ABB ACQ580-P Series, Installation Manual

Page 1: ...igation Drive Package Supplement Installation Manual for ACQ580 xP 3R Irrigation Drive Package ACQ580 0P C192 F289 3R Irrigation drive package 230V 25 100 HP 480V 40 200 HP and ACQ580 3P C192 F289 3R Irrigation drive package 480V 40 150 HP ...

Page 2: ...7 Installation 9 Mounting the drive 9 Installing the wiring 10 Connection diagrams 10 Power connection terminals 12 Branch circuit protection 12 Operation 12 Irrigation specific home screens 13 How to start up the drive using First start assistant 13 Irrigation primary settings 18 Irrigation total flow accumulated feature 19 Default I O connection diagrams 20 Optional floor kit mounting 21 Floor k...

Page 3: ... can occur Use safety shoes with a metal toe cap to avoid foot injury Wear protective gloves and long sleeves Some parts have sharp edges Handle the drive carefully Beware of hot surfaces Some parts such as heatsinks of power semiconductors remain hot for a while after disconnection of the electrical supply Keep the unit in its packaging until you install it After unpacking protect the drive modul...

Page 4: ... work on the drive motor cable or motor WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrical professional do not do electrical installation or maintenance work Go through these steps before you begin any installation or maintenance work 1 Clearly identify the work location and equipment 2 Disconnect all possib...

Page 5: ...nnect the varistor Refer to the ACQ580 01 Hardware Manual 3AXD50000044862 or ACQ580 31 Hardware Manual 3AXD50000045935 WARNING Do not install a drive with the ground to phase varistor connected to a system that the varistor is not suitable for If you do the varistor circuit can be damaged Use all ELV extra low voltage circuits connected to the drive only within a zone of equipotential bonding that...

Page 6: ...onnect each drive separately to the ground protective earth PE bus of the power supply Make sure that the conductivity of the ground protective earth PE conductors is sufficient See the electrical planning instructions of the drive Obey the local regulations Connect the power cable shields to the ground protective earth PE terminals of the drive Make a 360 grounding of the power and control cable ...

Page 7: ... not power up the drive more than five times in ten minutes Too frequent power ups can damage the charging circuit of the DC capacitors If you need to start or stop the drive use the control panel Hand Off and Auto keys or commands through the I O terminals of the drive Give a stop command to the drive before you reset a fault If you have an external source for the start command and the start is o...

Page 8: ... option codes must be in alphanumeric order A C Q 5 8 0 0 P Voltage Rating C 1 9 2 F 2 8 9 460 V 052A 096A 124A 156A 065A 180A 077A 240A Options Voltage Frame Size 230 V Product series Construction Size Voltage Standard Options R8 075A 088A 143A 169A 114A 211A Base Drive Construction Drive Package with input disconnect means Product series 273A R4 R5 R7 R6 Irrigation package UL Type 3R enclosure w...

Page 9: ...or three phase four wire power system input voltage surge suppressor and condensation heater 052A 096A 065A 077A Frame Size 124A 156A 180A R6 R8 MCCB Circuit Breaker Input Disconnect without fuses 65 kA SCCR Standard Plus Code Output current rating see table below for details Requires 4 digit Amp rating in type code Voltage Rating 4 460 VAC Product series Voltage Standard Options Options Voltage 4...

Page 10: ...nections when the ACQ580 irrigation drive package is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death Table 1 Enclosure Designation Mounting the drive The ACQ580 irrigation drive packages are designed to be mounted on a solid vertical surface or using UNISTRUT An optional floor ground mounting ...

Page 11: ... Pot or Megger on any part of the unit Disconnect motor wires before taking any measurements in the motor or motor wires Make sure that power factor correction capacitors are not connected between the drive and the motor Connection diagrams ACQ580 xP C192 F289 UL Type 3R units are configured for wiring access from the bottom only The following figures show the layout For drive control wiring see t...

Page 12: ...hown is ACQ580 3P 180A 4 C192 F289 R8 frame with optional hand off auto switch G302 and speed potentiometer G303 Circuit Breaker Disconnect Control Terminals Cable Entry Exit Input Ground Lug L1 L2 L3 T1 T2 T3 N Input Power Terminals Circuit Breaker Disconnect Motor Terminals Control Terminals Cable Entry Exit L1 L2 L3 T1 T2 T3 N Input Ground Lug Input Power Terminals ...

Page 13: ...CM 9 8 Nm ACQ580 0P 211A 2 C192 F289 211 75 R7 M3R 40W 0 AWG to 500 MCM 31 Nm 3 0 AWG to 500 MCM 40 Nm 350 MCM 9 8 Nm ACQ580 0P 273A 2 C192 F289 248 100 R8 M3R 40W 0 AWG to 500 MCM 31 Nm 2 x 1 0 AWG to 2 x 300 MCM 40 Nm 2 x 350 MCM 9 8 Nm 6 Pulse 480 Volt Ratings ACQ580 0P 052A 4 C192 F289 52 40 R4 M3R 32W 14 AWG to 1 0 AWG 2 5 Nm 10 AWG to 2 0 AWG 5 5 Nm 2 AWG 1 5 Nm ACQ580 0P 065A 4 C192 F289 65...

Page 14: ...klist in the Hardware manual of the drive Make sure there is no active start on DI1 in factory settings that is default configuration The drive will start up automatically at power up if the external run command is on and drive is in the external control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of an incor...

Page 15: ...w setting or press Cancel to go back to the previous view without making changes To give the drive a name that will be shown at the top press If you do not want to change the default name IRR continue by pressing Next Hint Name the drive for example Pump 1 ACQ580 ULH Irrigation drives Select the supply voltage with parameter 95 01 Supply voltage In the First start assistant menu select Exit and pr...

Page 16: ... according to your needs Go to the edit view of a selected row by pressing Scroll the view with and Go to the next view by pressing Next If you want to set up irrigation process settings select Yes and press Next If you do not want to set up irrigation process settings select Exit to hand mode and press Next Select pump type Submersible Turbine or Boost Pump and press Next ABB Motors 3 motor M2AA ...

Page 17: ... set up control settings select Exit and set up flow and press Next If you want to control via a pressure transmitter select Pressure transmitter and press Next If you do not want to control via a pressure transmitter select Exit and set up flow and press Next Adjust the scaling of feedback to your needs Go to the edit view of a selected item by pressing Press Next to continue If you want to use a...

Page 18: ...complete first start assistant set up The Home view 1 monitoring the values of the selected signals is shown on the panel There are three preconfigured Home view displays Home view 1 is default Home view You can browse them with keys and 2 Additional settings in the Primary settings menu Make any additional adjustments for example pump protections starting from the Main menu press Menu to enter th...

Page 19: ...n the Hand mode is copied from the drive reference Symbol on the top row indicates that you can change the reference with and The following diagram shows the state transitions when you press the Hand Off or Auto button Note When you restart the drive while fault 7081 Control panel loss is active the mode changes from Hand or Off to Auto Auto Off Hand The Primary Settings and sub settings in the AC...

Page 20: ...rity Control mode Note The Primary Settings menu enables you to program the majority of the drive functionality or features more advanced configuration can be done via the parameters For more information on the different parameters see the Parameters chapter of the ACQ580 pump control program firmware manual 3AXD50000035867 Irrigation total flow accumulated feature The ACQ580 irrigation drive incl...

Page 21: ...AGE OUTPUT 24 VDC 250 mA MAX AUX VOLTAGE OUTPUT COMMON DIGITAL INPUT COMMON FOR ALL START 1 STOP 0 HAND FORWARD 0 REVERSE 1 HAND HAND 0 AUTO 1 RUN ENABLE FORWARD 0 REVERSE 1 AUTO STOP 0 START 1 AUTO EMBEDDED FIELDBUS EFB EIA 485 TERMINATION SWITCH BIAS RESISTORS SWITCH SAFE TORQUE OFF READY RUN 250VAC 30VDC 2A RUNNING 250VAC 30VDC 2A FAULT 1 250VAC 30VDC 2A FACTORY CONNECTION BOTH CIRCUITS MUST BE...

Page 22: ...ot running Do not make any connections when the ACQ580 irrigation drive package is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death Parameter Parameter name Value 12 25 AI2 unit selection mA 19 11 Ext1 Ext2 selection DI3 20 01 Ext1 commands In1 Start In2 Dir 20 04 Ext1 in2 source DI2 20 06 Ext2...

Page 23: ... Duty HP Enclosure Designation Floor Kit 6 Pulse 208 240 Volt Ratings R4 20 M3R 32W Floor Kit 3R Irrigation 12Hx18D 3AUA0000163767 R5 30 40 R6 50 M3R 40W Floor Kit 3R Irrigation 12Hx24D 3AUA0000235652 R7 60 75 R8 100 6 Pulse 480 Volt Ratings R4 40 60 M3R 32W Floor Kit 3R Irrigation 12Hx18D 3AUA0000163767 R5 75 R6 100 M3R 40W Floor Kit 3R Irrigation 12Hx24D 3AUA0000235652 R7 125 150 R8 200 ULH 480 ...

Page 24: ...osure to access the inside of the unit for hardware assembly The plates may be remounted using two screws for safe keeping Step 4 Assemble feet with mounting hardware Step 5 Using the lifting eyes lift the enclosure and place onto mounting studs then assemble hardware ...

Page 25: ...losure Step 2 Using a lifting device carefully lay the enclosure on its back Drill ten 10 hoes with 7 16 drill bit Step 3 Remove vent plate on the right and left sides of the enclosure to access the inside of the unit for hardware assembly The plates may be remounted using two screws for safe keeping ...

Page 26: ...25 Step 4 Assemble feet with mounting hardware Step 5 Using the lifting eyes lift the enclosure and place onto mounting studs then assemble hardware ...

Page 27: ...26 Dimensions weights M3R 32W M3R 40W H1 52 3 H2 49 0 D 23 0 W1 32 5 W2 26 0 D 28 9 W2 34 0 W1 40 5 H2 57 0 H1 60 3 ...

Page 28: ...3R 40W R8 60 30 57 00 40 50 34 00 28 90 546 640 Notes M3R 32W is used for 6 pulse drives with R4 and R5 base drive frame sizes M3R 40W is used for 6 pulse drives with R6 R8 and R5 base drive frame sizes and all ULH drives H1 Height H2 Mounting Height W1 Width W2 Mounting Width Above Below Right Side Left Side in in in in All Sizes 12 12 8 8 NOTE 16 inches of free space is required between heat gen...

Page 29: ...Manual 3AXD50000045935 In general periodic maintenance is recommended for the following drive module components Heatsinks Drive module fans Capacitors Assistant control panel Enclosure fan maintenance There are two internal stirring fans mounted inside the ACQ580 irrigation drive package one in the front clean section of the enclosure and one in the back dirty section of the enclosure The fans sho...

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Page 31: ... Copyright 2022 ABB All rights reserved Specifications subject to change without notice 3AXD50000885664 Rev A EN 2022 03 01 abb com drives ...