameter 50 04 FBA REF1 MODESEL 400053 Actual value 2 selec...

Page 180: ...nteger part MSW The fieldbus references are written as is into the drive reference values 02 17 EFB MAIN REF1 or 02 18 EFB MAIN REF2 Parameters 50 04 FBA REF1 MODESEL and 50 05 FBA REF2 MODESEL define the reference types speed or torque as follows If you select value Raw data the fieldbus reference type or possible use is not selected The value is freely usable as a speed or torque reference in th...

Page 181: ...ive actual signals for the fieldbus actual values ACT1 and ACT2 respectively as follows If you select value Raw data drive parameters 50 06 FBA ACT1 TR SRC and 50 07 FBA ACT2 TR SRC select the drive parameters for the fieldbus actual value ACT1 and ACT2 respectively If you select value Speed drive parameter 01 01 SPEED ACT will be written to fieldbus actual value If you select value Torque drive p...

Page 182: ...out 1 Drive parameter 58 35 DATA I O 1 400018 Data in out 12 Drive parameter 58 46 Data I O 12 400051 Status Word LSW of 02 16 EFB MAIN SW Least significant 16 bits 400052 Status Word MSW of 02 16 EFB MAIN SW Most significant 16 bits 400053 Actual value 1 selected by parameter 50 04 FBA REF1 MODESEL Least significant 16 bits 400054 Actual value 1 selected by parameter 50 04 FBA REF1 MODESEL Most s...

Page 183: ...ters may have other pre selected choices When adjusting a bit pointer setting on the optional control panel CONST is selected to fix the value to 0 displayed as C FALSE or 1 C TRUE POINTER is selected to define a source from another parameter The source parameter and bit is freely selectable A pointer value is given in the format P xx yy zz where xx parameter group yy parameter index zz bit number...

Page 184: ... or a setting range Example 1 Motor phase loss supervision is activated by selecting Fault from the selection list of parameter 46 04 MOT PHASE LOSS Example 2 The motor nominal power kW is set by writing selecting the appropriate value for parameter 99 07 MOT NOM POWER eg 10 Val pointer Value pointer A parameter that points to the value of another actual signal or parameter Value pointer parameter...

Page 185: ... the estimated drive output frequency Real 30000 00 30000 00 Hz Output frequency in Hz 100 1 Hz 01 04 CURRENT Shows the measured motor current Real 0 00 30000 00 A Motor current in A 100 1 A 01 05 CURRENT PERC Shows the motor current in percent of nominal motor current Real 0 0 1000 0 Motor current in percent 10 1 01 06 TORQUE Shows motor torque in percent of motor nominal torque Real 1600 0 1600 ...

Page 186: ... temperature in Celsius 10 1 C 01 15 USED SUPPLY VOLT Shows the automatically determined supply voltage Real 0 0 1000 0 V Used supply voltage 10 1 V 01 16 BRAKE RES TEMP Shows the estimated temperature of the brake resistor The value is given in percent of temperature the resistor reaches when loaded with the power defined by parameter 48 03 BR POWER MAX CNT Real24 0 1000 Brake resistor temperatur...

Page 187: ...4 1 h Cooling fan run time in hours 100 1 h 01 22 TEMP INT BOARD Shows the measured temperature of the interface board Real24 40 0 160 C Interface board temperature in Celsius 10 1 C 01 23 SPEED FILT Shows the filtered motor speed Filtering time 250 ms Real 30000 0 30000 0 rpm Filtered motor speed in rpm 10 1 rpm 01 24 TORQUE FILT Shows the filtered motor torque Filtering time 100 ms Real 1600 0 1...

Page 188: ... Value Range Description Def Type FbEq 16b 32b Bit Name Value Information 0 DI1 1 Digital input DI1 is On 0 Digital input DI1 is Off 1 DI2 1 Digital input DI2 is On 0 Digital input DI2 is Off 2 DI3 1 Digital input DI3 is On 0 Digital input DI3 is Off 3 DI4 1 Digital input DI4 is On 0 Digital input DI4 is Off 4 DI5 1 Digital input DI5 is On 0 Digital input DI5 is Off 5 DI6 1 Digital input DI6 is On...

Page 189: ...on the JCU control unit Real 11 000 11 000 V Analog input AI2 value in V or mA 1000 1 V mA 02 07 AI2 SCALED Shows the scaled value of analog input AI2 See parameters 13 09 AI2 MAX SCALE and 13 10 AI2 MIN SCALE Real 32768 000 32768 000 Analog input AI2 scaled value 1000 1 02 08 AO1 Shows the value of analog output AO1 Real 0 000 22 700 mA Analog output AO1 value in mA 1000 1 mA 02 09 AO2 Shows the ...

Page 190: ...ting off the motor power supply the inverter IGBTs are blocked The motor coasts to stop The drive will restart only with the next rising edge of the start signal when the Run enable signal is on AND 0 No action 3 STPMODE EM STOP 1 Emergency stop OFF3 bit 0 must be 1 Stop within the time defined by 22 06 EM STOP TIME AND 0 No action 4 STPMODE OFF1 1 Emergency stop OFF1 bit 0 must be 1 Stop along th...

Page 191: ...ce 0 No action 13 RAMP HOLD 1 Halt ramping Ramp Function Generator output held 0 No action 14 RAMP IN 0 1 Force Ramp Function Generator input to zero 0 No action 15 RESERVED 16 REQ STARTINH 1 Activate start inhibit 0 No start inhibit 17 LOCAL CTL 1 Request local control for Control Word Used when the drive is controlled via PC tool or panel or through local fieldbus Local fieldbus Transfer to fiel...

Page 192: ...iven reference for example modulating during magnetization 4 EM OFF OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 EM STOP OFF3 1 Emergency stop OFF3 ramp stop is active 0 Emergency stop OFF3 is inactive 6 ACK STARTINH 1 Start inhibit is active 0 Start inhibit is inactive 7 ALARM 1 An alarm is active See chapter Fault tracing 0 No alarm is active 8 AT SETPOINT 1 Drive is at setpoin...

Page 193: ...s are OFF 010000 10h DI1 of FEN xx in Slot 2 is ON all others are OFF 100000 20h DI2 of FEN xx in Slot 2 is ON all others are OFF Pb 0b000000 0b111111 FEN xx digital input status 1 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Name Value Information continued 14 REV ACT 1 Drive is running in reverse direction 0 Drive is running in forward direction 15 RESERVED 16 FAULT 1 Fault is...

Page 194: ...Drive is stopped by cutting off the motor power supply the inverter IGBTs are blocked The motor coasts to stop The drive will restart only with the next rising edge of the start signal when the Run enable signal is on AND 0 No action 3 STPMODE EM STOP 1 Emergency stop OFF3 bit 0 must be 1 Stop within the time defined by 22 06 EM STOP TIME AND 0 No action 4 STPMODE OFF1 1 Emergency stop OFF1 bit 0 ...

Page 195: ...ltage limits are in force 0 No action 13 RAMP HOLD 1 Halt ramping Ramp Function Generator output held 0 No action 14 RAMP IN 0 1 Force Ramp Function Generator input to zero 0 No action 15 RESERVED 16 REQ STARTINH 1 Activate start inhibit 0 No start inhibit 17 LOCAL CTL 1 Request local control for Control Word Used when the drive is controlled through PC tool or panel or through local fieldbus Loca...

Page 196: ... reference for example modulating during magnetization 4 EM OFF OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 EM STOP OFF3 1 Emergency stop OFF3 ramp stop is active 0 Emergency stop OFF3 is inactive 6 ACK STARTINH 1 Start inhibit is active 0 Start inhibit is inactive 7 ALARM 1 An alarm is active See chapter Fault tracing 0 No alarm is active 8 AT SETPOINT 1 Drive is at setpoint 0 ...

Page 197: ... the extended relay outputs 1 EXT RO is energized Example 010 EXT RO2 is energized Note If an FIO 01 extension is installed the status of its relay outputs is indicated by this signal Pb 0x0000 0xFFFF Extended digital inputs outputs status 1 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Name Value Information continued 14 REV ACT 1 Drive is running in reverse direction 0 Drive is...

Page 198: ...000 00 rpm Filtered speed in rpm 100 1 rpm 03 05 BRAKE TORQ MEM Shows the torque value stored when the mechanical brake close command is issued 0 0 Real 1000 0 1000 0 Stored torque value in percent 10 1 03 06 BRAKE COMMAND Shows the status of brake on off command 0 Close 1 Open For brake on off control connect this signal to a relay output or a digital output See section Mechanical brake control o...

Page 199: ...ed reference used by the lift 0 Releveling speed parameter 80 13 is not the current speed reference used by the lift 3 MEDIUM SPD ACT 1 Medium speed parameter 80 14 is the current speed reference used by the lift 0 Medium speed parameter 80 14 is not the current speed reference used by the lift 4 NOMINAL SPD ACT 1 Nominal speed parameter 72 01 is the current speed reference used by the lift 0 Nomi...

Page 200: ... to close the supply contactor Safe torque off function is inactive 0 Not ready to close the supply contactor Safe torque off function is active 11 INSPECT MODE SEL 1 Inspection mode is activated with parameter 10 84 INSPECTION MODE 0 Inspection mode is not active 12 EVAC MODE ACT 1 Evacuation mode is activated with parameter 10 81 EVACUATION MODE 0 Evacuation mode is not active 13 TORQ PRV OK 1 T...

Page 201: ...ient torque during a torque proving sequence 0 Torque proving successfully accomplished or torque proving disabled no TORQUE PROVE fault active 2 BRAKE SLIP 1 The brake slipped while a torque proving sequence was taking place 0 No brake slip detected during torque proving no BRAKE SLIP fault active 3 MOTOR STALL 1 81 07STALL SPEED LIM and the time period defined with parameter 81 08 STALL FAULT DL...

Page 202: ...ction 0 UP Evacuation is towards upward direction 1 05 09 START UP COUNT Shows the number of times the drive was switched on i e power on off Real 0 2147483647 Drive power on count 1 1 05 10 TRIP COUNT Shows the number of times the lift started travelled between floors Real 0 2147483647 Lift start up count 1 1 05 11 PEAK CURRENT ACC Shows the peak current acceleration Real 32768 0 32768 0 A Peak c...

Page 203: ...2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 EM STOP OFF3 1 Emergency stop OFF3 ramp stop is active 0 Emergency stop OFF3 is inactive 6 ACK STARTINH 1 Start inhibit is active 0 Start inhibit is inactive 7 ALARM 1 An alarm is active See chapter Fault tracing 0 No alarm 8 RESERVED 9 LOCAL FB 1 Fieldbus local control is active 0 Fieldbus local control is inactive 10 FAULT 1 A fault is ...

Page 204: ...e drive is modulating 5 JOGGING 1 Jogging function 1 or 2 is active 0 Jogging function is inactive 6 OFF1 1 Emergency stop OFF1 is active 0 Emergency stop OFF1 is inactive 7 RESERVED 8 START INH NOMASK 1 Non maskable start inhibit is active 0 No start inhibit non maskable 9 CHRG REL CLOSED 1 Charging relay is closed 0 Charging relay is open 10 STO ACT 1 Safe torque off function is active See param...

Page 205: ...ce between the actual speed and the unramped speed reference is within the speed window 4 BAL ACTIVE 1 Speed controller output balancing is active 5 15 RESERVED Bit Name Value Information 0 TORQ LIM 1 Drive torque is limited by motor control undervoltage control overvoltage control current control load angle control or pull out control 1 SPD CTL TLIM MIN 1 Speed controller output minimum torque li...

Page 206: ...mit is active The limit is identified by bits 8 11 5 LOAD ANGLE 1 For permanent magnet motor only Load angle limit is active ie the motor cannot produce more torque 6 MOTOR PULLOUT 1 For asynchronous motor only Motor pull out limit is active ie the motor cannot produce more torque 7 RESERVED 8 THERMAL 1 Bit 4 0 Input current is limited by main circuit thermal limit Bit 4 1 Output current is limite...

Page 207: ...ds INT32 00 00 00 2147483647 Time in hours minutes seconds 1 1 08 05 ALARM LOGGER 1 Alarm logger 1 For possible causes and remedies see chapter Fault tracing Pb 0x0000 0xFFFF Alarm logger 1 1 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Alarm 0 BRAKE START TORQ 1 BRAKE NOT CLOSED 2 BRAKE NOT OPEN 3 SAFE TORQUE OFF 4 STO MODE CHANGE 5 MOTOR TEMP 6 EMERGENCY OFF 7 RUN ENABLE 8 MOT...

Page 208: ...er 3 1 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Alarm 0 IGBT OVERTEMP 1 FIELDBUS COMM 2 RESERVED 3 AI SUPERVISION 4 RESERVED 5 NO MOTOR DATA 6 ENCODER FAIL 7 9 RESERVED 10 ENC EMUL FAILURE 11 FEN TEMP FAILURE 12 ENC MAX FREQ 13 ENC REF ERROR 14 RESOLVER ERROR 15 ENCODER CABLE Bit Alarm 0 2 RESERVED 3 PS COMM 4 RESTORE 5 CUR MEAS CALIB 6 AUTOPHASING 7 EARTH FAULT 8 RESERVED 9...

Page 209: ...1 1 08 10 ALARM LOGGER 6 Alarm logger 6 For possible causes and remedies see chapter Fault tracing Pb 0x0000 0xFFFF Alarm logger 6 1 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Alarm 0 OPTION COMM LOSS 1 SOLUTION ALARM 2 5 RESERVED 6 PROT SET PASS 7 8 RESERVED 9 DC NOT CHARGED 10 15 RESERVED Bit Alarm 0 15 RESERVED Bit Alarm 0 1 RESERVED 2 LOW VOLT MOD CON 3 9 RESERVED 10 BR DA...

Page 210: ...FbEq 16b 32b Bit Alarm 0 BRAKE START TORQ 1 BRAKE NOT CLOSED 2 BRAKE NOT OPEN 3 SAFE TORQUE OFF 4 STO MODE CHANGE 5 MOTOR TEMP 6 EMERGENCY OFF 7 RUN ENABLE 8 MOTOR ID RUN 9 EMERGENCY STOP 10 RESERVED 11 BR OVERHEAT 12 BC OVERHEAT 13 DEVICE OVERTEMP 14 INTBOARD OVERTEM 15 BC MOD OVERTEMP Bit Alarm 0 IGBT OVERTEMP 1 FIELDBUS COMM 2 RESERVED 3 AI SUPERVISION 4 RESERVED 5 NO MOTOR DATA 6 ENCODER FAIL ...

Page 211: ...ORD 5 Alarm word 5 For possible causes and remedies see chapter Fault tracing UINT32 0x0000 0xFFFF Alarm word 5 1 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Alarm 0 2 RESERVED 3 PS COMM 4 RESTORE 5 CUR MEAS CALIB 6 AUTOPHASING 7 EARTH FAULT 8 RESERVED 9 MOTOR NOM VALUE 10 RESERVED 11 STALL 12 14 RESERVED 15 SPEED FEEDBACK Bit Alarm 0 OPTION COMM LOSS 1 SOLUTION ALARM 2 5 RESER...

Page 212: ...ows the version of the firmware package in the drive eg 0x1510 Pb 1 1 09 05 FIRMWARE PATCH Shows the version of the firmware patch in the drive Pb 1 1 0 4294967295 Firmware patch version 1 1 09 10 INT LOGIC VER Shows the version of the logic in the power unit interface Pb 1 1 09 11 SLOT 1 VIE NAME Shows the VIE name in slot 1 Real 1 1 09 12 SLOT 1 VIE VER Shows the VIE version in slot 1 Real 1 1 0...

Page 213: ...ule detected 11 FENA 01 FENA 01 module detected 12 FENA 02 FENA 02 module detected 13 FLON 01 FLON 01 module detected 14 FRSA 00 FRSA 01 module detected 15 FMBA 01 FMBA 01 module detected 16 FFOA 01 FFOA 01 module detected 17 FFOA 02 FFOA 02 module detected 18 FSEN 01 FSEN 01 module detected 19 FEN 31 FEN 31 module detected 20 FIO 21 FIO 21 module detected 21 FSCA 01 FSCA 01 module detected 22 FSE...

Page 214: ...tart and stop commands is selected by parameters 10 02 UP COMMAND and 10 03 DOWN COMMAND The start stop is controlled as follows 2 FBA Start and stop control from the source selected by parameter 72 04 FB CW USED 3 IN1 F IN2R The source selected by 10 02 UP COMMAND is the forward start signal the source selected by 10 03 DOWN COMMAND is the reverse start signal 4 IN1S IN2DIR The source selected by...

Page 215: ...unning it will stop Note This parameter cannot be changed while the drive is running C True Bit pointer Bit pointer CONST or POINTER See Terms and abbreviations on page 183 1 1 10 05 EM STOP OFF1 Selects the source for the emergency stop OFF1 0 OFF1 active The drive is stopped with the active deceleration time See section Emergency stop on page 169 Note This parameter cannot be changed while the d...

Page 216: ...ter Bit pointer CONST or POINTER See Terms and abbreviations on page 183 10 81 EVACUATION MODE Selects the source for enabling disabling the evacuation mode 1 Evacuation mode is enabled 0 Evacuation mode is disabled The evacuation mode is used for a lift car rescue operation in case the power supply fails For more information see section Rescue operation on page 173 C FALSE Bit pointer Bit pointer...

Page 217: ... and 10 86 INSPECTION DOWN For more information see section Inspection mode on page 135 C FALSE Bit pointer Bit pointer CONST or POINTER See Terms and abbreviations on page 183 10 85 INSPECTION UP Selects the source for starting the lift in the upward direction when the inspection mode is enabled with parameter 10 84 INSPECTION MODE 1 Lift is started in the upward direction 0 Lift is not moving in...

Page 218: ...ital input 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Name Value Information 0 START UP 1 Start command is active in the upward direction 0 Start command is inactive in the upward direction 1 START DOWN 1 Start command is active in the downward direction 0 Start command is inactive in the downward direction 2 INSPECT START UP 1 Inspection mode is enabled in the upward directio...

Page 219: ...S WORD 1 bit 0 ENABLED Parameter 06 01 STATUS WORD 1 bit 1 STARTED Parameter 06 01 STATUS WORD 1 bit 2 RUNNING Parameter 06 01 STATUS WORD 1 bit 3 FAULT Parameter 06 01 STATUS WORD 1 bit 10 NOT FAULTED Parameter 06 01 STATUS WORD 1 bit 12 12 06 DIO3 OUT PTR Selects a drive signal to be connected to digital output DIO3 when 12 03 DIO3 CONF is set to Output See parameter 06 01 STATUS WORD 1 bit 10 F...

Page 220: ...ital output in a FIO 01 digital I O extension module Input enum Input Extension DIO1 is used as a digital input 0 Output Extension DIO1 is used as a digital output 1 No Bit Name Value Range Description Def Type FbEq 16b 32b Bit Name Value Information 0 INVERT DI1 1 Digital input DI1 is Off 0 Digital input DI1 is On 1 INVERT DI2 1 Digital input DI2 is Off 0 Digital input DI2 is On 2 INVERT DI3 1 Di...

Page 221: ... or POINTER See Terms and abbreviations on page 183 12 86 EXT DIO2 OUT PTR Selects a drive signal to be connected to extended digital output EXT DIO2 when 12 82 EXT IO DIO2 CONF is set to Output C False Bit pointer Bit pointer CONST or POINTER See Terms and abbreviations on page 183 12 87 EXT DIO3 OUT PTR Selects a drive signal to be connected to extended digital output EXT DIO3 when 12 83 EXT IO ...

Page 222: ...1 MAX Defines the maximum value for analogue input AI1 The type is selected with jumper J1 on the JCU control unit 10 000 V Real 11 000 11 000 V 22 000 22 000 mA Maximum AI1 input value 1000 1 V or mA 13 03 AI1 MIN Defines the minimum value for analogue input AI1 The type is selected with jumper J1 on the JCU control unit 10 000 V Real 11 000 11 000 V 22 000 22 000 mA Minimum AI1 input value 1000 ...

Page 223: ...AI1 MAX SCALE 1500 000 Real 32768 000 32768 000 Real value corresponding to the value of parameter 13 03 1000 1 13 06 AI2 FILT TIME Defines the filter time constant for analogue input AI2 See parameter 13 01 AI1 FILT TIME 0 000 s Real 0 000 30 000 s Filter time constant for AI2 1000 1 s 13 07 AI2 MAX Defines the maximum value for analogue input AI2 The type is selected with jumper J2 on the JCU Co...

Page 224: ...Defines the real value that corresponds to the minimum analogue input value defined by parameter 13 08 AI2 MIN See parameter 13 09 AI2 MAX SCALE 100 000 Real 32768 000 32768 000 Real value corresponding to the value of parameter 13 08 1000 1 13 11 AITUNE Triggers the AI tuning function Connect the signal to the input and select the appropriate tuning function No action enum No action AI tune is no...

Page 225: ...ation break make sure that it is safe to continue operation 2 Last speed The drive generates alarm AI SUPERVISION and freezes the speed to the level the drive was operating at The speed is determined by the average speed over the previous 10 seconds WARNING In case of a communication break make sure that it is safe to continue operation 3 13 13 AI SUPERVIS ACT Selects the analogue input signal sup...

Page 226: ...fines the filtering time constant for analogue output AO1 0 100 s Real 0 000 30 000 s Filter time constant for AO1 1000 1 s 15 03 AO1 MAX Defines the maximum value for analogue output AO1 20 000 mA Real 0 000 22 700 mA Maximum AO1 output value 1000 1 mA 15 04 AO1 MIN Defines the minimum value for analogue output AO1 4 000 mA Real 0 000 22 700 mA Minimum AO1 output value 1000 1 mA No Bit Name Value...

Page 227: ...CALE 0 000 Real 32768 000 32768 000 Real value corresponding to the value of parameter 15 04 1000 1 15 07 AO2 PTR Selects a drive signal to be connected to analogue output AO2 See parameter 01 02 SPEED ACT PERC P SPEED ACT PERC Val pointer Value pointer See Terms and abbreviations on page 183 15 08 AO2 FILT TIME Defines the filtering time constant for analogue output AO2 See parameter 15 02 AO1 FI...

Page 228: ...alogue output value defined by parameter 15 09 AO2 MAX 100 000 V Real 32768 000 32768 000 Real value corresponding to the value of parameter 15 09 1000 1 15 12 AO2 MIN SCALE Defines the real value that corresponds to the minimum analogue output value defined by parameter 15 10 AO2 MIN See parameter 15 11 AO2 MAX SCALE 100 000 V Real 32768 000 32768 000 Real value corresponding to the value of para...

Page 229: ...e drive C False Bit pointer Bit pointer CONST or POINTER See Terms and abbreviations on page 183 1 1 16 02 PARAMETER LOCK Selects the state of the parameter lock The lock prevents parameter changing Note This parameter can only be adjusted after the correct pass code is entered at parameter 16 03 PASS CODE Open enum Locked Locked Parameter values cannot be changed from the control panel 0 Open The...

Page 230: ...3647 Pass code 1 1 16 04 PARAM RESTORE Restores the original settings of the application ie parameter factory default values Note This parameter cannot be changed while the drive is running Done enum Done Restoration is completed 0 Restore defs All parameter values are restored to default values except motor data ID run results and fieldbus drive to drive link and encoder configuration data 1 Clea...

Page 231: ...ead only N A Pb N A No user sets are saved 0 Loading A user set is loaded 1 Saving A user set is saved 2 Faulted Invalid or empty parameter set 4 Set1 IO act User parameter set 1 is selected by parameters 16 09 and 16 10 8 Set2 IO act User parameter set 2 is selected by parameters 16 09 and 16 10 16 Set3 IO act User parameter set 3 is selected by parameters 16 09 and 16 10 32 Set4 IO act User para...

Page 232: ...IO Selects which real time clock source is adopted by the drive as the master real time clock Some selections specify multiple sources that are in the order of priority FB_MMI enum FB_MMI Fieldbus highest priority man machine interface control panel or PC 0 FB only Fieldbus only 4 MMI_FB Man machine interface control panel or PC highest priority fieldbus drive to drive link 6 MMI only Man machine ...

Page 233: ...ts the actions or functionalities to be prevented by the user lock Note that the changes made take effect only when the user lock is closed See parameter 16 03 PASSCODE Note We recommend you select all the actions and functionalities unless otherwise required by the application 0x0000 Pb 0x0000 0xFFFF Selection of actions to be prevented by user lock 1 1 20 20 LIMITS Drive operation limits 20 01 A...

Page 234: ...mum speed is 1420 rpm and speed trip margin is 300 rpm the drive trips at 1720 rpm 500 0 rpm Real 0 0 10000 0 rpm Speed trip margin 10 1 rpm 22 22 SPEED FEEDBACK Settings for speed feedback selection zero speed selection actual speed supervision etc 22 01 SPEED FB SEL Selects the speed feedback value used in control Enc speed enum Estimated Calculated speed estimate 0 Enc speed Actual speed measur...

Page 235: ... the load and motor must be taken into account nnom motor nominal speed Tnom motor nominal torque 5 000 ms Real 0 000 10000 000 ms Time constant for actual speed filter 1000 1 ms 22 03 SPEED FB FAULT Selects the action in case of speed feedback data loss Note If this parameter is set to Warning or No a loss of feedback will cause an internal faulted state To clear the internal fault and to reactiv...

Page 236: ...peed scaling value 1 1 rpm 22 06 EM STOP TIME Defines the time within which the drive is stopped if an emergency stop OFF3 is activated ie the time required for the speed to change from the speed value defined by parameter 22 05 SPEED SCALING to zero The emergency stop OFF3 is activated if the Final limit switches or Leveling overtime stop function becomes active See also section Emergency stop on...

Page 237: ...es the deceleration used when the inspection mode is active 0 80 m s2 Real 0 01 25 00 m s2 Deceleration used in the inspection mode 100 1 m s2 25 88 EVAC MODE ACC Defines the acceleration used when the evacuation mode is active 0 20 m s2 Real 0 01 25 00 m s2 Acceleration used in the evacuation mode 100 1 m s2 25 89 EVAC MODE DEC Defines the deceleration used when the evacuation mode is active 0 20...

Page 238: ...1 m s3 25 96 JERK5 Defines the jerk used at the start of stopping deceleration when the stop command is given 0 40 m s3 Real 0 01 100 00 m s3 Jerk used at the start of stopping deceleration 100 1 m s3 25 97 JERK6 Defines the jerk used at the end of stopping deceleration when the stop command is given 0 40 m s3 Real 0 01 100 00 m s3 Jerk used at the end of stopping deceleration 100 1 m s3 25 98 JER...

Page 239: ...g Real 0 9999 kg Rope weight 1 1 kg 28 10 COUNTER WEIGHT Defines the counter weight 0 kg Real 0 9999 kg Counter weight 1 1 kg 28 11 INERTIA AUTO TUNE Selects the auto tune method for inertia compensation DISABLED DISABLED Auto tuning of inertia compensation is disabled 0 METHOD 1 Auto tuning of inertia compensation with method 1 1 METHOD 2 Auto tuning of inertia compensation with method 2 2 28 12 ...

Page 240: ... Brake control monitoring enabled using parameter 35 02 BRAKE MONITOR 1 normally closed input that is 35 02 0 Brake open 1 Brake closed 2 ENABLE2 NC Brake control monitoring enabled using parameter 35 03 BRAKE MONITOR 2 normally closed input 3 ENABLE1 NO Brake control monitoring enabled using parameter 35 02 BRAKE MONITOR 1 normally open input that is 35 02 0 Brake closed 1 Brake open 4 ENABLE2 NO...

Page 241: ...pointer Bit pointer CONST or POINTER See Terms and abbreviations on page 183 35 03 BRAKE MONITOR 2 Selects the source 2 for activating external brake on off supervision when parameter 35 01 BRAKE CONTROL ENABLE 2 NC ENABLE 2 NO ENA 1 2 NC ENA 1 2 NO The use of the external on off supervision signal is optional When parameter 35 01 BRAKE CONTROL ENABLE 2 NO or ENA 1 2 NO 1 The brake is open 0 The b...

Page 242: ...ke open torque 10 1 35 08 BRAKE FAULT FUNC Defines how the drive reacts in case of a mechanical brake control error If brake control supervision has not been activated by parameter 35 01 BRAKE CONTROL this parameter is disabled FAULT enum FAULT The drive trips on fault BRAKE NOT CLOSED BRAKE NOT OPEN if the status of the optional external brake monitoring signal does not meet the status presumed b...

Page 243: ...al 0 00 5 00 s Ramp up time 100 1 s 35 11 TORQ RAMP DOWN Defines the brake open torque ramp down time The torque limit parameter 01 26 TORQ MAX LIM ramps down at this value after the brake closed 0 20 s Real 0 00 5 00 s Ramp down time 100 1 s 35 12 BRAKE CMD DELAY Defines a delay time for the close command that is the waiting time for brake closing and the close command 0 00 s Real 0 00 5 00 s Del...

Page 244: ...enerating fault TORQUE PROVE 10 1 s 35 85 SLIP SPEED LIM Defines the speed limit for the brake slip during torque proving The drive trips on fault BRAKE SLIP if the actual lift speed exceeds this limit during torque proving and stays there for a longer period than defined with parameter 35 86 SLIP FAULT DELAY 0 05 m s Real 0 00 5 00 m s Brake slip speed limit in m s 100 1 m s 35 86 SLIP FAULT DELA...

Page 245: ... an earth fault or current unbalance is detected in the motor or the motor cable Fault enum No No action 0 Warning Drive generates alarm EARTH FAULT 1 Fault Drive trips on EARTH FAULT 2 46 04 SUPPL PHS LOSS Selects how the drive reacts when a supply phase loss is detected Fault enum No No reaction 0 Fault Drive trips on SUPPLY PHASE fault 1 Warning Drive generates alarm SUPPL PHS LOSS 2 46 05 STO ...

Page 246: ...signals is lost the drive trips on STO1 LOST or STO2 LOST 4 46 06 CROSS CONNECTION Selects how the drive reacts to an incorrect input power and motor cable connection ie an input power cable is connected to a drive motor connection Fault enum No No reaction 0 Fault Drive trips on CABLE CROSS CON fault 1 46 07 MOT TEMP PROT Selects how the drive reacts when motor overtemperature is detected Fault e...

Page 247: ... FEN The temperature is supervised using a KTY84 sensor connected to encoder interface module FEN xx installed in drive Slot 1 2 If two encoder interface modules are used encoder module connected to Slot 2 is used for the temperature supervision Note This selection does not apply to FEN 01 3 PTC JCU The temperature is supervised using 1 3 PTC sensors connected to drive thermistor input TH 4 PTC 1s...

Page 248: ...ve performs within the trial time defined with parameter 46 82 AUTORST TRL TIME The faults to be reset are defined with parameter 46 84 AUTORESET SEL For more information on the Automatic fault reset function see section Automatic fault reset on page 133 3 UINT32 0 5 The number of the automatic fault resets allowed 1 1 46 82 AUTORST TRL TIME Defines the time within which automatic fault resets are...

Page 249: ...ction Rescue operation on page 173 C False Bit pointer Bit pointer CONST or POINTER See Terms and abbreviations on page 183 1 1 47 02 LOW VOLT DC MIN Minimum DC voltage for the low voltage mode See section Rescue operation on page 173 250 0 V Real 250 0 450 0 V Minimum DC voltage for the low voltage mode 1 1 V 47 03 LOW VOLT DC MAX Maximum DC voltage for the low voltage mode See section Rescue ope...

Page 250: ...Mode2 Hysteresis based control mode 3 48 02 BRTHERMTIMECO NST Defines the thermal time constant of the brake resistor for overload protection 0 s Real24 0 10000 s Brake resistor thermal time constant 1 1 s 48 03 BR POWER MAX CNT Defines the maximum continuous braking power which will raise the resistor temperature to the maximum allowed value The value is used in the overload protection 0 0 kW Rea...

Page 251: ... the drive reacts in a fieldbus communication break The time delay is defined by parameter 50 03 COMM LOSS T OUT No enum No Communication break detection disabled 0 Fault Communication break detection active Upon a communication break the drive trips on fault FIELDBUS COMM and coasts to stop 1 Spd ref safe Communication break detection active Upon a communication break the drive generates alarm FI...

Page 252: ...ppropriate fieldbus adapter module 1 Speed Fieldbus adapter module uses speed reference scaling Speed reference scaling is defined by the used fieldbus profile eg with ABB Drives Profile integer value 20000 corresponds to the value of parameter 22 05 SPEED SCALING Signal 01 01 SPEED ACT is sent to the fieldbus as an actual value See the User s manual of the appropriate fieldbus adapter module 2 50...

Page 253: ... functionality may not be supported by the fieldbus communication profile C False Bit pointer Bit pointer CONST or POINTER See Terms and abbreviations on page 183 50 11 FBA SW B15 SRC Selects the source for freely programmable fieldbus status word bit 31 02 11 FBA MAIN SW bit 31 Note that this functionality may not be supported by the fieldbus communication profile C False Bit pointer Bit pointer ...

Page 254: ...at not all of these parameters are necessarily used UINT32 51 26 FBA PAR26 See parameter 51 02 FBA PAR2 UINT32 0 65535 1 1 51 27 FBA PAR REFRESH Validates any changed adapter module configuration parameter settings After refreshing the value reverts automatically to DONE Note This parameter cannot be changed while the drive is running DONE UINT32 DONE Refreshing done 0 REFRESH Refreshing 1 51 28 P...

Page 255: ...minor revision code of the common program revision in the fieldbus adapter module is not the revision required by the module see par 51 32 FBA COMM SW VER or mapping file upload has failed more than three times 3 OFF LINE Adapter is off line 4 ON LINE Adapter is on line 5 RESET Adapter is performing a hardware reset 6 51 32 FBA COMM SW VER Shows the common program revision of the adapter module In...

Page 256: ...data to be sent by the fieldbus controller to the drive These parameters need to be set only if a fieldbus adapter module is installed 53 01 FBA DATA OUT1 Selects data to be transferred from the fieldbus controller to the drive 0 UINT32 0 NOT USED 0 1 Control Word 16 bits 1 2 Reference REF1 16 bits 2 3 Reference REF2 16 bits 3 11 Control Word 32 bits 11 12 Reference REF1 32 bits 12 13 Reference RE...

Page 257: ... CLASSIC ABB Drives profile classic version 0 ABB ENHANCED ABB Drives profile enhanced version 1 DCU 16 BIT DCU 16 bit profile 2 DCU 32 BIT DCU 32 bit profile 3 58 07 COMM LOSS T OUT Defines the timeout limit for EFB communication loss monitoring If a communication break exceeds the timeout limit the function proceeds with the action defined with parameter 58 09 COMM LOSS ACTION See also parameter...

Page 258: ...58 10 REFRESH SETTINGS Refreshes the settings of parameters 58 01 58 09 and 58 12 DONE enum DONE Initial value The value is restored after the refresh is done 0 REFRESH Refreshing 1 58 11 REFERENCE SCALE Defines the factor which the DCU 16 bit communication profile uses when scaling fieldbus references to drive references and drive actual values to fieldbus actual signals The references are multip...

Page 259: ...fieldbus link Note The user can reset the counter by setting the value to 0 0 Real 0 65535 No of message packets 1 1 58 19 UART ERRORS Shows the number of messages with communication errors other than CRC errors received by the drive example UART buffer overflow errors This parameter is read only 0 Real 0 65535 No of messages with errors excluding messages with CRC errors 1 1 58 20 CRC ERRORS Show...

Page 260: ...eives from the Modbus master This parameter is read only 0x0000 Pb 0x0000 0xFFFF Bits 0 15 of reference 1 as a hex value 1 1 58 26 RAW REF 1 MSW Shows the MSW part of reference 1 which the drive receives from the Modbus master This parameter is read only 0x0000 Pb 0x0000 0xFFFF Bits 16 32 of reference 1 as a hex value 1 1 58 27 RAW REF 2 LSW Shows the LSW part of reference 2 which the drive receiv...

Page 261: ...meter index 1 1 58 36 DATA I O 2 See parameter 58 35 Real 0 9999 See parameter 58 35 1 1 58 58 DATA I O 24 See parameter 58 35 Real 0 9999 See parameter 58 35 1 1 72 72 INTERNALLY USED Internally used Cannot be set by the user 72 01 JOG1 START Internally used Cannot be set by the user 72 02 FAULT RESET SEL Internally used Cannot be set by the user 72 03 EM STOP OFF3 Internally used Cannot be set b...

Page 262: ...rnally used Cannot be set by the user 72 22 SPEED REF JOG2 Internally used Cannot be set by the user 72 23 ACC TIME Internally used Cannot be set by the user 72 24 DEC TIME Internally used Cannot be set by the user 72 25 SHAPE TIME ACC1 Internally used Cannot be set by the user 72 26 SHAPE TIME ACC2 Internally used Cannot be set by the user 72 27 SHAPE TIME DEC1 Internally used Cannot be set by th...

Page 263: ...nputs Each speed reference takes priority over the leveling speed 1 SEP LEVL PRI Used when leveling speed reference has priority Up to seven different speeds can be programmed to the drive and can be selected using dedicated digital inputs The leveling speed reference takes priority over all other speed references when enabled through one of the digital input terminals 2 80 06 SPEED REF SEL1 Selec...

Page 264: ...rence 100 1 m s 80 11 LEVELING SPEED Defines the speed reference to be used during leveling ie when the bit combination of parameters 80 06 80 07 and 80 08 is 110 When the floor switch is hit the drive decelerates to the leveling speed 0 25 m s Real 0 00 25 00 m s Leveling speed reference 100 1 m s 80 12 RELVL SPEED SEL Selects the source of the speed reference to be used in the releveling mode If...

Page 265: ... 81 EVACUATION MODE 0 10 m s Real 0 00 25 00 m s Evacuation speed reference 100 1 m s 80 17 SPEED2 Defines the speed reference to be used in the normal travel mode when the bit combination of parameters 80 06 80 07 and 80 08 is 001 This is an additional speed reference which can be defined to be used instead of the nominal speed based on the floor distance 0 40 m s Real 0 00 25 00 m s Speed2 100 1...

Page 266: ...0 0 s Real 0 0 5 0 s Nominal speed off delay 10 1 s 80 23 SPEED3 OFF DLY Defines the time period for extending the speed3 reference parameter 80 18 SPEED3 Speed3 is used further for the duration of this time period even if it was deactivated by the speed reference selection bits 0 0 s Real 0 0 5 0 s Speed3 off delay 10 1 s 81 81 SUPERVISION Parameters related to speed match motor stall and levelin...

Page 267: ...UE is smaller than this value and the motor actual speed is lower than the value defined with parameter 81 07 STALL SPEED LIM fault MOTOR STALL is generated after the period defined with parameter 81 08 STALL FAULT DLY 70 0 250 0 0 0 Minimum torque limit for generating fault MOTOR STALL 10 1 81 07 STALL SPEED LIM Defines the speed limit for the Motor stall function Fault MOTOR STALL is generated w...

Page 268: ...ctual position of the encoder 01 10 POS ACT 2 82 02 LV STOP SWC DIST Defines the distance between leveling and stopping switches 0 00 m Real 0 00 100 00 m Distance between leveling and stopping switches 100 1 m 82 03 SAFETY MARGIN Defines what percentage of parameter 82 02 is used as the safety distance when the Smart slowdown function is enabled Safety distance is the distance which must be run w...

Page 269: ...p 93 PULSE ENC CONF 4 FEN 21 RES Communication active Module type FEN 21 Resolver Interface Input Resolver input X52 See parameter group 92 RESOLVER CONF 5 FEN 21 TTL Communication active Module type FEN 21 Resolver Interface Input TTL encoder input X51 See parameter group 93 PULSE ENC CONF 6 FEN 31 HTL Communication active Module type FEN 31 HTL Encoder Interface Input HTL encoder input X82 See p...

Page 270: ... transmitted via the TTL output for example to another drive If the pulse number requires no alternation use encoder echo for data transformation See parameter 90 03 TTL ECHO SEL Note If encoder emulation and echo are enabled for the same FEN xx TTL output the emulation overrides the echo If an encoder input is selected as the emulation source the corresponding selection must be activated with par...

Page 271: ... 21 TTL encoder input X51 position is emulated to FEN 21 TTL output 9 FEN 31 SWref Module type FEN 31 HTL Encoder Interface Emulation Drive software position source selected by par 93 08 EMUL POS REF is emulated to FEN 31 TTL output 10 FEN 31 HTL Module type FEN 31 HTL Encoder Interface Emulation FEN 31 HTL encoder input X82 position is emulated to FEN 31 TTL output 11 90 03 TTL ECHO SEL Enables a...

Page 272: ...ps on an ENCODER CABLE fault 1 Warning The drive generates an ENCODER CABLE warning This is the recommended setting if the maximum pulse frequency of sine cosine incremental signals exceeds 100 kHz at high frequencies the signals may attenuate enough to invoke the function The maximum pulse frequency can be calculated as follows 2 90 05 INVERT ENC SIG Defines the encoder signal inversion No enum N...

Page 273: ...3 SSI Serial interface SSI encoder 4 Tamag 17 33b Serial interface Tamagawa 17 33 bit encoder 5 91 03 REV COUNT BITS Defines the number of bits used in revolution counting with multiturn encoders Used when parameter 91 02 ABS ENC INTERF is set to EnDat Hiperface or SSI When parameter 91 02 is set to Tamag 17 33b setting this parameter to a non zero value activates multiturn data requesting 0 UINT3...

Page 274: ...ity indication bit one stop bit 0 Even Even parity indication bit one stop bit 1 91 08 HIPERF BAUDRATE Defines the transfer rate of the link for HIPERFACE encoder when parameter 91 02 ABS ENC INTERF is set to Hiperface Typically this parameter does not need to be set 9600 UINT32 4800 4800 bits s 0 9600 9600 bits s 1 19200 19200 bits s 2 38400 38400 bits s 3 91 09 HIPERF NODE ADDR Defines the node ...

Page 275: ...y Gray code 1 91 14 SSI BAUD RATE Selects the baud rate for an SSI encoder when parameter 91 02 ABS ENC INTERF is set to SSI 100 kbit s UINT32 10 kbit s 10 kbit s 0 50 kbit s 50 kbit s 1 100 kbit s 100 kbit s 2 200 kbit s 200 kbit s 3 500 kbit s 500 kbit s 4 1000 kbit s 1000 kbit s 5 1500 kbit s 1500 kbit s 6 2000 kbit s 2000 kbit s 7 91 15 SSI MODE Selects the SSI encoder mode Note Parameter need...

Page 276: ...mental signals Incorrect synchronization may cause an error of 1 incremental period Note This parameter needs to be set only when an SSI encoder with sine cosine incremental signals is used in the initial position mode 315 45 deg UINT32 315 45 deg 315 45 degrees 0 45 135 deg 45 135 degrees 1 135 225 deg 135 225 degrees 2 225 315 deg 225 315 degrees 3 91 18 ENDAT MODE Selects the EnDat encoder mode...

Page 277: ...r is used in the continuous mode that is EnDat encoder without incremental sin cos signals supported only as encoder The EnDat encoder is selected by setting parameter 91 02 ABS ENC INTERF to EnDat 4 MHz enum 1 MHz 1 Mega Hertz 0 2 MHz 2 Mega Hertz 1 4 MHz 4 Mega Hertz 2 8 MHz 8 Mega Hertz 3 92 92 RESOLVER CONF Resolver configuration used when parameter 90 01 ENCODER SEL is set to FEN 21 RES 92 01...

Page 278: ...s are used for speed calculation Channel B Defines the direction of rotation Note When the single track mode is selected by parameter 93 02 ENC TYPE setting 0 acts like setting 1 0 A all Channel A Rising and falling edges are used for speed calculation Channel B Defines the direction of rotation 1 A rising Channel A Rising edges are used for speed calculation Channel B Defines the direction of rot...

Page 279: ...tation are ignored above the selected pulse frequency 4880Hz enum 4880Hz Change in rotation of direction allowed below 4880 Hz 0 2440Hz Change in rotation of direction allowed below 2440 Hz 1 1220Hz Change in rotation of direction allowed below 1220 Hz 2 Disabled Change in rotation of direction allowed at any pulse frequency 3 93 07 EMUL PULSE NR Defines the number of TTL pulses per revolution use...

Page 280: ...ally set to zero when ID run is selected by parameter 99 10 IDRUN MODE The values of parameters 97 02 97 14 are updated according to the motor characteristics identified during the ID run This parameter cannot be changed while the drive is running NoUserPars enum NoUserPars Parameters 97 02 97 14 inactive 0 UserMotPars The values of parameters 97 02 97 14 are used in the motor model 1 UserPosOffs ...

Page 281: ... only for permanent magnet motors 0 00000 p u Real24 0 00000 10 000 00 p u Quadrature axis synchronous inductance 100000 1 p u 97 08 PM FLUX USER Defines the permanent magnet flux Note This parameter is valid only for permanent magnet motors 0 00000 p u Real24 0 00000 2 0000 0 p u Permanent magnet flux 100000 1 p u 97 09 RS USER SI Defines the stator resistance RS of the motor model 0 00000 Ohm Re...

Page 282: ...TORQUE Nominal torque in N m which corresponds to 100 Note This parameter is copied from parameter 99 12 MOT NOM TORQUE if given Otherwise the value is calculated 0 000 N m INT32 0 000 2147483 647 N m Nominal torque 1000 1 N m 97 16 POLEPAIRS Calculated number of motor pole pairs Note This parameter cannot be set by the user 0 UINT32 0 1000 Calculated number of motor pole pairs 1 1 97 17 POS OFFSE...

Page 283: ...pplied induction motor with a squirrel cage rotor 0 PMSM Permanent magnet motor Three phase AC voltage supplied synchronous motor with a permanent magnet rotor and sinusoidal BackEMF voltage 1 99 03 MOT NOM CURRENT Defines the nominal motor current Must be equal to the value on the motor rating plate If several motors are connected to the inverter enter the total current of the motors Note Correct...

Page 284: ...ed by dividing the E D C M voltage by 1 7 square root of 3 The stress on the motor insulations is always dependent on the drive supply voltage This also applies to the case where the motor voltage rating is lower than the rating of the drive and the supply of the drive This parameter cannot be changed while the drive is running Real 80 0 960 0 V Nominal motor voltage Note The allowed range is 1 6 ...

Page 285: ... the cosphi not applicable to permanent magnet motors for a more accurate motor model Not obligatory if set should be equal to the value on the motor rating plate Note This parameter cannot be changed while the drive is running 0 00 Real24 0 00 1 00 Cosphi 0 parameter disabled 100 1 99 09 MOT NOM TORQUE Defines the nominal motor shaft torque for a more accurate motor model Not obligatory Note This...

Page 286: ...arameter is automatically set to IDstandstill after the motor parameters are set The motor must be de coupled from the elevator system during rotating ID run as well as if rotating autophasing is required that is the motor shaft must NOT be locked and the load torque must be 10 during the ID run The drive does not control the mechanical brake of the motor open during the ID run Make sure by some o...

Page 287: ...allowed to move few tens of centimeters up 7 Cur meas cal Current offset and gain measurement calibration The calibration will be performed at the next start 8 99 11 PHASE INVERSION Defines the motor rotation direction The direction change can function without exchanging the positions of two motor cable phase conductors at the drive output terminals or at the motor connection box No No No motor ph...

Page 288: ...from the motor axis gives a speed value of 998 rpm The static speed error is 1000 rpm 998 rpm 2 rpm Error can be compensated by increasing slip gain At 105 gain value no static speed error exists 2 rpm 40 rpm 5 100 Real 0 200 Slip gain 99 14 CTRL UNIT SUPPLY Defines the manner in which the drive control unit is powered False Bit pointer False Drive control unit is powered by internal 24 V True Dri...

Page 289: ...entified and corrected using this information If not an ABB representative should be contacted The alarm fault code is displayed on the 7 segment display of the drive The following table describes the indications given by the 7 segment display Display Meaning E followed by error code System error See the appropriate drive Hardware manual A followed by error code Alarm See section Alarm messages ge...

Page 290: ...nerated by the drive Code Alarm Cause What to do 2000 BRAKE START TORQUE Programmable fault 35 08 BRAKE FAULT FUNC Mechanical brake alarm The alarm is activated if the required motor starting torque 35 07 BRAKE OPEN TORQ is not achieved Check the brake open torque setting parameter 35 07 Check drive torque and current limits See parameter group 20 LIMITS on page 233 2001 BRAKE NOT CLOSED MON1 Prog...

Page 291: ...arameter 46 08 MOT TEMP SOURCE Check motor ratings and load Let the motor cool down Ensure proper motor cooling Check the cooling fan clean cooling surfaces etc Check the value of the alarm limit 2006 EMERGENCY OFF Drive has received an emergency OFF2 command To restart the drive activate the Run enable signal source selected by parameter 10 80 LIFT RUN ENABLE and start the drive 2007 RUN ENABLE N...

Page 292: ...ssive ambient temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling of the cabinet Check resistor overload protection function settings parameters 48 01 48 04 Check that the braking cycle meets allowed limits Check that the drive supply AC voltage is not excessive 2013 DEVICE OVERTEMP Measured drive temperature has exceeded the internal...

Page 293: ...ive and fieldbus adapter module or between PLC and fieldbus adapter module is lost Check the status of fieldbus communication See the appropriate fieldbus adapter module User s manual Check fieldbus parameter settings See parameter group 50 FIELDBUS on page 251 Check cable connections Check if the communication master can communicate 2020 FB PAR CONF The drive does not have a functionality request...

Page 294: ...e encoder Check that the FEN xx encoder used in emulation 90 02 EMUL MODE SEL corresponds to FEN xx encoder interface 1 or and 2 activated with parameter 90 01 ENCODER SEL Parameter 90 01 activates the position calculation of the used FEN xx input If the position value used in emulation is determined by drive software Check that the FEN xx encoder used in emulation 90 02 EMUL MODE SEL corresponds ...

Page 295: ...rameter 46 08 MOT TEMP SOURCE setting is KTY 2nd FEN or PTC 2nd FEN the encoder installed in drive Slot 2 is used Error in temperature measurement when a KTY sensor connected to encoder interface FEN 01 is used FEN 01 does not support temperature measurement with a KTY sensor Use a PTC sensor or another encoder interface module 2028 ENC EMUL MAX FREQ TTL pulse frequency used in encoder emulation e...

Page 296: ...r 92 03 EXC SIGNAL FREQ and then setting parameter 90 06 ENC PAR REFRESH to Configure 2031 ENCODER 1 CABLE Encoder cable fault detected Check the cable between FEN xx interface and encoder After any modifications in cabling re configure the interface by switching the drive power off and on or by activating parameter 90 06 ENC PAR REFRESH 2035 PS COMM Communication errors detected between the JCU C...

Page 297: ...PEED FEEDBACK No speed feedback is received Check the settings of the parameters in group 22 SPEED FEEDBACK Check encoder installation See the description of fault 0039 ENCODER for more information 2048 OPTION COMM LOSS Communication between the drive and option module FEN xx and or FIO xx is lost Check that option modules are properly connected to Slot 1 and or Slot 2 Check that option modules or...

Page 298: ...nnection Check mechanical brake settings parameters 35 01 35 08 To determine whether the problem is with the monitoring signal or brake Check if the brake is closed or open 2089 INERTIA AUTOTUNE Inertia autotune function is activated Informative alarm 2090 PASSCODE NO CONFIRM New user passcode confirmation is not entered Enter the new passcode into parameter 16 13 CONFIRM PASSCODE to confirm the n...

Page 299: ...heck the mains for static or transient overvoltage Check the brake chopper and resistor if used Check the deceleration time Use the coast to stop function if applicable Retrofit the frequency converter with the brake chopper and brake resistor 0003 DEVICE OVERTEMP Measured drive temperature has exceeded the internal fault limit Check ambient conditions Check air flow and fan operation Check heatsi...

Page 300: ...l fault limit Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against unit power 0009 BC WIRING Brake resistor short circuit or brake chopper control fault Check brake chopper and brake resistor connection Ensure that the brake resistor is not damaged 0010 BC SHORT CIRCUIT Short circuit in brake chopper IGBT Ensure that the brake res...

Page 301: ...ogrammable fault 46 04 SUPPL PHS LOSS Intermediate circuit DC voltage is oscillating due to missing input power line phase or blown fuse Check input power line fuses Check for input power supply imbalance 0016 MOTOR PHASE Programmable fault 46 02 MOT PHASE LOSS Motor circuit fault due to missing motor connection all three phases are not connected Connect the motor cable 0017 ID RUN FAULT Motor ID ...

Page 302: ...rror of U2 output phase current measurement is too great Offset value is updated during current calibration Contact your local ABB representative 0019 CURR V2 MEAS Measured offset error of V2 output phase current measurement is too great Offset value is updated during current calibration Contact your local ABB representative 0020 CURR W2 MEAS Measured offset error of W2 output phase current measur...

Page 303: ...temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling of the cabinet 0025 BC MOD OVERTEMP Input bridge or brake chopper temperature has exceeded the internal fault limit Let the drive cool down Check for excessive ambient temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling ...

Page 304: ...sing torque reference Check minimum maximum speed settings parameters 20 01 ABS MAX SPEED Check the adequacy of the motor braking torque Check the applicability of torque control Check the need for a brake chopper and resistor s 0033 BRAKE START TORQUE Programmable fault 35 08 BRAKE FAULT FUNC Mechanical brake fault The fault is activated if the required motor starting torque 35 07 BRAKE OPEN TORQ...

Page 305: ... between parameters exceeds firmware maximum Move parameters from the firmware groups to the application groups Reduce the number of parameters Fault code extension Other Drive internal fault Contact your local ABB representative 0038 OPTION COMM LOSS Communication between the drive and option module FEN xx and or FIO xx is lost Check that option modules are properly connected to Slot 1 and or Slo...

Page 306: ...ignal wiring Note Because only zero position is requested through serial link and during run the position is updated according to sin cos pulses Check encoder parameter settings If the fault appears after encoder feedback has already been used or during a drive run Check that the encoder connection wiring or encoder is not damaged Check that encoder interface module FEN xx connection or module is ...

Page 307: ... motor cooling Check the cooling fan clean cooling surfaces etc Check the value of the fault limit 0049 AI SUPERVISION Programmable fault 13 12 AI SUPERVISION Analogue input AI1 or AI2 signal has reached the limit defined with parameter 13 13 AI SUPERVIS ACT Check the analogue input AI1 2 source and connections Check analogue input AI1 2 minimum and maximum limit settings parameters 13 02 and 13 0...

Page 308: ...monitoring is not as expected during brake closing Check the mechanical brake connection Check mechanical brake settings parameters 35 01 35 08 To determine whether the problem is with the monitoring signal or brake Check if the brake is closed or open 0078 BRAKE NOT OPEN MON2 Programmable fault 35 08 BRAKE FAULT FUNC Mechanical brake control fault The fault is activated if brake monitoring is not...

Page 309: ...209 STACK ERROR Drive internal fault Note This fault cannot be reset Contact your local ABB representative 0210 JMU MISSING JMU Memory Unit is missing or broken Check that the JMU is properly installed If the problem persists replace JMU 0301 UFF FILE READ File read error Note This fault cannot be reset Contact your local ABB representative 0302 APPL DIR CREATION Drive internal fault Note This fau...

Page 310: ...plate of the application in DriveSPC Fault code extension 10 Parameters defined in the application conflict with existing drive parameters Check the application for conflicting parameters Fault code extension 35 Application memory full Contact your local ABB representative Fault code extension Other Corrupted application file Reload application If fault is still active contact your local ABB repre...

Page 311: ...2 LIFT FW bit 0 Speed error is higher than defined with parameter 81 02 SPD STD DEV LVL in the steady state or defined with parameter 81 03 SPD RMP DEV LVL in the ramp state and the time delay defined with parameter 81 04 SPEED MATCH DLY has elapsed The speed controller is not following the speed reference Check ramp times Check torque and current limit settings 602 TORQUE PROVE 05 02 LIFT FW bit ...

Page 312: ...defined with parameter 81 07 STALL SPEED LIM the drive has exceeded the torque limits defined with parameters 81 05 STALL TORQ MAX and 81 06 STALL TORQ MIN and the time delay defined with 81 08 STALL FAULT DLY has elapsed Check torque and current limit settings Code Fault Cause What to do ...

Page 313: ...als recommended by ABB Consult a local ABB Service representative for more details On the Internet go to http www abb com drivesservices select Drive Services and Maintenance and Field Services Interval Maintenance Instruction Every year of storage DC capacitor reforming See Reforming the capacitors on page 316 Every 6 to 12 months depending on the dustiness of the environment Heatsink temperature...

Page 314: ...ing fan 2 Blow clean compressed air not humid from bottom to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust Note If there is a risk of the dust entering adjoining equipment perform the cleaning in another room 3 Refit the cooling fan Every 6 years if the ambient temperature is higher than 40 C 104 F Otherwise every 9 years Cooling fan replacement See Cooling fan on ...

Page 315: ... recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts Fan replacement Frame size B Detach the power cable clamp plate and terminal blocks Release the retaining clips arrowed carefully using a screwdriver Pull the fan holder out Disconnect the fan cable Carefully bend the clips on the fan holder to free the fan Insta...

Page 316: ...an Install the new fan in reverse order Note The airflow direction is bottom to top Install the fan so that the airflow arrow points up Reforming the capacitors The capacitors must be reformed if the drive is stored for a year or more See page 45 for information on finding out the manufacturing date For information on reforming the capacitors see Converter module capacitor reforming instructions 3...

Page 317: ...e drive module to the new module WARNING Do not remove or insert the memory unit when the drive module is powered After power up the drive will scan the memory unit If a different application program or different parameter settings are detected they are copied to the drive This may take a few moments the LED display reads L while copying is in progress See The 7 segment display on the JCU control ...

Page 318: ...318 Maintenance ...

Page 319: ...0 B 2 2 6 11 CHK 02 JFI 02 09A0 B 3 9 16 CHK 03 JFI 03 013A B 5 5 13 22 CHK 03 JFI 03 017A B 7 5 17 28 CHK 04 JFI 03 023A C 11 23 36 CHK 054 Internal JFI 05 030A C 14 30 46 CHK 054 Internal JFI 05 050A D 22 50 80 CHK 074 Internal JFI 07 070A D 32 70 110 CHK 084 Internal JFI 07 1 To achieve the rated motor power as in the above table the rated current of the drive must be higher than or equal to th...

Page 320: ... by 1 for every added 1 C 1 8 F as follows Supply voltage derating With supply voltages above 400 V AC or 540 V DC the continuous output current is derated linearly as follows Altitude derating At altitudes from 1000 to 4000 m 3300 to 13123 ft above sea level the derating is 1 for every 100 m 328 ft For a more accurate derating use the DriveSize PC tool Note If the installation site is higher than...

Page 321: ...e output current during the load cycle 3 Determine the point I2rms I2peak on the graph below If the point falls within the region bordered by a solid line the load cycle is safe For I2contxk and I2max use the ratings stated for the drive type and switching frequency used If the point falls within the shaded area a more detailed study is required The above procedure can also be applied to longer lo...

Page 322: ...t without cable clamp plates Height with cable clamp plates Width Depth without options installed on JCU Depth with options installed on JCU Weight mm in mm in mm in mm in mm in kg lbs B 380 14 96 476 18 74 100 3 94 223 8 78 246 9 69 4 8 10 6 C 467 18 39 558 21 97 165 6 50 225 8 85 248 9 76 10 22 0 D 467 18 39 644 25 34 220 8 66 225 8 85 248 9 76 17 37 5 Frame size Noise level dBA B 39 C 40 D 40 ...

Page 323: ...ing the electrical installation Note Fuses with a higher current rating must not be used Drive type ACL30 04 Input current A IEC fuse UL fuse Cross sectional area of cable Rated current A Volta ge V Class Rated current A Volta ge V UL Class mm2 AWG 06A0 7 0 10 500 gG 10 600 T 1 5 4 16 12 09A0 10 5 16 500 gG 15 600 T 1 5 10 16 8 013A 15 2 20 500 gG 20 600 T 1 5 10 16 8 017A 19 8 25 500 gG 25 600 T ...

Page 324: ...00 m 6600 ft above sea level connection of the drive to an ungrounded IT or corner grounded delta network is not allowed Imbalance Max 3 of nominal phase to phase input voltage Fundamental power factor cos phi1 0 98 at nominal load Terminals Frame B Detachable screw terminal block for 0 5 6 mm2 wire Frames C and D Screw lugs for 6 70 mm2 wire included Suitable crimp lugs can be used instead ...

Page 325: ...supply through connector X1 pitch 3 5 mm wire size 1 5 mm2 Relay output X2 Connector pitch 5 mm wire size 2 5 mm2 250 V AC 30 V DC 2 A Protected by varistors Digital inputs DI1 DI6 X3 Connector pitch 3 5 mm wire size 1 5 mm2 Logic levels 0 5 V 1 15 V Rin 2 0 kohm Filtering Adjustable 0 25 ms min see also Firmware Manual Digital inputs outputs DIO1 DIO3 X3 Input output mode selection by parameters ...

Page 326: ...m AO2 voltage 10 10 V Rload 1 kohm Frequency range 0 800 Hz Resolution 11 bit sign bit Inaccuracy 2 of full scale range Reference voltage VREF for analogue inputs Connector pitch 3 5 mm wire size 1 5 mm2 10 V 1 and 10 V 1 Rload 1 kohm Drive to drive link X5 Connector pitch 3 5 mm wire size 1 5 mm2 Physical layer RS 485 Termination by jumper Safe Torque Off connection X6 Connector pitch 3 5 mm wire...

Page 327: ...ence of corrosive gases Contamination levels IEC 60721 3 3 IEC 60721 3 2 IEC 60721 3 1 No conductive dust allowed According to IEC 60721 3 3 Chemical gases Class 3C2 Solid particles Class 3S2 The drive must be installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and electrically conductive dust According to IEC 60721 3 1 Chemical case...

Page 328: ...following standards The compliance with the European Low Voltage Directive is verified according to standards EN 50178 and EN 60204 1 EN 50178 1997 Electronic equipment for use in power installations IEC 60204 1 2005 modified Safety of machinery Electrical equipment of machines Part 1 General requirements Provisions for compliance The final assembler of the machine is responsible for installing an...

Page 329: ... for drives See section Compliance with EN 61800 3 2004 below The cabinet builder is responsible for the compliance of the drive system with the European EMC Directive For information on items to consider see Subsections First environment drive of category C2 Second environment drive of category C3 and Second environment drive of category C4 below Chapter Planning the electrical installation in th...

Page 330: ...talled and commissioned only by a professional Drive of category C3 Power drive system with rated voltage less than 1000 V intended for use in the second environment and not intended for use in the first environment Drive of category C4 Power drive system with rated voltage equal to or above 1000 V or rated current equal to or above 400 A or intended for use in complex systems in the second enviro...

Page 331: ...t exceed 50 metres 164 ft Second environment drive of category C4 The drive complies with the standard with the following provisions 1 It is ensured that no excessive emission is propagated to neighbouring low voltage networks In some cases the natural suppression in transformers and cables is sufficient If in doubt a supply transformer with static screening between the primary and secondary windi...

Page 332: ...436 6 265 724 6 305 464 6 313 599 6 316 896 6 335 607 6 370 049 6 396 236 6 448 735 6 498 452 6 552 510 6 597 148 6 741 059 6 774 758 6 844 794 6 856 502 6 859 374 6 922 883 6 940 253 6 934 169 6 956 352 6 958 923 6 967 453 6 972 976 6 977 449 6 984 958 6 985 371 6 992 908 6 999 329 7 023 160 7 034 510 7 036 223 7 045 987 7 057 908 7 059 390 7 067 997 7 082 374 7 084 604 7 098 623 7 102 325 D503 9...

Page 333: ...torque off function 333 15 The Safe torque off function The drive supports the Safe torque off function For more information see Safe torque off function for ACL30 drive application guide 3AXD50000045959 English ...

Page 334: ...334 The Safe torque off function ...

Page 335: ... a mains choke required The mains choke typically reduces harmonics in the input current reduces the r m s input current reduces supply disturbance and low frequency interference The ACL30 does not necessarily require a mains choke for operation The need for an external choke should be determined on a case by case basis The drive modules of frame sizes C and D have an internal mains choke as an op...

Page 336: ...timal operation of the choke the drive and the choke must be mounted on the same conductive surface Make sure the choke does not block the airflow through the drive module and that the air rising from the choke is deflected away from the air inlet of the drive module Keep the cable between the drive and the choke as short as possible WARNING The surface of the mains choke becomes hot when in use D...

Page 337: ...Mains chokes 337 Connection diagram AC supply ACL30 CHK xx mains choke JFI xx EMC filter if present L1 L2 L3 PE DC supply U1 V1 W1 UDC UDC U V W PE X Y Z ...

Page 338: ...338 Mains chokes ...

Page 339: ...h comparable categories in EN 55011 and EN 61000 6 3 4 but not necessarily vice versa EN 55011 and EN 61000 6 3 4 do neither specify cable length nor require a motor to be connected as a load The emission limits are comparable according to the following table An external EMC filter of the type JFI 0x is required to meet the category C2 level with the drive module installation including a motor wit...

Page 340: ... Selecting EMC filters Degree of protection IP20 Dimensions and weights See dimension drawing of EMC filters JFI 0x on page 354 For data of dimensions wire sizes and tightening torques see EMC filter JFI 0x dimensions on page 355 Drive type ACL30 04 Frame Filter type EN 61800 3 2004 Category C2 06A0 B JFI 02 09A0 B JFI 03 013A 017A 023A C JFI 05 030A 050A D JFI 07 070A External filter to be ordere...

Page 341: ... connection diagram below For optimal operation of the filter the drive and the filter must be mounted on the same conductive surface Make sure the filter does not block the airflow through the drive module Keep the cable between the drive and the filter as short as possible Connection diagram AC supply ACL30 CHK xx mains choke if present JFI 0x EMC filter L1 L2 L3 L1 L2 U1 V1 W1 PE PE L3 L1 L2 L3...

Page 342: ...342 EMC filters ...

Page 343: ...ers and resistors Brake choppers The ACL30 drives have a built in brake chopper as standard equipment to handle the energy generated by a decelerating motor When the brake chopper is enabled and a resistor is connected the chopper starts conducting when the DC link voltage of the drive reaches low limit The maximum braking power is achieved at high limit Low and high limits can be calculated Low l...

Page 344: ...tance of the custom resistor is at least Rmin You can calculate the braking power capacity with different resistance values using the following formula where UDC 840 V WARNING Never use a brake resistor with a resistance below the value specified for the particular drive type The drive and the chopper cannot handle the overcurrent caused by the low resistance Make sure the maximum braking power do...

Page 345: ...stor is hundreds of degrees Celsius Protect the resistor against contact The maximum length of the resistor cable s is 20 m 65 ft For the connections see section Connecting the power cables on page 64 Contactor protection of drive For safety reasons equip the drive with a main contactor Wire the contactor so that it opens in case the resistor overheats This is essential for safety since the drive ...

Page 346: ... brake resistor is connected 2 Adjust any other relevant parameters in the group 48 Brake chopper WARNING If the drive is equipped with a brake chopper but the chopper is not enabled by parameter setting the internal thermal protection of the drive against resistor overheating is not in use In this case the brake resistor must be disconnected ...

Page 347: ...s of the drive module and related accessories are shown below The dimensions are given in millimetres and inches See Frame size B on page 348 Frame size C on page 350 Frame size D on page 352 Mains chokes CHK 0x on page 353 EMC filters JFI 0x on page 354 Brake resistors JBR xx on page 356 ...

Page 348: ...Dimension drawings 348 Frame size B D1 D2 W H1 H2 ...

Page 349: ...Dimension drawings 349 ...

Page 350: ...Dimension drawings 350 Frame size C D1 D2 H2 H1 W ...

Page 351: ...Dimension drawings 351 ...

Page 352: ...Dimension drawings 352 Frame size D ...

Page 353: ...7 dim D mm in 105 4 13 105 4 13 105 4 13 193 7 60 235 9 25 235 9 25 dim E mm in 148 5 83 148 5 83 148 5 83 118 4 65 125 4 92 147 5 79 F screw size M5 M5 M5 M6 M6 M6 Weight kg lbs 3 8 8 4 5 4 11 9 5 2 11 5 10 22 14 31 16 35 Wire size Main terminals mm2 AWG 0 5 10 20 6 0 5 10 20 6 0 5 10 20 6 1 5 35 16 0 25 50 6 0 25 50 6 0 Tightening torque Main terminals N m lbf in 1 5 13 1 5 13 1 5 13 3 2 28 6 53...

Page 354: ...354 Dimension drawings EMC filters JFI 0x ...

Page 355: ... 65 2 56 Dim G mm in 5 4 0 21 5 4 0 21 5 4 0 21 6 5 0 26 Dim H mm in 1 0 04 1 0 04 1 0 04 1 5 0 06 Dim I mm in 22 0 87 25 0 98 39 1 54 45 1 77 Dim J M5 M5 M6 M10 Dim K mm in 22 5 0 89 25 0 98 42 5 1 67 45 1 77 Dim L mm in 29 5 1 16 39 5 1 56 26 5 1 04 64 2 52 Weight kg lbs 0 8 1 75 1 1 2 4 1 8 4 0 3 9 8 5 Wire size solid mm2 AWG 0 2 10 AWG24 8 0 5 16 AWG20 6 6 35 AWG8 2 16 50 AWG4 1 0 Wire size st...

Page 356: ...356 Dimension drawings Brake resistors JBR xx ...

Page 357: ... 6 69 Dim D mm in 345 13 58 465 18 31 595 23 43 Dim E mm in 210 8 27 330 12 99 460 18 11 Dim F mm in 110 4 33 230 9 06 360 14 17 Weight kg lbs 0 75 1 7 0 8 1 8 1 8 4 0 3 0 6 6 3 9 8 6 Max wire size Main terminals 10 mm2 AWG6 Tightening torque Main terminals 1 5 1 8 N m 13 16 lbf in Max wire size Thermal switch terminals 4 mm2 AWG12 Tightening torque Thermal switch terminals 0 6 0 8 N m 5 3 7 1 lbf...

Page 358: ...358 Dimension drawings ...

Page 359: ...e contacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Int...

Page 360: ...Contact us www abb com drives www abb com drivespartners 3AXD50000036355 Rev B EN EFFECTIVE 2016 11 21 ...

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