ABB ACQ80, Firmware Manual

Page 1: ... ABB DRIVES FOR WATER ACQ80 standard program control Firmware manual ...

Page 2: ... Related documents are listed on page 13 ...

Page 3: ...ACQ80 standard control program Firmware manual 3AXD50000170654 Rev C EN EFFECTIVE 2023 03 27 2 Startup control with I O and ID run Table of contents ...

Page 4: ......

Page 5: ...18 How to control the drive through the I O interface 25 How to perform the ID run 26 ID run procedure 27 3 Using the control panel 4 Program features What this chapter contains 35 Local control vs external control 35 Local control 36 External control 36 Operating modes of the drive 37 Speed control mode 37 Frequency control mode 37 Special control modes 37 Configuring using parameters 37 Adaptive...

Page 6: ...unctions 60 Automatic fault resets 63 Emergency stop 63 Diagnostics 65 Signal supervision 65 Diagnostics menu 65 Load analyzer 66 Miscellaneous 68 Backup and restore 68 User parameter sets 69 User lock 69 Sine filter support 70 Dead band function 70 Change panel port to EFB port 73 5 Control macros Contents of this chapter 75 6 Parameters What this chapter contains 79 Terms and abbreviations 80 Su...

Page 7: ...dded fieldbus 216 79 Solar pump control 226 80 Flow calculation 231 81 Sensor settings 237 82 Pump protections 239 83 Pump cleaning 242 95 HW configuration 246 96 System 248 97 Motor control 259 98 User motor parameters 262 99 Motor data 264 Differences in the default values between 50 Hz and 60 Hz supply frequency settings 272 7 Additional parameter data What this chapter contains 273 Terms and a...

Page 8: ... 356 State transition diagrams 358 State transition diagram for the ABB Drives profile 358 References 360 References for the ABB Drives profile and DCU Profile 360 Actual values 360 Actual values for the ABB Drives profile and DCU Profile 360 Modbus holding register addresses 361 Modbus holding register addresses for the ABB Drives profile and DCU Profile 361 Modbus function codes 362 Exception co...

Page 9: ...ve Composer Contents of this chapter 381 Drive Composer overview 381 How to connect the Drive Composer 382 12 Parameterization with Automation builder drive manager Contents of this chapter 385 Automation builder drive manager 385 Further information ...

Page 10: ...10 Table of contents ...

Page 11: ...n the control panel Compatibility This manual is compatible with the ACS AP x assistant control panel the hardware version C or later and panel software version 5 02 or later The images and instructions are based on the use of the assistant control panel with the ACQ80 drive equipped with the standard control program Safety instructions Follow all safety instructions Read the complete safety instr...

Page 12: ... of the motor rotation and adjust the motor speed through the I O interface Using the control panel page 33 contains instructions for removing and reinstalling the assistant control panel and briefly describes its display keys and key shortcuts Program features page 35 describes program features with lists of related user settings actual signals and fault and warning messages Control macros page 7...

Page 13: ...AXD50000170661 ACQ80 01 drives 30 kW to 55 kW hardware manual for frames R4 R5 3AXD50001017101 ACQ80 04 drives quick installation and startup guide 3AXD50000701247 ACQ80 01 drives 30 kW to 55 kW quick installation and startup guide 3AXD50001017217 ACQ80 standard control program firmware manual 3AXD50000170654 ACS BP S basic control panel user manual 3AXD50000032527 ACX AP x assistant control panel...

Page 14: ...erm abbreviation Explanation ACS BP S Basic control panel basic operator keypad for communication with the drive ACS AP x Assistant control panel advanced operator keypad for communication with the drive The ACQ80 drive supports types ACS AP I ACS AP S and ACS AP W AI Analog input interface for analog input signals AO Analog output interface for analog output signals Control board Circuit board in...

Page 15: ...d fast switching Intermediate circuit See DC link Inverter Converts direct current and voltage to alternating current and voltage I O Input Output LSW Least significant word Macro Pre defined default values of parameters in drive control program Each macro is intended for a specific application See chapter Control macros on page 75 MPPT Maximum power point tracking NETA 21 Remote monitoring tool N...

Page 16: ...ppropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liabl...

Page 17: ...with I O and ID run Contents of this chapter The chapter describes how to perform the startup start stop change the direction of the motor rotation and adjust the speed of the motor through the I O interface perform an Identification run ID run for the drive ...

Page 18: ...ng of the motor does not cause any danger Decouple the driven machine if there is a risk of damage in case of an incorrect direction of rotation or a Normal ID run is required during the drive startup when the load torque is higher than 20 or the machinery is not able to withstand the nominal torque transient during the ID run Hints on using the assistant control panel The two commands at the bott...

Page 19: ...ected the language it takes a few minutes to download the language file to the control panel Select Start set up and press Next Select the localization you want to use and press Next Change the units shown on the control panel if needed Go to the edit view of a selected row by pressing Scroll the view with and Go to the next view by pressing Next Set the date and time as well as date and time disp...

Page 20: ...efault name ACQ80 continue straight to the set up of the motor nominal values by pressing Next Enter the name To select the character mode lower case upper case numbers special characters press until symbol is highlighted and then select the mode with and Now you can start adding characters The mode remains selected until you select another one To add a character highlight it with and and press To...

Page 21: ...l current If you have to change the value go to the edit view of the selected row by pressing when this symbol is shown at the end of the row Set the correct value Use and to move the cursor left and right Use and to change the value Press Save to accept the new setting or press Cancel to go back to the previous view without making changes Continue to check edit the nominal values and select scala...

Page 22: ...tside the well or tank and pump is decoupled from the motor Press the Start key on the control panel to start the drive Check the direction of the motor If it is forward select Yes motor is spinning forward and press Next to continue If the direction is not forward select No fix direction and press Next to continue If you want to make a backup of the settings made so far select Backup and press Ne...

Page 23: ...e plate Note For permanent magnet motors enter motor back EMF value instead of motor nominal voltage 79 1 Solar status word1 79 11 Manual input source 1 79 41 Start DC voltage 79 42 PV cell min voltage 79 43 PV cell max voltage 79 51 Pump minimum speed 79 52 Pump maximum speed 79 01 Solar status word1 Manual In 1 Start stop 79 11 Manual input source 1 DI1 79 41 Start DC voltage ABB recommends to k...

Page 24: ...ure that the setupisfunctioningcorrectly In the Main menu select Diagnostics and press Select or Select the diagnostics item you want to view and press Select Return to the Diagnostics menu by pressing Back 4 Back up After you have finished startup ABB recommends that you make a backup In the Main menu select Backups and press Select or Press Select to start backup ...

Page 25: ...nection diagram given for the ABB standard macro Note Most of the macros uses I O that exist only when I O module is installed If you do not use it choose ABB limited macro or change the default use of the I O by parameters See section Default control connections for the ABB standard macro on page 76 Make sure that the drive is in remote control Press key to switch between remote and local control...

Page 26: ...permanent magnet assisted synchronous reluctance motor PMaSynRM is used parameter 99 03 Motor type is set to PMaSynRM or drive operates near zero speed references or operation at torque range above the motor nominal torque over a wide speed range is needed Do the ID run with the ID run assistant by selecting Menu Primary settings Motor ID run see page 27 or with parameter 99 13 ID run requested se...

Page 27: ... the motor data parameters are equivalent to those on the motor nameplate Check that the STO circuit is closed The assistant will ask if you want to use temporary motor limits They must meet the following conditions Minimum speed 0 rpm Maximum speed motor rated speed Normal ID run procedure needs the motor to be run at 100 speed Maximum current 0 5 x motor nominal current Maximum torque 50 Make su...

Page 28: ...e control panel If you need other limits during the ID run you can enter them here The originals limits will be restored after the ID run Press Next Press the start key to start the ID run In general ABB recommends not to press any control panel keys during the ID run However you can stop the ID run at any time by pressing the stop key During the ID run a progress view is shown After the ID run is...

Page 29: ... are equivalent to those on the motor nameplate Check that the STO circuit is closed If parameter values from group 10 Standard DI RO to group 99 Motor data are changed before the ID run check that the new settings meet the following conditions 30 11 Minimum speed 0 rpm 30 12 Maximum speed motor rated speed Normal ID run procedure needs the motor to be run at 100 speed 30 17 Maximum current 0 5 x ...

Page 30: ...t and press Select or Scroll the page with and and select parameter group 99 Motor data and press Select or Scroll the page with and and select parameter 99 13 ID run requested 99 13 ID run requested and press Select or Select the ID run type and press Save or ...

Page 31: ...ows text informing that the ID run will be done at the next start You can hide the warning view by pressing Hide Press the start key to start the ID run In general ABB recommends not to press any control panel keys during the ID run However you can stop the ID run at any time by pressing the stop key During the ID run the arrow is rotating at the top After the ID run is completed text ID run done ...

Page 32: ...32 Startup control with I O and ID run ...

Page 33: ...rol panel The ACQ80 drive supports both basic and assistant control panels For more information see ACX AP x assistant control panel s user s manual 3AUA0000085685 English and ACS BP S basic control panel s user s manual 3AXD50000032527 English ...

Page 34: ...34 Using the control panel ...

Page 35: ...ernal control The ACQ80 drive has two main control locations external and local The control locations are selected with the Loc Rem key on the control panel or in the PC tool Local control allows you to control the drive through control panel or drive composer In external control speed of the pump motor is managed by internal MPPT logic With external control only start stop or speed limiting via P...

Page 36: ... commissioning and maintenance The control panel always overrides the external control signal sources when used in local control External control External remote control mode is the default selection In external control mode by default the speed references are provided by MPPT functionality For more information see section MPPT control program on page 42 Control panel or Drive composer PC tool opt...

Page 37: ...arameters Parameter configurations for the standard drive operations and can be set through the control panel as described in chapter Using the control panel the Drive composer PC tool see chapter Parameterization with Drive Composer the automation builder drive manager see Parameterization with Automation builder drive manager or the fieldbus interface as described in chapters Fieldbus control th...

Page 38: ...lable inputs and outputs If you connect the output of the adaptive program to a selection parameter that is a pointer parameter the selection parameter will be write protected Example If parameter 31 01 External event 1 source is connected to an adaptive programming block output the parameter value is shown as Adaptive program on a control panel or PC tool The parameter is write protected the sele...

Page 39: ...set 31 11 Fault reset selection Speed control Speed proportional gain 25 02 Speed proportional gain Speed integration time 25 03 Speed integration time Acceleration time 1 23 12 Acceleration time 1 Deceleration time 1 23 13 Deceleration time 1 Events External event 1 31 01 External event 1 source External event 2 31 03 External event 2 source External event 3 31 05 External event 3 source External...

Page 40: ...ve program is in running mode The functionality of the base program is programmed using function blocks and system inputs and outputs Sequence program is a state machine This means that only one state of the sequence program is run at a time You can create a sequence program by adding states and programming the state programs using the same program elements as in the base program You can program s...

Page 41: ... 20 mA output with parameters Analog output 2 always uses current Each output can be filtered inverted and scaled Settings Parameter group 13 Standard AO page 115 Programmable digital inputs and outputs The control unit has six digital inputs Digital input DI5 can be used as high frequency pulse input The panel shows the appropriate selection only Settings Parameter groups 10 Standard DI RO page 1...

Page 42: ... The Maximum Power Point Tracking MPPT control program is a built in logic in the ACQ80 drives This enables the drive to monitor the available DC power from the PV array and regulate the motor speed accordingly Some of the other features of MPPT program are Monitors the DC power continuously Make sure that the pump works smoothly with controlled acceleration and declaration of pump motors even whe...

Page 43: ...and to the drive the flow rate depends on the power availability as explained in the above graph Use of PID output as MTTP speed limit In normal MPPT operation the maximum pump speed defined in the parameter 79 52 Pump maximum speed is used as the maximum speed limit for MPPT operation When PID is enabled the PID output generated by the PID set 1 Early Morning Evening Low PV DC Power Nominal PV DC...

Page 44: ... defined with parameter 79 43 PV cell max voltage The voltage at which the water motor pump starts or stops is defined with parameter 79 41 Start DC voltage The pump starts when the actual DC bus voltage is equal to or greater than the voltage defined in the Start DC voltage 79 41 stops when the actual DC bus voltage is less than Start DC voltage 79 41 To make sure that drive is ready and has suff...

Page 45: ...ted and stopped with the fieldbus device You can define the embedded fieldbus parameters in the parameter group 50 Fieldbus adapter FBA and the start stop command can be provided from the control bit of the fieldbus device which is connected to the drive The speed references are provided by MPPT For more information see section Flow calculation on page 45 5 Embedded fieldbus With the Embedded fiel...

Page 46: ...ation function cannot be used for invoicing purposes The flow calculation function cannot be used outside the normal operating range of the pump Power points in PQ curve are expected to be in ascending order P1 P2 P3 P4 P5 Flow points in PQ curve are expected to be in ascending order Q1 Q2 Q3 Q4 Q5 3 HQ head flow curve based flow calculation In the HQ curve based flow calculation the user can defi...

Page 47: ...rotation of the pump and helps to remove any residue or rags on the impeller or piping Note Pump cleaning function works only in external mode The main features of pump cleaning function are prevents blockages and decreases the need of manual cleaning increases the lifetime of the pump pipes and impellers and improves energy efficiency of the system Pump cleaning sequence The drive starts cleaning...

Page 48: ...speed for the time defined by parameter 83 27 Cleaning on time 4 The pump decelerates to zero speed Time to zero speed is defined by parameter 83 26 Time to zero speed 5 The pump is stopped until parameter 83 28 Cleaning off time is elapsed 6 The pump accelerates the pump speed to positive direction See parameter 83 25 Time to cleaning speed 7 The pump runs at the positive cleaning speed See param...

Page 49: ...mer configurations defined by parameters 34 10 Timed functions enable to 34 90 Exception day 16 By selecting Start cleaning now in parameter 83 12 Start pump cleaning Notes The start command is released automatically by firmware and is independent of drive start command Pump cleaning can be interrupted by removing the configured trigger After pump cleaning cycles normal pump operation is not autom...

Page 50: ...ple set the cleaning count time to one hour The pump cleaning function trips on a fault if it detects too frequent cleaning cycles The drive completes three pump cleaning cycles The drive continuous its operation as long as the time interval between three cleanings are over the user defined value one hour The third pump cleaning cycle starts within the preset count time one hour and the pump clean...

Page 51: ...esent time the cleaning operation does not stop and ignores the pump cleaning trigger After the pump cleaning the normal pump operation starts Notes A warning A6A7 System time not set is generated if the system time is not set properly and time scheduled pump is activated If 83 10 Pump cleaning action Warning only and the time scheduled pump cleaning is running based on the set time the drive does...

Page 52: ...ed of the motor is greater than the minimum speed set in parameter 79 51 Pump minimum speed and both the conditions exists for the time set in parameter 82 47 Dry run trip monitor time You can define the fault reset time with parameter 82 48 Dry run reset time Settings Parameter group 82 Pump protections page 239 82 47 Dry run trip monitor time 82 47 Dry run trip monitor time 82 48 Dry run reset t...

Page 53: ...ressure check delay time If the pressure continues to rise above the maximum pressure fault level a fault is generated Settings Parameter group 81 Sensor settings page 237 and 82 Pump protections page 239 Process PID control The drive has a built in process PID controller that controls process variables such as pressure or pipe flow or fluid level in a container The process PID control has the fol...

Page 54: ... term of the PID controller is set so that no transient is allowed to pass on to the output so when the tracking mode is left normal process control operation can be resumed without a significant bump Settings Menu Primary settings PID PID output Parameter groups 40 Process PID set 1 page 190 Motor control Motor types The drive supports asynchronous AC induction and permanent magnet PM motors Proc...

Page 55: ...ontrol is the default motor control method In scalar control mode the drive is controlled with a frequency reference ABB recommends to activate the scalar motor control mode in the following situations If the exact nominal motor values are not available or the drive needs to run different motors after commissioning If a short commissioning time is needed If the application does not require the bes...

Page 56: ...y is needed It offers better control over whole speed range in particular in applications where slow speed with high torque is needed It requires an identification run at start up Vector control cannot be used in all applications for example when sine filters are being used or there are multiple motors connected to single drive The switching of the output semiconductors is controlled to achieve th...

Page 57: ...ating see chapter Technical data section Switching frequency derating in the Hardware manual of the drive Example 1 If you need to fix the switching frequency to a certain value with some external filters as required set both the reference and the minimum switching frequency to this value and the drive will retain this switching frequency Example 2 If the reference switching frequency is set to 12...

Page 58: ... a fan failure an overtemperature fault is generated Short circuit In case of a short circuit the IGBTs are shut down immediately to protect the drive Motor thermal protection The control program features two separate motor temperature monitoring functions The temperature data sources and warning trip limits can be set up independently for each function The motor temperature can be monitored using...

Page 59: ...her non conductive or conductive but not connected to the protective earth To fulfil this requirement connect a thermistor to the drive s control terminals using any of these alternatives Separate the thermistor from live parts of the motor with double reinforced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low v...

Page 60: ...erated Motor phase loss detection parameter 31 19 The parameter selects how the drive reacts whenever a motor phase loss is detected Earth Ground fault detection parameter 31 20 Note that an earth fault in the supply cable does not activate the protection in a grounded supply the protection activates within 2 milliseconds in an ungrounded supply the supply capacitance must be 1 microfarad or more ...

Page 61: ... if the supply is connected to the motor connection of the drive The parameter selects if a fault is generated or not Current limit function parameters 30 09 30 17 and 30 10 The drive monitors the maximum current limit and its related parameters and helps the motor not to reach its stall current limit The maximum current monitoring time and how the drive should react to these conditions can be set...

Page 62: ...mmunication break Time Current 31 25 Stall current limit 30 17 Maximum current 30 09 Cur Lim Monitor Time 31 28 Stall time 30 10 1 31 24 2 3 Current Limit Actions Stall function Notes 1 By default displays a warning message when the drive reaches maximum current limit 30 17 and exceeds the current limit monitor time 30 09 You can configure the actions as required 2 The stall condition occurs when ...

Page 63: ...r speed defined in the parameter 79 51 Pump minimum speed the drive waits for the defined time and then resets the fault automatically WARNING Before you activate the function make sure that no dangerous situations can occur The function resets the drive automatically and continues operation after a fault Settings Parameters 79 51 Pump minimum speed 79 61 Fault reset time page 231 Emergency stop T...

Page 64: ...ore information contact your local ABB representative After an emergency stop signal gets detected the emergency stop function is activated and is not canceled even if the signal gets canceled If the minimum or maximum torque limit is set to 0 the emergency stop function may not be able to stop the drive Settings Parameters 21 04 Emergency stop mode page 125 21 05 Emergency stop source page 126 an...

Page 65: ...ion 1 action The supervised signal is low pass filtered Settings Parameter group 32 Supervision page 152 Diagnostics menu The Diagnostics menu provides quick information on active faults and warnings and helps you to resolve potential problems To go the Diagnostics menu from the Home view select Menu Diagnostics The table below provides detailed information about the contents of the different view...

Page 66: ... provides instructions on how to fix and reset them Active warnings This view shows the currently active warnings and provides instructions on how to fix them Active inhibits This view shows up to five simultaneous active start inhibits and how to fix them Fault event log This view lists the faults warnings and other events that have occurred in the drive Press Details to see for each stored fault...

Page 67: ... during the time that the logging has been active etc You can view this graphically with the assistant panel or the Drive composer PC tool Amplitude logger 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum output current of the drive Imax The maximum output current values are listed in the section Ratings in the Hardware manual of the dr...

Page 68: ...kup An automatic backup is created two hours after the last parameter change After completing the backup the panel waits for 24 hours before checking for additional parameter changes If any changes exist it creates a new backup overwriting the previous one when two hours have passed after the latest change Notes You cannot adjust the delay time or disable the automatic backup function Parameter ch...

Page 69: ...lts in different user sets The appropriate set can then be recalled when the motor is switched on Settings and diagnostics Parameters 10 03 DI force selection 10 04 DI forced data page 101 95 01 Supply voltage page 246 and 96 10 User set status 96 13 User set I O mode in1 page 254 Event 64B2 User set fault page 331 User lock For better cyber security it is highly recommended that you set a master ...

Page 70: ... page 257 Sine filter support With a sine filter connected to the output of the drive the drive must use scalar motor control mode and limit the switching and output frequencies to prevent the drive from operating at filter resonance frequencies and protect the filter from overheating When using ABB sine filters available separately this is done automatically when you switch bit 1 of 95 15 Special...

Page 71: ...I1 input voltage increases up to 5 5 V the AI1 actual value 12 11 displays zero After AI1 input voltage reaches 5 5 V the AI1 actual value displays 5 5 V and continues to display the detected value up to the maximum AI1 value10 V 12 18 When AI1 input voltage decreases the AI1 actual value displays the detected value up to 4 5 V From 4 5 V to zero the AI1 actual value displays Zero till it reaches ...

Page 72: ... 12 18 When AI1 input voltage decreases the AI1 actual value displays the detected value up to 9 0 mA From 9 0 mA to zero the AI1 actual value displays Zero till it reaches 0V See the timing diagram below Dead band function timing diagram Settings Parameter 12 110 AI dead band page 114 a 0 5 0 55 0 45 b c AI actual 12 11 12 21 12 18 12 28 AI max AI max 12 18 12 28 AI input reference a Dead band va...

Page 73: ... the panel part to EFB port is success the drive does not detect control panel within 20 seconds If the drive detects the control panel remove the control panel and reboot the drive again Cable connection diagram Notes When an external IO module RIIO BIO 01 etc is connected to drive this changeover does not happen and only external IO is used for communication This feature is applicable only for R...

Page 74: ...74 Program features ...

Page 75: ...Control macros 75 5 Control macros Contents of this chapter This chapter describes the default control connections in ACQ80 drives ...

Page 76: ... Aux voltage output and programmable DIs 10 24V Aux voltage output 24 V DC max 250 mA x 11 DGND Aux voltage output common for DIs x 12 DCOM Digital input common for all x 13 DI1 Not configured x 14 DI2 Not configured x 15 DI3 Not configured 16 DI4 Not configured 17 DI5 Not configured 18 DI6 Not configured X6 X7 X8 Relay output 19 RO1C Ready run 250 V AC 30 V DC 2 A x 20 RO1A x 21 RO1B x 22 RO2C Ru...

Page 77: ...Control macros 77 Output signals Analog output AO1 Output frequency Analog output AO2 Motor current Relay output 1 Ready run Relay output 2 Running Relay output 3 Fault 1 ...

Page 78: ...78 Control macros ...

Page 79: ...ns The chapter describes the parameters including actual signals of the control program At the end of the chapter on page 272 there is a separate list of the parameters whose default values are different between 50 Hz and 60 Hz supply frequency settings ...

Page 80: ...ation when a 16 bit value is selected for transmission to an external system A dash indicates that the parameter is not accessible in 16 bit format The corresponding 32 bit scalings are listed in chapter Additional parameter data page 273 Other The value is taken from another parameter Choosing Other displays a parameter list in which the user can specify the source parameter Other bit The value i...

Page 81: ...ow control configuration speed error step 131 25 Speed control Speed controller settings 132 28 Frequency reference chain Settings for the frequency reference chain 137 30 Limits Drive operation limits 138 31 Fault functions Configuration of external events selection of behavior of the drive upon fault situations 143 32 Supervision Configuration of signal supervision functions 1 6 152 34 Timed fun...

Page 82: ...ings Sensor settings for inlet and outlet pressure protection function 237 82 Pump protections Settings for dry run protection 239 83 Pump cleaning Settings for the pump cleaning sequence 242 95 HW configuration Various hardware related settings 246 96 System Language selection access levels macro selection parameter save and restore control unit reboot user parameter sets unit selection 248 97 Mo...

Page 83: ...6 11 Filter time motor speed 30000 00 30000 00 rpm Estimated motor speed 1 1 rpm 01 02 Motor speed estimated Shows estimated motor speed in rpm A filter time constant for this signal can be defined by parameter 46 11 Filter time motor speed 30000 00 30000 00 rpm Estimated motor speed 1 1 rpm 01 03 Motor speed Shows motor speed in percent of the synchronous motor speed 1000 00 1000 00 Motor speed 1...

Page 84: ...e defined by parameter 46 14 Filter time power 32768 00 32767 00 kW Output power 1 1 unit 01 15 Output power of motor nom Shows output power in percent of the nominal motor power 300 00 300 00 Output power 1 1 01 17 Motor shaft power Shows estimated mechanical power at motor shaft The unit is selected by parameter 96 16 Unit selection 32768 00 32767 00 kW or hp Motor shaft power 1 1 unit 01 18 Inv...

Page 85: ...nominal torque if entered Otherwise the value is calculated from other motor data 0 000 4000000 N m or lb ft Nominal torque 1 100 unit 01 50 Current hour kWh Shows current hour energy consumption This is the energy of the last 60 minutes not necessarily continuous the drive has been running not the energy of a calendar hour The value is set to the value before the power cycle when the drive is aga...

Page 86: ... has passed through the drive in either direction in full kilowatt hours The minimum value is zero 200000000 0 200000000 0 kWh Energy in kWh 10 1 kWh 01 55 Inverter GWh counter resettable Amount of energy that has passed through the drive in either direction in full gigawatt hours The minimum value is zero You can reset the value by setting it to zero Resetting any of parameters 01 55 01 58 resets...

Page 87: ... 58 resets all of them 200000000 0 200000000 0 kWh Energy in kWh 10 1 kWh 01 61 Abs motor speed used Shows absolute value of parameter 01 01 Motor speed used 0 00 30000 00 rpm Absolute motor speed in rpm 1 1 rpm 01 62 Abs motor speed Shows absolute value of parameter 01 03 Motor speed 0 00 1000 00 Absolute motor speed in 10 1 01 63 Abs output frequency Shows absolute value of parameter 01 06 Outpu...

Page 88: ...1 10 03 05 FB A reference 1 Shows reference 1 received through fieldbus adapter A See also chapter Fieldbus control through a fieldbus adapter page 369 100000 00 100000 00 Reference 1 from fieldbus adapter A 1 10 03 06 FB A reference 2 Shows reference 2 received through fieldbus adapter A 100000 00 100000 00 Reference 2 from fieldbus adapter A 1 10 03 09 EFB reference 1 Shows scaled reference 1 re...

Page 89: ... 2 Shows code of the 2nd active warning 0x0000 0x0000 0xffff 2nd active warning 1 1 04 08 Active warning 3 Shows code of the 3rd active warning 0x0000 0x0000 0xffff 3rd active warning 1 1 04 11 Latest fault Shows code of the 1st stored non active fault 0x0000 0x0000 0xffff 1st stored fault 1 1 04 12 2nd latest fault Shows code of the 2nd stored non active fault 0x0000 0x0000 0xffff 2nd stored faul...

Page 90: ...are listed in chapter Fault tracing page 303 0x3210h 0000h FFFFh Code of event 1 1 04 45 04 47 04 49 04 71 Event word 1 bit 15 code Selects the hexadecimal code of an event warning fault or pure event whose status is shown as bit 0 of 04 40 Event word 1 The event codes are listed in chapter Fault tracing page 303 0x2330h 0000h FFFFh Code of event 1 1 05 05 Diagnostics Various run time type counter...

Page 91: ...5 11 Inverter temperature Shows estimated drive temperature in percent of fault limit The fault limit varies according to the type of the drive 0 0 0 C 32 F 100 0 Fault limit 0 40 0 160 0 Drive temperature in percent 1 1 05 20 Diagnostic word 1 Diagnostic word 1 For possible causes and remedies see chapter Fault tracing 0b0000 0b0000 0b1111 Diagnostic word 1 1 1 No Name Value Description Def FbEq1...

Page 92: ... fault occurred 500 00 500 00 Hz Output frequency at fault See par 46 02 05 82 DC voltage at fault Displays the DC link volt age 01 11 at which fault occurred 0 00 2000 00 V DC voltage at fault 10 1 V 05 83 Motor current at fault Displays the motor current 01 07 at which fault occurred 05 84 Motor torque at fault Displays the motor torque 01 10 at which fault occurred 1600 0 1600 0 Motor torque at...

Page 93: ...verter temperature at fault Displays the inverter temperature 05 11 at which fault occurred 40 160 C Inverter temperature at fault 1 1 C 05 88 Reference used at fault Displays the reference used 28 01 23 01 at which fault occurred The type of the reference depends on the selected operation mode 79 10 30000 00 30000 00 Reference used at fault 100 1 No Name Value Description Def FbEq16 Bit Name 0 Re...

Page 94: ...he application program For the bit descriptions see page 373 The related status word and state diagram are presented on pages 375 and 376 respectively This parameter is read only 0x0000 0x0000 0xffff Main control word 1 1 No Name Value Description Def FbEq16 Bit Name 0 Off1 control 1 Off2 control 2 Off3 control 3 Run 4 Ramp out zero 5 Ramp hold 6 Ramp in zero 7 Reset 8 9 Reserved 10 Remote cmd 11 ...

Page 95: ...es 373 and 376 respectively This parameter is read only 0x0000 0x0000 0xffff Main status word 1 1 No Name Value Description Def FbEq16 Bit Name 0 Ready to switch ON 1 Ready run 2 Ready ref 3 Tripped 4 Off 2 inactive 5 Off 3 inactive 6 Switch on inhibited 7 Warning 8 At setpoint 9 Remote 10 Above limit 11 User bit 0 12 User bit 1 13 User bit 2 14 User bit 3 15 Reserved ...

Page 96: ... being controlled 7 Limiting 1 Any operating limit speed torque etc is active 8 Local control 1 Drive is in local control 9 Network control 1 Drive is in network control see page 15 10 Ext1 active 1 Control location EXT1 active 11 Ext2 active 1 Control location EXT2 active 12 Reserved 13 Start request 1 Start requested 0 When Enable to rotate signal is 0 rotating of the motor is disabled 14 Runnin...

Page 97: ...DC voltage is missing or drive has not been parametrized correctly Check the parameters in groups 95 and 99 1 Ctrl location changed 1 Control location has changed 2 SSW inhibit 1 Control program is keeping itself in inhibited state 3 Fault reset 1 A fault has been reset 4 Reserved 5 Lost run enable 1 Run enable signal missing 6 Reserved 7 STO 1 Safe torque off function active 8 Current calibration...

Page 98: ...c False 0 0 True 1 1 Ext ctrl loc Bit 11 of 06 01 Main control word see page 95 2 Other bit Source selection see Terms and abbreviations on page 80 06 31 MSW bit 12 selection Selects a binary source whose status is transmitted as bit 12 User bit 1 of 06 11 Main status word Ext run enable False 0 0 True 1 1 Ext run enable Status of the external run enable signal 2 Other bit Source selection see Ter...

Page 99: ...reviations on page 80 07 07 System info Drive hardware and firmware information All parameters in this group are read only 07 03 Drive rating id Type of the drive Rating ID in brackets Not selected 07 04 Firmware name Firmware identification 07 05 Firmware version Version number of the firmware 0 00 0 0 0 00 0 0 255 255 255 255 1 1 07 06 Loading package name Name of the firmware loading package 07...

Page 100: ...after a 2 ms activation deactivation delay When the value of a digital input changes it must remain the same in two consecutive samples that is for 2 ms for the new value to be accepted This parameter is read only 0b0000 0b0000 0b1111 Delayed status for digital inputs 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Initialized 1 Adaptive program initialized 1 Editing 1 Adaptive pro...

Page 101: ...f bit 0 of parameter 10 04 DI forced data 0 Normal mode 1 1 Force DI2 to value of bit 1 of parameter 10 04 DI forced data 0 Normal mode 2 1 Force DI3 to value of bit 2 of parameter 10 04 DI forced data 0 Normal mode 3 1 Force DI4 to value of bit 3 of parameter 10 04 DI forced data 0 Normal mode 4 1 Force DI5 to value of bit 4 of parameter 10 04 DI forced data 0 Normal mode 5 1 Force DI6 to value o...

Page 102: ...d signals if selected in parameter 10 22 RO force selection Bit 0 is the forced value for RO1 0b0000 0b0000 0b1111 Forced RO values 1 1 No Name Value Description Def FbEq16 Bit Value 0 1 RO1 is energized 1 1 RO2 is energized 2 1 RO3 is energized 3 15 Reserved Bit Value 0 1 Force RO1 to value of bit 0 of parameter 10 23 RO forced data 0 Normal mode 1 1 Force RO2 to value of bit 1 of parameter 10 23...

Page 103: ...it 3 of 06 11 Main status word see page 95 14 Fault 1 Inverted bit 3 of 06 11 Main status word see page 95 15 Fault Warning Bit 3 of 06 11 Main status word OR bit 7 of 06 11 Main status word see page 95 16 Overcurrent Fault 2310 Overcurrent has occurred 17 Overvoltage Not applicable Drive temp Fault 2381 IGBT overload or 4110 Control board temperature or 4210 IGBT overtemperature or 4290 Cooling o...

Page 104: ...FC4 Not applicable Event word 1 Not applicable User load curve Not applicable RO DIO control word Maps to corresponding bit in parameter 10 99 RO DIO control word For example Bit 0 of 10 99 RO DIO control word controls RO1 Bit 1 of 10 99 RO DIO control word controls RO2 and so on Other bit Source selection see Terms and abbreviations on page 80 10 25 RO1 ON delay Defines the activation delay for r...

Page 105: ...n delay for RO2 10 1 s 10 30 RO3 source Selects a drive signal to be connected to relay output RO3 For the available selections see parameter 10 24 RO1 source Fault 1 10 31 RO3 ON delay Defines the activation delay for relay output RO3 0 0 s tOn 10 31 RO3 ON delay tOff 10 32 RO3 OFF delay 0 0 3000 0 s Activation delay for RO3 10 1 s 10 32 RO3 OFF delay Defines the deactivation delay for relay outp...

Page 106: ... RO2 has changed states 0 0 4294967000 State change count 1 1 10 103 RO3 toggle counter Shows number of times relay output RO3 has changed states 0 0 4294967000 State change count 1 1 11 11 Standard DIO FI FO Configuration of the frequency input 11 05 DIO1 configuration Selects whether DIO1 is used as a digital output or input or a frequency input Input Digital output DIO1 is used as a digital out...

Page 107: ...1 1 11 42 Freq in 1 min Defines the minimum for the frequency actually arriving at frequency input 1 DI5 or DI6 when it is used as a frequency input The incoming frequency signal 11 38 Freq in 1 actual value is scaled into an internal signal 11 39 Freq in 1 scaled value by parameters 11 42 11 45 as follows 0 Hz 0 16000 Hz Minimum frequency of frequency input 1 DI5 or DI6 1 1 Hz 11 43 Freq in 1 max...

Page 108: ...ach analog input and its value is applied whenever the corresponding bit in this parameter is 1 Note AI filter times parameters 12 16 AI1 filter time and 12 26 AI2 filter time have no effect on forced AI values parameters 12 13 AI1 forced value and 12 23 AI2 forced value Note Boot and power cycle reset the force selections parameters 12 02 and 12 03 0b0000 0b000 0b1111 Forced values selector for a...

Page 109: ...n deactivation of analog input supervision 1 1 12 11 AI1 actual value Shows value of analog input AI1 in mA or V depending on whether the input is set to current or voltage by a hardware setting This parameter is read only 0 000 0 000 11 000 V Value of analog input AI1 1000 1 unit No Name Value Description Def FbEq16 Bit Name Description 0 AI1 MIN 1 Minimum limit supervision of AI1 active 1 AI1 MA...

Page 110: ...I1 1000 1 unit 12 15 AI1 unit selection Selects the unit for readings and settings related to analog input AI1 Note In firmware ASCL2 and ASCL4 this setting must match the corresponding hardware setting on the drive control unit See chapter Electrical installation section Switches in the Hardware manual of the drive and the default control connections for the macro in use in chapter Control macros...

Page 111: ...ve when the analog signal from plant is wound to its minimum setting See also parameter 12 19 AI1 scaled at AI1 min 0 000 0 000 11 000 V Minimum value of AI1 1000 1 12 18 AI1 max Defines the maximum site value for analog input AI1 Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting See also parameter 12 19 AI1 scaled at AI1 min 10 000 0 000 11...

Page 112: ...sponding to maximum AI1 value 1 1 12 21 AI2 actual value Shows value of analog input AI2 in mA or V depending on whether the input is set to current or voltage by a hardware setting This parameter is read only 0 000 22 000 mA Value of analog input AI2 1000 1 unit 12 22 AI2 scaled value Shows value of analog input AI2 after scaling See parameters 12 29 AI2 scaled at AI2 min and 12 101 AI1 percent v...

Page 113: ...y changes in the hardware settings mA V Volts 2 mA Milliamperes 10 12 26 AI2 filter time Defines the filter time constant for analog input AI2 See parameter 12 16 AI1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 12 27 AI2 min Defines the minimum site value for analog input AI2 Set the value actually sent to the drive when the analog signal from plant is wound to its minimum set...

Page 114: ...percent value Value of analog input AI1 in percent of AI1 scaling 12 18 AI1 max 12 17 AI1 min 100 00 0 00 100 00 AI1 value 100 1 12 102 AI2 percent value Value of analog input AI2 in percent of AI2 scaling 12 28 AI2 max 12 27 AI2 min 0 00 0 00 100 00 AI2 value 100 1 12 110 AI dead band Defines AI dead band value in percentage where 100 10V in voltage mode and 100 20mA in current mode This is appli...

Page 115: ... 1 mA 13 12 AO1 source Selects a signal to be connected to analog output AO1 Output frequency Zero None 0 Motor speed used 01 01 Motor speed used page 83 1 Output frequency 01 06 Output frequency page 83 3 Motor current 01 07 Motor current page 83 4 Motor current of motor nominal 01 08 Motor current of motor nom page 83 5 Motor torque 01 10 Motor torque page 84 6 DC voltage 01 11 DC voltage page 8...

Page 116: ... motor speed 01 62 Abs motor speed page 87 27 Abs output frequency 01 63 Abs output frequency page 87 28 Abs motor torque 01 64 Abs motor torque page 87 30 Abs output power 01 65 Abs output power page 87 31 Abs motor shaft power 01 68 Abs motor shaft power page 88 32 AO1 data storage 13 91 AO1 data storage page 122 37 AO2 data storage 13 92 AO2 data storage page 122 38 Other Source selection see T...

Page 117: ...nnections for the macro in use in chapter Control macros page 75 Control board reboot either by cycling the power or through parameter 96 08 Control board boot is required to validate any changes in the hardware settings mA V Volts 2 mA Milliamperes 10 13 16 AO1 filter time Defines the filtering time constant for analog output AO1 0 100 s 0 000 30 000 s Filter time constant 1000 1 s No Name Value ...

Page 118: ...the minimum required AO1 output value defined by parameter 13 19 AO1 out at AO1 src min Programming 13 17 as the maximum value and 13 18 as the minimum value inverts the output 0 0 No Name Value Description Def FbEq16 13 18 13 17 13 20 13 19 IAO1 mA Signal real selected by 13 12 IAO1 mA 13 20 13 19 13 18 13 17 Signal real selected by 13 12 ...

Page 119: ...ax value of 01 11 DC voltage 8 Output power 0 46 04 Power scaling 12 Speed ref used 0 99 09 Motor nominal speed 14 Freq ref used 0 99 08 Motor nominal frequency 16 Process PID out Min value of 40 01 Process PID output actual Max value of 40 01 Process PID output actual 20 Temp sensor 1 excitation N A Analog output is not scaled it is determined by the sensor s triggering voltage 21 Temp sensor 2 e...

Page 120: ...g at parameter 13 17 AO1 source min 20 000 mA 0 000 22 000 mA 0 000 11 000 V Maximum AO1 output value 1000 1 mA 13 21 AO2 actual value Shows value of AO2 in mA This parameter is read only 0 000 0 000 22 000 mA Value of AO2 1000 1 mA 13 22 AO2 source Selects a signal to be connected to analog output AO2 Alternatively sets the output to excitation mode to feed a constant current to a temperature sen...

Page 121: ...l value corresponding to minimum AO2 output value 1 1 13 28 AO2 source max Defines the real maximum value of the signal selected by parameter 13 22 AO2 source that corresponds to the maximum required AO2 output value defined by parameter 13 30 AO2 out at AO2 src max See parameter 13 27 AO2 source min See parameter 13 17 AO1 source min about the AO automatic scaling 3 2 A 32768 0 32767 0 Real signa...

Page 122: ...1 source select AO1 data storage Then set this parameter as the target of the incoming value data With the embedded fieldbus interface simply set the target selection parameter of that particular data 58 101 58 114 to AO1 data storage 0 00 327 68 327 67 Storage parameter for AO1 100 1 13 92 AO2 data storage Storage parameter for controlling analog output AO1 eg through fieldbus In 13 22 AO2 source...

Page 123: ...ically 200 ms to 2 s depending on motor size This mode should be selected if a high break away torque is required 0 Const time The drive pre magnetizes the motor before start The pre magnetizing time is defined by parameter 21 02 Magnetization time This mode should be selected if constant pre magnetizing time is required e g if the motor start must be synchronized with the release of a mechanical ...

Page 124: ...nd the drive automatically premagnetizes the motor for the set time To ensure full magnetizing set this parameter to the same value as or higher than the rotor time constant If not known use the rule of thumb value given in the table below Note This parameter cannot be changed while the drive is running 500 0 10000 ms Constant DC magnetizing time 1 1 21 03 Stop mode Selects the way the motor is st...

Page 125: ... time 1 in speed mode 28 73 Freq deceleration time 1 in frequency mode With the drive stopped 1 Starting allowed 0 Starting not allowed 0 Coast stop Off2 With the drive running 1 Normal operation 0 Stop by coasting The drive can be restarted by restoring the start interlock signal and switching the start signal from 0 to 1 With the drive stopped 1 Starting allowed 0 Starting not allowed 1 Eme ramp...

Page 126: ...ge 80 21 19 Scalar start mode Selects the motor start function for the scalar motor control mode ie when 99 04 Motor control mode is set to Scalar Note This parameter cannot be changed while the drive is running Normal Normal Immediate start from zero speed 0 Const time The drive pre magnetizes for 500ms the motor before start This mode should be selected if constant pre magnetizing time is requir...

Page 127: ...rotating motor WARNING The drive will start after the set pre magnetizing time has passed even if motor magnetization is not completed In applications where a full break away torque is essential ensure that the constant magnetizing time is long enough to allow generation of full magnetization and torque 3 Automatic boost Automatic start with torque boost Automatic start is performed first and the ...

Page 128: ...ation requires motor shaft swinging to be minimized Note Accurate torque control is not possible in the current vector rotation mode Note Can be used only for permanent magnet synchronous motors 50 0 10 00 100 0 Value in percent of the nominal motor current 1 1 21 25 Smooth start speed Output frequency up to which the current vector rotation is used See parameter 21 19 Scalar start mode Note Can b...

Page 129: ...000 00 30000 00 rpm Speed reference before ramping and shaping 1 1 23 02 Speed ref ramp output Shows ramped and shaped speed reference in rpm This parameter is read only 0 00 30000 00 30000 00 rpm Speed reference after ramping and shaping 1 1 23 12 Acceleration time 1 This parameter is not applicable Speed reference is provided by MPPT For more information see section MPPT control program on page ...

Page 130: ... deceleration rate is set too short the drive will automatically prolong the deceleration in order not to exceed drive torque limits or not to exceed a safe DC link voltage Notes Applicable only for ramp stop condition For all normal reference changes except pump cleaning operation as it has it s own ramp times from MPPT reference zero deceleration ramp time is considered If a short deceleration t...

Page 131: ...eleration time 1 in scalar mode The same parameter value is also used in frequency control mode ramp parameters 3 000 s 0 000 1800 000 s Emergency stop Off3 deceleration time 10 1 s 24 24 Speed reference conditioning Speed error calculation speed error window control configuration speed error step 24 01 Used speed reference Displays the ramped and corrected speed reference before speed error calcu...

Page 132: ...output that is transferred to the torque controller This parameter is read only 0 0 1600 0 1600 0 Limited speed controller output torque 10 1 25 02 Speed proportional gain Defines the proportional gain Kp of the speed controller Too high a gain may cause speed oscillation The figure below shows the speed controller output after an error step when the error remains constant Note ABB recommends not ...

Page 133: ...y will result Setting the integration time to zero disables the I part of the controller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time Anti windup the integrator just integrates up to 100 stops the integrator if the controller output is limited The figure below shows the speed controller output after an error step when th...

Page 134: ...ations derivative time is not normally required and should be left at zero The speed error derivative must be filtered with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant Note ABB recommends not to change the default value This can impact the MPPT efficiency 0 000 0 000 10 000 s Derivation time for ...

Page 135: ...t usually operate below nominal load Enable Enable Enables the flux optimization Changes the magnitude of the flux depending on the actual load 1 Disable Disables the flux optimization 0 25 33 Speed controller auto tune Activates or selects a source that activates the speed controller auto tune function Off Off Not activated 0 On Activated 1 25 34 Auto tune control preset Defines a control preset ...

Page 136: ...imum speed slightly at the end of each acceleration stage 10 00 0 00 20 00 Speed step 100 1 25 40 Auto tune repeat times Determines how many acceleration deceleration cycles are performed during the auto tune routine Increasing the value will improve the accuracy of the auto tune function and allow the use of smaller torque or speed step values 5 0 10 Number of steps for auto tune 1 1 25 53 Torque...

Page 137: ...ed by MPPT For more information see section MPPT control program on page 42 28 73 Freqdeceleration time 1 Defines the time required for the frequency to change from the frequency defined by parameter 46 02 Frequency scaling not from parameter 30 14 Maximum frequency to zero Notes Applicable only for ramp stop condition For all normal reference changes except pump cleaning operation as it has it s ...

Page 138: ...ndervoltage control current control load angle control or pull out control or by the torque limits defined by parameters 1 6 Reserved 7 Max speed ref lim 1 Speed reference is being limited by 30 12 Maximum speed 8 Min speed ref lim 1 Speed reference is being limited by 30 11 Minimum speed 9 Max freq ref lim 1 Frequency reference is being limited by 30 14 Maximum frequency 10 Min freq ref lim 1 Fre...

Page 139: ...cuit undervoltage 1 Overvoltage 1 Intermediate DC circuit overvoltage 2 Minimum torque 1 Torque is being limited by 30 19 Minimum torque 1 3 Maximum torque 1 Torque is being limited by 30 20 Maximum torque 1 4 Internal current 1 An inverter current limit identified by bits 8 11 is active 5 Load angle With permanent magnet motors and reluctance motors only 1 Load angle limit is active ie the motor ...

Page 140: ...cy Defines the minimum allowed frequency WARNING This value must not be higher than 30 14 Maximum frequency WARNING in frequency control mode only 300 00 Hz 500 00 500 00 Hz Minimum frequency 10 1 30 14 Maximum frequency Defines the maximum allowed frequency WARNING This value must not be lower than 30 13 Minimum frequency WARNING In frequency control mode only 300 00 Hz 500 00 500 00 Hz Maximum f...

Page 141: ...imit defined by 30 38 are active The user can define two sets of speed limits and switch between the sets using a binary source such as a digital input The user can define two sets of speed limits and switch between the sets using a binary source such as a digital input The first set of limits is defined by parameters 30 11 Minimum speed and 30 12 Maximum speed The second set has selector paramete...

Page 142: ...gital input DI4 10 02 DI delayed status bit 3 8 DI5 Digital input DI5 10 02 DI delayed status bit 4 9 DI6 Digital input DI6 10 02 DI delayed status bit 5 10 Other Source selection see Terms and abbreviations on page 80 30 37 Min speed source Defines the source of a minimum speed limit for the drive when the source is selected by 30 36 Speed limit selection WARNING In vector motor control mode only...

Page 143: ...igital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 Other bit Source selection see Terms and abbreviations on page 80 31 02 External event 1 type Selects the type of external event 1 Fault Fault The external event generates a fault 0 Warning The external event generates a warning 1 31 03 External event 2 source Defines the source of external event...

Page 144: ... external event 5 Fault Fault The external event generates a fault 0 Warning The external event generates a warning 1 31 11 Fault reset selection Selects the source of an external fault reset signal The signal resets the drive after a fault trip if the cause of the fault no longer exists 0 1 Reset Notes Whenever the remote control mode is in fieldbus Start stop command and reference is through fie...

Page 145: ...abbreviations on page 80 31 19 Motor phase loss Selects how the drive reacts when a motor phase loss is detected Fault No action No action taken 0 Fault The drive trips on fault 3381 Output phase loss 1 31 20 Earth fault Selects how the drive reacts when an earth ground fault or current unbalance is detected in the motor or the motor cable Fault No action No action taken 0 Warning The drive genera...

Page 146: ... setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO signals are restored and all faults reset The loss of only one STO signal always generates a fault as it is interpreted as a malfunction For more information on the STO see chapter The Safe torque off function in the Hardware manual of the drive Fault Fault Fault Fault 0 N...

Page 147: ...e off 2 loss 1 1 Normal operation Inputs Indication IN1 IN2 Running Stopped 0 0 Fault 5091 Safe torque off Event B5A0 Safe torque off 0 1 Faults 5091 Safe torque off and FA81 Safe torque off 1 loss Event B5A0 Safe torque off and fault FA81 Safe torque off 1 loss 1 0 Faults 5091 Safe torque off and FA82 Safe torque off 2 loss Event B5A0 Safe torque off and fault FA82 Safe torque off 2 loss 1 1 Norm...

Page 148: ... 31 26 Stall speed limit and the conditions above have been true longer than the time set by parameter 31 28 Stall time Fault No action None stall supervision disabled 0 Warning The drive generates an A780 Motor stall warning 1 Fault The drive trips on fault 7121 Motor stall 2 31 25 Stall current limit Stall current limit in percent of the nominal current of the motor See parameter 31 24 Stall fun...

Page 149: ...1 Minimum speed and 30 12 Maximum speed the maximum allowed speed of the motor overspeed protection If the speed feedback exceeds the speed limit defined by parameter 30 11 or 30 12 by more than the value of this parameter the drive trips on the 7310 Overspeed fault WARNING This function only supervises the speed in vector motor control mode The function is not effective in scalar motor control mo...

Page 150: ...f this parameter the drive trips on the73F0 Overfrequency fault WARNING This function only supervises the speed in scalar motor control mode The function is not effective in vector motor control mode Example If the maximum speed is 40 Hz and speed trip margin is 10 Hz the drive trips at 50 Hz 15 00 Hz 0 00 10000 00 Hz Overfrequency trip margin See par 46 02 No Name Value Description Def FbEq16 Fre...

Page 151: ...mode when a non critical fault occurs Coast Coast Drive coasts to a stop 0 Emergency ramp Drive follows the ramp specified for an emergency stop in parameter 23 23 Emergency stop time 1 No Name Value Description Def FbEq16 Bit Name Description 0 Reserved 1 DC link undervoltage 1 Warning A3A2 DC link undervoltage is suppressed 2 4 Reserved 5 Emergency stop off2 1 Warning AFE1 Emergency stop off2 is...

Page 152: ...n 1 not in use 0 Low Action is taken whenever signal is below Supervision low limit 0 5 hysteresis Action is deactivated whenever signal is above Supervision low limit 0 5 hysteresis 1 High Action is taken whenever signal is above Supervision High limit 0 5 hysteresis Action is deactivated whenever signal is below Supervision High limit 0 5 hysteresis 2 Abs low Action is taken whenever absolute va...

Page 153: ...h limit 0 5 hysteresis and absolute value of Supervision Low limit 0 5 hysteresis 6 Hysteresis Action is taken whenever signal is above Supervision High limit 0 5 hysteresis Action is deactivated whenever signal is below Supervision Low limit 0 5 hysteresis The status is unchanged when signal value is in between Supervision High limit 0 5 hysteresis and Supervision Low limit 0 5 hysteresis 7 Low f...

Page 154: ...ncy page 83 3 Current 01 07 Motor current page 83 4 Torque 01 10 Motor torque page 84 6 DC voltage 01 11 DC voltage page 84 7 Output power 01 14 Output power page 84 8 AI1 12 11 AI1 actual value page 109 9 AI2 12 21 AI2 actual value page 112 10 Freq ref used 28 02 Frequency ref ramp output page 137 22 Inverter temperature 05 11 Inverter temperature page 91 23 Process PID output 40 01 Process PID o...

Page 155: ...rvision 2 not in use 0 Low Action is taken whenever signal is below Supervision low limit 0 5 hysteresis Action is deactivated whenever signal is above Supervision low limit 0 5 hysteresis 1 High Action is taken whenever signal is above Supervision high limit 0 5 hysteresis Action is deactivated whenever signal is below Supervision high limit 0 5 hysteresis 2 Abs low Action is taken whenever absol...

Page 156: ...igh limit 0 5 hysteresis and Supervision Low limit 0 5 hysteresis 7 Low falling Action is taken whenever the signal falls from a value higher than the Supervision low limit 0 5 hysteresis to a value which is lower than Supervision low limit 0 5 hysteresis Action is deactivated when the signal rises to a higher value than Supervision low limit 0 5 hysteresis 8 High rising Action is taken whenever t...

Page 157: ...100000 00 Hysteresis 32 25 Supervision 3 function Selects the mode of signal supervision function 3 Determines how the monitored signal see parameter 32 27 is compared to its lower and upper limits 32 29 and 32 30 respectively The action to be taken when the condition is fulfilled is selected by 32 26 Disabled Disabled Signal supervision 3 not in use 0 Low Action is taken whenever signal is below ...

Page 158: ...h limit 0 5 hysteresis and absolute value of Supervision low limit 0 5 hysteresis 6 Hysteresis Action is taken whenever signal is above Supervision high limit 0 5 hysteresis Action is deactivated whenever signal is below Supervision low limit 0 5 hysteresis The status is unchanged when signal value is in between Supervision high limit 0 5 hysteresis and Supervision Low limit 0 5 hysteresis 7 Low f...

Page 159: ...gnal supervision 3 0 000 s 0 000 30 000 s Signal filter time 1000 1 s 32 29 Supervision 3 low Defines the lower limit for signal supervision 3 0 00 21474836 00 21474836 00 Low limit 32 30 Supervision 3 high Defines the upper limit for signal supervision 3 0 00 21474836 00 21474836 00 Upper limit 32 31 Supervision 3 hysteresis Defines the hysteresis for the signal monitored by signal supervision 3 ...

Page 160: ...imit 0 5 hysteresis and Supervision low limit 0 5 hysteresis 5 Abs both Action is taken whenever absolute value of signal is above absolute value of Supervision high limit 0 5 hysteresis or below absolute value of Supervision low limit 0 5 hysteresis Action is deactivated whenever absolute value of signal is in between absolute value of Supervision high limit 0 5 hysteresis and absolute value of S...

Page 161: ...rive trips on fault 80B3 Signal supervision 4 2 Fault if running Drive trips on fault 80B0 Signal supervision 1 if the motor is running 3 32 37 Supervision 4 signal Selects the signal to be monitored by signal supervision function 4 For the available selections see parameter 32 07 Supervision 1 signal Zero 32 38 Supervision 4 filter time Defines a filter time constant for the signal monitored by s...

Page 162: ...vated whenever absolute value of signal is above absolute value of Supervision low limit 0 5 hysteresis 3 Abs high Action is taken whenever absolute value of signal is above absolute value of Supervision high limit 0 5 hysteresis Action is deactivated whenever absolute value of signal is below absolute value of Supervision high limit 0 5 hysteresis 4 Both Action is taken whenever signal is above S...

Page 163: ...it 0 5 hysteresis Action is deactivated when the signal falls to a value lower than Supervision high limit 0 5 hysteresis 9 32 46 Supervision 5 action Selects whether the drive generates a fault warning or neither when the value monitored by signal supervision 5 exceeds its limits Note This parameter does not affect the status indicated by 32 01 Supervision status No action No action No warning or...

Page 164: ...rvision 6 not in use 0 Low Action is taken whenever signal is below Supervision low limit 0 5 hysteresis Action is deactivated whenever signal is above Supervision low limit 0 5 hysteresis 1 High Action is taken whenever signal is above Supervision high limit 0 5 hysteresis Action is deactivated whenever signal is below Supervision high limit 0 5 hysteresis 2 Abs low Action is taken whenever absol...

Page 165: ...igh limit 0 5 hysteresis and Supervision Low limit 0 5 hysteresis 7 Low falling Action is taken whenever the signal falls from a value higher than the Supervision low limit 0 5 hysteresis to a value which is lower than Supervision low limit 0 5 hysteresis Action is deactivated when the signal rises to a higher value than Supervision low limit 0 5 hysteresis 8 High rising Action is taken whenever t...

Page 166: ...ervision 6 hysteresis Defines the hysteresis for the signal monitored by signal supervision 6 0 00 0 00 100000 00 Hysteresis 34 34 Timed functions Configuration of the timed functions See section In the Manual In1P Start In2 stop mode the drive starts with the pulse command from the DI selected in the parameter 79 11 Manual input source 1 and stops with the DI selected in the parameter 79 12 Manua...

Page 167: ... 1 Enabled Disabled Disabled 0 0 Enabled 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 No Name Value Description Def FbEq16 Bit Name Description 0 Timer 1 1 Active 1 Timer 2 1 Active 2 Timer 3 1 Active 3 Timer 4 1 Active 4 Timer 5 1 Active 5 Timer 6 1 Active 6 Timer 7 1 Active 7 ...

Page 168: ... 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 80 No Name Value Description Def FbEq16 ...

Page 169: ...nd the times defined by 34 12 and 34 13 In addition the timer is active during the exception days defined with bit 12 bit 13 and parameters 34 70 34 90 If bit 12 and bit 13 are both zero the timer is inactive during the exception days 12 Holidays This bit has no effect unless bit 11 1 Exceptions days are enabled When bits 11 and 12 are both 1 the timer is active during the weekdays and seasons def...

Page 170: ...arameters from Mon to Fri only during Season 3 can be configured as eg summer Exception day settings 34 70 34 90 do not have any effect on the Timer 1 1 1 1 1 0 0 1 1 1 1 1 1 0 Example 4 Timer is active during the times of the day defined by other parameters from Mon to Fri every Season In addition the Timer is active every Exception day Holidays regardless what is the day or season 1 0 1 0 1 0 1 ...

Page 171: ...nger The timer will continue after a break if there is duration left 00 00 00 00 00 00 07 00 00 Timer duration 1 1 min 34 14 Timer 2 configuration See 34 11 Timer 1 configuration 0000 0111 1000 0000b 34 15 Timer 2 start time See 34 12 Timer 1 start time 00 00 00 34 16 Timer 2 duration See 34 13 Timer 1 duration 00 00 00 34 17 Timer 3 configuration See 34 11 Timer 1 configuration 0000 0111 1000 000...

Page 172: ...iguration See 34 11 Timer 1 configuration 0000 0111 1000 0000b 34 36 Timer 9 start time See 34 12 Timer 1 start time 00 00 00 34 37 Timer 9 duration See 34 13 Timer 1 duration 00 00 00 34 38 Timer 10 configuration See 34 11 Timer 1 configuration 0000 0111 1000 0000b 34 39 Timer 10 start time See 34 12 Timer 1 start time 00 00 00 34 40 Timer 10 duration See 34 13 Timer 1 duration 00 00 00 34 41 Tim...

Page 173: ...tion warning is given 01 01 01 01 31 12 Season start date 34 61 Season 2 start date Defines the start date of season 2 See 34 60 Season 1 start date 01 01 34 62 Season 3 start date Defines the start date of season 3 See 34 60 Season 1 start date 01 01 34 63 Season 4 start date Defines the start date of season 4 See 34 60 Season 1 start date 01 01 34 70 Number of active exceptions Defines how many ...

Page 174: ...xception period is handled the same as a number of consecutive exception days 0 d 0 60 d Length of exception period 1 1 1 d 34 74 Exception 2 start See 34 72 Exception 1 start 01 01 34 75 Exception 2 length See 34 73 Exception 1 length 0 d 34 76 Exception 3 start See 34 72 Exception 1 start 01 01 34 77 Exception 3 length See 34 73 Exception 1 length 0 d No Name Value Description Def FbEq16 Bit Nam...

Page 175: ...14 See 34 79 Exception day 4 01 01 34 89 Exception day 15 See 34 79 Exception day 4 01 01 34 90 Exception day 16 See 34 79 Exception day 4 01 01 34 100 Timed function 1 Defines which timers are connected to combined timer 1 0 Not connected 1 Connected See 34 01 Timed functions status 0000 0000 0000 0000b 0000h FFFFh Timers connected to combined timer 1 1 1 34 101 Timed function 2 Defines which tim...

Page 176: ...2 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 80 34 112 Boost time duration Defines the time inside which the extra time is deactivated after extra time activation signal is switched off Exampl...

Page 177: ...lection Note With a PTC sensor the value shown is not a valid measurement Either 0 ohm normal temperature or the value of parameter 35 22 Temperature 2 fault limit excessive temperature is shown This parameter is read only 0 60 5000 C or 76 9032 F Measured temperature 1 1 1 unit 35 03 Measured temperature 2 Shows temperature received through the source defined by parameter 35 21 Temperature 2 sour...

Page 178: ...t temperature 1 KTY84 analog I O KTY84 sensor connected to the analog input selected by parameter 35 14 Temperature 1 AI source and an analog output The analog input can be from the standard I O or from an extension module The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change must be validated by a control unit reboot Set the appr...

Page 179: ... the analog input and converted into degrees 5 2 Pt100 analog I O As selection 1 Pt100 analog I O but with two sensors connected in series Using multiple sensors improves measurement accuracy significantly 6 3 Pt100 analog I O As selection 1 Pt100 analog I O but with three sensors connected in series Using multiple sensors improves measurement accuracy significantly 7 Direct temperature The temper...

Page 180: ...ctual value Analog input AI2 on the control unit 2 Other Source selection see Terms and abbreviations on page 80 35 21 Temperature 2 source Selects the source from which measured temperature 2 is read Usually this source is from a sensor connected to the motor controlled by the drive but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sen...

Page 181: ... the analog input and converted into degrees 5 2 Pt100 analog I O As selection 1 Pt100 analog I O but with two sensors connected in series Using multiple sensors improves measurement accuracy significantly 6 3 Pt100 analog I O As selection 1 Pt100 analog I O but with three sensors connected in series Using multiple sensors improves measurement accuracy significantly 7 Direct temperature The temper...

Page 182: ...input AI1 on the control unit 1 AI2 actual value Analog input AI2 on the control unit 2 Other Source selection see Terms and abbreviations on page 80 35 50 Motor ambient temperature Defines the ambient temperature of the motor for the motor thermal protection model The unit is selected by parameter96 16 Unit selection The motor thermal protection model estimates the motor temperature on the basis ...

Page 183: ...m the nominal value set in 35 50 Motor ambient temperature 100 50 150 Maximum load for the motor load curve 1 1 35 52 Zero speed load Defines the motor load curve together with parameters 35 51 Motor load curve and 35 53 Break point Defines the maximum motor load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor man...

Page 184: ...ter 35 52 Zero speed load See parameter 35 51 Motor load curve 45 00 Hz 1 00 500 00 Hz Break point for the motor load curve 10 1 Hz 35 54 Motor nominal temperature rise Defines the temperature rise of the motor above ambient when the motor is loaded with nominal current See the motor manufacturer s recommendations The unit is selected by parameter 96 16 Unit selection 80 C or 176 F 0 300 C or 32 5...

Page 185: ...d condition Warning and fault No action None 0 Warning only The drive generates an A783 Motor overload warning 1 Warning and fault The drive generates an A783 Motor overload warning and 7122 Motor overload 2 35 57 Motor overload class Selects the motor overload class to be used Class 20 Class 5 Class 5 relay trip class 0 Class 10 Class 10 relay trip class 1 Class 20 Class 20 relay trip class 2 Cla...

Page 186: ...selected None peak value logger disabled 0 Motor speed used 01 01 Motor speed used 1 Output frequency 01 06 Output frequency 3 Motor current 01 07 Motor current 4 Motor torque 01 10 Motor torque 6 DC voltage 01 11 DC voltage 7 Output power 01 14 Output power 8 Speed ref ramp in 23 01 Speed ref ramp input 10 Speed ref ramp out 23 02 Speed ref ramp output 11 Speed ref used 24 01 Used speed reference...

Page 187: ...s 36 07 AL2 signal scaling Defines the monitored signal value for the amplitude logger AL2 that corresponds to 100 sample value 100 00 0 00 32767 00 Signal value corresponding to 100 1 1 36 09 Reset loggers Resets the peak value logger and or amplitude logger 2 Amplitude logger 1 cannot be reset Done Done Reset completed or not requested normal operation 0 All Reset both the peak value logger and ...

Page 188: ...e percentage of samples recorded by amplitude logger 1 that fall between 0 and 10 100 corresponds to the Imax value given in the ratings table in chapter Technical data in the hardware manual 0 00 0 00 100 00 Amplitude logger 1 samples between 0 and 10 1 1 36 21 AL1 10 to 20 Shows the percentage of samples recorded by amplitude logger 1 that fall between 10 and 20 0 00 0 00 100 00 Amplitude logger...

Page 189: ...40 AL2 0 to 10 Percentage of samples recorded by amplitude logger 2 that fall between 0 and 10 0 00 0 00 100 00 Amplitude logger 2 samples between 0 and 10 1 1 36 41 AL2 10 to 20 Percentage of samples recorded by amplitude logger 2 that fall between 10 and 20 0 00 0 00 100 00 Amplitude logger 2 samples between 10 and 20 1 1 36 42 AL2 20 to 30 Percentage of samples recorded by amplitude logger 2 th...

Page 190: ...L2 reset date The date on which amplitude logger 2 was last reset 01 01 198 0 1 1 1980 6 5 2159 Last reset date of amplitude logger 2 36 51 AL2 reset time The time at which amplitude logger 2 was last reset 00 00 00 Last reset time of amplitude logger 2 40 40 Process PID set 1 Parameter values for process PID control The drive output can be controlled by the process PID When the process PID contro...

Page 191: ...PID operation mode Activates deactivates process PID control Note Process PID control is only available in external control see section Local control vs external control page 35 Off Off Process PID control inactive 0 On Process PID control active 1 No Name Value Description Def FbEq16 Bit Name Value 0 PID active 1 Process PID control active 1 Setpoint frozen 1 Process PID setpoint frozen 2 Output ...

Page 192: ...00 s 0 000 30 000 s Feedback filter time 1 1 s 40 14 Set 1 setpoint scaling Defines a general scaling factor for the external PID control chain The scaling can be utilized when for example the process setpoint is input in Hz and the output of the PID controller is used as an rpm value in speed control In this case this parameter might be set to 50 100 00 200000 00 200000 00 Process setpoint base 1...

Page 193: ...reference 2 see page 88 20 Setpoint data storage 40 92 Setpoint data storage see page 204 24 Other Source selection see Terms and abbreviations on page 80 40 24 Set 1 internal setpoint 0 Internal process setpoint 1 See parameter 40 16 Set 1 setpoint 1 source 0 00 200000 00 200000 00 Internal process setpoint 1 1 1 40 26 Set 1 setpoint min Defines a minimum limit for the process PID controller setp...

Page 194: ...cess PID controller setpoint frozen 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Supervision 1 Bit 0 of 32 01 Supervisi...

Page 195: ...s the I part turning the PID controller into a PD controller 60 0 s 0 0 9999 0 s Integration time 1 1 s 40 34 Set 1 derivation time Defines the derivation time of the process PID controller The derivative component at the controller output is calculated on basis of two consecutive error values EK 1 and EK according to the following formula PID DERIV TIME EK EK 1 TS in which TS 2 ms sample time E E...

Page 196: ...40 38 Set 1 output freeze enable Freezes or defines a source that can be used to freeze the output of the process PID controller keeping the output at the value it was before freeze was enabled This feature can be used when for example a sensor providing process feedback must to be serviced without stopping the process 1 Process PID controller output frozen See also parameter 40 30 Set 1 setpoint ...

Page 197: ...d range Defines a deadband around the setpoint Whenever process feedback enters the deadband a delay timer starts If the feedback remains within the deadband longer than the delay 40 40 Set 1 deadband delay the PID controller output is frozen Normal operation resumes after the feedback value leaves the deadband 0 00 0 00 200000 00 Deadband range 1 1 40 40 Set 1 deadband delay Delay for the deadban...

Page 198: ...ep boost time 1 1 40 46 Set 1 sleep boost step When the drive is entering sleep mode the process setpoint is increased by this value for the time defined by parameter 40 45 Set 1 sleep boost time If active sleep boost is aborted when the drive wakes up 0 00 0 00 32767 00 Sleep boost step 1 1 40 47 Set 1 wake up deviation Defines the wake up level as deviation between process setpoint and feedback ...

Page 199: ...page 152 23 Other bit Source selection see Terms and abbreviations on page 80 40 50 Set 1 tracking ref selection Selects the value source for tracking mode See parameter 40 49 Set 1 tracking mode Not selected Not selected None 0 AI1 scaled 12 12 AI1 scaled value see page 110 1 AI2 scaled 12 22 AI2 scaled value see page 112 2 FB A ref1 03 05 FB A reference 1 see page 88 3 FB A ref2 03 06 FB A refer...

Page 200: ...I5 Digital input DI5 10 02 DI delayed status bit 4 7 DI6 Digital input DI6 10 02 DI delayed status bit 5 8 DIO1 Digital input output DIO1 9 DIO2 Digital input output DIO2 10 Other bit Source selection see Terms and abbreviations on page 80 40 61 Setpoint scaling actual Actual setpoint scaling See parameter 40 14 Set 1 setpoint scaling 0 00 200000 00 200000 00 PID customer units Scaling 1 1 PID cus...

Page 201: ...0 PID unit 1bar Compensated setpoint value 1 1 PID unit 1bar 40 71 Set 1 compensation input source Selects the source for set 1 compensation input Not selected Not selected None 0 Reserved 1 Internal setpoint Internal setpoint 2 AI1 scaled 12 12 AI1 scaled value see page 110 3 AI2 scaled 12 22 AI2 scaled value see page 112 4 Reserved 5 9 Freq in scaled 11 39 Freq in 1 scaled value see page 107 10 ...

Page 202: ...ameter 40 72 Set 1 compensation input 1 on the setpoint compensation curve see parameter 40 70 Compensated setpoint 0 00 PID unit 1bar 200000 00 200000 00 PID unit 1bar Compensated setpoint value 1 1 PID unit 1bar 40 74 Set 1 compensation input 2 Point x2 on the setpoint compensation curve see parameter 40 71 Compensated setpoint 0 00 200000 00 200000 00 Setpoint value 1 1 40 75 Set 1 compensated ...

Page 203: ... I s I s 13 I min I min 14 I h I h 15 m3 s m3 s 16 m3 m m3 m 17 km3 h km3 h 18 gal s gal s 19 ft3 s ft3 s 20 ft3 m ft3 m 21 ft3 h ft3 h 22 ppm ppm 23 inHg inHg 24 kCFM kCFM 25 inWC inWC 26 GPM GPM 27 gal m gal m 28 in wg in wg 29 MPa MPa 30 ftWC ftWC 31 40 89 Set 1 setpoint multiplier Defines the multiplier with the result of parameter 40 16 Set 1 setpoint 1 source 1 00 200000 00 200000 00 Multipl...

Page 204: ... The value can be sent to the drive as Modbus I O data Set the target selection parameter of that particular data 58 101 58 114 to Setpoint data storage In 40 16 Set 1 setpoint 1 source select Setpoint data storage 0 00 327 68 327 67 Storage parameter for process setpoint 100 1 40 96 Process PID output Percentage scaled signal of parameter 40 01 Process PID feedback actual Correct later 0 00 100 0...

Page 205: ...uency value used to define deceleration ramp rate see parameter group 28 Frequency reference chain The frequency acceleration and deceleration ramp times are therefore related to this value not to parameter 30 14 Maximum frequency Also defines the 16 bit scaling of frequency related parameters The value of this parameter corresponds to 20000 in eg fieldbus communication 50 00 Hz 0 10 1000 00 Hz Ac...

Page 206: ...mbedded fieldbus interface or interface FBA A or FBA B For example with a setting of 30 the fieldbus reference range of 0 20000 would correspond to a speed of 30 46 02 Hz Note This parameter is effective only with the ABB Drives communication profile 0 00 Hz 0 00 1000 00 Hz Speed corresponding to minimum fieldbus reference 10 1 Hz 46 11 Filter time motor speed Defines a filter time for signals 01 ...

Page 207: ...ency is smaller than 46 22 At frequency hysteresis the drive is considered to be at setpoint This is indicated by bit 8 of 06 11 Main status word 2 00 Hz 0 00 1000 00 Hz Limit for at setpoint indication in frequency control 10 1 46 31 Above speed limit Defines the trigger level for above limit indication in speed control When actual speed exceeds the limit bit 10 of 06 17 Drive status word 2 is se...

Page 208: ...ent related parameters 1 0 3 Number of decimal places of current parameters 1 1 49 49 Panel port communication Communication settings for the control panel port on the drive 49 01 Node ID number Defines the node ID of the drive All devices connected to the network must have a unique node ID Note For networked drives it is advisable to reserve ID 1 for spare replacement drives 1 1 32 Node ID 1 1 49...

Page 209: ...ies the slot the adapter is installed into Disable Disable Communication between drive and fieldbus adapter A disabled 0 Enable Communication between drive and fieldbus adapter A enabled The adapter is in slot 1 1 50 02 FBA A comm loss func Selects how the drive reacts upon a fieldbus communication break The time delay is defined by parameter 50 03 FBA A comm loss t out No action No action No acti...

Page 210: ... selected by this parameter Speed or frequency Speed or frequency Type and scaling is chosen automatically according to the currently active operation mode as follows 0 Transparent No scaling is applied 1 General Generic reference without a specific unit 2 Torque The scaling is defined by parameter 46 03 Torque scaling 3 Speed The scaling is defined by parameter 46 01 Speed scaling 4 Frequency The...

Page 211: ... transparent source Selects the source of the fieldbus status word when parameter 50 06 FBA A SW sel is set to Transparent mode Not selected Not selected No source selected Other Source selection see Terms and abbreviations on page 80 50 10 FBA A act1 transparent source When parameter 50 07 FBA A actual 1 type is set to Transparent this parameter selects the source of actual value 1 transmitted to...

Page 212: ...er 50 12 FBA A debug mode This parameter is read only 0 2147483648 2147483647 Raw REF1 sent by master to fieldbus adapter A 0 50 15 FBA A reference 2 Not applicable 50 16 FBA A status word Shows raw unmodified status word sent by fieldbus adapter A to the master PLC if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only 0 0 0 0 0 0 0 0 0 FF FF FF FF Status word sen...

Page 213: ...rameters are necessarily in use 0 0 65535 Fieldbus adapter configuration parameter 1 1 51 26 FBA A Par26 See parameter 51 02 FBA A Par2 0 0 65535 Fieldbus adapter configuration parameter 1 1 51 27 FBA A par refresh Validates any changed fieldbus adapter module configuration settings After refreshing the value reverts automatically to Done Note This parameter cannot be changed while the drive is ru...

Page 214: ...51 02 51 26 for more information Not configured Not configured Adapter is not configured 0 Initializing Adapter is initializing 1 Time out A timeout has occurred in the communication between the adapter and the drive 2 Configuration error Adapter configuration error mapping file not found in the file system of the drive or mapping file upload has failed more than three times 3 Off line Fieldbus co...

Page 215: ...meter the next parameter is automatically reserved 52 01 FBA A data in1 Parameters 52 01 52 12 select data to be transferred from the drive to the fieldbus controller through fieldbus adapter A None None None 0 CW 16bit Control Word 16 bits 1 Ref1 16bit Reference REF1 16 bits 2 Ref2 16bit Reference REF2 16 bits 3 SW 16bit Status Word 16 bits 4 Act1 16bit Actual value ACT1 16 bits 5 Act2 16bit Actu...

Page 216: ...REF2 16 bits 3 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 CW2 16bit Control Word 2 16 bits 21 Other Source selection see Terms and abbreviations on page 80 53 12 FBA A data out12 See parameter 53 01 FBA A data out1 None 58 58 Embedded fieldbus Configuration of the embedded fieldbus EFB interface See also chapter Fieldbus control throu...

Page 217: ...06 Communication control Refresh settings 19 2 kbps Autodetect Baud rate detected automatically 0 4 8 kbps 4 8 kbit s 1 9 6 kbps 9 6 kbit s 2 19 2 kbps 19 2 kbit s 3 38 4 kbps 38 4 kbit s 4 57 6 kbps 57 6 kbit s 5 76 8 kbps 76 8 kbit s 6 115 2 kbps 115 2 kbit s 7 58 05 Parity Selects the type of parity bit and number of stop bits Changes to this parameter take effect after the control unit is rebo...

Page 218: ...es possibly swapped 5 Parity error 1 Error detected check parameters 58 04 and 58 05 6 Baud rate error 1 Error detected check parameters 58 05 and 58 04 7 No bus activity 1 0 bytes received during last 5 seconds 8 No packets 1 0 packets addressed to any device detected during last 5 seconds 9 Noise or addressing error 1 Errors detected interference or another device with the same address on line 1...

Page 219: ...94967295 Number of all received packets 1 1 58 11 UART errors Shows a count of character errors received by the drive An increasing count indicates a configuration problem on the bus Can be reset from the control panel by keeping Reset down for over 3 seconds 0 4294967295 Number of UART errors 1 1 58 12 CRC errors Shows a count of packets with a CRC error received by the drive An increasing count ...

Page 220: ...h message types reset the timeout counter for detecting an EFB communication loss Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings See also parameters 58 14 Communication loss action and 58 16 Communication loss time Any message Any message Any message addressed to the drive resets the t...

Page 221: ... 1 1 58 25 Control profile Defines the communication profile used by the protocol Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control Refresh settings ABB Drives ABB Drives ABB Drives control profile with a 16 bit control word 0 DCU Profile DCU control profile with a 16 or 32 bit control word 5 58 26 EFB re...

Page 222: ...ws 0 Transparent No scaling is applied 1 General Generic reference without a specific unit Scaling 1 100 2 Torque Scaling is defined by parameter 46 03 Torque scaling 3 Speed Scaling is defined by parameter 99 09 Motor nominal speed 4 Frequency Scaling is defined by parameter 99 08 Motor nominal frequency 5 58 29 EFB act2 type Not applicable 58 31 EFB act1 transparent source Selects the source of ...

Page 223: ...ps 1 255 indexes 1 255 Register address 400000 256 parameter group parameter index 1 Mode 2 32 bit values groups 1 127 indexes 1 255 Register address 400000 512 parameter group 2 parameter index 2 58 34 Word order Selects in which order 16 bit registers of 32 bit parameters are transferred For each register the first byte contains the high order byte and the second byte contains the low order byte...

Page 224: ...Ref2 16bit Reference REF2 16 bits 3 SW 16bit ABB Drives profile 16 bit ABB drives status word DCU Profile lower 16 bits of the DCU status word 4 Act1 16bit Actual value ACT1 16 bits 5 Act2 16bit Actual value ACT2 16 bits 6 Reserved 7 10 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value ...

Page 225: ... drive which the Modbus master accesses when it reads from or writes to register address 400004 For the selections see parameter 58 101 Data I O 1 SW 16bit 58 105 Data I O 5 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400005 For the selections see parameter 58 101 Data I O 1 Act1 16bit 58 106 Data I O 6 Defines the address in t...

Page 226: ...essive intermediate circuit DC voltage detected 6 DC under volt 1 Insufficient intermediate circuit DC voltage 7 Minimum speed 1 Minimum speed alarm active 8 Short circuit 1 Short circuit in motor cables or motor or internal fault in the drive 9 Earth fault earth ground fault in motor or motor cable 10 Motor phase loss 1 Motor phase missing 0 No motor circuit fault 11 Supply phase loss 1 Intermedi...

Page 227: ...e bits are interpreted as follows 1 No Name Value Description Def FbEq16 Bit Name Description 0 Ext fault2 1 External fault 2 1 AI1 Supervision 1 Analog input AI1 signal is below the limit 2 Reserved 3 Panel loss 1 Control panel selected as active control location for drive has stopped communicating 4 Device overtemp 1 Excessive drive IGBT temperature 5 ID run failed 1 Motor ID run not completed s...

Page 228: ...f 0 Selected 1 always on 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 Timed function 1 Bit 0 of 34 01 Timed functions s...

Page 229: ...ed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 80 79 17 Tank low sensor Selects the source for tank low level sensor enable signal 0 Not selected 1 Selected DI5 Not selected 0 always off Tank low level sensor is not activated 0 Selected 1 always on Tank low level sensor is activated 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 0...

Page 230: ...put DI6 10 02 DI delayed status bit 5 7 Other bit Source selection see Terms and abbreviations on page 80 79 41 Start DC voltage Defines the minimum DC voltage for drive to start running the pump motor The pump motor stops running if the voltage goes below this value Note If you change this value while the inverter is running the changed value is effective only during the next start 225 225 800 V ...

Page 231: ...is above the value in the parameter 79 56 Boost factor 1 00 0 75 1 50 Boost factor 100 1 79 61 Fault reset time Allows drive to wait for this time to restart automatically when drive trips due to undervoltage fault PV cell maximum voltage fault or when actual speed decreases below the minimum motor speed defined in the parameter 79 51 Pump minimum speed 120 0 1 0 1200 0 s Time 1 1 80 80 Flow calcu...

Page 232: ... 13 Flow function is selected as DI based 0 0 2147483648 Measured flow rate 1 1 80 11 Flow feedback 1 source Selects the source for the flow feedback 1 Not selected Not selected Feedback not used 0 AI1 scaled 12 12 AI1 scaled value see page 110 1 AI2 scaled 12 22 AI2 scaled value see page 112 2 Freq in scaled 11 39 Freq in 1 scaled value see page 107 3 AI1 percent 12 101 AI1 percent value see page...

Page 233: ...ny selection is multiplied by parameter 80 14 Flow calc gain PQ curve In1 Use 80 11 Flow feedback 1 source directly as the flow value 0 In2 Use 80 12 Flow feedback 2 source directly as the flow value 1 Reserved 2 7 sqrt In1 Flow is calculated as a square root of a differential pressure measurement The differential pressure value is selected with 80 11 Flow feedback 1 source 8 sqrt In1 In2 Flow is ...

Page 234: ...for flow calculation You can configure pressure sensor settings with parameter group 81 Sensor settings The figure below shows the PQ performance curve of the pump for the flow calculation function 101 DI based Uses DI5 inputs for flow calculation 80 14 Flow calc gain Defines the flow calculation gain for possible calculation correction 1 00 20000 00 20000 00 Gain value 100 1 No Name Value Descrip...

Page 235: ...tion 2 80 18 Minimum flow protection Selects the action for minimum flow protection function No action No action Minimum flow protection is disabled 0 Warning Drive generates warning D50D Minimum flow protection 1 Fault Drive trips on fault D407 Minimum flow protection 2 80 19 Flow check delay Defines the time after motor start when the flow protection is active 5 00 s 0 00 3600 00 s Flow check de...

Page 236: ...0 m 80 43 HQ curve H4 Defines the head at point 4 of the HQ performance curve See parameter 80 40 HQ curve H1 page 236 0 00 m 80 44 HQ curve H5 Defines the head at point 5 of the HQ performance curve See parameter 80 40 HQ curve H1 page 236 0 00 m 80 50 PQ curve P1 Defines the power input of pump at point 1 on the PQ performance curve See section Flow calculation page45 0 00 0 00 32767 00 kW Power...

Page 237: ...r settings for inlet and outlet pressure protection function 81 01 Actual inlet pressure Shows the actual inlet pressure Note By default the parameter unit will be bar However the unit can be changed according to the parameter 81 20 Pressure unit 0 00 32767 00 bar Actual inlet pressure 1 1 bar 81 02 Actual outlet pressure Shows the actual outlet pressure 0 00 32767 00 bar Actual outlet pressure 1 ...

Page 238: ...ence between inlet and outlet pressure sensors for flow calculation 0 00 m 0 00 32767 00 m Sensors height difference 1 1 m 81 20 Pressure unit Selects the unit of pressure bar bar Pressure 0 kPa Kilo pascal 1 psi Pound per square inch 2 Pa Pascal 3 81 21 Flow unit Selects the unit of flow The selection affects total flow and specific energy units m3 h m3 h Cubic meter per hour 0 I s Liters per sec...

Page 239: ... actual load is below the dry run current limit 8 Other bit Source selection see Terms and abbreviations on page 80 82 30 Outlet minimum pressure protection Enables outlet minimum pressure protection function Disabled Disabled Outlet minimum pressure protection function is disabled 0 Warning Outlet minimum pressure protection function generates warning D50E Outlet minimum pressure when the outlet ...

Page 240: ...nables outlet maximum pressure protection function Disabled Disabled Outlet maximum pressure protection is disabled 0 Warning Outlet maximum pressure protection function generates warning D50F Outlet maximum pressure when the pressure is above the level defined with parameter 82 37 Outlet maximum pressure warning level for a time set in parameter 82 45 Pressure check delay 1 Fault Outlet maximum p...

Page 241: ...et minimum pressure protection function generates fault D40A Inlet minimum pressure when the pressure is below the level defined with parameter 82 42 Inlet minimum pressure fault level for a time set in 82 45 Pressure check delay 2 Warning Fault Inlet minimum pressure protection function first generates a warning when the pressure is below the level defined with parameter 82 41 Inlet minimum press...

Page 242: ... run current limit After the defined time elapses the drive considers it as dry run condition and trips on the fault D4B0 Running dry Note This parameter is not applicable if the parameter 82 02 Dry run source is DI 120 0 1 0 300 0 s Run trip monitor time 10 1 82 48 Dry run reset time Defines the rest time to reset the dry run fault D4B0 The drive starts automatically if it receives a start comman...

Page 243: ...iggering conditions Note If DI1 remains On after cleaning is finished no cleaning sequence is started The drive starts cleaning on next start if the trigger signal is On when motor is started 0b0000 0000h FFFFh Pump cleaning triggers 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Reserved 1 Every start Cleaning starts at every start 2 Every stop Cleaning starts at every stop 3 5 R...

Page 244: ...ward 1 reverse step 3 1 65535 Value range 83 20 Cleaning speed step Defines the speed frequency step size in pump cleaning Cleaning speed step is same for positive and negative directions Note If you have disabled the negative rotation direction by speed limits the pump cleaning does not operate in the negative direction 2400 0 3000 rpm Cleaning speed frequency value 1 1 rpm 83 25 Time to cleaning...

Page 245: ...d See section Cleaning count monitoring page 50 5 0 30 Maximum cleaning counts 1 1 83 41 Pump cleaning time 1 Defines the user defined pump cleaning time 1 at which the pump cleaning starts automatically 00 00 00 00 00 00 23 59 59 Pump cleaning time 1 1 83 42 Pump cleaning time 2 Defines the user defined pump cleaning time 2 at which the pump cleaning starts automatically 00 00 00 00 00 00 23 59 5...

Page 246: ...imits Adaptive voltage limits can be used if for example an IGBT supply unit is used to raise the DC voltage level If the communication between the inverter and IGBT supply unit is active the voltage limits are related to the DC voltage reference from the IGBT supply unit Otherwise the limits are calculated based on the measured DC voltage at the end of the pre charging sequence This function is a...

Page 247: ...0000 0b1111 Hardware options configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 Reserved 1 ABB Sine filter 1 An ABB sine filter is connected to the output of the drive 2 15 Reserved Bit Name Value 0 Supply frequency 60 Hz If you change the value of this bit you have to do a complete reset to the drive after the change After reset you have to reselect the macro to be...

Page 248: ...sconnect switch disabled 0 Enable Motor disconnect switch enabled 1 95 200 Cooling fan mode Selects the fan control type The fan control functionality enables heat dissipation from the drive and avoids dust accumulation in the drive Auto Auto Controls the fan automatically according to the temperature changes of the drive 0 Always on Fan runs continuously with the maximum speed 50Hz 1 96 96 System...

Page 249: ... 96 100 96 102 which can be used to define a new user pass code and to select the actions that are to be prevented Entering an invalid pass code will close the user lock if open ie hide parameters 96 100 96 102 After entering the code check that the parameters are in fact hidden Note You must change the default user pass code to maintain a high level of cybersecurity Store the code in a safe place...

Page 250: ...75 for more information To change the macro use parameter 96 04 Macro select ABB standard ABB standard Factory macro see page 76 For scalar motor control 1 PID PID macro see page 77 14 96 06 Parameter restore Restores the original settings of the control program ie parameter default values Note This parameter cannot be changed while the drive is running Done Done Restoring is completed 0 Reset mot...

Page 251: ...es all editable parameter values to default values except end user texts such as customized warnings and faults and the drive name control macro selection and the parameter defaults implemented by it parameter 95 20 HW options word 1 and the differentiated defaults implemented by it group 49 Panel port communication parameters 62 Reset home view Restores the home view layout back to show the value...

Page 252: ...red on Done Done Save completed 0 Save Save in progress 1 96 08 Control board boot Changing the value of this parameter to 1 reboots the control unit without requiring a power off on cycle of the complete drive module The value reverts to 0 automatically No action No action 1 No action 0 Reboot 1 Reboot the control unit 1 96 10 User set status Shows the status of the user parameter sets This param...

Page 253: ...re configuration settings such as I O extension module and fieldbus configuration parameters groups 14 16 47 50 58 and 92 93 are not included in user parameter sets Parameter changes made after loading a set are not automatically stored they must be saved using this parameter This parameter cannot be changed while the drive is running No action No action Load or save operation complete normal oper...

Page 254: ...t 5 7 Reserved 8 17 Timed function 1 Bit 0 of 34 01 Timed functions status see page 166 18 Timed function 2 Bit 1 of 34 01 Timed functions status see page 166 19 Timed function 3 Bit 2 of 34 01 Timed functions status see page 166 20 Reserved 21 13 Supervision 1 Bit 0 of 32 01 Supervision status see page 152 24 Supervision 2 Bit 1 of 32 01 Supervision status see page 152 25 Supervision 3 Bit 2 of 3...

Page 255: ...nutes within 24 h and 96 26 Time in ms within one minute makes it possible to set the date and time in the drive via the parameter interface from a fieldbus or application program This may be necessary if the fieldbus protocol does not support time synchronization 1 59999 Days since beginning of 1980 1 1 96 25 Time in minutes within 24 h Number of full minutes passed since midnight For example the...

Page 256: ...umbering disabled 0 Enable Using legacy register numbering enabled This selection sets parameter 58 33 Addressing mode to Mode 0 Only 16 bit addressing is used and only 16 bit data is used for reading and writing 16 bit values groups 1 99 indexes 1 99 Register address 40000 100 parameter group parameter index For example parameter 22 80 would be mapped to register 40000 2200 80 42280 1 96 79 Legac...

Page 257: ...ode close the user lock without confirming To close the lock enter an invalid pass code in parameter 96 02 Pass code activate parameter 96 08 Control board boot or cycle the power See also section User lock page 69 10000000 10000000 99999999 New user pass code 96 101 Confirm user pass code Visible when user lock is open Confirms the new user pass code entered in 96 100 Change user pass code 100000...

Page 258: ...ABB access levels service advanced programmer etc see 96 03 disabled 1 Freeze parameter lock state 1 Changing the parameter lock state prevented ie pass code 358 has no effect 2 Disable file download 1 Loading of files to drive prevented This applies to firmware upgrades parameter restore changing home view of control panel editing drive texts editing the favorite parameters list on control panel ...

Page 259: ...tion Switching frequency on page 57 Higher switching frequency results in lower acoustic noise Note If you have a multimotor system contact your local ABB representative 4 kHz 2 kHz 2 kHz 2 4 kHz 4 kHz 4 8 kHz 8 kHz 8 16 kHz 16 kHz 16 97 02 Minimum switching frequency Lowest switching frequency that is allowed Depends on the frame size 1 5 kHz 1 5 kHz 1 5 kHz Not for all frame sizes 1 2 kHz 2 kHz ...

Page 260: ...io for centrifugal pump and fan applications With squared U f ratio the noise level is lower for most operating frequencies Not recommended for permanent magnet motors 1 97 48 Udc stabilizer Enables or disables the DC bus voltage stabilizer Disabled Disabled DC bus voltage stabilizer disabled 0 Enabled min DC bus voltage stabilizer enabled minimum stabilization 50 Enabled mild DC bus voltage stabi...

Page 261: ...ers 99 08 Motor nominal frequency and 99 09 Motor nominal speed 0 0 200 Slip compensation in 1 1 97 94 IR comp max frequency Sets the frequency at which IR compensation set by parameter 97 13 IR compensation reaches 0 V The unit is of motor nominal frequency IR compensation When enabled IR compensation provides an extra voltage boost to the motor at low speeds Use IR compensation for example in ap...

Page 262: ...se on a data sheet from a motor manufacturer This parameter cannot be changed while the drive is running Not selected Not selected Parameters 98 02 98 12 inactive 0 Motor parameters The values of parameters 98 02 98 12 are used as the motor model 1 98 02 Rs user Defines the stator resistance RS of the motor model With a star connected motor RS is the resistance of one winding With a delta connecte...

Page 263: ...of the motor model 0 00000 ohm 0 00000 100 00000 ohm Stator resistance 98 10 Rr user SI Defines the rotor resistance RR of the motor model 0 00000 ohm 0 00000 100 00000 ohm Rotor resistance 98 11 Lm user SI Defines the main inductance LM of the motor model 0 00 mH 0 00 100000 00 mH Main inductance 1 10000 mH 98 12 SigmaL user SI Defines the leakage inductance σLS 0 00 mH 0 00 100000 00 mH Leakage ...

Page 264: ...ltage of the motor is not available a full ID run should be performed for improving performance 1 PMaSynRM Permanent magnet assisted Synchronous Reluctance Motor 2 99 04 Motor control mode Selects the motor control mode Scalar Vector Vector control Vector control has better accuracy than scalar control but cannot be used in all situations see selection Scalar below Requires motor identification ru...

Page 265: ...purposes Note Correct motor operation requires that the magnetizing current of the motor does not exceed 90 of the nominal current of the inverter See section Operating modes of the drive page 37 1 99 06 Motor nominal current Defines the nominal motor current This value must be equal to the value on the motor rating plate If multiple motors are connected to the drive enter the total current of the...

Page 266: ... frequency Defines the nominal motor frequency This setting must match the value on the rating plate of the motor Note This parameter cannot be changed while the drive is running 50 0 Hz 0 0 500 0 Hz Nominal frequency of the motor 10 1 Hz 99 09 Motor nominal speed Defines the nominal motor speed The setting must match the value on the rating plate of the motor Note This parameter cannot be changed...

Page 267: ...ted value If you do not know the exact value leave the parameter at zero This parameter cannot be changed while the drive is running 0 00 0 00 1 00 Cosphi of the motor 100 1 99 12 Motor nominal torque Defines the nominal motor shaft torque for a more accurate motor model Not obligatory The unit is selected by parameter 96 16 Unit selection Note This parameter cannot be changed while the drive is r...

Page 268: ... the range specified by the limits must be wide enough If eg speed limits are less than the motor nominal speed the ID run cannot be completed For the Advanced ID run the machinery must always be de coupled from the motor With a permanent magnet or synchronous reluctance motor a Normal Reduced or Standstill ID run requires that the motor shaft is NOT locked and the load torque is less than 10 Once...

Page 269: ...THE MOTOR BEFORE PERFORMING THE ID RUN 1 Reduced Reduced ID run This mode should be selected instead of the Normal or Advanced ID Run if mechanical losses are higher than 20 ie the motor cannot be de coupled from the driven equipment or if flux reduction is not allowed while the motor is running With this ID run mode the resultant motor control in the field weakening area or at high torques is not...

Page 270: ...mance is needed across the whole operating area Note The driven machinery must be de coupled from the motor because of high torque and speed transients that are applied WARNING The motor may run at up to the maximum positive and minimum negative allowed speed during the ID run Several accelerations and decelerations are done The maximum torque current and speed allowed by the limit parameters may ...

Page 271: ...ameter can be used if the motor turns in the wrong direction for example because of the wrong phase order in the motor cable and correcting the cabling is considered impractical Note Changing this parameter does not affect speed reference polarities so positive speed reference will rotate the motor forward The phase order selection just ensures that forward is in fact the correct direction U V W U...

Page 272: ...e used The table below shows the parameters whose default values depend on the supply frequency setting The supply frequency setting with the type designation of the drive also affects Group 99 Motor data parameter values though these parameters are not listed in the table No Name 95 20 HW options word 1 bit Supply frequency 60 Hz 50 Hz 95 20 HW options word 1 bit Supply frequency 60 Hz 60 Hz 11 4...

Page 273: ...ameter by choosing Other and selecting the source parameter from a list In addition to the Other selection the parameter may offer other pre selected settings Binary src Binary source the value of the parameter can be taken from a specific bit in another parameter value Other Sometimes the value can be fixed to 0 false or 1 true In addition the parameter may offer other pre selected settings Data ...

Page 274: ...tional parameter data Fieldbus addresses Refer to the User s manual of the fieldbus adapter PB Packed Boolean bit list Real Real number Type Parameter type See Analog src Binary src List PB Real Term Definition ...

Page 275: ...r shaft power Real 32768 00 32767 00 kW or hp 100 1 unit 01 18 Inverter GWh counter Real 0 65535 GWh 1 1 GWh 01 19 Inverter MWh counter Real 0 1000 MWh 1 1 MWh 01 20 Inverter kWh counter Real 0 1000 kWh 1 1 kWh 01 24 Flux actual Real 0 200 1 1 01 30 Nominal torque scale Real 0 000 4000000 N m 1000 1 unit 01 50 Current hour kWh Real 0 00 1000000 00 kWh 100 1 kWh 01 51 Previous hour kWh Real 0 00 10...

Page 276: ...FB reference 2 Real 30000 00 30000 00 100 1 04 Warnings and faults 04 01 Tripping fault Data 0x0000 0xffff 1 1 04 02 Active fault 2 Data 0x0000 0xffff 1 1 04 03 Active fault 3 Data 0x0000 0xffff 1 1 04 06 Active warning 1 Data 0x0000 0xffff 1 1 04 07 Active warning 2 Data 0x0000 0xffff 1 1 04 08 Active warning 3 Data 0x0000 0xffff 1 1 04 11 Latest fault Data 0x0000 0xffff 1 1 04 12 2nd latest faul...

Page 277: ...1 V 05 83 Motor current at fault Real 0 00 30000 00 A 100 1 A 05 84 Motor torque at fault Real 1600 0 1600 0 10 1 05 85 Main status word at fault PB 0000h FFFFh 1 1 05 86 DI delayed status at fault PB 0b0000 0b1111 1 1 05 87 Inverter temperature at fault PB 40 0 160 0 C 10 1 C 05 88 Reference used at fault Real 500 00 500 00 Hz 1600 0 1600 0 30000 00 30000 00 rpm Hz rpm 100 1 Hz 10 1 100 1 rpm 06 ...

Page 278: ...stem info 07 03 Drive rating id List 1 1 07 04 Firmware name List 1 1 07 05 Firmware version Data 0 00 0 0 255 255 255 255 1 1 07 06 Loading package name List 1 1 07 07 Loading package version Data 0 00 0 0 255 255 255 255 1 1 07 11 Cpu usage Real 0 100 1 1 07 30 Adaptive program status PB 0000h FFFFh 1 1 07 31 AP sequence state Data 0 20 1 1 No Name Type Range Unit FbEq32 ...

Page 279: ...Binary src 1 1 10 31 RO3 ON delay Real 0 0 3000 0 s 10 1 s 10 32 RO3 OFF delay Real 0 0 3000 0 s 10 1 s 10 99 RO DIO control word PB 0b0000 0b1111 1 1 10 101 RO1 toggle counter Real 0 4294967000 1 1 10 102 RO2 toggle counter Real 0 4294967000 1 1 10 103 RO3 toggle counter Real 0 4294967000 1 1 11 Standard DIO FI FO 11 05 DIO1 configuration List 0 2 1 1 11 21 DI5 configuration List 0 1 1 1 11 38 Fr...

Page 280: ...2767 00 0 1000 1 12 21 AI2 actual value Real 0 000 22 000 mA 1000 1 unit 12 22 AI2 scaled value Real 32768 000 32767 000 1000 1 12 23 AI2 forced value Real 0 000 22 000 mA 1000 1 unit 12 25 AI2 unit selection List 2 10 1 1 12 26 AI2 filter time Real 0 000 30 000 s 1000 1 s 12 27 AI2 min Real 0 000 22 000 mA 1000 1 unit 12 28 AI2 max Real 0 000 22 000 mA 1000 1 unit 12 29 AI2 scaled at AI2 min Real...

Page 281: ...e Real 0 000 30 000 s 1000 1 s 13 27 AO2 source min Real 32768 0 32767 0 10 1 13 28 AO2 source max Real 32768 0 32767 0 10 1 13 29 AO2 out at AO2 src min Real 0 000 22 000 mA 1000 1 mA 13 30 AO2 out at AO2 src max Real 0 000 22 000 mA 1000 1 mA 13 91 AO1 data storage Real 327 68 327 67 100 1 13 92 AO2 data storage Real 327 68 327 67 100 1 21 Start stop mode 21 01 Start mode List 0 2 1 1 21 02 Magn...

Page 282: ...rque reference speed control Real 1600 0 1600 0 10 1 25 02 Speed proportional gain Real 0 00 250 00 100 1 25 03 Speed integration time Real 0 00 1000 00 s 100 1 s 25 04 Speed derivation time Real 0 000 10 000 s 1000 1 s 25 05 Derivation filter time Real 0 10000 ms 1 1 ms 25 15 Proportional gain em stop Real 1 00 250 00 100 1 25 30 Flux adaptation enable List 0 1 25 33 Speed controller auto tune Bi...

Page 283: ...m speed Real 30000 00 30000 00 rpm 100 1 rpm 30 13 Minimum frequency Real 500 00 500 00 Hz 100 1 Hz 30 14 Maximum frequency Real 500 00 500 00 Hz 100 1 Hz 30 17 Maximum current Real 0 00 7 20 A 100 1 A 30 19 Minimum torque 1 Real 1600 0 0 0 10 1 30 20 Maximum torque 1 Real 0 0 1600 0 10 1 30 35 Thermal current limitation List 0 1 1 1 30 36 Speed limit selection Binary src 1 1 30 37 Min speed sourc...

Page 284: ...mit Real 0 00 1000 00 Hz 100 1 Hz 31 28 Stall time Real 0 3600 s 1 1 s 31 30 Overspeed trip margin Real 0 00 10000 00 rpm 100 1 rpm 31 31 Frequency trip margin Real 0 00 10000 00 Hz 100 1 Hz 31 40 Disable warning messages PBList 0000h FFFFh 1 1 31 54 Fault action List 0 1 1 1 32 Supervision 32 01 Supervision status PB 0b0000 0b1111 1 1 32 05 Supervision 1 function List 0 9 1 1 32 06 Supervision 1 ...

Page 285: ...00 100000 00 100 1 32 35 Supervision 4 function List 0 9 1 1 32 36 Supervision 4 action List 0 3 1 1 32 37 Supervision 4 signal Analog src 1 1 32 38 Supervision 4 filter time Real 0 000 30 000 s 1000 1 s 32 39 Supervision 4 low Real 21474836 00 21474836 00 100 1 32 40 Supervision 4 high Real 21474836 00 21474836 00 100 1 32 41 Supervision 4 hysteresis Real 0 00 100000 00 100 1 32 45 Supervision 5 ...

Page 286: ...configuration PB 0000h FFFFh 1 1 34 15 Timer 2 start time Time 00 00 00 23 59 59 s 1 1 s 34 16 Timer 2 duration Durati on 00 00 00 07 00 00 min 1 1 min 34 17 Timer 3 configuration PB 0000h FFFFh 1 1 34 18 Timer 3 start time Time 00 00 00 23 59 59 s 1 1 s 34 19 Timer 3 duration Durati on 00 00 00 07 00 00 min 1 1 min 34 20 Timer 4 configuration PB 0000h FFFFh 1 1 34 21 Timer 4 start time Time 00 00...

Page 287: ...mer 11 duration Durati on 00 00 00 07 00 00 min 1 1 min 34 44 Timer 12 configuration PB 0000h FFFFh 1 1 34 45 Timer 12 start time Time 00 00 00 23 59 59 s 1 1 s 34 46 Timer 12 duration Durati on 00 00 00 07 00 00 min 1 1 min 34 60 Season 1 start date Date 01 01 31 12 d 1 1 d 34 61 Season 2 start date Date 01 01 31 12 d 1 1 d 34 62 Season 3 start date Date 01 01 31 12 d 1 1 d 34 63 Season 4 start d...

Page 288: ... time activation source Binary src 1 1 34 112 Boost time duration Durati on 00 00 00 07 00 00 min 1 1 min 35 Motor thermal protection 35 01 Motor estimated temperature Real 60 1000 C or 76 1832 F C or F 1 1 35 02 Measured temperature 1 Real 60 5000 C or 76 9032 F C F 1 1 unit 35 03 Measured temperature 2 Real 60 5000 C or 76 9032 F C F 1 1 unit 35 05 Motor overload level Real 0 0 300 0 35 11 Tempe...

Page 289: ...0 PVL peak value Real 32768 00 32767 00 100 1 36 11 PVL peak date Data 1 1 1980 6 5 2159 1 1 36 12 PVL peak time Data 1 1 36 13 PVL current at peak Real 32768 00 32767 00 A 100 1 A 36 14 PVL DC voltage at peak Real 0 00 2000 00 V 100 1 V 36 15 PVL speed at peak Real 30000 30000 rpm 100 1 rpm 36 16 PVL reset date Data 1 1 1980 6 5 2159 1 1 36 17 PVL reset time Data 1 1 36 20 AL1 0 to 10 Real 0 00 1...

Page 290: ...0 1 PID customer unit 40 02 Process PID feedback actual Real 200000 00 200000 00 PID custo mer units 100 1 PID customer unit 40 03 Process PID setpoint actual Real 200000 00 200000 00 PID custo mer units 100 1 PID customer unit 40 04 Process PID deviation actual Real 200000 00 200000 00 PID custo mer units 100 1 PID customer unit 40 06 Process PID status word PB 0b0000 0b1111 1 1 40 07 Process PID...

Page 291: ... Real 100 00 100 00 10 1 40 37 Set 1 output max Real 100 00 100 00 10 1 40 38 Set 1 output freeze enable Binary src 1 1 40 39 Set 1 deadband range Real 0 00 200000 00 100 1 40 40 Set 1 deadband delay Real 0 0 3600 0 s 10 1 s 40 43 Set 1 sleep level Real 0 0 200000 00 10 1 40 44 Set 1 sleep delay Real 0 0 3600 0 s 10 1 s 40 45 Set 1 sleep boost time Real 0 0 3600 0 s 10 1 s 40 46 Set 1 sleep boost ...

Page 292: ...ensation input 2 Real 200000 00 200000 00 100 1 40 75 Set 1 compensated output 2 Real 200000 00 200000 00 100 1 40 76 Set 1 compensation non linearity Real 0 100 1 1 40 79 Set 1 units List 0 31 Depen ds on selecti on 40 89 Set 1 setpoint multiplier Real 200000 00 200000 00 40 90 Set 1 feedback multiplier Real 200000 00 200000 00 100 1 40 91 Feedback data storage Real 327 68 327 67 100 1 40 92 Setp...

Page 293: ...z 46 31 Above speed limit Real 0 00 30000 00 rpm 100 1 rpm 46 32 Above frequency limit Real 0 00 1000 00 Hz 100 1 Hz 46 41 kWh pulse scaling Real 0 001 1000 000 kWh 1000 1 kWh 46 43 Power decimals Real 0 3 1 1 46 44 Current decimals Real 0 3 1 1 49 Panel port communication 49 01 Node ID number Real 1 32 1 1 49 03 Baud rate List 1 5 1 1 49 04 Communication loss time Real 0 3 3000 0 s 10 1 s 49 05 C...

Page 294: ...e 51 FBA A settings 51 01 FBA A type List 1 1 51 02 FBA A Par2 Real 0 65535 1 1 51 26 FBA A Par26 Real 0 65535 1 1 51 27 FBA A par refresh List 0 1 1 1 51 28 FBA A par table ver Data 0x0000 0xffff 1 1 51 29 FBA A drive type code Real 0 65535 1 1 51 30 FBA A mapping file ver Real 0 65535 1 1 51 31 D2FBA A comm status List 0 6 1 1 51 32 FBA A comm SW ver Data 0x0000 0xffff 1 1 51 33 FBA A appl SW ve...

Page 295: ...time Real 0 0 6000 0 s 10 1 s 58 17 Transmit delay Real 0 65535 ms 1 1 ms 58 18 EFB control word PB 0000h FFFFh 1 1 58 19 EFB status word PB 0000h FFFFh 1 1 58 25 Control profile List 0 5 1 1 58 26 EFB ref1 type List 0 5 1 1 58 27 EFB ref2 type List Not applicable 58 28 EFB act1 type List 0 5 1 1 58 29 EFB act2 type List Not applicable 58 31 EFB act1 transparent source Analog src 1 1 58 32 EFB act...

Page 296: ...Binary src 0 7 1 1 79 41 Start DC voltage Real 225 800 V 79 42 PV cell min voltage Real 225 800 V 79 43 PV cell max voltage Real 225 800 V 79 51 Pump minimum speed Real 0 30000 rpm 79 52 Pump maximum speed Real 0 30000 rpm 79 56 Boost voltage Real 225 600 V 79 57 Boost factor Real 0 75 1 50 79 61 Fault reset time Real 1 0 1200 0 s 1 1 80 Flow calculation 80 01 Calculated flow Real 200000 00 200000...

Page 297: ...0 HQ curve H1 Real 0 00 32767 00 m 100 1 80 41 HQ curve H2 Real 0 00 32767 00 m 100 1 80 42 HQ curve H3 Real 0 00 32767 00 m 100 1 80 43 HQ curve H4 Real 0 00 32767 00 m 100 1 80 44 HQ curve H5 Real 0 00 32767 00 m 100 1 80 50 PQ curve P1 Real 0 00 32767 00 kW 100 1 80 51 PQ curve P2 Real 0 00 32767 00 kW 100 1 80 52 PQ curve P3 Real 0 00 32767 00 kW 100 1 80 53 PQ curve P4 Real 0 00 32767 00 kW 1...

Page 298: ...m pressure warning level Real 0 00 32767 00 bar 100 1 82 38 Outlet maximum pressure fault level Real 0 00 32767 00 bar 100 1 82 40 Inlet minimum pressure protection List 0 3 1 1 82 41 Inlet minimum pressure warning level Real 0 00 32767 00 bar 100 1 82 42 Inlet minimum pressure fault level Real 0 00 32767 00 bar 100 1 82 45 Pressure check delay Real 0 00 3600 00 s 100 1 82 46 Dry run current limit...

Page 299: ...ump cleaning time 2 Time 00 00 00 23 59 59 1 1 83 43 Pump cleaning time 3 Time 00 00 00 23 59 59 1 1 83 44 Pump cleaning time 4 Time 00 00 00 23 59 59 1 1 83 45 Pump cleaning time 5 Time 00 00 00 23 59 59 1 1 95 HW configuration 95 01 Supply voltage List 0 2 1 1 95 02 Adaptive voltage limits List 0 1 1 1 95 03 Estimated AC supply voltage Real 0 65535 V 1 1 V 95 04 Control board supply List 0 1 1 1...

Page 300: ...ameters 96 100 96 102 only visible when enabled by parameter 96 02 96 70 Disable adaptive program List 0 1 1 1 96 78 Legacy Modbus mapping List 0 1 1 1 96 79 Legacy control profile List 0 3 1 1 96 100 Change user pass code Data 10000000 99999999 1 1 96 101 Confirm user pass code Data 10000000 99999999 1 1 96 102 User lock functionality PB 0000h FFFFh 1 1 97 Motor control 97 01 Switching frequency ...

Page 301: ...1 Lm user SI Real 0 00 100000 00 mH 100 1 mH 98 12 SigmaL user SI Real 0 00 100000 00 mH 100 1 mH 98 13 Ld user SI Real 0 00 100000 00 mH 100 1 mH 98 14 Lq user SI Real 0 00 100000 00 mH 100 1 mH 99 Motor data 99 03 Motor type List 0 2 1 1 99 04 Motor control mode List 0 1 1 1 99 06 Motor nominal current Real 0 32767 0 A 10 1 A 99 07 Motor nominal voltage Real 0 32767 0 V 10 1 V 99 08 Motor nomina...

Page 302: ...302 Additional parameter data 99 14 Last ID run performed List 1 1 99 15 Motor polepairs calculated Real 0 1000 1 1 99 16 Motor phase order List 0 1 1 1 No Name Type Range Unit FbEq32 ...

Page 303: ...service representative Warnings and faults are listed below in separate tables Each table is sorted by warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of the Hardware manual of the drive before working on the drive Indications Warnings and faults Warnings and faults indicate an abno...

Page 304: ...f the drive The codes of these events are included in the Warning messages table on page 306 Editable messages For external events the action fault or warning name and the message text can be edited To specify external events use parameter 31 Fault functions Warning fault history Event log All indications are stored in the event log with a time stamp and other information The event log stores info...

Page 305: ...gs parameters in group 04 Warnings and faults page 89 For previously occurred faults see Menu Diagnostics Fault history parameters in group 04 Warnings and faults page 89 The event log can also be accessed and reset using the Drive composer PC tool See Drive composer PC tool user s manual 3AUA0000094606 English 0 0 ...

Page 306: ...so be caused by an earth fault or supply phase loss Check motor load Check acceleration times in parameter group 23 Speed reference ramp speed control torque control or 28 Frequency reference chain frequency control Also check parameter 46 03 Torque scaling Check motor and motor cable including phasing and delta star connection Check for an earth fault in motor or motor cables by measuring the ins...

Page 307: ...cable for cabling errors Check motor and motor cable including phasing and delta star connection Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembly in the Hardware manual of the drive Check there are no power factor correction capacitors or surge absor...

Page 308: ... yet risen to operating level A490 Incorrect temperature sensor setup Sensor type mismatch Check the settings of temperature source parameters 35 11 and 35 21 against 91 21 and 91 25 A491 External temperature 1 Editable message text Measured temperature 1 has exceeded warning limit Check the value of parameter 35 02 Measured temperature 1 Check the cooling of the motor or other equipment whose tem...

Page 309: ... fan operation Check inside of cabinet and heatsink of drive module for dust pick up Clean whenever necessary A4B0 Excess temperature Power unit module temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power A4B1 Excess temperature difference High temperature difference between the IGBTs of differ...

Page 310: ...t cover of the drive is in place and tightened If the commissioning of the drive requires that the cover is off this warning will be generated even if the corresponding fault is defeated See fault 5081 Auxiliary fan broken page 327 0001 Auxiliary fan 1 missing 0002 Auxiliary fan 2 missing A591 Drive HW initialization Drive hardware setup is initializing 1 Initializing HW settings for the first tim...

Page 311: ...ted measurements are beyond limits Contact your local ABB representative A5F2 Overtemperature hw Excessive hardware temperature Contact your local ABB representative A682 Flash erase speed The flash memory in the memory unit has been erased too frequently compromising the lifetime of the memory Avoid forcing unnecessary parameter saves by parameter 96 07 Parameter save manually or cyclic parameter...

Page 312: ...uring the startup and continue until the motor data is entered A6A6 Voltage category unselected The voltage category has not been defined Set voltage category in parameter 95 01 Supply voltage A6A7 System time not set System time is not set A6B0 User lock is open The user lock is open ie user lock configuration parameters 96 100 96 102 are visible Close the user lock by entering an invalid pass co...

Page 313: ...boot is required to validate any changes in the hardware settings A780 Motor stall Programmable warning 31 24 Stall function Motor is operating in stall region Check motor load drive ratings and fault function parameters A783 Motor overload Motor current is too high Check for overloaded motor Adjust the parameters used for the motor overload function 35 51 35 53 35 55 35 56 A784 Motor disconnect A...

Page 314: ...on master is able to communicate A7CE EFB comm loss Programmable warning 58 14 Communication loss action Communication break in embedded fieldbus EFB communication Check the status of the fieldbus master online offline error etc Check cable connections to the EIA 485 X5 terminals 29 30 and 31 on the control unit A7EE Panel loss Programmable warning 49 05 Communication loss action Control panel or ...

Page 315: ... is changing states faster than recommended eg if a fast changing frequency signal is connected to it The relay lifetime will be exceeded shortly Replace the signal connected to the relay output source with a less frequently changing signal 0001 Relay output 1 Select a different signal with parameter 10 24 RO1 source 0002 Relay output 2 Select a different signal with parameter 10 27 RO2 source 000...

Page 316: ... function 4 Check the source of the warning parameter 32 37 Supervision 4 signal A8B4 Signal supervision 5 Editable message text Programmable warning 32 46 Supervision 5 action Warning generated by the signal supervision function 5 Check the source of the warning parameter 32 47 Supervision 5 signal A8B5 Signal supervision 6 Editable message text Programmable warning 32 56 Supervision 6 action War...

Page 317: ... Fault in external device 3 Check the external device Check setting of parameter 31 05 External event 3 source A984 External warning 4 Editable message text Programmable warning 31 07 External event 4 source 31 08 External event 4 type Fault in external device 4 Check the external device Check setting of parameter 31 07 External event 4 source A985 External warning 5 Editable message text Programm...

Page 318: ... AFF6 Identification run Motor ID run will occur at next start Informative warning AF90 Speed controller autotuning The speed controller autotune routine did not complete successfully Check the auxiliary code See actions for each code below 0000 Drive was stopped before the autotune was complete Start the drive and repeat autotune until successful 0001 The drive was started and it was not ready to...

Page 319: ... STO is lost Check safety circuit connections For more information see chapter The Safe torque off function in the Hardware manual of the drive and description of parameter 31 22 STO indication run stop page 146 D505 Max cleaning warning Programmable warning 83 35 Cleaning count fault Maximum number of cleanings are reached in defined time The Pump cleaning is unable to clean the pump and hence ma...

Page 320: ...Check the configuration of outlet pressure protection See parameters 82 30 Outlet minimum pressure protection and 82 31 Outlet minimum pressure warning level D50F Outlet maximum pressure Programmable warning 82 35 Outlet maximum pressure protection Measured outlet pressure is above the defined warning limit Check the pump outlet for blockages or closed valve Check the configuration of outlet press...

Page 321: ...active the drive restarts automatically This alarm is disabled during ramp stop condition Check the pump minimum speed set in 79 51 Pump minimum speed D5B1 Start delay active This alarm occurs if more than three start occurs within one minute This warning resets automatically after five minutes and if start command is present drive starts automatically FA90 STO diagnostics failure The software is ...

Page 322: ...ble to read the rating ID of the drive Reset the fault to make the drive try to reread the rating ID If the fault reappears cycle the power to the drive You may have to be repeat this If the fault persists contact your local ABB representative 2281 Calibration Measured offset of output phase current measurement or difference between output phase U2 and W2 current measurement is too great the value...

Page 323: ...e absorbers in motor cable Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insulation of the assembly in the Hardware manual of the drive 2330 Earth leakage Programmable fault 31 20 Earth fault Drive has detected load unbalance typically due to earth fault in motor or motor c...

Page 324: ... upper IGBT of the W phase 20 a short circuit in the lower IGBT of the W phase 40 DC capacitor short circuit 2381 IGBT overload Excessive IGBT junction to case temperature This fault protects the IGBT s and can be activated by a short circuit in the motor cable Check motor cable Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against...

Page 325: ...stor if present Check deceleration time Use coast to stop function if applicable Retrofit drive with brake chopper and brake resistor Check that the brake resistor is dimensioned properly and the resistance is between acceptable range for the drive 3220 DC link undervoltage Intermediate circuit DC voltage is not sufficient because of a missing supply phase blown fuse or fault in the rectifier brid...

Page 326: ...Hardware manual of the drive Check drive module cooling air flow and fan operation Check inside of cabinet and heatsink of drive module for dust pick up Clean whenever necessary 42F1 IGBT temperature Drive IGBT temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power 4310 Excess temperature Power u...

Page 327: ...perature sensor Repair wiring if faulty Measure the resistance of the sensor Replace the sensor if faulty 5080 Fan Cooling fan is stuck or disconnected Check fan operation and connection Replace fan if faulty 5081 Auxiliary fan broken An auxiliary cooling fan is stuck or disconnected 1 Auxiliary fan 1 broken 2 Auxiliary fan 2 broken Check auxiliary fan s and connection s Replace fan if faulty 5089...

Page 328: ...ment of the drive Contact your local ABB representative 5095 Redundant measurement Duplicated measurements are beyond limits Contact ABB 5096 Overtemperature hw Excessive hardware temperature Contact your local ABB representative 5098 I O communication loss Communication failure to standard I O Try resetting the fault or cycle the power to the drive 5681 PU communication Communication errors detec...

Page 329: ... or by cycling power If the problem persists contact your local ABB representative 6306 FBA A mapping file Fieldbus adapter A mapping file read error Contact your local ABB representative 6481 Task overload Internal fault Reboot the control unit using parameter 96 08 Control board boot or by cycling power If the problem persists contact your local ABB representative 6487 Stack overflow Internal fa...

Page 330: ...brary or reinstall Automation Builder See the drive specific log generated by Automation Builder 64A4 Rating ID fault Rating ID load error Contact ABB 64A6 Adaptive program Error running the adaptive program Check the auxiliary code format XXYY ZZZZ XX specifies the number of the state 00 base program and YY specifies the number of the function block 0000 generic error ZZZZ indicates the problem 0...

Page 331: ... functionality mode 64B2 User set fault Loading of user parameter set failed because requested set does not exist set is not compatible with control program drive was switched off during loading Ensure that a valid user parameter set exists Reload if uncertain 64B3 Macro parameterization error Macro parameterization failed eg Parameter default value that cannot be changed has been attempted to wri...

Page 332: ...c Check cable connections to the EIA 485 X5 terminals 29 30 and 31 on the control unit 6682 EFB config file Embedded fieldbus EFB configuration file could not be read Contact your local ABB representative 6683 EFB invalid parameterization Embedded fieldbus EFB parameter settings inconsistent or not compatible with selected protocol Check the settings in parameter group 58 Embedded fieldbus 6684 EF...

Page 333: ...o voltage mode from mA mode AI will return automatically back to mA mode when the AI signal level is within acceptable limits Check AI signal levels 7100 Excitation current Excitation current feedback low or missing Contact your local ABB representative 7121 Motor stall Programmable fault 31 24 Stall function Motor is operating in stall region because of e g excessive load or insufficient motor po...

Page 334: ...frequency and 30 14 Maximum frequency Check used supply voltage and voltage selection parameter 95 01 Supply voltage Other Contact your local ABB representative quoting the auxiliary code 7510 FBA A communication Programmable fault 50 02 FBA A comm loss func Cyclical communication between drive and fieldbus adapter module A or between PLC and fieldbus adapter module A is lost Check status of field...

Page 335: ...sion function 2 Check the source of the fault parameter 32 17 Supervision 2 signal 80B2 Signal supervision 3 Editable message text Programmable fault 32 26 Supervision 3 action Fault generated by the signal supervision function 3 Check the source of the fault parameter 32 27 Supervision 3 signal 80B3 Signal supervision 4 Editable message text Programmable fault 32 36 Supervision 4 action Fault gen...

Page 336: ...ing of parameter 31 03 External event 2 source 9083 External fault 3 Editable message text Programmable fault 31 05 External event 3 source 31 06 External event 3 type Fault in external device 3 Check the external device Check setting of parameter 31 05 External event 3 source 9084 External fault 4 Editable message text Programmable fault 31 07 External event 4 source 31 08 External event 4 type F...

Page 337: ...ngs in parameters 80 15 Maximum flow 80 17 Maximum flow protection and 80 19 Flow check delay D407 Minimum flow protection Programmable fault 80 18 Minimum flow protection Actual flow is below the defined fault level Check that the inlet and outlet valves are open Check flow protection settings in parameters 80 16 Maximum flow 80 18 Minimum flow protection and 80 19 Flow check delay D408 Outlet mi...

Page 338: ...f PV cells connected in series Ensure that voltage is less than the voltage set in 79 43 PV cell max voltage FF61 ID run Motor ID run was not completed successfully Check the nominal motor values in parameter group 99 Motor data Check that no external control system is connected to the drive Cycle the power to the drive and its control unit if powered separately Check that no operation limits prev...

Page 339: ...t measurement calibration did not finish within reasonable time Contact your local ABB representative 0005 0008 Internal error Contact your local ABB representative 0009 Asynchronous motors only Acceleration did not finish within reasonable time Contact your local ABB representative 000A Asynchronous motors only Deceleration did not finish within reasonable time Contact your local ABB representati...

Page 340: ...Motor data error Check that the motor nominal value settings in the drive are the same as in the motor nameplate Contact your local ABB representative FF63 STO diagnostics failure SW internal malfunction Reboot the control unit using parameter 96 08 Control board boot or by cycling power FF81 FB A force trip A fault trip command has been received through fieldbus adapter A Check the fault informat...

Page 341: ...fieldbus interface supports the Modbus RTU protocol The drive control program can handle 10 Modbus registers in a 10 millisecond time level For example if the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for processing the request and 2 ms overhead for handling the bus The actual response time depends on other factors as well ...

Page 342: ... drive The connection diagram is shown below Process I O cyclic Service messages acyclic Data flow Control Word CW References Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Driv Termination OFF Termination ON1 1 The device at both ends on the fieldbus must have termination set to ON ON 1 ON 1 ON 1 B A DGND Driv Termination OFF ON 1 ON 1 ON 1 B A DGND Dri...

Page 343: ...o communicate and control between PLC and drives easily Drive ON TERM ON BIAS SLOT 1 TERM ON1 BIAS ON2 Drive ON TERM ON BIAS TERM OFF BIAS OFF Process I O cyclic Service messages acyclic Data flow Control Word CW Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Drive ON TERM ON BIAS SLOT 1 TERM OFF BIAS OFF Termination ON1 1 The device at both ends on the ...

Page 344: ...he parity and stop bit setting Use the same setting as in the master station 58 14 Communication loss action Fault default 1 Defines the action taken when a communication loss is detected 58 15 Communication loss mode Cw Ref1 Ref2 default 2 Enables disables communication loss monitoring and defines the means for resetting the counter of the communication loss delay 58 16 Communication loss time 3 ...

Page 345: ...0 65535 Modbus register range 58 34 Word order LO HI default 1 Defines the order of the data words in the Modbus message frame 58 101 58 114 Data I O 1 Data I O 14 For example the default settings I Os 1 6 contain the control word the status word two references and two actual values Defines the address of the drive parameter which the Modbus master accesses when it reads from or writes to the regi...

Page 346: ...TROL COMMAND SOURCE SELECTION 79 10 Operating mode Embedded fieldbus Selects fieldbus as the source for the start and stop commands OTHER SELECTIONS EFB references can be selected as the source at virtually any signal selector parameter by selecting Other then either 03 09 EFB reference 1 or 03 10 EFB reference 2 SYSTEM CONTROL INPUTS 96 07 Parameter save manually Save reverts to Done Saves parame...

Page 347: ...oolean word It is the principal means of controlling the drive from a fieldbus system The CW is sent by the fieldbus controller to the drive With drive parameters the user selects the EFB CW as the source of drive control commands such as start stop CW SW ACT1 ACT2 I O 1 I O 2 I O 3 I O 69 EFB CW EFB SW Actual 1 Actual 2 Par 01 01 255 255 1 See also other parameters which can be controlled through...

Page 348: ...5 Actual values Fieldbus actual signals ACT1 and ACT2 are 16 bit or 32 bit signed integers They convey selected drive parameter values from the drive to the master Whether the actual values are scaled or not depends on the settings of 58 28 EFB act1 type and 58 29 EFB act2 type See section About the control profiles page 350 Data input outputs Data input outputs are 16 bit or 32 bit words containi...

Page 349: ...5536 This manual uses 6 digit decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still access registers 400001 to 409999 by using 5 digit decimal addresses 40001 to 49999 Registers 410000 465536 are inaccessible to these masters See parameter 58 33 Addressing mode Note Register addresses of 32 bit parameter...

Page 350: ...an configure the drive to receive and send messages according to one of the two profiles ABB Drives DCU Profile For the ABB Drives profile the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive The DCU Profile involves no data conversion or scaling The figure below illustrates the effect of the profile selection Profile selection Contr...

Page 351: ...ue operation OFF3 inactive 0 Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED Warning Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION D Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the...

Page 352: ...r Reference 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control d Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if the control location is parameterized to be sel...

Page 353: ...t deactivates the signal 0 Run enable If the drive is set to receive the run enable signal from the fieldbus this bit activates the signal 7 STOPMODE_RAMP 1 Normal ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 8 STOPMODE_EMERG ENCY_RAMP 1 Emergency ramp stop mode 0 no op Default to parameter stop mode if bits 7 9 are all 0 9 STOPMODE_COAST 1 Coast stop mode 0 no op De...

Page 354: ...L 1 Local mode for control from the fieldbus is requested Steal control from the active source 0 no op 17 FB_LOCAL_REF 1 Local mode for reference from the fieldbus is requested Steal reference from the active source 0 no op 18 Reserved for RUN_DISABLE_1 Not yet implemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Writable control bits that can be combined with drive logic for application spec...

Page 355: ...o fault 4 OFF_2_STATUS 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STATUS 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits e g in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 R...

Page 356: ...6 DECELERATING 1 Drive speed is decreasing 0 Drive speed is not decreasing 7 AT_SETPOINT 1 Drive is at setpoint 0 Drive is not at setpoint 8 LIMIT 1 Drive operation is limited 0 Drive operation is not limited 9 SUPERVISION 1 Actual value speed frequency or torque is above a limit Limit is set with parameters 46 31 46 33 0 Actual value speed frequency or torque is within limits 10 REVERSE_REF 1 Dri...

Page 357: ...m 17 Reserved 18 Reserved for DIRECTION_LOCK Not yet implemented 19 Reserved 20 Reserved 21 Reserved 22 USER_0 Status bits that can be combined with drive logic for application specific functionality 23 USER_1 24 USER_2 25 USER_3 26 REQ_CTL 1 Control is requested in this channel 0 Control is not requested in this channel 27 31 Reserved Bit Name Value State Description ...

Page 358: ...ive when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words See sections Control Word for the ABB Drives profile on page 351 and Status Word for the ABB Drives profile on page 355 ...

Page 359: ...y OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1xx xxxx x111 CW xxxx x1xx xxxx 1111 and SW Bit12 1 CW Control Word SW Status Word n Speed I Input Current RFG Ramp Function Generator f Frequency ABB Drives profile SWITCH ON INHIBITED NOT READY TO SWITC...

Page 360: ... sign bit and a 15 bit integer A negative value is formed by calculating the two s complement from the corresponding positive value The actual values are scaled as defined by parameters 99 08 99 09 46 03 and 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type see page 222 99 09 with motor nominal speed 99 08 with motor nominal frequency 0 ...

Page 361: ...n be changed using parameter 58 101 Data I O 1 400002 Default Reference 1 Ref1 16bit The selection can be changed using parameter 58 104 Data I O 4 400003 Default Reference 2 Ref2 16bit The selection can be changed using parameter 58 104 Data I O 4 400004 Default Status Word SW 16bit See sections Status Word for the ABB Drives profile page 355 and Status Word for the DCU Profile page 356 The selec...

Page 362: ...es 00h Return Query Data Echo loopback test 01h Restart Comm Option Restarts and initializes the EFB clears communications event counters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Register 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Count 0Eh Return Slave Message Count 0Fh Return Slave No Response Count 10h Return Slave NAK negativ...

Page 363: ...dual access Supported Object IDs 00h Vendor Name ABB 01h Product Code for example ASCLx or ASCDx 02h Major Minor Revision combination of contents of parameters 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name ACQ80 Code Name Description 01h ILLEGAL FUNCTION The function code received in the query is not an allowable action for the server 02h ILLEGAL ADDRESS ...

Page 364: ...T_ZERO RESET 000006 RAMP_HOLD EXT2 000007 RAMP_IN_ZERO RUN_DISABLE 000008 RESET STOPMODE_RAMP 000009 Reserved Reserved 000010 Reserved Reserved 000011 REMOTE_CMD Reserved 000012 EXT_CTRL_LOC RAMP_OUT_ZERO 000013 USER_0 RAMP_HOLD 000014 USER_1 RAMP_IN_ZERO 000015 USER_2 Reserved 000016 USER_3 Reserved 000017 Reserved FB_LOCAL_CTL 000018 Reserved FB_LOCAL_REF 000019 Reserved Reserved 000020 Reserved...

Page 365: ...ameter 10 99 RO DIO control word bit 1 000035 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 Control for relay output RO3 parameter 10 99 RO DIO control word bit 2 000036 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 Control for relay output RO4 parameter 10 99 RO DIO control word bit 3 000037 Control for relay output RO5 parameter 10 99 RO DIO cont...

Page 366: ...F_2_STATUS ZERO_SPEED 100006 OFF_3_STATUS Reserved 100007 SWC_ON_INHIB Reserved 100008 ALARM AT_SETPOINT 100009 AT_SETPOINT LIMIT 100010 REMOTE SUPERVISION 100011 ABOVE_LIMIT Reserved 100012 USER_0 Reserved 100013 USER_1 PANEL_LOCAL 100014 USER_2 FIELDBUS_LOCAL 100015 USER_3 EXT2_ACT 100016 Reserved FAULT 100017 Reserved ALARM 100018 Reserved Reserved 100019 Reserved Reserved 100020 Reserved Reser...

Page 367: ...ameter 10 02 DI delayed status bit 2 Delayed status of digital input DI3 parameter 10 02 DI delayed status bit 2 100036 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 Delayed status of digital input DI4 parameter 10 02 DI delayed status bit 3 100037 Delayed status of digital input DI5 parameter 10 02 DI delayed status bit 4 Delayed status of digital input DI5 parameter...

Page 368: ...nerated see table above 00h No error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does not match the data type of the parameter 65h General Error Undefined error when handling query 400093 Failed Register The last register discrete input coil input register or holding register that failed to be read or written 400094 Last Regist...

Page 369: ...ugh an optional fieldbus adapter fieldbus adapter A FBA A mounted onto the control unit of the drive The drive can be configured to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources such as digital and analog inputs depending on how control locations EXT1 and EXT2 are configured Fieldbu...

Page 370: ...BA A data out The AC 500 PLC has a free version library called PS553 drives which helps user to communicate and control between PLC and drives easily Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW Fieldbus controller Parameter R W requests responses Status word SW Actual values Fieldbus Other devices Drive Type Fxxx fieldbus adapter installed onto drive...

Page 371: ... out1 53 12 FBA A data out12 DATA OUT 2 4 1 2 3 12 DATA IN 2 5 1 2 3 12 FBA MAIN SW FBA ACT1 FBA ACT2 Par 01 01 99 99 FBA MAIN CW Par 10 01 99 99 1 See also other parameters which can be controlled from fieldbus 2 The maximum number of data words used is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s manual of the ...

Page 372: ... received from the fieldbus is shown by parameter 50 13 FBA A control word and the Status word transmitted to the fieldbus network by 50 16 FBA A status word This raw data is very useful to determine if the fieldbus master is transmitting the correct data before handing control to the fieldbus network References The references are provided by MPPT and does not depend on any user settings For more ...

Page 373: ...ntrol 1 Continue operation OFF3 inactive 0 Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED WARNING Ensure motor and driven machine can be stopped using this stop mode 3 Run 1 Proceed to OPERATION D Note Run enable signal must be active see drive documentation If the drive is set to receive the Run enable signal from the fieldbus this...

Page 374: ... ON INHIBITED Note This bit is effective only if the fieldbus interface is set as the source of the reset signal by drive parameters 0 Continue normal operation 8 9 Reserved 10 Remote cmd 1 Fieldbus control d 0 Control word and reference not getting through to the drive except for bits 0 2 11 Ext ctrl loc 1 Select External Control Location EXT2 Effective if control location is parameterized to be ...

Page 375: ...nactive 1 OFF3 inactive 0 OFF3 ACTIVE 6 Switch on inhibited 1 SWITCH ON INHIBITED 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 Above limit See bit 10 of 06 17 ...

Page 376: ...W b0 1 SW b1 1 CW xxxx x1xx xxxx 1111 CW xxxx x1xx xxxx x111 CW Control word SW Status word bx bit x n Speed I Input Current RFG Ramp Function Generator f Frequency SW b2 0 from any state Fault from any state from any state SW b1 0 n f 0 I 0 SW b5 0 Emergency stop OFF3 CW b2 0 SW b2 1 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 CW b4 0 CW b5 0 CW b6 0 OFF1 CW b0 0 from any state CW b3 0 n f 0 I ...

Page 377: ...t of the parameters in group 50 Fieldbus adapter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings As a minimum set the required node address and the communication profile 8 Define the process data transferred to and from the drive in parameter groups 52 FBA A data in and 53 FBA...

Page 378: ...e actual value type and scaling according to the currently active Ref1 mode defined in parameter 50 04 51 01 FBA A type 1 FPBA1 Shows type of the fieldbus adapter module 51 02 Node address 32 Defines the PROFIBUS node address of the fieldbus adapter module 51 03 Baud rate 120001 Shows current baud rate on the PROFIBUS network in kbit s 51 04 MSG type 1 PPO21 Shows telegram type selected by the PLC...

Page 379: ... below Control word 477h 1143 decimal READY TO SWITCH ON 47Fh 1151 decimal OPERATING Speed mode 79 10 Operating mode 4 Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands 1 Read only or automatically detected set 2 Example Drive parameter Setting for ACS 560 drives Description ...

Page 380: ...380 Fieldbus control through a fieldbus adapter ...

Page 381: ...er overview Drive Composer is a 32 bit PC tool used for commissioning and maintaining ABB common architecture drives The PC tool can be connected to a drive that has the assistant control panel or a dummy panel The full version is called Drive Composer pro and the free version is called Drive Composer entry The free version is available for download from ABB website Note The PC tool cannot be conn...

Page 382: ...Composer and the drive you need to meet the following requirements Computer with Drive Composer installed Assistant control panel or Dummy panel Mini USB cable assistant control panel or BCBL 01 cable dummy panel Communication devices Use the following communication devices BCBL 01 cable to connect the drive with a dummy panel Connect BCBL 01 cable to the RJ 45 port of the panel and the other end ...

Page 383: ...83 Connection Diagram with assistant panel For more information see Drive Composer startup and maintenance PC tool user s manual 3AUA0000094606 English USB cable Drive with Assistant control panel Computer with Drive composer Drive composer ...

Page 384: ...384 Parameterization with Drive Composer ...

Page 385: ...ROFIBUS or PROFINET You can perform the following actions with the Automation builder drive manager Monitor the drive status running stopped external control locations EXT1 EXT2 and motor running direction Monitor the drive parameters Monitor the drive firmware version and properties Monitor the drive parameter values along with the parameter attributes like parameter minimum and maximum settings ...

Page 386: ... the drive parameters from Drive Manager to the respective standalone drive tool parameter file formats dsp mdwp dcparamsbak Import the drive parameters dsp dwp dcparamsbak to the Drive Manager and compare the parameter values of the file with the project view file Update and save a group or a single parameter to the drive Connection diagram Drive PLC Computer with Automation build manager Profibu...

Page 387: ...drive manager For more information on automation builder application download purchase see http new abb com plc automationbuilder platform software The information about configuring automation builder with drive and other details are available in the online help of the application ...

Page 388: ...388 Parameterization with Automation builder drive manager ...

Page 389: ...ce contacts can be found by navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the...

Page 390: ...abb com drives Copyright 2023 ABB All rights reserved Specifications subject to change without notice 3AXD50000170654 Rev C EN 2023 03 27 ...