ABB ACS 600, Supplement To Firmware Manual

Page 1: ...ACS 600 Supplement to Firmware Manual Standard Application Program 5 0 Master Follower Application Macro...

Page 2: ......

Page 3: ...9 ABB Industry Oy All Rights Reserved Master Follower Application Macro Supplement to Firmware Manual Standard Application Program 5 0 3AUA489002B6145 R0125 Rev B EFFECTIVE 1 1 1999 SUPERSEDES 1997 06...

Page 4: ......

Page 5: ...d Supervision 3 1 Master Follower Connection Activation 3 1 Follower Station 3 2 Master Follower Connection Activation 3 2 Follower Control 3 3 Follower Supervision 3 6 Pulse Encoder Connection 3 6 Ch...

Page 6: ...iv ACS 600 Master Follower Application Macro...

Page 7: ...sible see Figure 1 1 Speed control of the Follower should be used when the motor shafts of the Master and the Follower drives are coupled flexibly to each other A slight speed difference between the d...

Page 8: ...xternal control with the key on the Control Panel there should be no L on the first row of the display 8 Perform a test run with the motors still de coupled from the driven machinery Give the control...

Page 9: ...CH2 CH3 are located on the optional NDCO 03 board The ring configuration can be used in most applications A parallel connection can also be implemented by using a branching card For more information...

Page 10: ...d reference Not specified in this application 24 VDC max 100 mA STOP START FORWARD REVERSE RUN ENABLE4 CONST SPEED SEL2 Speed Current Relay output 1 Relay output 3 A rpm ACCEL DECEL 1 2 SEL3 EXT1 EXT2...

Page 11: ...S 604 units connect directly to the NIOC board I O terminal blocks On ACS 607 the I O terminals of the NIOC board are optionally wired to a separate terminal block X2 at the factory ACS 60x Follower A...

Page 12: ...Stations 10 m Other Various lengths of fibre optic cables are available as optional add on kits for the ACS 600 Connectors on the NAMC Board Blue receiver HP 9534 T 1521 grey transmitter HP 9534 R 25...

Page 13: ...12 05 The control commands and the reference can also be given from the Control Panel To switch between local i e Control Panel and external control use the LOC REM key on the Panel L on the first row...

Page 14: ...n speed and torque controls is required The switching can be done through a digital input of the Follower A solution is to set Parameter 11 02 EXT1 EXT2 to DI3 60 02 TORQUE SELECTOR to TORQUE and 60 0...

Page 15: ...d containing a sign bit and a 15 bit integer It is formed from the speed reference of the Master using the values of Parameters 20 01 MINIMUM SPEED or 20 02 MAXIMUM SPEED whichever has the greater abs...

Page 16: ...MAXIMUM SPEED 1000 rpm 20000 20 01 MINIMUM SPEED 0 rpm Master Reference Reference 1 11 05 EXT REF1 MAXIMUM rpm 0 rpm Follower Reference 0 20000 20 01 MINIMUM SPEED 1500 rpm 0 Master Reference Referen...

Page 17: ...e reference in the Follower Parameter 11 06 EXT REF2 SELECT must be set to COMM REF Keypad Control The control commands and the reference can also be given from the Control Panel To switch between loc...

Page 18: ...T WARNING when an error is detected on the M F Link Parameter 30 19 sets the time between the detection and the action defined by Parameter 30 18 For more information see the Firmware Manual Appendix...

Page 19: ...via channel CH0 fieldbus master or CH2 Master ACS 600 of the NAMC Application and Motor Control board is the signal source of Start Stop and Direction commands This is the typical selection for the Fo...

Page 20: ...IR The external speed reference is read from a source defined with Parameter 11 03 EXT REF1 SELECT Note that the critical speeds Parameter Group 25 are not considered in speed control chain The extern...

Page 21: ...ollower Reference 1 received from the Master is multiplied with the rpm value converted from the analogue signal connected to AI1 11 06 EXT REF2 SELECT External reference 2 is the torque reference Thi...

Page 22: ...NAMC board is the source of the fault reset signal In the Follower the fault reset signal is read from the Control Word Bit 7 received from the Master Group 60 MASTER FOLLOWER 60 01 MASTER LINK MODE T...

Page 23: ...Firmware Manual Parameter Group 23 Speed Control PID 0 1 2 0 3 4 5 SPEED REF Speed Reference TORQ REF 1 Torque Reference TORQ REF 2 Speed Controller Output TORQ REF 3 Internal Torque Reference EXT1 E...

Page 24: ...r 60 06 DROOP RATE TORQUE Torque reference is the reference used for the motor torque control see Figure 4 1 i e the drive is torque controlled External control location 2 EXT2 must be active to make...

Page 25: ...in window see Figure 4 2 below If the speed error moves out of the window window control connects the error to the speed controller The speed controller output increases or decreases the internal torq...

Page 26: ...ler Parameter 23 01 GAIN which the torque selector adds to torque reference The result is used as the internal torque reference for the ACS 600 For example in a load loss condition the internal torque...

Page 27: ...d torque Time Actual Speed 60 05 WINDOW WIDTH NEG 1 2 3 Example 2 Window Control On in a Load Loss Condition Window Control 60 05 WINDOW WIDTH NEG 60 04 WINDOW WIDTH POS Speed Reference Actual Speed S...

Page 28: ...cation 1 EXT1 is selected see Parameter 11 02 EXT 1 EXT 2 SELECT or External control location 2 EXT2 is selected see Parameter 11 02 EXT 1 EXT 2 SELECT and Parameter 60 02 TORQUE SELECTOR is set to SP...

Page 29: ...3 The format is as follows x xyy where x x Actual Signal or Parameter Group yy Actual Signal or Parameter Index The default value is 202 which denotes Actual Signal Group 2 Index 02 i e 2 02 SPEED REF...

Page 30: ...Chapter 4 Parameters 4 12 ACS 600 Master Follower Application Macro...

Page 31: ...ENABLE 16 01 Start Stop Direction Source Selection Reference Source Selection Reference Selection MAXIMUM TORQUE 20 04 TORQUE CTRL Group 24 Torque Controller EXT1 EXT2 SELECT 11 02 CONST SPEED SELECT...

Page 32: ...XT1 STRT STP DIR 10 01 EXT2 STRT STP DIR 10 02 DIRECTION 10 03 RUN ENABLE 16 01 Start Stop Direction Source Selection Reference Source Selection Reference Selection MAXIMUM TORQUE 20 04 TORQUE CTRL Gr...

Page 33: ...Direction COMM MODULE EXT1 STRT STP DIR 10 01 EXT2 STRT STP DIR 10 02 DIRECTION 10 03 RUN ENABLE 16 01 Start Stop Direction Source Selection Reference Source Selection Reference Selection MAXIMUM TORQ...

Page 34: ...Appendix A Control Signal Connections A 4 ACS 600 Master Follower Application Macro This page is intentionally left blank...

Page 35: ...IME 2 60 00 s 22 05 DECEL TIME 2 60 00 s 22 06 ACC DEC RAMP SHPE 0 00 s 22 07 EM STOP RAMP TIME 3 00 s 23 SPEED CTRL Refer to the Firmware Manual Appendix B 24 TORQUE CTRL 24 01 TORQ RAMP UP 0 00 s 24...

Page 36: ...P RAMP TIME 3 00 s 23 SPEED CTRL Refer to the Firmware Manual Appendix B 24 TORQUE CTRL 24 01 TORQ RAMP UP 0 00 s 24 02 TORQ RAMP DOWN 0 00 s 25 CRITICAL SPEEDS Refer to the Firmware Manual Appendix B...

Page 37: ...23 SPEED CTRL Refer to the Firmware Manual Appendix B 24 TORQUE CTRL 24 01 TORQ RAMP UP 0 00 s 24 02 TORQ RAMP DOWN 0 00 s 25 CRITICAL SPEEDS Refer to the Firmware Manual Appendix B 26 MOTOR CONTROL...

Page 38: ...Appendix B Parameter Settings B 4 ACS 600 Master Follower Application Macro...

Page 39: ...peed limit Follower actual speed starts to rise rapidly Absolute value of the speed error SPEED REF 3 ACTUAL SPEED exceeds the value set with Parameter 60 05 WINDOW WIDTH NEG As a consequence the Wind...

Page 40: ...ence increases to keep the speed constant Drooping in the Master increases Speed decreases slightly The Follower now runs a little faster than the Master When the friction returns to normal the Follow...

Page 41: ......

Page 42: ...ABB Industry Oy Drives P O Box 184 FIN 00381 Helsinki FINLAND Telephone 358 10 222 000 Telefax 358 10 222 2681 Master Follower Macro EN 3AUA489002B6145 R0125 Rev B EFFECTIVE 1 1 1999...