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ABB ACQ580, Firmware Manual

The ABB ACQ580 Firmware Manual is your comprehensive guide to effectively operate and update your ACQ580 product. Download this invaluable manual for free from our website 88.208.23.73:8080 and gain immediate access to critical instructions and firmware updates, empowering you to maximize the efficiency and performance of your device.

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2   Table of contents

Configuring via parameters   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   42
Adaptive programming  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   43

Control interfaces  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46

Programmable analog inputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Programmable analog outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Programmable digital inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Programmable frequency input and output   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   46
Programmable relay outputs   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   47
Programmable I/O extensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   47
Fieldbus control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   48

Pump control features   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49

Reference ramping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   49
Constant speeds/frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   50
Critical speeds/frequencies   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   51
User load curve (Condition monitoring)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   52
Pump cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  54
Default configurations   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   56
Process PID control (PID/Loop controller)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   57
Intelligent pump control (IPC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   60
Single pump control (PFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   63
Soft pump control (SPFC)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   64
Level control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   65
Soft pipe fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   66
Dry run protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  67
Flow calculation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   68
Pump inlet and outlet protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   69
Timed functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  70
Motor potentiometer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   71

Motor control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72

Motor types   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72
Motor identification  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  72
Scalar motor control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   72
Vector control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   73
Speed control performance figures   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74
Torque control performance figures  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   74
Power loss ride-through  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   75
U/f ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   75
Flux braking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   75
DC magnetization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   76
Energy optimization  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   78
Switching frequency  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   79

DC voltage control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   80

Overvoltage control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   80
Undervoltage control (power loss ride-through)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   80
Voltage control and trip limits  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   82

Safety and protections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   83

Fixed/Standard protections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   83
Emergency stop  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   83
Motor thermal protection   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   84
Programmable protection functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   89
Automatic fault resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   91

Summary of Contents for ACQ580

Page 1: ...ABB drives for water Firmware manual ACQ580 pump control program ...

Page 2: ...50000009929 DPMP 01 mounting platform for control panels 3AUA0000100140 DPMP 02 03 mounting platform for control panels 3AUA0000136205 FDNA 01 DeviceNet adapter module user s manual 3AFE68573360 FENA 01 11 21 Ethernet adapter module user s manual 3AUA0000093568 FPBA 01 PROFIBUS DP adapter module user s manual 3AFE68573271 FSCA 01 RS 485 adapter module user s manual 3AUA0000109533 Flange mounting k...

Page 3: ...panel 4 Default configuration 5 Program features 6 Parameters 7 Additional parameter data 8 Fault tracing 9 Fieldbus control through the embedded fieldbus interface EFB 10 Fieldbus control through a fieldbus adapter 11 Control chain diagrams Further information Table of contents ...

Page 4: ... 2017 ABB Oy All Rights Reserved 3AXD50000035867 Rev C EN EFFECTIVE 2017 06 21 ...

Page 5: ...o control panel 14 How to control the drive through the I O interface 20 How to perform the ID run 21 ID run procedure with the ID Run assistant 22 3 Control panel Contents of this chapter 27 Removing and reinstalling the control panel 27 Layout of the control panel 28 Layout of the control panel display 29 Keys 31 Key shortcuts 32 4 Default configuration Contents of this chapter 33 Water default ...

Page 6: ...ngle pump control PFC 63 Soft pump control SPFC 64 Level control 65 Soft pipe fill 66 Dry run protection 67 Flow calculation 68 Pump inlet and outlet protection 69 Timed functions 70 Motor potentiometer 71 Motor control 72 Motor types 72 Motor identification 72 Scalar motor control 72 Vector control 73 Speed control performance figures 74 Torque control performance figures 74 Power loss ride throu...

Page 7: ... System info 116 10 Standard DI RO 117 11 Standard DIO FI FO 122 12 Standard AI 124 13 Standard AO 128 15 I O extension module 133 19 Operation mode 141 20 Start stop direction 142 21 Start stop mode 147 22 Speed reference selection 154 23 Speed reference ramp 162 24 Speed reference conditioning 163 25 Speed control 164 28 Frequency reference chain 167 30 Limits 174 31 Fault functions 177 32 Super...

Page 8: ...tains 301 Terms and abbreviations 301 Fieldbus addresses 302 Parameter groups 1 9 303 Parameter groups 10 99 306 8 Fault tracing What this chapter contains 337 Safety 337 Indications 337 Warnings and faults 337 Pure events 338 Editable messages 338 Warning fault history 338 Event log 338 Viewing warning fault information 338 QR code generation for mobile service application 339 Warning messages 34...

Page 9: ...0xxxx reference set 386 Discrete inputs 1xxxx reference set 388 Error code registers holding registers 400090 400100 390 10 Fieldbus control through a fieldbus adapter What this chapter contains 391 System overview 391 Basics of the fieldbus control interface 393 Control word and Status word 394 References 395 Actual values 396 Contents of the fieldbus Control word 397 Contents of the fieldbus Sta...

Page 10: ...414 External PID setpoint and feedback source selection 415 External PID controller 416 Further information Product and service inquiries 417 Product training 417 Providing feedback on ABB Drives manuals 417 Document library on the Internet 417 ...

Page 11: ...on see page 116 on the control panel Safety instructions Follow all safety instructions Read the complete safety instructions in the Hardware manual of the drive before you install commission or use the drive Read the firmware function specific warnings and notes before changing parameter values These warnings and notes are included in the parameter descriptions presented in chapter Parameters on ...

Page 12: ...hen configuring the drive Program features page 37 describes program features with lists of related user settings actual signals and fault and warning messages Parameters page 99 describes the parameters used to program the drive Additional parameter data page 301 contains further information on the parameters Fieldbus control through the embedded fieldbus interface EFB page 363 describes the comm...

Page 13: ... denoted as RN where N is an integer Some information which only concern certain frames are marked with the symbol of the frame RN The frame is marked on the type designation label attached to the drive see chapter Operation principle and hardware description section Type designation label in the Hardware manual of the drive ...

Page 14: ...dancy check The IPC checks the parameter group validity in terms of CRC DC link DC circuit between rectifier and inverter DC link capacitors Energy storage which stabilizes the intermediate circuit DC voltage DDCS Distributed drives communication system DI Digital input interface for digital input signals DO Digital output interface for digital output signals DPMP 01 Mounting platform for ACX AP c...

Page 15: ...C Drive Profile For more information see www odva org and the following manuals FDNA 01 DeviceNet adapter module user s manual 3AFE68573360 English and FENA 01 11 21 Ethernet adapter module user s manual 3AUA0000093568 English Parameter User adjustable operation instruction to the drive or signal measured or calculated by the drive PFC Single pump control PID Loop controller Proportional integral ...

Page 16: ...riate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for...

Page 17: ... with I O and ID run Contents of this chapter The chapter describes how to perform the start up start stop change the direction of the motor rotation and adjust the speed of the motor through the I O interface perform an Identification run ID run for the drive ...

Page 18: ...mand is on and the drive is in the external control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of an incorrect direction of rotation or a Normal ID run is required during the drive start up when the load torque is higher than 20 or the machinery is not able to withstand the nominal torque transient during th...

Page 19: ... highlighting it if not already highlighted and pressing OK Note After you have selected the language it takes a few minutes to download the language file to the control panel Select Start set up and press Next Set the date and time as well as date and time display formats Go to the edit view of a selected row by pressing Scroll the view with and Go to the next view by pressing Next To change a va...

Page 20: ...or Enter the values exactly as shown on the motor or pump nameplate Example of a nameplate of an induction asynchronous motor Check that the motor data is correct Values are predefined on the basis of the drive size but you should verify that they correspond to the motor Start with the motor type Go to the edit view of a selected row by pressing Scroll the view with and Motor nominal cosΦ and nomi...

Page 21: ...o the next view by pressing Next If you want to make a backup of the settings made so far select Backup and press Next If you do not want to make a backup select Not now and press Next The first start is now complete and the drive is ready for use Press Done to enter the Home view The Home view monitoring the values of the selected signals is shown on the panel ...

Page 22: ...al adjustments for example pump protections starting from the Main menu press Menu to enter the Main menu Select Primary settings and press Select or In the Primary settings menu select Pump protections and press Select or To get more information on the Primary settings menu items press to open the help page ...

Page 23: ...ow of the view shows Off that is the drive is in the Off mode Drive is stopped Top row of the view shows Hand that is the drive is in the Hand mode Drive is running The initial reference in the Hand mode is copied from the drive reference Symbol on the top row indicates that you can change the reference with and The following diagram shows the state transitions when you press the Hand Off or Auto ...

Page 24: ...lue Default settings only allow forward direction Note that efficient pump cleaning can require reverse speed Make sure that the control connections are wired according to the connection diagram given for the Water default See section Water default on page 34 Make sure that the drive is in external control To switch to external control press key In external control the panel display shows text Aut...

Page 25: ...r type is set to SynRM or drive operates near zero speed references or operation at torque range above the motor nominal torque over a wide speed range is needed Do the ID run with the ID run assistant by selecting Menu Primary settings Motor ID run see page 22 Note If motor parameters group 99 Motor data are changed after the ID run it must be repeated Note If you have already parameterized your ...

Page 26: ...uivalent to those on the motor nameplate Check that the STO circuit is closed The assistant will ask if you want to use temporary motor limits They must meet the following conditions Minimum speed 0 rpm Maximum speed motor rated speed Normal ID run procedure needs the motor to be run at 100 speed Maximum current IHD Maximum torque 50 Make sure that the panel is in the Off mode control text Off sho...

Page 27: ... next step Select Vector control and press Select or Warning message Identification run is shown for a moment Check the motor speed limits The following must be true Minimum speed 0 rpm Maximum speed motor rated speed Check the motor current as well as torque limits The following must be true Maximum current IHD Maximum torque 50 ...

Page 28: ...her limits during the ID run you can enter them here The originals limits will be restored after the ID run unless you select Set values as permanent Press the Hand key to start the ID run In general it is recommended not to press any control panel keys during the ID run However you can stop the ID run at any time by pressing the Off key During the ID run a progress view is shown After the ID run ...

Page 29: ...Start up control with I O and ID run 25 After the ID run is completed text Done is shown on row ID run ...

Page 30: ...26 Start up control with I O and ID run ...

Page 31: ...control panel and briefly describes its display keys and key shortcuts For more information see ACX AP x assistant control panels user s manual 3AUA0000085685 English Removing and reinstalling the control panel To remove the control panel press the retaining clip at the top 1a and pull it forward from the top edge 1b 1a 1b Off Auto Hand ...

Page 32: ...p edge 1c Layout of the control panel 1 Layout of the control panel display 6 The arrow keys 2 Left softkey 7 Off see Hand Off and Auto 3 Right softkey 8 Hand see Hand Off and Auto 4 Status LED see chapter Maintenance and hardware diagnostics section LEDs in the Hardware manual of the drive 9 Auto see Hand Off and Auto 5 Help 10 USB connector 1a 1b 1c 4 3 6 7 8 5 10 2 9 1 ...

Page 33: ... actions are allowed Local The drive is in local control and controlled from this control panel The icons in the top panel indicate which actions are allowed Text Icons Starting from this control panel Stopping from this control panel Giving reference from this panel Not allowed Not allowed Not allowed Text Icons Starting from this control panel Stopping from this control panel Giving reference fr...

Page 34: ...rea The content varies from view to view The example view on page 29 is the main view of the control panel which is called the Home view 7 Softkey selections Displays the functions of the softkeys and in a given context 8 Clock The clock displays the current time You can change the time and time format on the control panel by selecting Menu Primary settings Clock region display see page 62 You can...

Page 35: ...s and selection lists to scroll up and down on text pages and to adjust values when for example setting the time entering a passcode or changing a parameter value The left and right arrow keys and are used to move the cursor left and right in parameter editing and to move forward and backward in assistants In menus and function the same way as and respectively Help The help key opens a help page T...

Page 36: ...ssistant control panel to PC with a USB cable and the panel will mount itself as an MTP media transfer protocol device Pictures are stored in the screen shots folder For more instructions see ACX AP x assistant control panels user s manual 3AUA0000085685 English any view Adjust backlight brightness any view Adjust display contrast or Home view Adjust reference parameter edit views Revert an editab...

Page 37: ...Default configuration 33 4 Default configuration Contents of this chapter This chapter describes the intended use operation and default control connections of the application ...

Page 38: ...DCOM Digital input common for all 13 DI1 Stop 0 Start 1 14 DI2 Not configured 15 DI3 Constant frequency speed selection 16 DI4 Not configured 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Embedded fieldbus 29 B Embe...

Page 39: ...f the cable 360 degrees under the grounding clamp on the grounding shelf for the control cables 4 Connected with jumpers at the factory 5 Only frames R6 R11 have terminals 40 and 41 for external 24 V AC DC input Input signals Analog frequency reference AI1 Start stop selection DI1 Constant speed frequency selection DI3 Output signals Analog output AO1 Output frequency Analog output AO2 Motor curre...

Page 40: ...36 Default configuration ...

Page 41: ...ns external and local In local control there are additionally two different modes Off mode and Hand mode In the Off mode the drive is stopped In the Hand mode the drive is running The initial reference in the Hand mode is copied from the drive reference The following diagram shows the state transitions when you press the Hand Off or Auto button The control location can also be selected in the PC t...

Page 42: ... sources when used in local control Changing the control location to local can be prevented by parameter 19 18 HAND OFF disable source The user can select by a parameter 49 05 Communication loss action how the drive reacts to a control panel or PC tool communication break The parameter has no effect in external control Control panel or Drive composer PC tool optional Fieldbus adapter Fxxx 1 Extra ...

Page 43: ...t operating modes for example speed and process PID control Selection between EXT1 and EXT2 is done via any binary source such as a digital input or fieldbus control word parameter 19 11 Ext1 Ext2 selection The source of reference is selectable for each operating mode separately Communication fail functionality The communication fail functionality ensures continuous process without interruptions I...

Page 44: ... supported in vector motor control only Speed control uses speed reference chain Select speed reference with parameters in group 22 Speed reference selection on page 154 Frequency control mode The motor follows a frequency reference given to the drive Frequency control is available in both local and external control It is supported in scalar motor control only Frequency control uses frequency refe...

Page 45: ...d OFF3 Drive stops along the defined deceleration ramp and drive modulation stops Pre magnetization DC magnetization of the motor before start For more information see section Pre magnetization page 76 DC hold Locking the rotor at near zero speed in the middle of normal operation For more information see section DC hold page 77 Pre heating motor heating Keeping the motor warm when the drive is sto...

Page 46: ...3AUA0000094606 English or the fieldbus interface as described in chapters Fieldbus control through the embedded fieldbus interface EFB and Fieldbus control through a fieldbus adapter All parameter settings are stored automatically to the permanent memory of the drive However if an external 24 V DC or 24 V AC power supply is used for the drive control unit it is highly recommended to force a save b...

Page 47: ...o a selection parameter that is a pointer parameter the selection parameter will be write protected Example If parameter 31 01 External event 1 source is connected to an adaptive programming block output the parameter value is shown as Adaptive program on a control panel or PC tool The parameter is write protected the selection cannot be changed The status of the adaptive program is shown by param...

Page 48: ... cmd 20 08 Ext2 in1 source Ext2 in2 cmd 20 09 Ext2 in2 source Fault reset 31 11 Fault reset selection Speed control Ext1 speed reference 22 11 Ext1 speed ref1 Speed proportional gain 25 02 Speed proportional gain Speed integration time 25 03 Speed integration time Acceleration time 1 23 12 Acceleration time 1 Deceleration time 1 23 13 Deceleration time 1 Frequency control Ext1 frequency reference ...

Page 49: ... one state of the sequence program is run at a time You can create a sequence program by adding states and programming the state programs using the same program elements as in the base program You can program state transitions by adding state transition outputs to the state programs The state transition rules are programmed using function blocks The number of the active state of the sequence progr...

Page 50: ...Settings Parameter group 13 Standard AO page 128 Programmable digital inputs and outputs The control unit has six digital inputs Digital input DI5 can be used as a frequency input Digital input DI6 can used as a thermistor input Six digital inputs can be added by using a CHDI 01 115 230 V digital input extension module and one digital output by using a CMOD 01 multifunction extension module Settin...

Page 51: ...dule can be activated and configured using parameter group 15 The CMOD 02 offers in addition to the relay output non configurable a 24VDC AC input and a thermistor input Note The configuration parameter group contains parameters that display the values of the inputs on the extension module These parameters are the only way of utilizing the inputs on an I O extension module as signal sources To con...

Page 52: ...interfaces See chapters Fieldbus control through the embedded fieldbus interface EFB page 363 and Fieldbus control through a fieldbus adapter page 391 Settings Parameter groups 50 Fieldbus adapter FBA page 240 51 FBA A settings page 244 52 FBA A data in page 246 and 53 FBA A data out page 246 and 58 Embedded fieldbus page 247 ...

Page 53: ...led Special acceleration deceleration ramps The change rate of the motor potentiometer function page 80 is adjustable The same rate applies in both directions A deceleration ramp can be defined for emergency stop Off3 mode Pump protections Quick ramps The quick ramp function allows you to use two additional ramp sets to accelerate or decelerate the pump The following figure illustrates the acceler...

Page 54: ...ormal ramp times for example 60 seconds Settings Menu Primary settings Ramps Speed reference ramping Parameters 23 12 23 13 and 46 01 pages 162 and 236 Frequency reference ramping Parameters 28 72 28 73 and 46 02 pages 173 and 236 Motor potentiometer Parameter 22 75 page 161 Emergency stop Off3 mode Parameter 23 23 Emergency stop time page 163 Pump protections Quick ramps Parameter group 82 Pump p...

Page 55: ...absolutely lowest critical speed critical speed low or critical frequency low when accelerating from standstill unless the speed reference is over the upper critical speed frequency limit The function is also available for scalar motor control with a frequency reference The input of the function is shown by 28 96 Frequency ref act 7 Example A pump has vibrations in the range of 540 690 rpm and 138...

Page 56: ... that excursions outside the envelope can be supervised timed and detected An overload warning and or fault can be set to occur if the monitored signal stays continuously over the overload curve for a defined time An underload warning and or fault can be set to occur if the monitored signal stays continuously under the underload for a defined time Overload can be for example used to monitor for a ...

Page 57: ...er load curve can also over a longer time period be used to demonstrate when the efficiency of a pump system may be dropping so it can be used along with a maintenance trigger Settings Parameter group 37 User load curve page 210 ...

Page 58: ...p size is same for both positive and negative directions The pump cleaning sequence can have several positive and negative direction speed steps in one cleaning sequence When the negative speed is not allowed the drive ignores phases 1 4 Note Cleaning in a negative direction requires negative minimum speed frequency in parameter 30 11 Minimum speed 30 13 Minimum frequency Normal operation Time 1 2...

Page 59: ...83 28 Cleaning off time is elapsed A new cleaning sequence starts or normal operation starts 10 The pump starts following speed frequency reference of the active control location During acceleration to speed frequency the drive follows pump cleaning acceleration time 83 25 Time to cleaning speed The drive automatically determines the fastest ramp during the pump cleaning and used to protect the pu...

Page 60: ...er the user defined value one hour The third pump cleaning cycle starts within the preset count time one hour and the pump cleaning function trips on a fault and the pump is stopped without performing the third cleaning cycle After reseting fault the drive starts with the third pump cleaning cycle If the parameter 83 35 Cleaning count fault is set to No action supervision is not executed If you ch...

Page 61: ...eference to the drive but the drive adjust its operation according to the process PID The simplified block diagram below illustrates the process PID control For more detailed block diagrams see pages 413 and 414 The drive contains two complete sets of process PID controller settings that can be alternated whenever necessary see parameter 40 57 PID set1 set2 selection Sleep and boost functions for ...

Page 62: ...the pressure The pumping resumes when the pressure falls under the predefined minimum level and the wake up delay has passed The user can extend the PID sleep time by the boost functionality The boost functionality increases the process setpoint for a predetermined time before the drive enters the sleep mode Wake up level Setpoint Wake up deviation 40 47 t tsd Motor speed Actual value STOP tsd Sle...

Page 63: ...1 tracking ref selection The internal I term of the PID controller is set so that no transient is allowed to pass on to the output so when the tracking mode is left normal process control operation can be resumed without a significant bump Settings Parameter groups 40 Process PID set 1 page 213 and 41 Process PID set 2 page 229 ...

Page 64: ...dded fieldbus Each drive receives a start command through digital input DI and a process value through analog input AI2 Starting the IPC system The IPC system starts operation when the drive receives a start command from external control location EXT2 parameter 20 08 Ext2 in1 source The start command indicates that the pump is available to the IPC system However the system sends the actual start c...

Page 65: ...de is enabled with parameter 82 01 Quick ramp mode page 274 3 The new pump then accelerates along IPC smooth ramp time defined with parameter 76 62 IPC smooth acceleration time 4 When a new pump is accelerating the other pumps decelerate to maintain the stable output of the system shown as Normal ramp in the diagram 5 After the new pump reaches the speed of the current master pump the new pump bec...

Page 66: ... group between two or more drives the group synchronization must be enabled in all the drives The synchronization process uses two mechanisms to make sure that the parameter groups are synchronized When a parameter value is changed in a drive it broadcasts the changed parameter value to inverter to inverter I2I link From the inverter to inverter I2I link all the drives that have the synchronizatio...

Page 67: ...ary pumps in a similar manner as just described As the demand drops making the speed of the first pump fall below a minimum limit user defined as a speed frequency limit the PFC logic automatically stops an auxiliary pump The PFC logic also increases the speed of the drive controlled pump to account for the missing output of the stopped auxiliary pump The Single pump control PFC is supported in ex...

Page 68: ...rk in a flying start that is while the motor is still coasting The drive then connects to the next pump unit to be started and starts controlling the speed of that one while the previously controlled unit now is connected directly on line through a contactor Further auxiliary motors are started in a similar manner The motor stopping routine is the same as for the normal PFC routine In some cases S...

Page 69: ...asured level The first pump master will start when the actual level is above the start point 1 More pumps will start and stop based on the rising emptying or falling filling water levels of individual pumps In case of a pump failure or if drive is disconnected for maintenance the system still continues operation with the remaining pumps and drives EFB I2I DI DI EFB I2I EFB I2I Digital high level s...

Page 70: ...d rise in pressure in a closed valve or a nozzle at the end of the pump system The figure below illustrates the operation of the Soft pipe fill function If the pumping system is leaking or is damaged then the setpoint will not reach in time To detect such a condition you can enable soft pipe fill supervision to generate a warning or a fault The time is calculated with the last reference change in ...

Page 71: ...d generates a warning or fault Low high level mechanical switch Indicates the water level in the pump system through a digital input and generates a warning or fault Pressure sensor Connected to Supervision 1 3 through an analog input The output of supervision indicates the pump inlet getting dry and generates a warning or fault Settings Menu Primary settings Pump features Dry pump protection Para...

Page 72: ...ight difference of pressure sensors and pump characteristics The user can either define a PQ power flow or HQ head flow performance curve that is used as the basis for the calculation It is also possible to use differential pressure based flow feedback The figure below shows the HQ performance curve of the pump for the flow calculation function The figure below shows the PQ performance curve of th...

Page 73: ...otection function monitors pump inlet and outlet pressure and takes the user defined actions in case the pressure is outside the normal range The inlet and outlet minimum pressure protection function can first generate a warning when the pump pressure is below minimum pressure warning level for pressure check delay time If the pressure continues to fall below the minimum pressure fault level a fau...

Page 74: ...n is then in turn controlling normal drive functions like starting the drive choosing the right speed or right setpoint for the PID loop controller In many cases where a fan or pump is controlled with a Timed function it is often required that there is a possibility to override the time program for a short while The overriding functionality is called Boost The Boost is directly affecting selected ...

Page 75: ...rate is defined in 22 75 Motor potentiometer ramp time as the time it would take for the value to change from the minimum 22 76 Motor potentiometer min value to the maximum 22 77 Motor potentiometer max value or vice versa If the up and down signals are simultaneously on the motor potentiometer value does not change The output of the function is shown by 22 80 Motor potentiometer ref act which can...

Page 76: ...In scalar control mode the drive is controlled with a frequency reference However the excellent performance of vector control is not achieved in scalar control It is recommended to activate scalar motor control mode in the following situations If the exact nominal motor values are not available or the drive needs to run different motor after the commissioning phase If a short commissioning time is...

Page 77: ... in particular in applications where slow speed with high torque is needed It requires an identification run at startup Vector control cannot be used in all applications eg when sine filters are being used or there are multiple motors connected to single drive The switching of the output semiconductors is controlled to achieve the required stator flux and motor torque The reference value for the t...

Page 78: ... nref nN Area 10 s TN rated motor torque nN rated motor speed nact actual speed nref speed reference Speed control Performance Static accuracy 20 of motor nominal slip Dynamic accuracy 10 s with 100 torque step with default speed controller tuning Dynamic accuracy with tuned speed controller 2 s with 100 torque step t s TN rated motor torque Tref torque reference Tact actual torque Torque control ...

Page 79: ...ifugal pump applications For these applications the torque required follows the square relationship with frequency Therefore if the voltage is varied using the square relationship the motor operates at improved efficiency and lower noise levels in these applications Thus using squared mode saves energy The U f function cannot be used with energy optimization if parameter 45 11 Energy optimizer is ...

Page 80: ...ll available current to convert the mechanical braking energy to motor thermal energy Braking time is shorter compared to moderate braking In cyclic use motor heating may be significant WARNING The motor needs to be rated to absorb the thermal energy generated by flux braking Settings Menu Primary settings Motor Flux braking Parameter 97 05 Flux braking page 288 DC magnetization The drive has diff...

Page 81: ... 08 DC current control and 21 09 DC hold speed Post magnetization The function keeps the motor magnetized for a certain period parameter 21 11 Post magnetization time after stopping This is to prevent the machinery from moving under load for example before a mechanical brake can be applied Post magnetization is activated by parameter 21 08 DC current control The magnetization current is set by par...

Page 82: ...The pre heating current fed to the motor can be defined as 0 30 of the nominal motor current Notes In applications where the motor keeps rotating for a long time after the modulation is stopped it is recommended to use ramp stop with pre heating to prevent a sudden pull at the rotor when the pre heating is activated The heating function requires that the STO circuit is closed or not triggered open...

Page 83: ...ing in the Hardware manual of the drive Example 1 If you need to fix the switching frequency to a certain value as with some external filters set both the reference and the minimum switching frequency to this value and the drive will retain this switching frequency Example 2 If the reference switching frequency is set to 12 kHz and the minimum switching frequency is set to the smallest available v...

Page 84: ...ully operational as long as the motor rotates and generates energy to the drive The drive can continue operation after the break if the main contactor if present remained closed Note Units equipped with a main contactor must be equipped with a hold circuit e g UPS to keep the contactor control circuit closed during a short supply break 130 260 390 520 1 6 5 8 8 11 2 15 4 t s UDC fout TM UDC Interm...

Page 85: ...ply failure by using the Automatic restart function provided that the drive is allowed to run for 10 seconds without the cooling fans operating When enabled the function takes the following actions upon a supply failure to a successful restart The undervoltage fault is suppressed but a warning is generated Modulation and cooling is stopped to conserve any remaining energy DC circuit pre charging i...

Page 86: ... 440 527 2 Undervoltage control limit 0 75 1 41 par 95 03 value 1 0 75 1 41 par 95 03 value 1 0 75 1 41 380 402 2 0 75 1 41 440 465 2 Charging relay closing limit 0 75 1 41 par 95 03 value 1 0 75 1 41 par 95 03 value 1 0 75 1 41 380 402 2 0 75 1 41 440 465 2 Charging relay opening limit 0 65 1 41 par 95 03 value 1 0 65 1 41 par 95 03 value 1 0 65 1 41 380 348 2 0 65 1 41 440 403 2 DC voltage at up...

Page 87: ...t In case of a short circuit the IGBTs are shut down immediately to protect the drive Emergency stop The emergency stop signal is connected to the input selected by parameter 21 05 Emergency stop source An emergency stop can also be generated through fieldbus parameter 06 01 Main control word bits 0 2 The mode of the emergency stop is selected by parameter 21 04 Emergency stop mode The following m...

Page 88: ...e motor temperature monitoring functions The temperature data sources and warning trip limits can be set up independently for each function The motor temperature can be monitored using the motor thermal protection model estimated temperature derived internally inside the drive or sensors installed in the windings This will result in a more accurate motor model Motor thermal protection model The dr...

Page 89: ...or the same voltage level as the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit When CMOD 02 multifunction module is used it provides sufficient insulation Temperature monitoring using PTC sensors PTC sensors are connected through a CMOD 02 multifunction module see chapter Optional I O extension module...

Page 90: ...00 sensors can be connected in series to an analog input and an analog output The analog output feeds a constant excitation current of 9 1 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius It is possible to adjus...

Page 91: ...n analog output on the control unit The analog output feeds a constant excitation current of 9 1 mA through the sensor The sensor resistance increases as the motor temperature rises as does the voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius See section Insulation on page 85 For the wiring of the sensor se...

Page 92: ...The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius The figure and table below show typical KTY83 sensor resistance values as a function of the motor operating temperature It is possible to adjust the motor temperature supervision limits and select how the drive reacts when overtemperature is detected See section Insulation on page 8...

Page 93: ...generated The contents of the messages can be edited on the control panel by selecting Menu Primary settings Advanced functions External events Motor phase loss detection parameter 31 19 The parameter selects how the drive reacts whenever a motor phase loss is detected Earth Ground fault detection parameter 31 20 Note that an earth fault in the supply cable does not activate the protection in a gr...

Page 94: ... accidentally been swapped for example if the supply is connected to the motor connection of the drive The parameter selects if a fault is generated or not Stall protection parameters 31 24 31 28 The drive protects the motor in a stall situation It is possible to adjust the supervision limits current frequency and time and choose how the drive reacts to a motor stall condition Overspeed protection...

Page 95: ...t that is automatically reset By default automatic resets are off and must be specifically activated by the user WARNING Before you activate the function make sure that no dangerous situations can occur The function resets the drive automatically and continues operation after a fault Settings Menu Primary settings Fault functions Autoreset faults Parameters 31 12 31 16 page 179 ...

Page 96: ...the drive see separate section on page 93 In addition there are counters that show energy consumption in kWh of the current and previous hour as well as the current and previous day The amount of energy that has passed through the drive in either direction is counted and shown full as GWh MWh and kWh The cumulative energy is also shown as full kWh All these counters are resettable Note The accurac...

Page 97: ...y parameters according to their amplitude Each parameter represents an amplitude range 10 age points wide and displays the age of the collected samples that have fallen within that range You can view this graphically with the assistant panel or the Drive composer PC tool Amplitude logger 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum ...

Page 98: ...inhibits when you try to start the drive but it is prevented Fault event log Use this view to see the list of faults warnings and other events that have occurred in the drive Start stop reference summary Use this view to find out where the control comes from if the drive is not starting or stopping as expected or runs at an undesired speed Limit status Use this view to find out whether any limitat...

Page 99: ...ated space for one automatic backup An automatic backup is created two hours after the last parameter change After completing the backup the panel waits for 24 hours before checking if there are additional parameter changes If there are it creates a new backup overwriting the previous one when two hours have passed after the latest change You cannot adjust the delay time or disable the automatic b...

Page 100: ...d 58 parameter 95 01 Supply voltage As the motor settings are included in the user parameter sets make sure the settings correspond to the motor used in the application before recalling a user set In an application where different motors are used with the drive the motor ID run needs to be performed with each motor and the results saved to different user sets The appropriate set can then be recall...

Page 101: ...t In 96 102 User lock functionality define the actions that you want to prevent we recommend you select all the actions unless otherwise required by the application Enter an invalid pass code into 96 02 Pass code Activate 96 08 Control board boot or cycle the power to the drive Check that parameters 96 100 96 102 are hidden If they are not enter another random pass code into 96 02 To reopen the lo...

Page 102: ...98 Program features Contact your local ABB representative before connecting a sine filter from another manufacturer Settings Parameter 95 01 Special HW settings page 280 ...

Page 103: ...ns The chapter describes the parameters including actual signals of the control program At the end of the chapter on page 298 there is a separate list of the parameters whose default values are different between 50 Hz and 60 Hz supply frequency settings ...

Page 104: ...tion 16 bit fieldbus equivalent The scaling between the value shown on the panel and the integer used in communication when a 16 bit value is selected for transmission to an external system A dash indicates that the parameter is not accessible in 16 bit format The corresponding 32 bit scalings are listed in chapter Additional parameter data page 301 Other The value is taken from another parameter ...

Page 105: ...reference ramp Speed reference ramp settings programming of the acceleration and deceleration rates for the drive 162 24 Speed reference conditioning Speed error calculation speed error window control configuration speed error step 163 25 Speed control Speed controller settings 164 28 Frequency reference chain Settings for the frequency reference chain 167 30 Limits Drive operation limits 174 31 F...

Page 106: ... maintenance and monitoring parameters 267 80 Flow calculation and protection Actual flow calculation 269 81 Sensor settings Defines the sensor settings for inlet and outlet pressure protection function 273 82 Pump protections Settings for quick ramp functions 274 83 Pump cleaning Settings for the pump cleaning sequence 277 95 HW configuration Various hardware related settings 280 96 System Langua...

Page 107: ...speed See par 46 01 01 03 Motor speed Motor speed in percent of the synchronous motor speed 1000 00 1000 00 Motor speed 10 1 01 06 Output frequency Estimated drive output frequency in Hz A filter time constant for this signal can be defined by parameter 46 12 Filter time output frequency 500 00 500 00 Hz Estimated output frequency See par 46 02 01 07 Motor current Measured absolute motor current i...

Page 108: ...gy in MWh 1 1 MWh 01 20 Inverter kWh counter Amount of energy that has passed through the drive in either direction in full kilowatt hours Whenever the counter rolls over 01 19 Inverter MWh counter is incremented The minimum value is zero 0 1000 kWh Energy in kWh 10 1 kWh 01 24 Flux actual Used flux reference in percent of nominal flux of motor 0 200 Flux reference 1 1 01 30 Nominal torque scale T...

Page 109: ...55 Inverter GWh counter resettable Amount of energy that has passed through the drive in either direction in full gigawatt hours The minimum value is zero You can reset the value by setting it to zero Resetting any of parameters 01 55 01 58 resets all of them 0 65535 GWh Energy in GWh 1 1 GWh 01 56 Inverter MWh counter resettable Amount of energy that has passed through the drive in either directi...

Page 110: ...parameter 01 16 Output power of drive nom 0 00 300 00 Output power 1 1 01 68 Abs motor shaft power Absolute value of parameter 01 17 Motor shaft power 0 00 32767 00 kW or hp Motor shaft power 1 1 kW 03 03 Input references Values of references received from various sources All parameters in this group are read only unless otherwise noted 03 01 Panel reference Reference 1 given from the control pane...

Page 111: ...Fh 2nd active fault 1 1 04 03 Active fault 3 Code of the 3rd active fault 0000h FFFFh 3rd active fault 1 1 04 06 Active warning 1 Code of the 1st active warning 0000h FFFFh 1st active warning 1 1 04 07 Active warning 2 Code of the 2nd active warning 0000h FFFFh 2nd active warning 1 1 04 08 Active warning 3 Code of the 3rd active warning 0000h FFFFh 3rd active warning 1 1 04 11 Latest fault Code of...

Page 112: ...e counter in hours that is 24 05 02 value fractional part of a day 0 0 429496729 5 h Hours 10 1 h 05 04 Fan on time counter Running time of the drive cooling fan Can be reset from the control panel by keeping Reset down for over 3 seconds 0 65535 d Cooling fan run time counter 1 1 d 05 10 Control board temperature Measured temperature of the control board 100 300 C or F Control board temperature i...

Page 113: ...rol board is powered on by the Programming wand tool for offline programming or parameterization Main circuit power unit is without power 3 Panel port comm loss Yes Panel port communication lost 4 Reserved 5 Field bus force trip Yes Fault trip forced requested from a field bus 6 Start inhibited Yes Start inhibited prevented due to some reason for example interlock 7 Safe Torq Off Yes Safe Torque O...

Page 114: ...he application program For the bit descriptions see page 397 The related status word and state diagram are presented on pages 398 and 399 respectively This parameter is read only 0000h FFFFh Main control word 1 1 No Name Value Description Def FbEq16 Bit Name 0 Off1 control 1 Off2 control 2 Off3 control 3 Run 4 Ramp out zero 5 Ramp hold 6 Ramp in zero 7 Reset 8 Reserved 9 Reserved 10 Remote cmd 11 ...

Page 115: ...n pages 397 and 399 respectively This parameter is read only 0000h FFFFh Main status word 1 1 No Name Value Description Def FbEq16 Bit Name 0 Ready to switch ON 1 Ready run 2 Ready ref 3 Tripped 4 Off 2 inactive 5 Off 3 inactive 6 Switch on inhibited 7 Warning 8 At setpoint 9 Remote 10 Above limit 11 User bit 0 12 User bit 1 13 User bit 2 14 User bit 3 15 Reserved ...

Page 116: ...ing output stage is being controlled 7 Limiting 1 Any operating limit speed torque etc is active 8 Local control 1 Drive is in local control 9 Network control 1 Drive is in network control see page 11 10 Ext1 active 1 Control location EXT1 active 11 Ext2 active 1 Control location EXT2 active 12 Reserved 13 Start request 1 If Start requested 0 When Run permissive signal see par 20 40 is 0 14 15 Res...

Page 117: ... the parameters in groups 95 and 99 1 Ctrl location changed 1 Control location has changed 2 SSW inhibit 1 Control program is keeping itself in inhibited state 3 Fault reset 1 A fault has been reset 4 Start interlocked 1 Start interlocked 5 Run permissive 1 Run permissive signal missing 6 Reserved 7 STO 1 Safe torque off function active 8 Current calibration ended 1 Current calibration routine has...

Page 118: ...Name Description 0 Constant speed 1 1 Constant speed or frequency 1 selected 1 Constant speed 2 1 Constant speed or frequency 2 selected 2 Constant speed 3 1 Constant speed or frequency 3 selected 3 Constant speed 4 1 Constant speed or frequency 4 selected 4 Constant speed 5 1 Constant speed or frequency 5 selected 5 Constant speed 6 1 Constant speed or frequency 6 selected 6 Constant speed 7 1 Co...

Page 119: ...4 User bit 3 of 06 11 Main status word False False 0 0 No Name Value Description Def FbEq16 Bit Name Description 0 Hand mode 0 Drive is not operated from the panel in the Hand mode 1 Drive is operated from the panel in the Hand mode 1 Off mode 0 Drive is not in the Off mode 1 Drive is in the Off mode 2 Auto mode 0 Drive is not in the Auto mode 1 Drive is in the Auto mode 3 Reserved 4 Pre heating 0...

Page 120: ...or the Drive composer PC tool _N A_ None 07 26 Customization package version Customization package version number Also visible under System info on the control panel or the Drive composer PC tool 07 30 Adaptive program status Shows the status of the adaptive program See section Adaptive programming page 43 0000h FFFFh Adaptive program status 1 1 07 31 AP sequence state Shows the number of the acti...

Page 121: ...alue is applied whenever the corresponding bit in this parameter is 1 Note Boot and power cycle reset the force selections parameters 10 03 and 10 04 0000h 0000h FFFFh Override selection for digital inputs 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 DI1 1 Digital input 1 is ON 1 DI2 1 Digital input 2 is ON 2 DI3 1 Digital input 3 is ON 3 DI4 1 Digital input 4 is ON 4 DI5 1 Digi...

Page 122: ...Fh Override selection for relay outputs 1 1 No Name Value Description Def FbEq16 Bit Value 0 Force the value of this bit to D1 if so defined in parameter 10 03 DI force selection 1 Force the value of this bit to D3 if so defined in parameter 10 03 DI force selection 2 Force the value of this bit to D3 if so defined in parameter 10 03 DI force selection 3 Force the value of this bit to D4 if so def...

Page 123: ...word see page 111 14 Fault 1 Inverted bit 3 of 06 11 Main status word see page 111 15 Fault Warning Bit 3 of 06 11 Main status word OR bit 7 of 06 11 Main status word see page 111 16 Overcurrent Fault 2310 Overcurrent has occurred 17 Overvoltage Fault 3210 DC link overvoltage has occurred 18 Drive temp Fault 2381 IGBT overload or 4110 Control board temperature or 4210 IGBT overtemperature or 4290 ...

Page 124: ...it 1 of 76 01 PFC status see page 256 46 PFC3 Bit 2 of 76 01 PFC status see page 256 47 PFC4 Bit 3 of 76 01 PFC status see page 256 48 PFC5 Bit 4 of 76 01 PFC status see page 256 49 PFC6 Bit 5 of 76 01 PFC status see page 256 50 Other bit Source selection see Terms and abbreviations on page 100 10 25 RO1 ON delay Defines the activation delay for relay output RO1 0 0 s tOn 10 25 RO1 ON delay tOff 1...

Page 125: ...nected to relay output RO3 For the available selections see parameter 10 24 RO1 source Fault 1 10 31 RO3 ON delay Defines the activation delay for relay output RO3 0 0 s tOn 10 31 RO3 ON delay tOff 10 32 RO3 OFF delay 0 0 3000 0 s Activation delay for RO3 10 1 s 10 32 RO3 OFF delay Defines the deactivation delay for relay output RO3 See parameter 10 31 RO3 ON delay 0 0 s 0 0 3000 0 s Deactivation ...

Page 126: ...onfiguration of the frequency input 11 21 DI5 configuration Selects how digital input 5 is used Digital input Digital input DI5 is used as a digital input 0 Frequency input DI5 is used as a frequency input 1 11 38 Freq in 1 actual value Displays the value of frequency input 1 via DI5 when it is used as a frequency input before scaling See parameter 11 42 Freq in 1 min This parameter is read only 0...

Page 127: ...n v 16000 Hz 0 16000 Hz Maximum frequency for frequency input 1 DI5 1 1 Hz 11 44 Freq in 1 at scaled min Defines the value that is required to correspond internally to the minimum input frequency defined by parameter 11 42 Freq in 1 min See diagram at parameter 11 42 Freq in 1 min 0 000 32768 000 32767 000 Value corresponding to minimum of frequency input 1 1 1 11 45 Freq in 1 at scaled max Define...

Page 128: ...n warning 2 Last speed Drive generates a warning A8A0 AI supervision and freezes the speed or frequency to the level the drive was operating at The speed frequency is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break 3 Speed ref safe Drive generates a warning A8A0 AI supervision and sets ...

Page 129: ...log input AI1 1000 1 unit 12 15 AI1 unit selection Selects the unit for readings and settings related to analog input AI1 V V Volts 2 mA Milliamperes 10 12 16 AI1 filter time Defines the filter time constant for analog input AI1 Note The signal is also filtered due to the signal interface hardware approximately 0 25 ms time constant This cannot be changed by any parameter 0 100 s 0 000 30 000 s Fi...

Page 130: ...by parameter 12 18 AI1 max See the drawing at parameter 12 19 AI1 scaled at AI1 min 50 000 60 000 95 20 b0 32768 000 32767 000 Real value corresponding to maximum AI1 value 1 1 12 21 AI2 actual value Displays the value of analog input AI2 in mA or V depending on whether the input is set to current or voltage by a hardware setting This parameter is read only 0 000 20 000 mA or 0 000 10 000 V Value ...

Page 131: ...value of AI2 1000 1 unit 12 29 AI2 scaled at AI2 min Defines the real value that corresponds to the minimum analog input AI2 value defined by parameter 12 27 AI2 min Changing the polarity settings of 12 29 and 12 101 can effectively invert the analog input 0 000 32768 000 32767 000 Real value corresponding to minimum AI2 value 1 1 12 30 AI2 scaled at AI2 max Defines the real value that corresponds...

Page 132: ... 01 08 Motor current of motor nom page 103 5 Motor torque 01 10 Motor torque page 103 6 DC voltage 01 11 DC voltage page 103 7 Output power 01 14 Output power page 104 8 Reserved 9 Speed ref ramp in 23 01 Speed ref ramp input page 162 10 Speed ref ramp out 23 02 Speed ref ramp output page 162 11 Speed ref used 24 01 Used speed reference page 163 12 Reserved 13 Freq ref used 28 02 Frequency ref ram...

Page 133: ...e 13 92 AO2 data storage page 133 38 Other Source selection see Terms and abbreviations on page 100 13 13 AO1 forced value Forced value that can be used instead of the selected output signal See parameter 13 02 AO force selection 0 000 mA 0 000 22 000 mA 0 000 11 000 V Forced value for AO1 1 1 unit 13 15 AO1 unit selection Selects the unit for readings and settings related to analog input AO1 mA V...

Page 134: ...the minimum required AO1 output value defined by parameter 13 19 AO1 out at AO1 src min Programming 13 17 as the maximum value and 13 18 as the minimum value inverts the output 0 0 No Name Value Description Def FbEq16 13 18 13 17 13 20 13 19 IAO1 mA Signal real selected by 13 12 IAO1 mA 13 20 13 19 13 18 13 17 Signal real selected by 13 12 ...

Page 135: ... source 13 17 AO1 source min 13 27 AO2 source min 13 18 AO1 source max 13 28 AO2 source max 0 Zero N A Output is constant zero 1 Motor speed used 0 46 01 Speed scaling 3 Output frequency 0 46 02 Frequency scaling 4 Motor current 0 30 17 Maximum current 5 Motor current of motor nominal 0 100 6 Motor torque 0 46 03 Torque scaling 7 DC voltage Min value of 01 11 DC voltage Max value of 01 11 DC volta...

Page 136: ...ilter time Defines the filtering time constant for analog output AO2 See parameter 13 16 AO1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 13 27 AO2 source min Defines the real minimum value of the signal selected by parameter 13 22 AO2 source that corresponds to the minimum required AO2 output value defined by parameter 13 29 AO2 out at AO2 src min See parameter 13 17 AO1 sourc...

Page 137: ... controlling analog output AO2 eg through the embedded fieldbus interface In parameter 13 22 AO2 source select AO2 data storage Then set this parameter as the target of the incoming value data With the embedded fieldbus interface simply set the target selection parameter of that particular data 58 101 58 114 to AO2 data storage 0 00 327 68 327 67 Storage parameter for AO2 100 1 15 15 I O extension...

Page 138: ... 1 15 04 RO DO status Displays the status of the relay outputs RO4 and RO5 and digital output DO1 on the extension module Bits 0 1 indicates the status of RO4 RO5 bit 5 indicates the status of DO1 Example 100101b RO4 is on RO5 is off and DO1 is on This parameter is read only 0000h FFFFh Status of relay digital outputs 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 DI7 1 Digital in...

Page 139: ...ady run Bit 1 of 06 11 Main status word see page 111 2 Reserved 3 Enabled Bit 0 of 06 16 Drive status word 1 see page 112 4 Started Bit 5 of 06 16 Drive status word 1 see page 112 5 Magnetized Bit 1 of 06 17 Drive status word 2 see page 112 6 Running Bit 6 of 06 16 Drive status word 1 see page 112 7 Ready ref Bit 2 of 06 11 Main status word see page 111 8 At setpoint Bit 8 of 06 11 Main status wor...

Page 140: ...us word see page 111 24 Reserved 25 26 Timed function 1 Bit 0 of 34 01 Timed functions status see page 191 27 Timed function 2 Bit 1 of 34 01 Timed functions status see page 191 28 Timed function 3 Bit 2 of 34 01 Timed functions status see page 191 29 Reserved 30 32 Supervision 1 Bit 0 of 32 01 Supervision status see page 184 33 Supervision 2 Bit 1 of 32 01 Supervision status see page 184 34 Super...

Page 141: ...ay Defines the deactivation delay for relay output RO5 See parameter 15 11 RO5 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for RO5 10 1 s 15 22 DO1 configuration Selects how DO1 is used Digital output Digital output DO1 is used as a digital output 0 Frequency output DO1 is used as a frequency output 2 15 23 DO1 source Selects a drive signal to be connected to digital output DO1 when 15 22 DO1 c...

Page 142: ...3220 DC link undervoltage has occurred 20 Motor temp Fault 4981 External temperature 1 or 4982 External temperature 2 has occurred 21 Reserved 22 Ext2 active Bit 11 of 06 16 Drive status word 1 see page 112 23 Remote control Bit 9 of 06 11 Main status word see page 111 24 Reserved 25 26 Timed function 1 Bit 0 of 34 01 Timed functions status see page 191 27 Timed function 2 Bit 1 of 34 01 Timed fun...

Page 143: ... source Selects a signal to be connected to digital output DO1 when 15 22 DO1 configuration is set to Frequency output Alternatively sets the output to excitation mode to feed a constant current to a temperature sensor Motor speed used Not selected None 0 Motor speed used 01 01 Motor speed used page 103 1 Output frequency 01 06 Output frequency page 103 3 Motor current 01 07 Motor current page 103...

Page 144: ...guration is set to Frequency output See parameter 15 34 Freq out 1 src min 1500 000 1800 000 95 20 b0 32768 000 32767 000 Real signal value corresponding to maximum value of frequency output 1 1 1 15 36 Freq out 1 at src min Defines the minimum output value of frequency output 1 when 15 22 DO1 configuration is set to Frequency output See also drawing at parameter 15 34 Freq out 1 src min 0 Hz 0 16...

Page 145: ...igital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 Reserved 9 18 Timed function 1 Bit 0 of 34 01 Timed functions status see page 191 19 Timed function 2 Bit 1 of 34 01 Timed functions status see page 191 20 Timed function 3 Bit 2 of 34 01 T...

Page 146: ... bit 5 7 Comms DCU profile control word bit 14 received through the embedded fieldbus interface 8 19 19 HAND OFF disable action Selects which buttons are disabled on the panel and in the Drive composer PC tool when parameter 19 18 HAND OFF disable source is disabled HAND HAND Hand button disabled 0 OFF and HAND Both Off and Hand buttons disabled 1 20 20 Start stop direction Start stop direction an...

Page 147: ...ocation EXT1 is edge triggered or level triggered Note This parameter is not effective if a pulse type start signal is selected See the descriptions of the selections of parameter 20 01 Ext1 commands Level Edge The start signal is edge triggered 0 Level The start signal is level triggered 1 20 03 Ext1 in1 source Selects source 1 for parameter 20 01 Ext1 commands DI1 Not selected 0 always off 0 Sel...

Page 148: ...er 20 07 Ext2 start trigger type has no effect with this setting When source 2 is 0 the Start and Stop keys on the control panel are disabled 4 Reserved 7 10 Control panel The start and stop commands are taken from the control panel or PC connected to the panel connector Note This selection requires ACS AP I panel that uses Start Stop Loc Rem logic 11 Fieldbus A The start and stop commands are tak...

Page 149: ... Digital input DI3 10 02 DI delayed status bit 2 10 DI4 Digital input DI4 10 02 DI delayed status bit 3 11 DI5 Digital input DI5 10 02 DI delayed status bit 4 12 DI6 Digital input DI6 10 02 DI delayed status bit 5 13 Fieldbus adapter Control word bit 3 received through the fieldbus interface 14 Embedded fieldbus ABB Drives profile Control word bit 3 received through the embedded fieldbus interface...

Page 150: ...elects the source of the Start interlock 3 signal For the selections see parameter 20 41 Start interlock 1 Selected 20 44 Start interlock 4 Selects the source of the Start interlock 4 signal For the selections see parameter 20 41 Start interlock 1 Selected 20 45 Start interlock stop mode Selects the method of stopping if a Start interlock signal is lost Applies to 20 41 Start interlock 1 20 42 Sta...

Page 151: ...etization settings 21 01 Start mode Selects the motor start function for the vector motor control mode ie when 99 04 Motor control mode is set to Vector Notes The start function for the scalar motor control mode is selected by parameter 21 19 Scalar start mode Starting into a rotating motor is not possible when DC magnetizing is selected Fast or Const time With permanent magnet motors Automatic st...

Page 152: ...eter to the same value as or higher than the rotor time constant If not known use the rule of thumb value given in the table below Note This parameter cannot be changed while the drive is running 500 ms 0 10000 ms Constant DC magnetizing time 1 1 ms 21 03 Stop mode Selects the way the motor is stopped when a stop command is received Additional braking is possible by selecting flux braking see para...

Page 153: ...p stop Off3 With the drive running 1 Normal operation 0 Stop by ramping along emergency stop ramp defined by parameter 23 23 Emergency stop time After the drive has stopped it can be restarted by removing the emergency stop signal and switching the start signal from 0 to 1 With the drive stopped 1 Starting allowed 0 Starting not allowed 2 21 05 Emergency stop source Selects the source of the emerg...

Page 154: ...ommand and decelerates along a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit inverter modulation is stopped and the motor coasts to a standstill With zero speed delay The drive receives a stop command and decelerates along a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit the zero speed delay function activates During ...

Page 155: ...l 0 s 0 3000 s Post magnetization time 1 1 s 21 14 Pre heating input source Selects the source for controlling pre heating for the motor The status of the pre heating is shown as bit 2 of 06 21 Drive status word 3 Notes The heating function requires that STO is not triggered The heating function requires that the drive is not faulted Off Off 0 Pre heating is always deactivated 0 On 1 Pre heating i...

Page 156: ...omatically and continues operation after a supply break 10 0 s 0 0 s Automatic restarting disabled 0 0 1 10 0 s Maximum power failure duration 1 1 s 21 19 Scalar start mode Selects the motor start function for the scalar motor control mode ie when 99 04 Motor control mode is set to Scalar Notes The start function for the vector motor control mode is selected by parameter 21 01 Start mode With perm...

Page 157: ...oost Automatic start with torque boost Automatic start is performed first and the motor is magnetized If the speed is found to be zero torque boost is applied 4 21 21 DC hold frequency Defines the DC hold frequency which is used instead of parameter 21 09 DC hold speed when the motor is in scalar frequency mode See parameter 21 08 DC current control and section DC hold page 77 5 00 Hz 0 00 1000 00...

Page 158: ... auto restart Forces automatic restart The parameter is applicable only if parameter 95 04 Control board supply is set to External 24V Enable Disable Force auto restart disabled Parameter 21 18 Auto restart time is in effect if its value is more than 0 0 s 0 Enable Force auto restart enabled Parameter 21 18 Auto restart time is ignored The drive never trips on the undervoltage fault and the start ...

Page 159: ...re of the same type eg frequency speed torque PID otherwise the actual signal is used as the new reference 19 Level control Parameter 76 07 LC speed ref output of the Level control function 30 Other Source selection see Terms and abbreviations on page 100 22 18 Ext2 speed ref1 Selects Ext2 speed reference source 1 Zero Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 125 1 AI2 scaled 12 22 A...

Page 160: ...see page 106 for the previous control location is used as the reference when the control location changes if the references for the two locations are of the same type eg frequency speed torque PID otherwise the actual signal is used as the new reference 19 Level control Parameter 76 07 LC speed ref output of the Level control function 30 Other Source selection see Terms and abbreviations on page 1...

Page 161: ...de 1 Packed 7 constant speeds are selectable using the three sources defined by parameters 22 22 22 23 and 22 24 0 Separate Constant speeds 1 2 and 3 are separately activated by the sources defined by parameters 22 22 22 23 and 22 24 respectively In case of conflict the constant speed with the smaller number takes priority 1 Direction enable 1 Start dir To determine running direction for a constan...

Page 162: ...r the selections see parameter 22 22 Constant speed sel1 Not selected 22 24 Constant speed sel3 When bit 0 of parameter 22 21 Constant speed function is 0 Separate selects a source that activates constant speed 3 When bit 0 of parameter 22 21 Constant speed function is 1 Packed this parameter and parameters 22 22 Constant speed sel1 and 22 23 Constant speed sel2 select three sources that are used ...

Page 163: ...nges are effective in both rotating directions or not See also section Critical speeds frequencies page 51 0000b 0000b 0011b Critical speeds configuration word 1 1 22 52 Critical speed 1 low Defines the low limit for critical speed range 1 Note This value must be less than or equal to the value of 22 53 Critical speed 1 high 0 00 rpm 30000 00 30000 00 rpm Low limit for critical speed 1 See par 46 ...

Page 164: ... and its value set to 0 0 Enabled init at stop power up When enabled the motor potentiometer first adopts the value defined by parameter 22 72 Motor potentiometer initial value The value can then be adjusted from the up and down sources defined by parameters 22 73 Motor potentiometer up source and 22 74 Motor potentiometer down source A stop or a power cycle will reset the motor potentiometer to t...

Page 165: ...ue If both the up and down sources are on the potentiometer value will not change For the selections see parameter 22 73 Motor potentiometer up source Not selected 22 75 Motor potentiometer ramp time Defines the change rate of the motor potentiometer This parameter specifies the time required for the motor potentiometer to change from minimum 22 76 to maximum 22 77 The same change rate applies in ...

Page 166: ...p input Displays the used speed reference in rpm before it enters the ramping and shaping functions See the control chain diagram on page 408 This parameter is read only 30000 00 30000 00 rpm Speed reference before ramping and shaping See par 46 01 23 02 Speed ref ramp output Displays the ramped and shaped speed reference in rpm See the control chain diagram on page 408 This parameter is read only...

Page 167: ...stop mode and activation source are selected by parameters 21 04 Emergency stop mode and 21 05 Emergency stop source respectively Emergency stop can also be activated through fieldbus Note Emergency stop Off1 uses the standard deceleration ramp as defined by parameters 23 12 23 13 The same parameter value is also used in frequency control mode ramp parameters 28 72 28 73 3 000 s 0 000 1800 000 s E...

Page 168: ...ration time contradict one another A very long filter time results in unstable control 0 ms 0 10000 ms Speed error filtering time constant 0 filtering disabled 1 1 ms 25 25 Speed control Speed controller settings See the control chain diagram on page 409 25 01 Torque reference speed control Displays the speed controller output that is transferred to the torque controller See the control chain diag...

Page 169: ...stem being controlled otherwise instability will result Setting the integration time to zero disables the I part of the controller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited The figure below shows the speed con...

Page 170: ...n filter time constant See parameter 25 04 Speed derivation time 8 ms 0 10000 ms Derivation filter time constant 1 1 ms 25 15 Proportional gain em stop Defines the proportional gain for the speed controller when an emergency stop is active See parameter 25 02 Speed proportional gain 10 00 1 00 250 00 Proportional gain upon an emergency stop 100 1 25 53 Torque prop reference Displays the output of ...

Page 171: ...requency reference See par 46 02 28 11 Ext1 frequency ref1 Selects Ext1 frequency reference source 1 AI1 scaled Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 125 1 AI2 scaled 12 22 AI2 scaled value see page 126 2 Reserved 3 FB A ref1 03 05 FB A reference 1 see page 106 4 FB A ref2 03 06 FB A reference 2 see page 106 5 Reserved 6 7 EFB ref1 03 09 EFB reference 1 see page 107 8 EFB ref2 03 ...

Page 172: ...Reserved 3 FB A ref1 03 05 FB A reference 1 see page 106 4 FB A ref2 03 06 FB A reference 2 see page 106 5 Reserved 6 7 EFB ref1 03 09 EFB reference 1 see page 107 8 EFB ref2 03 10 EFB reference 2 see page 107 9 Reserved 10 14 Motor potentiometer 22 80 Motor potentiometer ref act output of the motor potentiometer 15 PID 40 01 Process PID output actual output of the process PID controller 16 Freque...

Page 173: ...ce t Inactive reference Reference Bit Name Information 0 Const freq mode 1 Packed 7 constant frequencies are selectable using the three sources defined by parameters 28 22 28 23 and 28 24 0 Separate Constant frequencies 1 2 and 3 are separately activated by the sources defined by parameters 28 22 28 23 and 28 24 respectively In case of conflict the constant frequency with the smaller number takes ...

Page 174: ...ctions status see page 191 20 Reserved 21 23 Supervision 1 Bit 0 of 32 01 Supervision status see page 184 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 184 25 Supervision 3 Bit 2 of 32 01 Supervision status see page 184 26 Other bit Source selection see Terms and abbreviations on page 100 28 23 Constant frequency sel2 When bit 0 of parameter 28 21 Constant frequency function is 0 Sep...

Page 175: ... 500 00 Hz Constant frequency 1 See par 46 02 28 27 Constant frequency 2 Defines constant frequency 2 10 00 Hz 12 00 Hz 95 20 b0 500 00 500 00 Hz Constant frequency 2 See par 46 02 28 28 Constant frequency 3 Defines constant frequency 3 15 00 Hz 18 00 Hz 95 20 b0 500 00 500 00 Hz Constant frequency 3 See par 46 02 28 29 Constant frequency 4 Defines constant frequency 4 20 00 Hz 24 00 Hz 95 20 b0 5...

Page 176: ...the value of 28 52 Critical frequency 1 low 0 00 Hz 500 00 500 00 Hz High limit for critical frequency 1 See par 46 02 28 54 Critical frequency 2 low Defines the low limit for critical frequency 2 Note This value must be less than or equal to the value of 28 55 Critical frequency 2 high 0 00 Hz 500 00 500 00 Hz Low limit for critical frequency 2 See par 46 02 28 55 Critical frequency 2 high Define...

Page 177: ...om parameter 30 14 Maximum frequency to zero If there is any doubt about the deceleration time being too short ensure that DC overvoltage control 30 30 Overvoltage control is on Note If a short deceleration time is needed for a high inertia application the drive should be equipped with braking equipment such as a brake chopper and brake resistor 5 0 s 0 000 1800 000 s Deceleration time 1 10 1 s 28...

Page 178: ...FFh Limit word 1 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control load angle control or pull out control or by the torque limits defined by parameters 1 4 Reserved 5 Tlim max speed 1 Torque reference is being limited by the rush control because of maximum speed limit 30 12 Maximum spee...

Page 179: ...ermediate DC circuit undervoltage 1 Overvoltage 1 Intermediate DC circuit overvoltage 2 Minimum torque 1 Torque is being limited by 30 19 Minimum torque 1 30 26 Power motoring limit or 30 27 Power generating limit 3 Maximum torque 1 Torque is being limited by 30 20 Maximum torque 1 30 26 Power motoring limit or 30 27 Power generating limit 4 Internal current 1 An inverter current limit identified ...

Page 180: ...d frequency limit 30 11 Minimum speed 30 13 Minimum frequency to achieve this Do not set parameter 30 19 Minimum torque 1 or 30 27 Power generating limit to 0 as the drive is then not able to stop correctly WARNING In torque control mode vector motor control only 300 0 1600 0 0 0 Minimum torque limit 1 See par 46 03 30 20 Maximum torque 1 Defines a maximum torque limit for the drive in percent of ...

Page 181: ...le Disable Undervoltage control disabled 0 Enable Undervoltage control enabled 1 31 31 Fault functions Configuration of external events selection of behavior of the drive upon fault situations 31 01 External event 1 source Defines the source of external event 1 See also parameter 31 02 External event 1 type 0 Trigger event 1 Normal operation Inactive true Active false 0 0 Inactive true 1 1 Reserve...

Page 182: ... 5 type Selects the type of external event 5 Fault Fault The external event generates a fault 0 Warning The external event generates a warning 1 31 11 Fault reset selection Selects the source of an external fault reset signal The signal resets the drive after a fault trip if the cause of the fault no longer exists 0 1 Reset Note A fault reset from the fieldbus interface is always observed regardle...

Page 183: ...automatic resets 10 1 31 15 Total trials time Defines the time the automatic reset function will attempt to reset the drive During this time it will perform the number of automatic resets defined by 31 14 Number of trials 30 0 s 1 0 600 0 s Time for automatic resets 10 1 s 31 16 Delay time Defines the time that the drive will wait after a fault before attempting an automatic reset See parameter 31...

Page 184: ...The STO function will operate regardless of the setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO signals are restored and all faults reset The loss of only one STO signal always generates a fault as it is interpreted as a malfunction For more information on the STO see chapter The Safe torque off function in the Hardware ...

Page 185: ...f and fault FA81 Safe torque off 1 1 0 Faults 5091 Safe torque off and FA82 Safe torque off 2 Event B5A0 Safe torque off and fault FA82 Safe torque off 2 1 1 Normal operation Inputs Indication running or stopped IN1 IN2 0 0 Warning A5A0 Safe torque off 0 1 Warning A5A0 Safe torque off and fault FA81 Safe torque off 1 1 0 Warning A5A0 Safe torque off and fault FA82 Safe torque off 2 1 1 Normal oper...

Page 186: ...A780 Motor stall warning 1 Fault The drive trips on fault 7121 Motor stall 2 31 25 Stall current limit Stall current limit in percent of the nominal current of the motor See parameter 31 24 Stall function 200 0 0 0 1600 0 Stall current limit 31 26 Stall speed limit Stall speed limit in rpm See parameter 31 24 Stall function 150 00 rpm 180 00 rpm 95 20 b0 0 00 10000 00 rpm Stall speed limit See par...

Page 187: ...rivative of 24 02 Used speed feedback provide a supervision function for emergency stop modes Off1 and Off3 The supervision is based on either observing the time within which the motor stops or comparing the actual and expected deceleration rates If this parameter is set to 0 the maximum stop time is directly set in parameter 31 33 Otherwise 31 32 defines the maximum allowed deviation from the exp...

Page 188: ...ot either by cycling the power or by parameter 96 08 The parameter will be in effect until the auxiliary fan is reconnected and detected or until the next control unit reboot Off Off Normal operation Aux fan supervision generates a fault 0 Temporarily bypassed The auxiliary fan fault is temporarily replaced by a warning indication The setting will revert automatically to Off 1 32 32 Supervision Co...

Page 189: ...e limit 0 5 hysteresis range 32 11 Supervision 1 hysteresis The action is deactivated when the signal falls below the value defined by the limit 0 5 hysteresis range 7 32 06 Supervision 1 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 1 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervis...

Page 190: ... 00 21474836 00 21474836 00 Upper limit 32 11 Supervision 1 hysteresis Defines the hysteresis for the signal monitored by signal supervision 1 0 00 0 00 100000 00 Hysteresis 32 15 Supervision 2 function Selects the mode of signal supervision function 2 Determines how the monitored signal see parameter 32 17 is compared to its lower and upper limits 32 19 and 32 20 respectively The action to be tak...

Page 191: ...on 2 low Defines the lower limit for signal supervision 2 0 00 21474836 00 21474836 00 Low limit 32 20 Supervision 2 high Defines the upper limit for signal supervision 2 0 00 21474836 00 21474836 00 Upper limit 32 21 Supervision 2 hysteresis Defines the hysteresis for the signal monitored by signal supervision 2 0 00 0 00 100000 00 Hysteresis 32 25 Supervision 3 function Selects the mode of signa...

Page 192: ...n 3 low Defines the lower limit for signal supervision 3 0 00 21474836 00 21474836 00 Low limit 32 30 Supervision 3 high Defines the upper limit for signal supervision 3 0 00 21474836 00 21474836 00 Upper limit 32 31 Supervision 3 hysteresis Defines the hysteresis for the signal monitored by signal supervision 3 0 00 0 00 100000 00 Hysteresis 32 35 Supervision 4 function Selects the mode of signal...

Page 193: ...ision 4 low Defines the lower limit for signal supervision 4 0 00 21474836 00 21474836 00 Low limit 32 40 Supervision 4 high Defines the upper limit for signal supervision 4 0 00 21474836 00 21474836 00 Upper limit 32 41 Supervision 4 hysteresis Defines the hysteresis for the signal monitored by signal supervision 4 0 00 0 00 100000 00 Hysteresis 32 45 Supervision 5 function Selects the mode of si...

Page 194: ...ision 5 low Defines the lower limit for signal supervision 5 0 00 21474836 00 21474836 00 Low limit 32 50 Supervision 5 high Defines the upper limit for signal supervision 5 0 00 21474836 00 21474836 00 Upper limit 32 51 Supervision 5 hysteresis Defines the hysteresis for the signal monitored by signal supervision 5 0 00 0 00 100000 00 Hysteresis 32 55 Supervision 6 function Selects the mode of si...

Page 195: ...r the available selections see parameter 32 07 Supervision 1 signal Zero 32 58 Supervision 6 filter time Defines a filter time constant for the signal monitored by signal supervision 6 0 000 s 0 000 30 000 s Signal filter time 1000 1 s 32 59 Supervision 6 low Defines the lower limit for signal supervision 6 0 00 21474836 00 21474836 00 Low limit 32 60 Supervision 6 high Defines the upper limit for...

Page 196: ... input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 100 No Name Value Description Def FbEq16 Bit Name Description 0 Timer 1 1 Acti...

Page 197: ... the times defined by 34 12 and 34 13 In addition the timer is active during the exception days defined with bit 12 bit 13 and parameters 34 70 34 90 If bit 12 and bit 13 are both zero the timer is inactive during the exception days 12 Holidays This bit has no effect unless bit 11 1 Exceptions days are enabled When bits 11 and 12 are both 1 the timer is active during the weekdays and seasons defin...

Page 198: ...om Mon to Fri every Season Exception day settings 34 70 34 90 do not have any effect on the Timer 1 1 1 1 1 0 0 0 0 1 0 0 0 0 Example 3 Timer is active during the times of the day defined by other parameters from Mon to Fri only during Season 3 can be configured as eg summer Exception day settings 34 70 34 90 do not have any effect on the Timer 1 1 1 1 1 0 0 1 1 1 1 1 1 0 Example 4 Timer is active...

Page 199: ...configuration See 34 11 Timer 1 configuration 0111 1000 0000b 34 24 Timer 5 start time See 34 12 Timer 1 start time 00 00 00 34 25 Timer 5 duration See 34 13 Timer 1 duration 00 00 00 34 26 Timer 6 configuration See 34 11 Timer 1 configuration 0111 1000 0000b 34 27 Timer 6 start time See 34 12 Timer 1 start time 00 00 00 34 28 Timer 6 duration See 34 13 Timer 1 duration 00 00 00 34 29 Timer 7 conf...

Page 200: ...ted that the season is not configured If the season start dates are not in increasing order and the value is something else than the default value a season configuration warning is given 01 01 01 01 31 12 Season start date 34 61 Season 2 start date Defines the start date of season 2 See 34 60 Season 1 start date 01 01 34 62 Season 3 start date Defines the start date of season 3 See 34 60 Season 1 ...

Page 201: ... Exception 3 start See 34 72 Exception 1 start 01 01 34 77 Exception 3 length See 34 73 Exception 1 length 0 d 34 78 Exception day 4 Defines the date of exception day 4 01 01 01 01 31 12 Start date of exception day 4 The timer started on an exception day is always stopped at 23 59 59 even if it has duration left 34 79 Exception day 5 See 34 79 Exception day 4 01 01 34 80 Exception day 6 See 34 79 ...

Page 202: ...bined timer 3 See 34 01 Timed functions status 0000b 34 110 Boost time function Defines which combined timers that is timers that are connected to the combined timers are activated with the extra time function 0000b 0000h FFFFh Combined timers including the extra timer 1 1 34 111 Boost time activation source Selects the source of extra time activation signal 0 Disabled 1 Enabled Off Off 0 0 No Nam...

Page 203: ... temperature Displays the motor temperature as estimated by the internal motor thermal protection model see parameters 35 50 35 55 The unit is selected by parameter 96 16 Unit selection This parameter is read only 60 1000 C or 76 1832 F Estimated motor temperature 1 1 35 02 Measured temperature 1 Displays the temperature received through the source defined by parameter 35 11 Temperature 1 source T...

Page 204: ...analog output to Temp sensor 1 excitation The analog output feeds a constant current through the sensor As the resistance of the sensor increases along with its temperature the voltage over the sensor increases The voltage is read by the analog input and converted into degrees 5 2 Pt100 analog I O As selection 1 Pt100 analog I O but with two sensors connected in series Using multiple sensors impro...

Page 205: ...f this parameter has no effect on warning generation When PTC is over the triggering threshold of the CMOD 02 see the Hardware manual the drive trips on the fault and when PTC has decreased below recovery threshold of the CMOD 02 see the Hardware manual the fault is reset 110 C or 230 F 60 5000 C or 76 9032 F Warning limit for temperature monitoring function 1 1 1 35 14 Temperature 1 AI source Spe...

Page 206: ...100 analog I O but with three sensors connected in series Using multiple sensors improves measurement accuracy significantly 7 PTC DI6 PTC sensor is connected to DI6 Note With a PTC sensor the value shown is not a valid measurement Either 0 ohm normal temperature or the value of parameter 35 22 Temperature 2 fault limit excessive temperature is shown 8 Reserved 19 10 Direct temperature The tempera...

Page 207: ...ult and when PTC has decreased below recovery threshold of the CMOD 02 see the Hardware manual the fault is reset 110 C or 230 F 60 5000 C or 76 9032 F Warning limit for temperature monitoring function 2 1 1 35 24 Temperature 2 AI source Specifies the analog input when the setting of 35 11 Temperature 1 source requires measurement through an analog input Not selected Not selected None 0 AI1 actual...

Page 208: ... point Defines the maximum motor load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendations See parameter 35 51 Motor load curve 100 50 150 Zero speed load for the motor load curve 1 1 35 53 Break point Defines the motor load curve together with parameters 35 51 Motor load curve and 35 52 ...

Page 209: ...t when the motor is loaded with nominal current See the motor manufacturer s recommendations The unit is selected by parameter 96 16 Unit selection 80 C or 176 F 0 300 C or 32 572 F Temperature rise 1 1 No Name Value Description Def FbEq16 Motor nominal temperature rise Temperature Time Ambient temperature ...

Page 210: ...ettings See also section Load analyzer page 93 36 01 PVL signal source Selects the signal to be monitored by the peak value logger The signal is filtered using the filtering time specified by parameter 36 02 PVL filter time The peak value is stored along with other pre selected signals at the time into parameters 36 10 36 15 The peak value logger can be reset using parameter 36 09 Reset loggers Th...

Page 211: ...tude logger 2 can be reset using parameter 36 09 Reset loggers The logger is also reset whenever the signal source or scaling is changed The date and time of the last reset are stored into parameters 36 50 and 36 51 respectively For the selections see parameter 36 01 PVL signal source Motor torque 36 07 AL2 signal scaling Defines the signal value that corresponds to 100 amplitude 100 00 0 00 32767...

Page 212: ...les between 20 and 30 1 1 36 23 AL1 30 to 40 Percentage of samples recorded by amplitude logger 1 that fall between 30 and 40 0 00 0 00 100 00 Amplitude logger 1 samples between 30 and 40 1 1 36 24 AL1 40 to 50 Percentage of samples recorded by amplitude logger 1 that fall between 40 and 50 0 00 0 00 100 00 Amplitude logger 1 samples between 40 and 50 1 1 36 25 AL1 50 to 60 Percentage of samples r...

Page 213: ...00 0 00 100 00 Amplitude logger 2 samples between 50 and 60 1 1 36 46 AL2 60 to 70 Percentage of samples recorded by amplitude logger 2 that fall between 60 and 70 0 00 0 00 100 00 Amplitude logger 2 samples between 60 and 70 1 1 36 47 AL2 70 to 80 Percentage of samples recorded by amplitude logger 2 that fall between 70 and 80 0 00 0 00 100 00 Amplitude logger 2 samples between 70 and 80 1 1 36 4...

Page 214: ...the absolute value of the monitored signal stays continuously above the overload curve for longer than the value of 37 41 ULC overload timer Disabled Disabled No action taken 0 Warning The drive generates a warning A8BE ULC overload warning 1 Fault The drive trips on 8002 ULC overload fault 2 Warning Fault The drive generates a warning A8BE ULC overload warning if the signal stays continuously abo...

Page 215: ... table point 3 Defines the third speed point See parameter 37 11 ULC speed table point 1 1290 0 rpm 30000 0 30000 0 rpm Speed 1 1 rpm 37 14 ULC speed table point 4 Defines the fourth speed point See parameter 37 11 ULC speed table point 1 1500 0 rpm 30000 0 30000 0 rpm Speed 1 1 rpm 37 15 ULC speed table point 5 Defines the fifth speed point See parameter 37 11 ULC speed table point 1 1800 0 rpm 3...

Page 216: ...s the fourth underload point See parameter 37 21 ULC underload point 1 30 0 1600 0 1600 0 Underload point 1 1 37 25 ULC underload point 5 Defines the fifth underload point See parameter 37 21 ULC underload point 1 30 0 1600 0 1600 0 Underload point 1 1 37 31 ULC overload point 1 Defines the first of the five points on the Y axis that together with the corresponding point on the X axis 37 11 ULC sp...

Page 217: ...nit select Menu Primary settings PID Unit on the panel 40 01 Process PID output actual Displays the output of the process PID controller See the control chain diagram on page 414 This parameter is read only 200000 00 200000 00 PID customer units Process PID controller output 1 1 PID customer unit 40 02 Process PID feedback actual Displays the value of process feedback after source selection mathem...

Page 218: ...t 12 101 AI1 percent value see page 127 8 AI2 percent 12 102 AI2 percent value see page 127 9 Feedback data storage 40 91 Feedback data storage see page 229 Selection not available for parameter 71 08 Feedback 1 source 10 Actual flow Parameter 80 01 Actual flow 11 Actual flow Parameter 80 02 Actual flow 12 Other Source selection see Terms and abbreviations on page 100 No Name Value Description Def...

Page 219: ... sqrt In2 Square root of source 1 square root of source 2 11 k sqrt In1 Square root of source 1 k 1 12 k sqrt In1 In2 Square root of source 1 source 2 k 1 13 40 11 Set 1 feedback filter time Defines the filter time constant for process feedback 0 000 s 0 000 30 000 s Feedback filter time 1 1 s 40 14 Set 1 setpoint scaling Defines together with parameter 40 15 Set 1 output scaling a general scaling...

Page 220: ...cent value see page 127 11 AI2 percent 12 102 AI2 percent value see page 127 12 Control panel ref saved Panel reference 03 01 Panel reference see page 106 saved by the control system for the location where the control returns is used as the reference Selection not available for parameter 71 16 Setpoint 1 source 13 Control panel ref copied Panel reference 03 01 Panel reference see page 106 for the ...

Page 221: ...ction Selects a function between the setpoint sources selected by parameters 40 16 Set 1 setpoint 1 source and 40 17 Set 1 setpoint 2 source The result of the function for any selection is multiplied by parameter 40 89 Set 1 setpoint multiplier That is why in selections 12 and 13 the multiplier k is constant 1 In1 In1 Source 1 0 In1 In2 Sum of sources 1 and 2 1 In1 In2 Source 2 subtracted from sou...

Page 222: ...1 Supervision status see page 184 22 Supervision 3 Bit 2 of 32 01 Supervision status see page 184 23 Other bit Source selection see Terms and abbreviations on page 100 40 20 Set 1 internal setpoint sel2 Selects together with 40 19 Set 1 internal setpoint sel1 the internal setpoint used out of the three internal setpoints defined by parameters 40 21 40 23 See table at 40 19 Set 1 internal setpoint ...

Page 223: ...er units 200000 00 200000 00 PID customer units Internal process setpoint 3 1 1 PID customer unit 40 24 Set 1 internal setpoint 0 Internal process setpoint 0 See parameter 40 19 Set 1 internal setpoint sel1 0 00 PID customer units 200000 00 200000 00 PID customer units Internal process setpoint 0 1 1 PID customer unit 40 26 Set 1 setpoint min Defines a minimum limit for the process PID controller ...

Page 224: ... 17 Timed function 1 Bit 0 of 34 01 Timed functions status see page 191 18 Timed function 2 Bit 1 of 34 01 Timed functions status see page 191 19 Timed function 3 Bit 2 of 34 01 Timed functions status see page 191 20 Supervision 1 Bit 0 of 32 01 Supervision status see page 184 21 Supervision 2 Bit 1 of 32 01 Supervision status see page 184 22 Supervision 3 Bit 2 of 32 01 Supervision status see pag...

Page 225: ...ut is calculated on basis of two consecutive error values EK 1 and EK according to the following formula PID DERIV TIME EK EK 1 TS in which TS 2 ms sample time E Error Process reference process feedback 0 000 s 0 000 10 000 s Derivation time 1000 1 s 40 35 Set 1 derivation filter time Defines the time constant of the 1 pole filter used to smooth the derivative component of the process PID controll...

Page 226: ...ozen See also parameter 40 30 Set 1 setpoint freeze enable Not selected Not selected Process PID controller output not frozen 0 Selected Process PID controller output frozen 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digi...

Page 227: ... delay the drive enters the sleep mode and stops the motor 0 0 0 0 200000 0 Sleep start level 1 1 40 44 Set 1 sleep delay Defines a delay before the sleep function actually becomes enabled to prevent nuisance sleeping The delay timer starts when the sleep mode is enabled by parameter 40 43 Set 1 sleep level and resets when the sleep mode is disabled 60 0 s 0 0 3600 0 s Sleep start delay 1 1 s 40 4...

Page 228: ...ot selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Reserved 8 17 Timed function 1 Bit...

Page 229: ... increased if the maximum value for the PID output is reached This parameter is valid for the PID set 1 1 Ext PID min lim The process PID integration term is not increased when the output of the external PID has reached its minimum limit In this setup the external PID is used as a source for the process PID This parameter is valid for the PID set 1 2 Ext PID max lim The process PID integration ter...

Page 230: ... Digital input DI3 10 02 DI delayed status bit 2 5 DI4 Digital input DI4 10 02 DI delayed status bit 3 6 DI5 Digital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 Other bit Source selection see Terms and abbreviations on page 100 40 61 Setpoint actual scaling Actual setpoint scaling See parameter 40 14 Set 1 setpoint scaling 50 0 200000 00 200000 0...

Page 231: ... value 1 1 PID customer unit 40 71 Set 1 compensation input source Selects the source for set 1 compensation input Set1 output min Not selected None 0 Reserved 1 Internal setpoint Internal setpoint See parameter 40 19 Set 1 internal setpoint sel1 2 AI1 scaled 12 12 AI1 scaled value see page 125 3 AI2 scaled 12 22 AI2 scaled value see page 126 4 Reserved 5 7 Motor potentiometer 22 80 Motor potentio...

Page 232: ...Set 1 compensated output 2 Point y2 the compensated output of parameter 40 74 Set 1 compensation input 2 on the setpoint compensation curve see parameter 40 70 Compensated setpoint 200000 00 200000 00 PID customer units Compensated setpoint value 1 1 PID customer unit 40 76 Set 1 compensation non linearity Describes the non linearity of the setpoint compensation curve see parameter 40 70 Compensat...

Page 233: ...ntage scaled signal of parameter 40 02 Process PID feedback actual 0 00 100 00 100 00 Percentage 100 1 40 98 Process PID setpoint Percentage scaled signal of parameter 40 03 Process PID setpoint actual 0 00 100 00 100 00 Percentage 100 1 40 99 Process PID deviation Percentage scaled signal of parameter 40 04 Process PID deviation actual 0 00 100 00 100 00 Percentage 100 1 41 41 Process PID set 2 A...

Page 234: ...1 29 Set 2 setpoint decrease time See parameter 40 29 Set 1 setpoint decrease time 0 0 s 41 30 Set 2 setpoint freeze enable See parameter 40 30 Set 1 setpoint freeze enable Not selected 41 31 Set 2 deviation inversion See parameter 40 31 Set 1 deviation inversion Not inverted Ref Fbk 41 32 Set 2 gain See parameter 40 32 Set 1 gain 2 50 41 33 Set 2 integration time See parameter 40 33 Set 1 integra...

Page 235: ...utput 1 41 74 Set 2 compensation input 2 See parameter 40 74 Set 1 compensation input 2 41 75 Set 2 compensated output 2 See parameter 40 75 Set 1 compensated output 2 41 76 Set 2 compensation non linearity See parameter 40 76 Set 1 compensation non linearity 41 80 Set 2 PID output min source See parameter 40 80 Set 1 PID output min source Set1 output min 41 81 Set 2 PID output max source See para...

Page 236: ...rive is enabled all energy fed by the motor to the drive is assumed to be converted into heat This parameter is read only see parameter 45 21 Energy calculations reset 0 0 214748364 0 kWh Energy savings in kWh 1 1 kWh 45 05 Saved money x1000 Monetary savings in thousands compared to direct on line motor connection This parameter is incremented when 45 06 Saved money rolls over If you have not set ...

Page 237: ...ion factor by default 0 5 metric tons MWh When this parameter rolls over parameter 45 08 CO2 reduction in kilotons is incremented This parameter is read only see parameter 45 21 Energy calculations reset 0 0 999 9 metric tons Reduction in CO2 emissions in metric tons 1 1 metric ton 45 10 Total saved CO2 Reduction in CO2 emissions in metric tons compared to direct on line motor connection This valu...

Page 238: ...atus bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 100 45 18 CO2 conversion factor Defines a factor for conversion of saved energy into CO2 emissions kg kWh or tn MWh 0 500 tn MWh metric ton 0 000 65 535 tn MWh Fa...

Page 239: ... midnight of the present day 00 00 00 Time N A 45 29 Daily total energy resettable Total energy consumption since midnight of the present day You can reset the value by setting it to zero 0 00 kWh 30000 00 30000 00 kWh Total energy 1 1 kWh 45 30 Last day total energy Total energy consumption during the previous day that is between midnight of the previous day and midnight of the present day 0 00 k...

Page 240: ...ter corresponds to 20000 in eg fieldbus communication 1500 00 rpm 1800 00 rpm 95 20 b0 0 10 30000 00 rpm Acceleration deceleration terminal initial speed 1 1 rpm 46 02 Frequency scaling Defines the maximum frequency value used to define the acceleration ramp rate and the initial frequency value used to define deceleration ramp rate see parameter group 28 Frequency reference chain The frequency acc...

Page 241: ... time 1 1 ms 46 12 Filter time output frequency Defines a filter time for signal 01 06 Output frequency 500 ms 2 20000 ms Output frequency signal filter time 1 1 ms 46 13 Filter time motor torque Defines a filter time for signal 01 10 Motor torque 100 ms 2 20000 ms Motor torque signal filter time 1 1 ms 46 14 Filter time power Defines a filter time for signal 01 14 Output power 100 ms 2 20000 ms O...

Page 242: ...When actual frequency exceeds the limit bit 10 of 06 17 Drive status word 2 is set 50 00 Hz 60 00 Hz 95 20 b0 0 00 1000 00 Hz Above limit indication trigger level for frequency control See par 46 02 46 41 kWh pulse scaling Defines the trigger level for the kWh pulse on for 50 ms The output of the pulse is bit 9 of 05 22 Diagnostic word 3 1 000 kWh 0 001 1000 000 kWh kWh pulse on trigger level 1 1 ...

Page 243: ...int16 Data storage parameter 18 0 32768 32767 16 bit data 1 1 47 23 Data storage 3 int16 Data storage parameter 19 0 32768 32767 16 bit data 1 1 47 24 Data storage 4 int16 Data storage parameter 20 0 32768 32767 16 bit data 1 1 49 49 Panel port communication Communication settings for the control panel port on the drive 49 01 Node ID number Defines the node ID of the drive All devices connected to...

Page 244: ...continue operation in case of a communication break 3 49 06 Refresh settings Applies the settings of parameters 49 01 49 05 Note Refreshing may cause a communication break so reconnecting the drive may be required Done Done Refresh done or not requested 0 Configure Refresh parameters 49 01 49 05 The value reverts automatically to Done 1 50 50 Fieldbus adapter FBA Fieldbus communication configurati...

Page 245: ...tion warning This only occurs if control is expected from the fieldbus WARNING Make sure that it is safe to continue operation in case of a communication break 5 50 03 FBA A comm loss t out Defines the time delay before the action defined by parameter 50 02 FBA A comm loss func is taken Time count starts when the communication link fails to update the message 0 3 s 0 3 6553 5 s Time delay 1 1 s 50...

Page 246: ...utomatically 0 Transparent mode The source selected by parameter 50 09 FBA A SW transparent source is transmitted as the Status word to the fieldbus network through fieldbus adapter A 1 50 07 FBA A actual 1 type Selects the type and scaling of actual value 1 transmitted to the fieldbus network through fieldbus adapter A The scaling of the value is defined by parameters 46 01 46 04 depending on whi...

Page 247: ...ransparent this parameter selects the source of actual value 1 transmitted to the fieldbus network through fieldbus adapter A Not selected Not selected No source selected Other Source selection see Terms and abbreviations on page 100 50 11 FBA A act2 transparent source When parameter 50 08 FBA A actual 2 type is set to Transparent this parameter selects the source of actual value 2 transmitted to ...

Page 248: ...master 50 17 FBA A actual value 1 Displays raw unmodified actual value ACT1 sent by fieldbus adapter A to the master PLC if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only 2147483648 2147483647 Raw ACT1 sent by fieldbus adapter A to master 50 18 FBA A actual value 2 Displays raw unmodified actual value ACT2 sent by fieldbus adapter A to the master PLC if debugg...

Page 249: ...eter is read only 0 65535 Drive type code stored in the mapping file 1 1 51 30 FBA A mapping file ver Displays the fieldbus adapter module mapping file revision stored in the memory of the drive in decimal format This parameter is read only 0 65535 Mapping file revision 1 1 51 31 D2FBA A comm status Displays the status of the fieldbus adapter module communication Not configured Not configured Adap...

Page 250: ... bits 5 Act2 16bit Actual value ACT2 16 bits 6 Reserved 7 10 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value ACT1 32 bits 15 Act2 32bit Actual value ACT2 32 bits 16 Reserved 17 23 SW2 16bit Status Word 2 16 bits 24 Other Source selection see Terms and abbreviations on page 100 52 12 F...

Page 251: ... on the fieldbus link Values 1 247 are allowable Also called Station ID MAC Address or Device Address Two devices with the same address are not allowed on line Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings 1 0 255 Node address values 1 247 are allowed 1 1 58 04 Baud rate Selects the t...

Page 252: ...atus of the EFB communication This parameter is read only Note that the name is only visible when the error is present bit value is 1 0000h FFFFh EFB communication status 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Init failed 1 EFB initialization failed 1 Addr config err 1 Node address not allowed by protocol 2 Silent mode 1 Drive not allowed to transmit 0 Drive allowed to tra...

Page 253: ... count of packets with a CRC error received by the drive An increasing count indicates interference on the bus Can be reset from the control panel by keeping Reset down for over 3 seconds 0 4294967295 Number of CRC errors 1 1 58 14 Communication loss action Selects how the drive reacts to an EFB communication break Changes to this parameter take effect after the control unit is rebooted or the new...

Page 254: ...message Any message addressed to the drive resets the timeout 1 Cw Ref1 Ref2 A write of the control word or a reference resets the timeout 2 58 16 Communication loss time Sets a timeout for EFB communication If a communication break lasts longer than the timeout the action specified by parameter 58 14 Communication loss action is taken Changes to this parameter take effect after the control unit i...

Page 255: ...peed scaling 4 Frequency Frequency reference The scaling is defined by parameter 46 02 Frequency scaling 5 58 27 EFB ref2 type Selects the type and scaling of reference 2 received through the embedded fieldbus interface The scaled reference is displayed by 03 10 EFB reference 2 The panel at the moment shows Torque as the default which cannot be used Speed or frequency 58 28 EFB act1 type Selects t...

Page 256: ...gister 400000 5632 80 405712 1 Mode 2 32 bit values groups 1 127 indexes 1 255 Register address 400000 512 parameter group 2 parameter index For example parameter 22 80 would be mapped to register 400000 11264 160 411424 2 58 34 Word order Selects in which order 16 bit registers of 32 bit parameters are transferred For each register the first byte contains the high order byte and the second byte c...

Page 257: ...orage Parameter 40 92 Setpoint data storage 41 Other Source selection see Terms and abbreviations on page 100 58 102 Data I O 2 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400002 For the selections see parameter 58 101 Data I O 1 Ref1 16bit 58 103 Data I O 3 Defines the address in the drive which the Modbus master accesses when...

Page 258: ...ling Defines together with parameter 71 15 Output scaling a general scaling factor for the external PID control chain The scaling can be utilized when for example the process setpoint is input in Hz and the output of the PID controller is used as an rpm value in speed control In this case this parameter might be set to 50 and parameter 71 15 to the nominal motor speed at 50 Hz In effect the output...

Page 259: ...n filter time See parameter 40 35 Set 1 derivation filter time 0 0 s 71 36 Output min See parameter 40 36 Set 1 output min 200000 00 71 37 Output max See parameter 40 37 Set 1 output max 200000 00 71 38 Output freeze enable See parameter 40 38 Set 1 output freeze enable Not selected 71 39 Deadband range The control program compares the absolute value of parameter 71 04 Deviation act value to the d...

Page 260: ... 0000h FFFFh Status of the PFC relay outputs 1 1 76 02 Multipump system status Displays the status of multipump system in text from This parameter provides a quick system overview e g if the parameter is added to the Home view on the control panel PFC disabled 76 05 Measured level Displays the measured level This parameter is active when parameter 76 21 Multipump configuration is set to Level cont...

Page 261: ... reference selection reference must be defined as PID for the PFC functionality to work properly 2 SPFC SPFC enabled See section Soft pump control SPFC on page 64 3 Level control Emptying Level control Emptying is enabled See section Level control on page 65 4 Level control Filling Level control Filling is enabled See section Level control on page 65 5 76 22 Multipump node number Node number of th...

Page 262: ...inverter to inverter link 76 25 Number of motors Total number of motors used in the application including the motor connected directly to the drive Note Parameters are dynamically hidden based on selection of number of motors 1 1 8 Number of motors 1 1 76 26 Min number of motors allowed Minimum number of motors running simultaneously 1 0 8 Minimum number of motors 1 1 76 27 Max number of motors al...

Page 263: ...ith low frequencies The speed hold on time can be used to compensate the time needed to accelerate the second auxiliary motor to a speed where it produces flow The start of the second auxiliary motor is not aborted if the speed of the first auxiliary motor decreases Vector 1300 rpm Scalar 48 Hz 58 Hz 95 20 b0 20 00 30 00 0 00 32767 00 rpm Hz m Speed frequency 1 1 unit 76 31 Start point 2 Defines t...

Page 264: ...42 50 7 50 76 41 Stop point 1 Defines the stop point for the first auxiliary motor When the speed of the motor connected directly to the drive falls below this value and one auxiliary motor is running the stop delay defined by parameter 76 56 Stop delay is started If the speed is still at the same level or lower when the stop delay elapses the first auxiliary motor stops The running speed of the d...

Page 265: ...e Defines the source for level measurement AI2 scaled AI1 scaled 12 12 AI1 scaled value see page 125 1 AI2 scaled 12 22 AI2 scaled value see page 126 2 AI1 percent 12 101 AI1 percent value see page 127 8 AI2 percent 12 102 AI2 percent value see page 127 9 76 52 LC level unit Defines the unit for level control measurement parameter 76 05 Measured level meters percent Level control is measured in pe...

Page 266: ...elay 1 1 s 76 60 PFC ramp acceleration time Defines the acceleration time for the drive motor speed compensation when an auxiliary motor is stopped This ramp time is also used for the drive motor to accelerate after an autochange has occurred The parameter sets the ramp up time as seconds from zero to maximum frequency not from the previous reference to the new reference 1 00 s 0 00 1800 00 s Time...

Page 267: ...the autochange if autochange conditions are met 1 DI1 Autochange triggered by the rising edge of digital input DI1 10 02 DI delayed status bit 0 2 DI2 Autochange triggered by the rising edge of digital input DI2 10 02 DI delayed status bit 1 3 DI3 Autochange triggered by the rising edge of digital input DI3 10 02 DI delayed status bit 2 4 DI4 Autochange triggered by the rising edge of digital inpu...

Page 268: ...the nominal speed or frequency of the drive motor 1 1 76 74 Autochange auxiliary PFC Selects whether only auxiliary motors or all motors are included in the Autochange function Aux motors only All motors All motors including the one connected to the drive participates in the autochange The Autochange logic will connect the drive to each of the motors according to setting of parameter 76 70 PFC Aut...

Page 269: ... 2 Bit 1 of 34 01 Timed functions status see page 191 9 Timed function 3 Bit 2 of 34 01 Timed functions status see page 191 10 Other bit Source selection see Terms and abbreviations on page 100 76 82 PFC 2 interlock See parameter 76 81 PFC 1 interlock Available PFC motor is available 76 83 PFC 3 interlock See parameter 76 81 PFC 1 interlock Available PFC motor is available 76 84 PFC 4 interlock Se...

Page 270: ...Low level switch is disabled and does not generate any event 0 Warning Low level switch generates 0xD509 Low level warning 1 Fault Low level switch generates 0xD403 Low level fault 2 76 93 LC high level action Selects the action for drive to indicate when digital high level switch is activated See parameter 76 91 LC high level switch page 266 Warning No action High level switch is disabled and doe...

Page 271: ... Pump 3 running time 4 Reset PFC4 run time Resets parameter 77 14 Pump 4 running time 4 Reset PFC5 run time Resets parameter 77 15 Pump 5 running time 6 Reset PFC6 run time Resets parameter 77 16 Pump 6 running time 7 Reset PFC7 run time Resets parameter 77 17 Pump 7 running time 8 Reset PFC8 run time Resets parameter 77 18 Pump 8 running time 9 77 11 Pump 1 running time Running time counter of pu...

Page 272: ...nication is restored No Name Value Description Def FbEq16 Bit Name Descriptions 0 Node 1 Pump 1 is online 1 Node 2 Pump 2 is online 2 Node 3 Pump 3 is online 3 Node 4 Pump 4 is online 4 Node 5 Pump 5 is online 5 Node 6 Pump 6 is online 6 Node 7 Pump 7 is online 7 Node 8 Pump 8 is online 8 15 Reserved Bit Name Descriptions 0 Running master in comm loss The running master drive has lost the connecti...

Page 273: ...32767 95 m3 kWh Specific energy of the pump 1 1 m3 kWh 80 05 Estimated pump head Shows the estimated head produced by the pump 0 00 0 00 32767 00 m Estimated pump head 1 1 m 80 11 Flow feedback 1 source Selects the source for the flow feedback 1 Not selected Not selected Feedback not used 0 AI1 scaled 12 12 AI1 scaled value see page 125 1 AI2 scaled 12 22 AI2 scaled value see page 126 2 Freq in sc...

Page 274: ...s a square root of a differential pressure measurement The differential pressure value is selected with 80 11 Flow feedback 1 source 8 sqrt In1 In2 Flow is calculated as a square root of two measured absolute pressure measurements The pressure measurement sources are selected with 80 11 Flow feedback 1 source and 80 12 Flow feedback 2 source 9 HQ curve The HQ curve is used for flow calculation You...

Page 275: ...00 200000 00 m3 h Sets the limit for minimum flow protection 1 1 m3 h 80 17 Maximum flow protection Selects the action for maximum flow protection function No action No action Maximum flow protection is disabled 0 Warning Generates D50C Maximum flow protection warning 1 Fault Generates D406 Maximum flow protection fault 2 Speed ref safe Speed reference safe is activated 3 80 18 Minimum flow protec...

Page 276: ...mance curve See parameter 80 40 HQ curve H1 page 272 0 00 80 43 HQ curve H4 Defines the head at point 4 of the HQ performance curve See parameter 80 40 HQ curve H1 page 272 0 00 80 44 HQ curve H5 Defines the head at point 5 of the HQ performance curve See parameter 80 40 HQ curve H1 page 272 0 00 80 50 PQ curve P1 Defines the power input of pump at point 1 on the PQ performance curve See section F...

Page 277: ...d for pump inlet pressure measurement AI1 scaled Not selected None 0 AI1 scaled Parameter 12 12 AI1 scaled value 1 AI2 scaled Parameter 12 22 AI2 scaled value 2 Freq in scaled Parameter 11 39 Freq in 1 scaled value 3 AI1 percent Parameter 12 101 AI1 percent value 8 AI2 percent Parameter 12 102 AI2 percent value 9 Feedback storage Parameter 40 91 Feedback data storage 10 Other bit Source selection ...

Page 278: ...d 82 11 Quick ramp 2 decel time Disabled Disabled Quick ramp mode is disabled 0 Use 1 quick ramp Quick ramp set 1 is used 1 Use 2 quick ramps Both quick ramp set 1 and set 2 are used 2 82 05 Quick ramp 1 accel time Defines the quick ramp set 1 acceleration time The time required for the speed to change from zero to the speed value defined by parameter 46 01 Speed scaling or 46 02 Frequency scaling...

Page 279: ...2 20 Dry run protection Selects dry run protection mode No action No action Dry run protection is disabled 0 Warning Dry run protection generates 0xD50A Running dry warning 1 Fault Dry run protection generates D409 Outlet maximum pressure fault 2 Fault if running Dry run protection generates a fault if the source signal is high when running 3 82 21 Dry run source Selects the source for dry run pro...

Page 280: ...sure fault is generated 3 82 31 Outlet minimum pressure warning level Defines the level at which drive should generate the outlet minimum pressure warning 0 00 0 00 32767 00 bar Outlet minimum pressure warning level 1 1 bar 82 32 Outlet minimum pressure fault level Defines the level at which drive should generate the outlet minimum pressure fault 0 00 0 00 32767 00 bar Outlet minimum pressure faul...

Page 281: ...ng when the pressure is below the level defined with parameter 82 41 Inlet minimum pressure warning level for a time set in 82 45 Pressure check delay If the pressure continues to fall below the level defined with parameter 82 42 Inlet minimum pressure fault level a fault is generated 3 82 41 Inlet minimum pressure warning level Defines the level at which drive should generate the inlet minimum pr...

Page 282: ...pump cleaning when DI4 goes high 2 DI5 Starts pump cleaning when DI5 goes high 3 DI4 Starts pump cleaning when DI6 goes high 4 Other bit Source selection see Terms and abbreviations on page 100 No Name Value Description Def FbEq16 Bit Name Description 0 Reserved 1 Every start Cleaning starts at every start 2 Every stop Cleaning starts at every stop 3 Reserved 4 Overload detection Cleaning sequence...

Page 283: ...speed from the cleaning speed set by parameter 83 20 Cleaning speed step 3 000 0 000 60 000 s Time 1 1s 83 27 Cleaning on time Defines the cleaning On time when the drive is running at cleaning speed set by parameter 83 20 Cleaning speed step 10 000 0 000 1000 000 s Time 1 1s 83 28 Cleaning off time Defines the cleaning Off time when the drive stays at zero speed between positive and negative puls...

Page 284: ...ptive voltage limits Adaptive voltage limits can be used if for example an IGBT supply unit is used to raise the DC voltage level If the communication between the inverter and IGBT supply unit is active the voltage limits are related to the DC voltage reference from the IGBT supply unit Otherwise the limits are calculated based on the measured DC voltage at the end of the pre charging sequence Thi...

Page 285: ...n when viewed on the control panel Notes Not all languages listed below are necessarily supported This parameter does not affect the languages visible in the Drive composer PC tool Those are specified under View Settings Drive default language Not selected Not selected None 0 English English 1033 Deutsch German 1031 Italiano Italian 1040 Español Spanish 3082 Français French 1036 Suomi Finnish 1035...

Page 286: ...the parameters are in fact hidden If they are not enter another random pass code Note You must change the default user pass code to maintain a high level of cybersecurity Store the code in a safe place the protection cannot be disabled even by ABB if the code is lost See also section User lock page 97 0 99999999 Pass code 96 03 Access level status Shows which access levels have been activated by p...

Page 287: ... use 512 Reset end user texts Restores all end user texts to default values including the drive name contact info customized fault and warning texts PID unit and currency unit 1024 Reset motor data Restores all motor nominal values and motor ID run results to default values 2 All to factory defaults Restores all drive parameters and settings back to initial factory values 34560 96 07 Parameter sav...

Page 288: ...er4 backup User set 4 has been saved or loaded 23 96 11 User set save load Enables the saving and restoring of up to four custom sets of parameter settings The set that was in use before powering down the drive is in use after the next power up Notes Some hardware configuration settings such as I O extension module and fieldbus configuration parameters groups 14 16 47 50 58 and 92 93 are not inclu...

Page 289: ... 5 7 Reserved 8 17 Timed function 1 Bit 0 of 34 01 Timed functions status see page 191 18 Timed function 2 Bit 1 of 34 01 Timed functions status see page 191 19 Timed function 3 Bit 2 of 34 01 Timed functions status see page 191 20 Reserved 21 23 Supervision 1 Bit 0 of 32 01 Supervision status see page 184 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 184 25 Supervision 3 Bit 2 of 32...

Page 290: ...tion Adaptive programming page 43 Yes No Adaptive program enabled 0 Yes Adaptive program disabled 1 96 100 Change user pass code Visible when user lock is open To change the current user pass code enter a new code into this parameter as well as 96 101 Confirm user pass code A warning will be active until the new pass code is confirmed To cancel changing the pass code close the user lock without co...

Page 291: ...er switching frequency generates less switching losses and reduce EMC emissions Note If you have a multimotor system contact your local ABB representative 4 kHz 2 kHz 2 kHz 2 No Name Value Description Def FbEq16 Bit Name Information 0 Disable ABB access levels 1 ABB access levels service advanced programmer etc see 96 03 disabled 1 Freeze parameter lock state 1 Changing the parameter lock state pr...

Page 292: ... value of 998 rpm The static speed error is 1000 rpm 998 rpm 2 rpm To compensate the error the slip gain should be increased to 105 2 rpm 40 rpm 5 100 0 200 Slip gain 1 1 97 04 Voltage reserve Defines the minimum allowed voltage reserve When the voltage reserve has decreased to the set value the drive enters the field weakening area Note This is an expert level parameter and should not be adjusted...

Page 293: ...on Enables the anti cogging function a high frequency alternating signal is injected to the motor in the low speed region to improve the stability of torque control This removes the cogging that can sometimes be seen as the rotor passes the motor magnetic poles Anti cogging can be enabled with different amplitude levels Notes This is an expert level parameter and should not be adjusted without app...

Page 294: ...mated temperature Temperature adaptation with motor temperature estimate parameter 35 01 Motor estimated temperature 1 97 20 U F ratio Selects the form for the U f voltage to frequency ratio below field weakening point For scalar control only Note The U f function cannot be used with energy optimization if 45 11 Energy optimizer is set to Enable parameter 97 20 U F ratio is ignored Squared Linear ...

Page 295: ...ator resistance RS of the motor model With a star connected motor RS is the resistance of one winding With a delta connected motor RS is one third of the resistance of one winding 0 00000 p u 0 00000 0 50000 p u Stator resistance in per unit 98 03 Rr user Defines the rotor resistance RR of the motor model Note This parameter is valid only for asynchronous motors 0 00000 p u 0 00000 0 50000 p u Rot...

Page 296: ...nent magnet motors 0 00 mH 0 00 100000 00 mH Direct axis inductance 1 10000 mH 98 14 Lq user SI Defines the quadrature axis synchronous inductance Note This parameter is valid only for permanent magnet motors 0 00 mH 0 00 100000 00 mH Quadrature axis inductance 1 10000 mH 99 99 Motor data Motor configuration settings 99 03 Motor type Selects the motor type Note This parameter cannot be changed whi...

Page 297: ... magnetizing current of the motor does not exceed 90 of the nominal current of the inverter See also section DC voltage control page 80 and section Operating modes of the drive page 40 1 99 06 Motor nominal current Defines the nominal motor current Must be equal to the value on the motor rating plate If multiple motors are connected to the drive enter the total current of the motors Notes Correct ...

Page 298: ...nnot be changed while the drive is running 0 00 kW or hp 0 00 10000 00 kW or 0 00 13404 83 hp Nominal power of the motor 1 1 unit 99 11 Motor nominal cos Φ Defines the cosphi of the motor for a more accurate motor model The value is not obligatory but is useful with an asynchronous motor especially when performing a standstill identification run With a permanent magnet or synchronous reluctance mo...

Page 299: ...equested automatically However an ID run can be performed for more accurate torque estimation Once the ID run is activated it can be canceled by stopping the drive The ID run must be performed every time any of the motor parameters 99 04 99 06 99 12 have been changed Ensure that the Safe Torque Off and emergency stop circuits if any are closed during the ID run Mechanical brake if present is not o...

Page 300: ...he shaft can rotate up to half a revolution Note This mode should be selected only if the Normal Reduced or Advanced ID run is not possible due to the restrictions caused by the connected mechanics e g with lift or crane applications 3 Reserved 4 5 Advanced Advanced ID run Guarantees the best possible control accuracy The ID run takes a very long time to complete This mode should be selected when ...

Page 301: ...he wrong direction for example because of the wrong phase order in the motor cable and correcting the cabling is considered impractical Note Changing this parameter does not affect speed reference polarities so positive speed reference will rotate the motor forward The phase order selection just ensures that forward is in fact the correct direction U V W U V W Normal 0 U W V Reversed rotation dire...

Page 302: ...not listed in the table No Name 95 20 HW options word 1 bit Supply frequency 60 Hz 50 Hz 95 20 HW options word 1 bit Supply frequency 60 Hz 60 Hz 11 45 Freq in 1 at scaled max 1500 000 1800 000 15 35 Freq out 1 src max 1500 000 1800 000 12 20 AI1 scaled at AI1 max 50 000 60 000 13 18 AO1 source max 50 0 60 0 22 26 Constant speed 1 300 00 rpm 360 00 rpm 22 27 Constant speed 2 600 00 rpm 720 00 rpm ...

Page 303: ...mit 15 00 Hz 18 00 Hz 31 30 Overspeed trip margin 500 00 rpm 500 00 rpm 46 01 Speed scaling 1500 00 rpm 1800 00 rpm 46 02 Frequency scaling 50 00 Hz 60 00 Hz 46 31 Above speed limit 1500 00 rpm 1800 00 rpm 46 32 Above frequency limit 50 00 Hz 60 00 Hz No Name 95 20 HW options word 1 bit Supply frequency 60 Hz 50 Hz 95 20 HW options word 1 bit Supply frequency 60 Hz 60 Hz ...

Page 304: ...300 Parameters ...

Page 305: ...nother parameter by choosing Other and selecting the source parameter from a list In addition to the Other selection the parameter may offer other pre selected settings Binary src Binary source the value of the parameter can be taken from a specific bit in another parameter value Other Sometimes the value can be fixed to 0 false or 1 true In addition the parameter may offer other pre selected sett...

Page 306: ...ameter data Fieldbus addresses Refer to the User s manual of the fieldbus adapter No Parameter number PB Packed Boolean bit list Real Real number Type Parameter type See Analog src Binary src List PB Real Term Definition ...

Page 307: ...r Real 0 1000 MWh 1 1 MWh 01 20 Inverter kWh counter Real 0 1000 kWh 1 1 kWh 01 24 Flux actual Real 0 200 1 1 01 30 Nominal torque scale Real 0 000 4000000 N m or lb ft 1000 1 unit 01 31 Ambient temperature Real 40 0 120 0 C or F 10 1 01 50 Current hour kWh Real 0 00 1000000 00 kWh 100 1 kWh 01 51 Previous hour kWh Real 0 00 1000000 00 kWh 100 1 kWh 01 52 Current day kWh Real 0 00 1000000 00 kWh 1...

Page 308: ...fault Data 0000h FFFFh 1 1 04 13 3rd latest fault Data 0000h FFFFh 1 1 04 16 Latest warning Data 0000h FFFFh 1 1 04 17 2nd latest warning Data 0000h FFFFh 1 1 04 18 3rd latest warning Data 0000h FFFFh 1 1 05 Diagnostics 05 01 On time counter Real 0 65535 d 1 1 d 05 02 Run time counter Real 0 65535 d 1 1 d 05 03 Hours run Real 0 0 429496729 5 h 10 1 h 05 04 Fan on time counter Real 0 65535 d 1 1 d ...

Page 309: ...fo 07 03 Drive rating id List 0 999 1 1 07 04 Firmware name List 1 1 07 05 Firmware version Data 1 1 07 06 Loading package name List 1 1 07 07 Loading package version Data 1 1 07 11 Cpu usage Real 0 100 1 1 07 25 Customization package name Data 1 1 07 26 Customization package version Data 1 1 07 30 Adaptive program status PB 0000h FFFFh 1 1 07 31 AP sequence state Data 0 20 1 1 No Name Type Range ...

Page 310: ... FFFFh 1 1 10 101 RO1 toggle counter Real 0 4294967000 1 1 10 102 RO2 toggle counter Real 0 4294967000 1 1 10 103 RO3 toggle counter Real 0 4294967000 1 1 11 Standard DIO FI FO 11 21 DI5 configuration List 0 1 1 1 11 38 Freq in 1 actual value Real 0 16000 Hz 1 1 Hz 11 39 Freq in 1 scaled value Real 32768 000 32767 000 1000 1 11 42 Freq in 1 min Real 0 16000 Hz 1 1 Hz 11 43 Freq in 1 max Real 0 160...

Page 311: ...000 1000 1 12 30 AI2 scaled at AI2 max Real 32768 000 32767 000 1000 1 12 101 AI1 percent value Real 0 00 100 00 100 1 12 102 AI2 percent value Real 0 00 100 00 100 1 13 Standard AO 13 02 AO force selection PB 0000h FFFFh 1 1 13 11 AO1 actual value Real 0 000 22 000 or 0 000 11000 V mA 1000 1 mA 13 12 AO1 source Analog src 1 1 13 13 AO1 forced value Real 0 000 22 000 or 0 000 11000 V mA 1000 1 mA ...

Page 312: ... 0 0 3000 0 s 10 1 s 15 12 RO5 OFF delay Real 0 0 3000 0 s 10 1 s 15 22 DO1 configuration List 0 2 1 1 15 23 DO1 source Binary src 1 1 15 24 DO1 ON delay Real 0 0 3000 0 s 10 1 s 15 25 DO1 OFF delay Real 0 0 3000 0 s 10 1 s 15 32 Freq out 1 actual value Real 0 16000 Hz 1 1 Hz 15 33 Freq out 1 source Analog src 1 1 15 34 Freq out 1 src min Real 32768 0 32767 0 1000 1 15 35 Freq out 1 src max Real 3...

Page 313: ...48 Start interlock 2 text Binary src 1 1 20 49 Start interlock 3 text Binary src 1 1 20 50 Start interlock 4 text Binary src 1 1 20 51 Start interlock condition Binary src 1 1 21 Start stop mode 21 01 Start mode List 0 2 1 1 21 02 Magnetization time Real 0 10000 ms 1 1 ms 21 03 Stop mode List 0 2 1 1 21 04 Emergency stop mode List 0 2 1 1 21 05 Emergency stop source Binary src 1 1 21 06 Zero speed...

Page 314: ...pm 100 1 rpm 22 27 Constant speed 2 Real 30000 00 30000 00 rpm 100 1 rpm 22 28 Constant speed 3 Real 30000 00 30000 00 rpm 100 1 rpm 22 29 Constant speed 4 Real 30000 00 30000 00 rpm 100 1 rpm 22 30 Constant speed 5 Real 30000 00 30000 00 rpm 100 1 rpm 22 31 Constant speed 6 Real 30000 00 30000 00 rpm 100 1 rpm 22 32 Constant speed 7 Real 30000 00 30000 00 rpm 100 1 rpm 22 41 Speed ref safe Real 3...

Page 315: ...m 24 02 Used speed feedback Real 30000 00 30000 00 rpm 100 1 rpm 24 03 Speed error filtered Real 30000 0 30000 0 rpm 100 1 rpm 24 04 Speed error inverted Real 30000 0 30000 0 rpm 100 1 rpm 24 11 Speed correction Real 10000 00 10000 00 rpm 100 1 rpm 24 12 Speed error filter time Real 0 10000 ms 1 1 ms 25 Speed control 25 01 Torque reference speed control Real 1600 0 1600 0 10 1 25 02 Speed proporti...

Page 316: ...ical frequency 3 low Real 500 00 500 00 Hz 100 1 Hz 28 57 Critical frequency 3 high Real 500 00 500 00 Hz 100 1 Hz 28 72 Freq acceleration time 1 Real 0 000 1800 000 s 1000 1 s 28 73 Freq deceleration time 1 Real 0 000 1800 000 s 1000 1 s 28 76 Freq ramp in zero source Binary src 1 1 28 82 Shape time 1 Real 0 000 1800 000 s 1000 1 s 28 92 Frequency ref act 3 Real 500 00 500 00 Hz 100 1 Hz 28 96 Fr...

Page 317: ...31 15 Total trials time Real 1 0 600 0 s 10 1 s 31 16 Delay time Real 0 0 120 0 s 10 1 s 31 19 Motor phase loss List 0 1 1 1 31 20 Earth fault List 0 2 1 1 31 21 Supply phase loss List 0 1 1 1 31 22 STO indication run stop List 0 3 1 1 31 23 Wiring or earth fault List 0 1 1 1 31 24 Stall function List 0 2 1 1 31 25 Stall current limit Real 0 0 1600 0 10 1 31 26 Stall speed limit Real 0 00 10000 00...

Page 318: ...action List 0 3 1 1 32 27 Supervision 3 signal Analog src 1 1 32 28 Supervision 3 filter time Real 0 000 30 000 s 1000 1 s 32 29 Supervision 3 low Real 21474836 00 21474836 00 100 1 32 30 Supervision 3 high Real 21474836 00 21474836 00 100 1 32 31 Supervision 3 hysteresis Real 0 00 100000 00 100 1 32 35 Supervision 4 function List 0 7 1 1 32 36 Supervision 4 action List 0 3 1 1 32 37 Supervision 4...

Page 319: ...imer 2 start time Time 00 00 00 23 59 59 s 1 1 s 34 16 Timer 2 duration Duration 00 00 00 07 00 00 min 1 1 min 34 17 Timer 3 configuration PB 0000h FFFFh 1 1 34 18 Timer 3 start time Time 00 00 00 23 59 59 s 1 1 s 34 19 Timer 3 duration Duration 00 00 00 07 00 00 min 1 1 min 34 20 Timer 4 configuration PB 0000h FFFFh 1 1 34 21 Timer 4 start time Time 00 00 00 23 59 59 s 1 1 s 34 22 Timer 4 duratio...

Page 320: ...6 1 1 34 71 Exception types PB 0000h FFFFh 1 1 34 72 Exception 1 start Date 01 01 31 12 d 1 1 d 34 73 Exception 1 length Real 0 60 d 1 1 d 34 74 Exception 2 start Date 01 01 31 12 d 1 1 d 34 75 Exception 2 length Real 0 60 d 1 1 d 34 76 Exception 3 start Date 01 01 31 12 d 1 1 d 34 77 Exception 3 length Real 0 60 d 1 1 d 34 78 Exception day 4 Date 01 01 31 12 d 1 1 d 34 79 Exception day 5 Date 01 ...

Page 321: ...rature 2 source List 0 2 5 8 11 16 19 1 1 35 22 Temperature 2 fault limit Real 60 5000 C or 76 9032 F C F or ohm 1 1 unit 35 23 Temperature 2 warning limit Real 60 5000 C or 76 9032 F C F or ohm 1 1 unit 35 24 Temperature 2 AI source Analog src 1 1 35 31 Safe motor temperature enable List 1 1 35 50 Motor ambient temperature Real 60 100 C or 76 212 F C 1 1 35 51 Motor load curve Real 50 150 1 1 35 ...

Page 322: ... 100 00 100 1 36 42 AL2 20 to 30 Real 0 00 100 00 100 1 36 43 AL2 30 to 40 Real 0 00 100 00 100 1 36 44 AL2 40 to 50 Real 0 00 100 00 100 1 36 45 AL2 50 to 60 Real 0 00 100 00 100 1 36 46 AL2 60 to 70 Real 0 00 100 00 100 1 36 47 AL2 70 to 80 Real 0 00 100 00 100 1 36 48 AL2 80 to 90 Real 0 00 100 00 100 1 36 49 AL2 over 90 Real 0 00 100 00 100 1 36 50 AL2 reset date Data 1 1 36 51 AL2 reset time ...

Page 323: ...oad timer Real 0 0 10000 0 s 10 1 s 40 Process PID set 1 40 01 Process PID output actual Real 200000 00 200000 00 100 1 PID customer unit 40 02 Process PID feedback actual Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 40 03 Process PID setpoint actual Real 200000 200000 PID customer units 100 1 PID customer unit 40 04 Process PID deviation actual Real 200000 00 200000 00 PID ...

Page 324: ... Binary src 1 1 40 31 Set 1 deviation inversion Binary src 1 1 40 32 Set 1 gain Real 0 10 100 00 100 1 40 33 Set 1 integration time Real 0 0 9999 0 s 10 1 s 40 34 Set 1 derivation time Real 0 000 10 000 s 1000 1 s 40 35 Set 1 derivation filter time Real 0 0 10 0 s 10 1 s 40 36 Set 1 output min Real 200000 00 200000 00 100 1 40 37 Set 1 output max Real 200000 00 200000 00 100 1 40 38 Set 1 output f...

Page 325: ... Real 200000 00 200000 00 100 1 40 76 Set 1 compensation non linearity Real 0 100 1 1 40 80 Set 1 PID output min source List 0 1 1 1 40 81 Set 1 PID output max source List 0 1 1 1 40 89 Set 1 setpoint multiplier Real 200000 00 200000 00 100 1 40 90 Set 1 feedback multiplier Real 200000 00 200000 00 100 1 40 91 Feedback data storage Real 327 68 327 67 100 1 40 92 Setpoint data storage Real 327 68 3...

Page 326: ...s 100 1 41 28 Set 2 setpoint increase time Real 0 0 32767 0 s 10 1 s 41 29 Set 2 setpoint decrease time Real 0 0 32767 0 s 10 1 s 41 30 Set 2 setpoint freeze enable Binary src 1 1 41 31 Set 2 deviation inversion Binary src 1 1 41 32 Set 2 gain Real 0 10 100 00 100 1 41 33 Set 2 integration time Real 0 0 9999 0 s 10 1 s 41 34 Set 2 derivation time Real 0 000 10 000 s 1000 1 s 41 35 Set 2 derivation...

Page 327: ...on non linearity Real 0 100 1 1 41 80 Set 2 PID output min source List 0 1 1 1 41 81 Set 2 PID output max source List 0 1 1 1 41 89 Set 2 setpoint multiplier Real 200000 00 200000 00 100 1 41 90 Set 2 feedback multiplier Real 200000 00 200000 00 100 1 45 Energy efficiency 45 01 Saved GW hours Real 0 65535 GWh 1 1 GWh 45 02 Saved MW hours Real 0 999 MWh 1 1 MWh 45 03 Saved kW hours Real 0 0 999 9 k...

Page 328: ...e Real N A 45 34 Monthly total energy resettable Real 1000000 00 1000000 00 kWh 1 1 kWh 45 35 Last month total energy Real 1000000 00 1000000 00 kWh 1 1 kWh 45 36 Lifetime peak power value Real 3000 00 3000 00 kW 1 1 kW 45 37 Lifetime peak power date Real N A 45 38 Lifetime peak power time Real N A 46 Monitoring scaling settings 46 01 Speed scaling Real 0 00 30000 00 rpm 100 1 rpm 46 02 Frequency ...

Page 329: ...32767 1 1 47 23 Data storage 3 int16 Real 32768 32767 1 1 47 24 Data storage 4 int16 Real 32768 32767 1 1 49 Panel port communication 49 01 Node ID number Real 1 32 1 1 49 03 Baud rate List 1 5 1 1 49 04 Communication loss time Real 0 3 3000 0 s 10 1 s 49 05 Communication loss action List 0 3 1 1 49 06 Refresh settings List 0 1 1 1 50 Fieldbus adapter FBA 50 01 FBA A enable List 0 1 1 1 50 02 FBA ...

Page 330: ... 1 51 30 FBA A mapping file ver Real 0 65535 1 1 51 31 D2FBA A comm status List 0 6 1 1 51 32 FBA A comm SW ver Data 1 1 51 33 FBA A appl SW ver Data 1 1 52 FBA A data in 52 01 FBA A data in1 List 1 1 52 12 FBA A data in12 List 1 1 53 FBA A data out 53 01 FBA A data out1 List 1 1 53 12 FBA A data out12 List 1 1 58 Embedded fieldbus 58 01 Protocol enable List 0 1 1 1 58 02 Protocol ID Real 0000h FF...

Page 331: ...1 58 32 EFB act2 transparent source Analog src 1 1 58 33 Addressing mode List 0 2 1 1 58 34 Word order List 0 1 1 1 58 101 Data I O 1 Analog src 1 1 58 102 Data I O 2 Analog src 1 1 58 103 Data I O 3 Analog src 1 1 58 104 Data I O 4 Analog src 1 1 58 105 Data I O 5 Analog src 1 1 58 106 Data I O 6 Analog src 1 1 58 107 Data I O 7 Analog src 1 1 58 114 Data I O 14 Analog src 1 1 71 External PID1 71...

Page 332: ...setpoint 3 Real 200000 00 200000 00 PID customer units 100 1 PID customer unit 71 26 Setpoint min Real 200000 00 200000 00 100 1 71 27 Setpoint max Real 200000 00 200000 00 100 1 71 31 Deviation inversion Binary src 1 1 71 32 Gain Real 0 10 100 00 100 1 71 33 Integration time Real 0 0 9999 0 s 10 1 s 71 34 Derivation time Real 0 000 10 000 s 1000 1 s 71 35 Derivation filter time Real 0 0 10 0 s 10...

Page 333: ...ode number Real 0 8 1 1 76 23 Master enable List 1 1 76 25 Number of motors Real 1 8 1 1 76 26 Min number of motors allowed Real 0 8 1 1 76 27 Max number of motors allowed Real 1 8 1 1 76 30 Start point 1 Real 0 00 32767 00 rpm Hz m 1 1 unit 76 31 Start point 2 Real 0 00 32767 00 rpm Hz m 1 1 unit 76 32 Start point 3 Real 0 00 32767 00 rpm Hz m 1 1 unit 76 33 Start point 4 Real 0 00 32767 00 rpm H...

Page 334: ...cceleration time Real 0 00 1800 00 s 100 1 s 76 61 PFC ramp deceleration time Real 0 00 1800 00 s 100 1 s 76 62 IPC smooth acceleration time Real 3 00 1800 00 s 100 1 s 76 63 IPC smooth deceleration time Real 3 00 1800 00 s 100 1 s 76 70 PFC Autochange List 1 1 76 71 PFC Autochange interval Real 0 00 42949672 95 h 100 1 h 76 72 Maximum wear imbalance Real 0 00 1000000 00 h 100 1 h 76 73 Autochange...

Page 335: ...3 h 100 1 80 02 Actual flow percentage Real 100 00 100 00 100 1 80 03 Total flow Real 0 00 21474836 00 m3 100 1 80 04 Specific energy Real 0 00 32767 95 m3 kWh 100 1 80 05 Estimated pump head Real 0 00 32767 00 m 100 1 80 11 Flow feedback 1 source List 0 3 8 10 1 1 80 12 Flow feedback 2 source List 0 3 8 10 1 1 80 13 Flow feedback function List 0 1 8 9 1 1 80 14 Flow feedback multiplier Real 20000...

Page 336: ...l 0 00 32767 00 m 100 1 81 20 Pressure unit List 1 1 81 21 Flow unit List 1 1 81 22 Length unit List 1 1 81 23 Density unit List 1 1 82 Pump protections 82 01 Quick ramp mode List 0 2 1 1 82 05 Quick ramp 1 accel time Real 0 10 5 00 s 1 1 82 06 Quick ramp 1 decel time Real 0 10 5 00 s 1 1 82 07 Quick ramp 1 upper limit Real 15 100 Hz 1 1 82 10 Quick ramp 2 accel time Real 0 10 20 00 s 1 1 82 11 Qu...

Page 337: ...83 20 Cleaning speed step Real 0 100 1 1 83 25 Time to cleaning speed Real 0 000 60 000 s 1 1 83 26 Time to zero speed Real 0 000 60 000 s 1 1 83 27 Cleaning on time Real 0 000 1000 000 s 1 1 83 28 Cleaning off time Real 0 000 1000 000 s 1 1 83 35 Cleaning count fault Binary src 1 1 83 36 Cleaning count time Time 00 00 00 45 12 15 s 1 1 83 37 Maximum cleaning count Real 0 30 1 1 95 HW configuratio...

Page 338: ... List 2 4 8 12 kHz 1 1 kHz 97 03 Slip gain Real 0 200 1 1 97 04 Voltage reserve Real 4 50 1 1 97 05 Flux braking List 0 2 1 1 97 08 Optimizer minimum torque Real 0 0 1600 0 10 1 97 09 Switching frequency mode List 0 1 1 1 97 10 Signal injection List 0 4 1 1 97 11 TR tuning Real 25 400 1 1 97 13 IR compensation Real 0 00 50 00 100 1 97 15 Motor model temperature adaptation List 0 1 1 1 97 20 U F ra...

Page 339: ... nominal current Real 0 0 6400 0 A 10 1 A 99 07 Motor nominal voltage Real 0 0 960 0 V 10 1 V 99 08 Motor nominal frequency Real 0 0 500 0 Hz 10 1 Hz 99 09 Motor nominal speed Real 0 30000 rpm 1 1 rpm 99 10 Motor nominal power Real 0 00 10000 00 kW or 0 00 13404 83 hp kW or hp 100 1 unit 99 11 Motor nominal cos Φ Real 0 00 1 00 100 1 99 12 Motor nominal torque Real 0 000 4000000 000 N m or 0 000 2...

Page 340: ...336 Additional parameter data ...

Page 341: ... tables Each table is sorted by warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive before working on the drive Indications Warnings and faults Warnings and faults indicate an abnormal drive status The codes and names of active warnings and faults are...

Page 342: ...dited To specify external events select Menu Primary settings Advanced functions External events Contact information can also be included and the text edited To specify contact information select Menu Primary settings Clock region display Contact info view Warning fault history Event log All indications are stored in the event log with a time stamp and other information The event log stores inform...

Page 343: ...es of QR codes can be generated by the drive for display on the control panel The QR code contains drive identification data information on the latest events and values of status and counter parameters The code can be read with a mobile device containing the ABB service application which then sends the data to ABB for analysis For more information on the application contact your local ABB service ...

Page 344: ...y measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembly in the Hardware manual of the drive Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 Motor data corresponds to the motor rating plate Check that there are no power factor correction cap...

Page 345: ... ABB representative A3A2 DC link undervoltage Intermediate circuit DC voltage too low when the drive is stopped A3AA DC not charged The voltage of the intermediate DC circuit has not yet risen to operating level A490 Incorrect temperature sensor setup Temperature cannot be supervised due to incorrect adapter setup Check the settings of temperature source parameters 35 11 and 35 21 A491 External te...

Page 346: ...ve power A4B1 Excess temperature difference High temperature difference between the IGBTs of different phases Check the motor cabling Check cooling of drive module s A4F6 IGBT temperature Drive IGBT temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power A581 Fan Cooling fan feedback missing Check...

Page 347: ...dback signal missing Check the feedback signal coming from the charging system A682 Flash erase speed exceeded The flash memory in the memory unit has been erased too frequently compromising the lifetime of the memory Avoid forcing unnecessary parameter saves by parameter 96 07 or cyclic parameter writes such as user logger triggering through parameters Check the auxiliary code format XYYY YZZZ X ...

Page 348: ...ck without confirming the new code See section User lock page 97 A6D1 FBA A parameter conflict The drive does not have a functionality requested by a PLC or requested functionality has not been activated Check PLC programming Check settings of parameter groups 50 Fieldbus adapter FBA A6E5 AI parametrization The current voltage hardware setting of an analog input does not correspond to parameter se...

Page 349: ...master online offline error etc Check cable connections to the EIA 485 X5 terminals 29 30 and 31 on the control unit A7EE Panel loss Programmable warning 49 05 Communication loss action Control panel or PC tool selected as active control location for drive has ceased communicating Check PC tool or control panel connection Check control panel connector Check mounting platform if being used Disconne...

Page 350: ...Programmable warning 32 26 Supervision 3 action Warning generated by the signal supervision function 3 Check the source of the warning parameter 32 27 Supervision 3 signal A8B3 ABB Signal supervision 4 Editable message text Programmable warning 32 36 Supervision 4 action Warning generated by the signal supervision function 4 Check the source of the warning parameter 32 37 Supervision 4 signal A8B4...

Page 351: ...rce 31 08 External event 4 type Fault in external device 4 Check the external device Check setting of parameter 31 07 External event 4 source A985 External warning 5 Editable message text Programmable warning 31 09 External event 5 source 31 10 External event 5 type Fault in external device 5 Check the external device Check setting of parameter 31 09 External event 5 source AF88 Season configurati...

Page 352: ...For more information see chapter The Safe torque off function in the Hardware manual of the drive and description of parameter 31 22 STO indication run stop page 180 D405 Pipe fill timeout Programmable warning 82 25 Soft pipe fill supervision Soft pipe fill is reached the timeout limit The PID output is not reached the setpoint after reference ramping is ended and timeout limit is elapsed Check th...

Page 353: ...rotection is activated Check the pump inlet for sufficient water level Check dry run protection settings in parameters 82 20 Dry run protection and 82 21 Dry run source D50C Maximum flow protection Programmable warning 80 17 Maximum flow protection Actual flow is exceeded the defined warning level Check the system for leakages Check flow protection settings in parameters 80 15 Maximum flow 80 17 M...

Page 354: ... Measured inlet pressure is below the defined warning level Check the pump inlet for blockages or closed valve Check the configuration of inlet pressure protection See parameters 82 40 Inlet minimum pressure protection and 82 41 Inlet minimum pressure warning level Code hex Warning Aux code Cause What to do ...

Page 355: ...equency scaling and 46 03 Torque scaling Check motor and motor cable including phasing and delta star connection Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 corresponds to the motor rating plate Check that there are no power factor correction capacitors or surge absorbers in motor cable Check for an earth fault in motor or mot...

Page 356: ...rvoltage Excessive intermediate circuit DC voltage Check that overvoltage control is on parameter 30 30 Overvoltage control Check that the supply voltage matches the nominal input voltage of the drive Check the supply line for static or transient overvoltage Check resistor if present Check deceleration time Use coast to stop function if applicable Retrofit drive with brake resistor Check that the ...

Page 357: ... phases Check the motor cabling Check cooling of drive module s 4981 External temperature 1 Editable message text Measured temperature 1 has exceeded fault limit Check the value of parameter 35 02 Measured temperature 1 Check the cooling of the motor or other equipment whose temperature is being measured 4982 External temperature 2 Editable message text Measured temperature 2 has exceeded fault li...

Page 358: ...e Try resetting the fault or reboot the drive 50A0 Fan Cooling fan stuck or disconnected Check fan operation and connection Replace fan if faulty 5682 Power unit lost Connection between the drive control unit and the power unit is lost Check the connection between the control unit and the power unit 5691 Measurement circuit ADC Measurement circuit fault Contact your local ABB representative 5692 P...

Page 359: ...wnload the program to the drive 000C Required block input missing Check the inputs of the block 000E Program corrupted or block non existent Restore the template program or download the program to the drive 0011 Program too large Remove blocks until the error stops 0012 Program is empty Correct the program and download it to the drive 001C A non existing parameter or block is used in the program E...

Page 360: ...t have a functionality requested by PLC or requested functionality has not been activated Check PLC programming Check settings of parameter groups 50 Fieldbus adapter FBA and 51 FBA A settings 6681 EFB comm loss Programmable fault 58 14 Communication loss action Communication break in embedded fieldbus EFB communication Check the status of the fieldbus master online offline error etc Check cable c...

Page 361: ...eference Check minimum maximum speed settings parameters 30 11 Minimum speed and 30 12 Maximum speed Check adequacy of motor braking torque Check applicability of torque control 73F0 Overfrequency Maximum allowed output frequency exceeded Contact your local ABB representative 73B0 Emergency ramp failed Emergency stop did not finish within expected time Check the settings of parameters 31 32 Emerge...

Page 362: ...le fault 32 36 Supervision 4 action Fault generated by the signal supervision function 4 Check the source of the fault parameter 32 37 Supervision 4 signal 80B4 Signal supervision 5 Editable message text Programmable fault 32 46 Supervision 5 action Fault generated by the signal supervision function 5 Check the source of the fault parameter 32 47 Supervision 5 signal 80B5 Signal supervision 6 Edit...

Page 363: ...oken FF61 ID run Motor ID run was not completed successfully Check the nominal motor values in parameter group 99 Motor data Check that no external control system is connected to the drive Cycle the power to the drive and its control unit if powered separately Check that no operation limits prevent the completion of the ID run Restore parameters to default settings and try again Check that the mot...

Page 364: ...D Permanent magnet motors only Second acceleration did not finish within reasonable time Contact your local ABB representative 000E 0010 Internal error Contact your local ABB representative 0011 Synchronous reluctance motors only Pulse test error Contact your local ABB representative 0012 Motor too large for advanced standstill ID run Check that the motor and drive sizes are compatible Contact you...

Page 365: ...evel D40A Inlet minimum pressure Programmable fault 82 40 Inlet minimum pressure protection The measured inlet pressure is below the defined fault level Check the pump inlet for blockages or closed valve Check the configuration of inlet pressure protection See parameters 82 40 Inlet minimum pressure protection and 82 42 Inlet minimum pressure fault level D50B Pipe fill timeout Programmable fault 8...

Page 366: ...k sensor failure Check the analog level sensor Check that all pumps are operating normally Check parameters 76 90 LC low level switch and 76 92 LC low level action 0xD404 Running dry Programmable fault 82 20 Dry run protection Dry run protection is activated Check the pump inlet for sufficient water level Check dry run protection settings in parameters 82 20 Dry run protection and 82 21 Dry run so...

Page 367: ...fieldbus interface supports the Modbus RTU protocol The drive control program can handle 10 Modbus registers in a 10 millisecond time level For example if the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for processing the request and 2 ms overhead for handling the bus The actual response time depends on other factors as well ...

Page 368: ...ON2 CEIA 01 Drive ON TERM ON BIAS X5 Termination OFF Bias OFF CEIA 01 Process I O cyclic Service messages acyclic Data flow Control Word CW References Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Drive ON TERM ON BIAS X5 Termination OFF Bias OFF CEIA 01 Termination ON1 1 The device at both ends on the fieldbus must have termination on 2 One device pref...

Page 369: ... mode Cw Ref1 Ref2 default Enables disables communication loss monitoring and defines the means for resetting the counter of the communication loss delay 58 16 Communication loss time 3 0 s default Defines the timeout limit for the communication monitoring 58 17 Transmit delay 0 ms default Defines a response delay for the drive 58 25 Control profile ABB Drives default Selects the control profile u...

Page 370: ...d order LO HI default Defines the order of the data words in the Modbus message frame 58 101 58 114 Data I O 1 Data I O 14 For example the default settings I Os 1 6 contain the control word the status word two references and two actual values Defines the address of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In O...

Page 371: ...ENCY REFERENCE SELECTION 28 11 Ext1 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as frequency reference 1 28 15 Ext2 frequency ref1 EFB ref1 Selects a reference received through the embedded fieldbus interface as frequency reference 2 OTHER SELECTIONS EFB references can be selected as the source at virtually any signal selector parameter by selecting...

Page 372: ...agram CW REF1 REF2 SW ACT1 ACT2 I O 1 I O 2 I O 3 I O 69 EFB CW 03 09 EFB reference 1 03 10 EFB reference 2 EFB SW Actual 1 Actual 2 Par 01 01 255 255 1 See also other parameters which can be controlled through fieldbus 2 Data conversion if parameter 58 25 Control profile is set to ABB Drives See section About the control profiles page 371 1 Fieldbus network Data I O selection EXT1 2 Start command...

Page 373: ... as the speed frequency or process reference In embedded fieldbus communication references 1 and 2 are displayed by 03 09 EFB reference 1 and 03 10 EFB reference 2 respectively Whether the references are scaled or not depends on the settings of 58 26 EFB ref1 type and 58 27 EFB ref2 type See section About the control profiles page 371 Actual values Fieldbus actual signals ACT1 and ACT2 are 16 bit ...

Page 374: ...5536 This manual uses 6 digit decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still access registers 400001 to 409999 by using 5 digit decimal addresses 40001 to 49999 Registers 410000 465536 are inaccessible to these masters See parameter 58 33 Addressing mode Note Register addresses of 32 bit parameter...

Page 375: ...an configure the drive to receive and send messages according to one of the two profiles ABB Drives DCU Profile For the ABB Drives profile the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive The DCU Profile involves no data conversion or scaling The figure below illustrates the effect of the profile selection Profile selection Contr...

Page 376: ...roceed to SWITCH ON INHIBITED Warning Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION D Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal 0 Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ ZERO 1 No...

Page 377: ...lected from the fieldbus 0 Select External Control Location EXT1 Effective if the control location is parameterized to be selected from the fieldbus 12 USER_0 Writable control bits that can be combined with drive logic for application specific functionality 13 USER_1 14 USER_2 15 USER_3 Bit Name Value State Description 0 STOP 1 Stop according to the Stop Mode parameter or the stop mode request bit...

Page 378: ...DE_CO AST 1 Coast stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 10 RAMP_PAIR _2 1 no op 0 Select ramp set 1 Acceleration time 1 Deceleration time 1 11 RAMP_OUT_ZER O 1 Force Ramp Function Generator output to zero Drive ramps to stop current and DC voltage limits in force 0 Normal operation 12 RAMP_HOLD 1 Halt ramping Ramp Function Generator output held 0 Normal operation 1...

Page 379: ...bedded fieldbus interface EFB 375 21 Reserved 22 USER_0 Writable control bits that can be combined with drive logic for application specific functionality 23 USER_1 24 USER_2 25 USER_3 26 31 Reserved Bit Name Value State Description ...

Page 380: ...o fault 4 OFF_2_STATUS 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits e g in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 R...

Page 381: ...ed is decreasing 0 Drive speed is not decreasing 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive is not at setpoint 8 LIMIT 1 Drive operation is limited 0 Drive operation is not limited 9 SUPERVISION 1 Actual value speed frequency or torque is above a limit Limit is set with parameters 46 31 46 33 0 Actual value speed frequency or torque is within limits 10 REVERSE_REF 1 Drive reference is in the rev...

Page 382: ...for DIRECTION_LO CK Not yet implemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Status bits that can be combined with drive logic for application specific functionality 23 USER_1 24 USER_2 25 USER_3 26 REQ_CTL 1 Control is requested in this channel 0 Control is not requested in this channel 27 31 Reserved Bit Name Value State Description ...

Page 383: ...ive when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words See sections Control Word for the ABB Drives profile on page 372 and Status Word for the ABB Drives profile on page 376 ...

Page 384: ...y OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx xxxx x111 CW xxxx x1xx xxxx 1111 and SW Bit12 1 CW Control Word SW Status Word n Speed I Input Current RFG Ramp Function Generator f Frequency ABB Drives profile SWITCH ON INHIBITED NOT READY TO SWITC...

Page 385: ...ating the two s complement from the corresponding positive reference The references are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of 58 26 EFB ref1 type and 58 27 EFB ref2 type see page 251 The scaled references are shown by parameters 03 09 EFB reference 1 and 03 10 EFB reference 2 46 01 with speed reference 46 02 with frequency reference 0 20000 2...

Page 386: ...ger A negative value is formed by calculating the two s complement from the corresponding positive value The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type see page 251 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 10000 10000 46 04 with...

Page 387: ...n be changed using parameter 58 101 Data I O 1 400002 Default Reference 1 Ref1 16bit The selection can be changed using parameter 58 102 Data I O 2 400003 Default Reference 2 Ref2 16bit The selection can be changed using parameter 58 102 Data I O 2 400004 Default Status Word SW 16bit See sections Status Word for the ABB Drives profile page 376 and Status Word for the DCU Profile page 377 The selec...

Page 388: ...ears communications event counters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Register 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Count 0Eh Return Slave Message Count 0Fh Return Slave No Response Count 10h Return Slave NAK negative acknowledge Count 11h Return Slave Busy Count 12h Return Bus Character Overrun Count 14h Clear Overru...

Page 389: ...inor Revision combination of contents of parameters 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name ACQ580 Code Name Description 01h ILLEGAL FUNCTION The function code received in the query is not an allowable action for the server 02h ILLEGAL ADDRESS The data address received in the query is not an allowable address for the server 03h ILLEGAL VALUE The req...

Page 390: ..._HOLD EXT2 000007 RAMP_IN_ZERO RUN_DISABLE 000008 RESET STOPMODE_RAMP 000009 Not for ACH580 ACQ580 STOPMODE_EMERGENCY_RAMP 000010 Not for ACH580 ACQ580 STOPMODE_COAST 000011 REMOTE_CMD Reserved 000012 EXT_CTRL_LOC RAMP_OUT_ZERO 000013 USER_0 RAMP_HOLD 000014 USER_1 RAMP_IN_ZERO 000015 USER_2 Reserved 000016 USER_3 Reserved 000017 Reserved FB_LOCAL_CTL 000018 Reserved FB_LOCAL_REF 000019 Reserved R...

Page 391: ...ameter 10 99 RO DIO control word bit 1 000035 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 000036 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 000037 Control for relay output RO5 parameter 10 99 RO DIO cont...

Page 392: ...F_2_STATUS ZERO_SPEED 100006 OFF_3_STATUS Reserved 100007 SWC_ON_INHIB Reserved 100008 ALARM AT_SETPOINT 100009 AT_SETPOINT LIMIT 100010 REMOTE SUPERVISION 100011 ABOVE_LIMIT Reserved 100012 USER_0 Reserved 100013 USER_1 PANEL_LOCAL 100014 USER_2 FIELDBUS_LOCAL 100015 USER_3 EXT2_ACT 100016 Reserved FAULT 100017 Reserved ALARM 100018 Reserved Reserved 100019 Reserved Reserved 100020 Reserved Reser...

Page 393: ...ameter 10 02 DI delayed status bit 2 Delayed status of digital input DI3 parameter 10 02 DI delayed status bit 2 100036 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 100037 Delayed status of digital input DI5 parameter 10 02 DI delayed status bit 4 Delayed status of digital input DI5 parameter...

Page 394: ...nerated see table above 00h No error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does not match the data type of the parameter 65h General Error Undefined error when handling query 400093 Failed Register The last register discrete input coil input register or holding register that failed to be read or written 400094 Last Regist...

Page 395: ...ugh an optional fieldbus adapter fieldbus adapter A FBA A mounted onto the control unit of the drive The drive can be configured to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources such as digital and analog inputs depending on how control locations EXT1 and EXT2 are configured Fieldbu...

Page 396: ...meters 50 01 50 18 and parameter groups 51 FBA A settings 53 FBA A data out Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW References Fieldbus controller Parameter R W requests responses Status word SW Actual values Fieldbus Other devices Drive Type Fxxx fieldbus adapter installed onto drive control unit slot 1 ...

Page 397: ... FBA ACT2 Par 01 01 99 99 FBA MAIN CW FBA REF1 FBA REF2 Par 10 01 99 99 1 See also other parameters which can be controlled from fieldbus 2 The maximum number of data words used is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s manual of the appropriate fieldbus adapter module 4 With DeviceNet the control part is t...

Page 398: ... master in the Status word The contents of the Control word and the Status word are detailed on pages 397 and 398 respectively The drive states are presented in the state diagram page 399 Debugging the network words If parameter 50 12 FBA A debug mode is set to Fast the Control word received from the fieldbus is shown by parameter 50 13 FBA A control word and the Status word transmitted to the fie...

Page 399: ...h as reference This is done using the source selection parameters in groups 22 Speed reference selection and 28 Frequency reference chain Debugging the network words If parameter 50 12 FBA A debug mode is set to Fast the references received from the fieldbus are displayed by 50 14 FBA A reference 1 and 50 15 FBA A reference 2 Scaling of references The references are scaled as defined by parameters...

Page 400: ...ast the actual values sent to the fieldbus are displayed by 50 17 FBA A actual value 1 and 50 18 FBA A actual value 2 Scaling of actual values The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 50 07 FBA A actual 1 type and 50 08 FBA A actual 2 type 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Dr...

Page 401: ...1 Normal operation Proceed to RAMP FUNCTION GENERATOR OUTPUT D 0 Force Ramp function generator output to zero The drive will immediately decelerate to zero speed observing the torque limits 5 Ramp hold 1 ramp function Proceed to RAMP FUNCTION GENERATOR ACCELERATOR D 0 Halt ramping Ramp Function Generator output held 6 Ramp in zero 1 Normal operation Proceed to OPERATING Note This bit is effective ...

Page 402: ... inactive 0 OFF3 ACTIVE 6 Switch on inhibited 1 SWITCH ON INHIBITED 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits see parameters 46 21 46 22 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 Above limit See bit...

Page 403: ...W b0 1 SW b1 1 CW xxxx x1xx xxxx 1111 CW xxxx x1xx xxxx x111 CW Control word SW Status word bx bit x n Speed I Input Current RFG Ramp Function Generator f Frequency SW b2 0 from any state Fault from any state from any state SW b1 0 n f 0 I 0 SW b5 0 Emergency stop OFF3 CW b2 0 SW b2 1 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 CW b4 0 CW b5 0 CW b6 0 OFF1 CW b0 0 from any state CW b3 0 n f 0 I ...

Page 404: ... the parameters in group 50 Fieldbus adapter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings As a minimum set the required node address and the communication profile 8 Define the process data transferred to and from the drive in parameter groups 52 FBA A data in and 53 FBA A d...

Page 405: ... enable 1 slot number s communication between the drive and the fieldbus adapter module 50 04 FBA A ref1 type 4 Speed Selects the fieldbus A reference 1 type and scaling 50 07 FBA A actual 1 type 0 Speed or frequency Selects the actual value type and scaling according to the currently active Ref1 mode defined in parameter 50 04 51 01 FBA A type 1 FPBA1 Displays the type of the fieldbus adapter mod...

Page 406: ... the configuration parameter settings 20 01 Ext1 commands 12 Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands for external control location EXT1 20 02 Ext1 start trigger type 1 Level Selects a level triggered start signal for external control location EXT1 22 11 Ext1 speed ref1 4 FB A ref1 Selects fieldbus A reference 1 as the source for speed reference 1 1 Read o...

Page 407: ...ter The chapter presents the reference chains of the drive The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system For a more general diagram see section Operating modes of the drive page 40 ...

Page 408: ...uency function Selection MUL ADD SUB MIN MAX Selection 28 15 Ext2 frequency ref1 Selection 28 17 Ext2 frequency function Selection MUL ADD SUB MIN MAX 28 16 Ext2 frequency ref2 6 16 bit 9 Network control Value Value 06 16 bit 8 Local control Constant frequency command Constant frequency ref 28 22 Constant frequency sel1 28 23 Constant frequency sel2 28 24 Constant frequency sel3 28 26 Constant fre...

Page 409: ...ue Value 28 71 Freq ramp set selection Selection 28 52 Critical frequency 1 low Selection 28 53 Critical frequency 1 high 28 54 Critical frequency 2 low 28 55 Critical frequency 2 high 28 56 Critical frequency 3 low 28 57 Critical frequency 3 high Value Value Value Value Value Value CRITICAL FREQ OR Value Value 28 02 Frequency ref ramp output Value 0 Value 6 1 bit 6 Ramp in zero 6 1 bit 5 Ramp hol...

Page 410: ...9 11 Ext1 Ext2 selection 22 13 Ext1 speed function Selection 22 86 Speed reference act 6 Value 22 12 Ext1 speed ref2 Selection 22 18 Ext2 speed ref1 22 20 Ext2 speed function Selection 22 19 Ext2 speed ref2 MUL ADD SUB MIN MAX Selection Selection Selection Selection MUL ADD SUB MIN MAX ...

Page 411: ...5 Communication loss action Speed ref safe Panel comm loss active Panel as local control device 50 02 FBA A comm loss func Speed ref safe Fieldbus comm loss active Control from Fieldbus active Value Value 6 16 bit 9 Network control 3 01 Panel reference 6 16 bit 8 Local control 22 22 Constant speed sel1 22 23 Constant speed sel2 22 24 Constant speed sel3 22 26 Constant speed 1 22 32 Constant speed ...

Page 412: ...ble slope rate 46 01 Speed scaling SHAPE 23 01 Speed ref ramp input Selection Value Value Value Value Value Value Value Value Value 23 02 Speed ref ramp output Value Value Value 23 11 Ramp set selection AND Stop command Value Value Value Value 22 01 Speed ref unlimited 6 11 bit 5 Off 3 inactive Value 30 11 Minimum speed 6 1 bit 6 Ramp in zero 30 12 Maximum speed 6 11 bit 5 Off 3 inactive 6 1 bit 4...

Page 413: ...me T AccCom 25 06 Acc comp derivation time 25 07 Acc comp filter time d dt 24 03 Speed error filtered 25 56 Torque acc compensation 24 01 Used speed reference 23 02 Speed ref ramp output Value Value Value Value Value Value Value Value 24 04 Speed error inverted Value x 1 24 02 Used speed feedback Value ...

Page 414: ... reference 25 56 Torque acc compensation Value Value Value Value Value Value Value 25 03 Speed integration time Value 30 19 Minimum torque Value PID Value 25 53 Torque prop reference Speed regulator Value 24 03 Speed error filtered 25 01 Torque reference speed control Value 30 21 Min torque 2 source Value 30 18 Torq lim sel Value 30 20 Maximum torque Value 30 22 Max torque 2 source Value 30 18 Tor...

Page 415: ... Minimum torque 30 20 Maximum torque Value Value 01 10 Motor torque Current limiter Load angle limitation Motor pull out limitation 30 17 Maximum current Value 30 02 Torque limit status Value 30 02 Torque limit status Bit Name 0 Undervoltage 1 Overvoltage 2 Minimum torque 3 Maximum torque 4 Internal current 5 Load angle 6 Motor pull out 7 Reserved 8 Thermal 9 Max current 10 User current 11 Thermal...

Page 416: ...k 1 source Selection 80 01 Flow actual value Value 80 14 Flow feedback multipler Value 100 Maximum Flow 80 02 Flow actual Value 80 15 Maximum flow Value 80 13 Flow calculation mode Selection Add In 1 In 2 In1 In1 In2 x 80 12 Flow feedback 2 source Selection Value ...

Page 417: ... Set 1 feedback 1 source Selection Value 40 09 Set 1 feedback 2 source Selection Selection 40 02 Process PID feedback actual Value Value Mul Add Feedback 1 ADD SUB MUL DIV MIN MAX AVE a a b a b a b Mul Add Setpoint 1 ADD SUB MUL DIV MIN MAX AVE a a b a b 40 45 Set 1 sleep boost time Value 40 46 Set 1 sleep boost step Value 0 RAMP 40 03 Process PID setpoint actual Value Value Value a b Value Pulse ...

Page 418: ... mode Selection 40 50 Set 1 tracking ref selection Value Value PROCESS PID FUNCTION 40 04 Process PID deviation actual x 40 07 Set 1 PID operation mode Value Value 40 06 bit 3 Sleep mode 40 46 Set 1 sleep boost step Value Value 40 45 Set 1 sleep boost time 40 06 Process PID status word Process PID status Value 40 06 bit 4 Sleep boost 40 58 Set 1 increase preventation Value 40 59 Set 1 Decrease pre...

Page 419: ...21 Internal setpoint 1 71 22 Internal setpoint 2 71 23 Internal setpoint 3 Selection Value Value Value 71 08 Feedback 1 source Selection 71 02 Feedback act value Value Value 71 03 Setpoint act value Value Value Value Value 71 62 PID internal setpoint actual Value 71 19 Internal setpoint sel1 71 20 Internal setpoint sel2 BIN TO INT SEL b0 b1 0 Selection Selection OUT 0 1 2 3 0 ...

Page 420: ...k act value Selection Value Value Value Value Value Scale 71 01 External PID act value 71 38 Output freeze Selection Value Value Value Value PID 71 04 Deviation act value x 71 07 PID operation mode Value 71 06 PID status word External PID status Value 71 14 Setpoint scaling Value 71 15 Output scaling Value 71 39 Deadband range Value 71 40 Deadband delay Value 71 58 Increase prevention Value 71 59 ...

Page 421: ...ntacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the ...

Page 422: ...Contact us www abb com drives www abb com drivespartners 3AXD50000035867 Rev C EN 2017 06 21 3AXD50000035867C ...

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