ABB ACS510-01 User Manual Download

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ACS510 User’s Manual

115

Start-Up

PID Controller

–

Advanced

ACS510 has two separate PID Controllers:

• Process PID (PID1) and

• External PID (PID2)

Process PID (PID1) has 2 separate sets of parameters:

• Process PID (PID1) SET1, defined in Group 40 and

• Process PID (PID1) SET2, defined in Group 41

You can select between the two different sets by using parameter 4027.

Typically two different PID-Controller sets are used when the load of the motor
changes considerably from one situation to another.

You can use External PID (PID2), defined in Group 42, in two different ways:

• Instead of using additional PID-controller hardware, you can set outputs of the

ACS510 to control a field instrument like a damper or a valve. In this case, set
Parameter 4230 to value 0. (0 is the default value.)

• You can use External PID (PID2) to trim or fine-tune the speed of the ACS510.

Code Description

4001

GAIN

Defines the PID Controller’s gain.

• The setting range is 0.1… 100.

• At 0.1, the PID Controller output changes one-tenth as much as the error value.

• At 100, the PID Controller output changes one hundred times as much as the error value.
Use the proportional gain and integration time values to adjust the responsiveness of the system.

• A low value for proportional gain and a high value for integral time ensures stable operation, but provides sluggish

response.

If the proportional gain value is too large or the integral time too short, the system can become unstable.

Procedure:

• Initially, set:

• 4001

GAIN

= 0.1.

• 4002

INTEGRATION

TIME

= 20 seconds.

• Start the system and see if it reaches the set point quickly while maintaining stable operation. If not, increase

GAIN

(4001) until the actual signal (or drive speed) oscillates constantly. It may be necessary to start and stop the drive to

induce this oscillation.

• Reduce

GAIN

(4001) until the oscillation stops.

• Set

GAIN

(4001) to 0.4 to 0.6 times the above value.

• Decrease the

INTEGRATION

TIME

(4002) until the feedback signal (or drive speed) oscillates constantly. It may be

necessary to start and stop the drive to induce this oscillation.

• Increase

INTEGRATION

TIME

(4002) until the oscillation stops.

• Set

INTEGRATION

TIME

(4002) to 1.15 to 1.5 times the above value.

• If the feedback signal contains high frequency noise, increase the value of Parameter 1303

FILTER

1 or 1306

FILTER

2 until the noise is filtered from the signal.

Supplied from China by: Guangzhou Tofee Electro Mechanical Equipment Co., Ltd

Email: info@tofee.com.cn

Summary of Contents for ACS510-01

Page 1: ...DriveIT Low Voltage AC Drives User s Manual ACS510 01 Drives 1 1 160 kW Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 2: ...tasys is a registered trademark of Johnson Controls Inc Modbus and Modbus Plus are registered trademarks of Schneider Automation Inc PROFIBUS is a registered trademark of Profibus Trade Org PROFIBUS DP is a registered trademark of Siemens AG GENERAL MANUALS ACS510 01 User s Manual 1 1 160 kW Safety Installation Start Up Embedded Fieldbus Fieldbus Adapter Diagnostics Maintenance Technical Data OPTI...

Page 3: ... taken from a single source which can either be one of the units or an external supply Warning The ACS510 01 is not a field repairable unit Never attempt to repair a malfunctioning unit contact the factory or your local Authorized Service Center for replacement Warning The ACS510 will start up automatically after an input voltage interruption if the external run command is on Warning The heat sink...

Page 4: ...ury or death and or damage to the equipment They also tell you how to avoid the danger The warning symbols are used as follows Dangerous voltage warning warns of high voltage which can cause physical injury and or damage to the equipment General warning warns about conditions other than those caused by electricity which can result in physical injury and or damage to the equipment Supplied from Chi...

Page 5: ...144 Communication Set up EFB 145 Activate Drive Control Functions EFB 147 Feedback from the Drive EFB 151 Diagnostics EFB 152 Modbus Protocol Technical Data 155 ABB Control Profiles Technical Data 163 Fieldbus Adapter Overview 175 Planning 177 Mechanical and Electrical Installation FBA 178 Communication Set up FBA 179 Activate Drive Control Functions FBA 179 Feedback from the Drive FBA 182 Diagnos...

Page 6: ... Technical Data Ratings 211 Input Power Connections 214 Motor Connections 220 Brake Components 225 Control Connections 229 Efficiency 230 Cooling 230 Dimensions and Weights 232 Degrees of Protection 234 Ambient Conditions 235 Materials 236 Applicable Standards 236 Liability Limits 237 Index Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 7: ... to the detailed information needed for the correct installation of the drive Task See PREPARE for installation Preparing for Installation on page 8 PREPARE the Mounting Location Prepare the Mounting Location on page 11 REMOVE the front cover Remove Front Cover on page 11 MOUNT the drive Mount the Drive on page 12 INSTALL wiring Wiring Overview on page 13 and Install the Wiring on page 18 CHECK in...

Page 8: ...ication Drive Labels To determine the type of drive you are installing refer to either Serial number label attached on upper part of the chokeplate between the mounting holes or Type code label attached on the heat sink on the right side of the drive cover IP2040 Ser no ACS510 01 09A4 4 N688 3050700001 U1 3 380 480 V I2N 9 4 A PN 4 kW Ser no ACS510 01 09A4 4 N688 3050700001 Input U1 3 380 480 V I1...

Page 9: ...hardware used Wire stripper Motor Specification Verify Reference Motor type 3 phase induction motor Nominal current Motor value is within this range 0 2 2 0 I2n Type code label on drive entry for Output I2n or Type code on drive and rating table in Technical Data on page 211 Nominal frequency 10 500 Hz N688 10 50Hz N689 10 55Hz Voltage range Motor is compatible with the ACS510 voltage range 380 48...

Page 10: ...is enclosure provides protection from airborne dust and light sprays or splashing water from all directions Suitable Mounting Location Confirm that the mounting location meets the following constraints The drive must be mounted vertically on a smooth solid surface and in a suitable environment as defined above The minimum space requirements for the drive are the outside dimensions see Outside Dime...

Page 11: ...long the top Use only two If possible use the two outside holes to allow room to remove the fan for maintenance Note ACS400 drives can be replaced using the original mounting holes For R1 and R2 frame sizes the mounting holes are identical For R3 and R4 frame sizes the inside mounting holes on the top of ACS510 drives match ACS400 mounts Remove Front Cover IP21 1 Remove the control panel if attach...

Page 12: ...ge over the existing warning on the top of the module IP54 For the IP54 enclosures rubber plugs are required in the holes provided for access to the drive mounting slots 1 As required for access remove the rubber plugs Push plugs out from the back of the drive 2 R5 R6 Align the sheet metal hood not shown in front of the drive s top mounting holes Attach as part of next step 3 Position the ACS510 o...

Page 13: ...ure Determine electro magnetic compliance EMC requirements per local codes See Motor Cable Requirements for CE Compliance on page 223 In general Follow local codes for cable size Keep these four classes of wiring separated input power wiring motor wiring control communications wiring and braking unit wiring When installing input power and motor wiring refer to the following as appropriate To locat...

Page 14: ...Table on page 17 Control Connections on page 229 Application Macros on page 42 Complete Parameter Descriptions on page 63 Embedded Fieldbus on page 143 Fieldbus Adapter on page 175 Frame Size Terminal Description Braking Accessory R1 R2 BRK BRK Braking resistor Braking resistor See Brake Components on page 225 R3 R4 R5 R6 UDC UDC DC bus Contact your ABB representative to order either Braking unit ...

Page 15: ...ptional Module 2 GND Power Output to Motor Power Input EM1 X1 Analog Inputs and Outputs X1 Digital Inputs X1 Relay Outputs J2 ON off position on position for RS485 Termination and 10 V Ref Voltage Output and 24 V Aux Voltage Output EM3 PE U1 V1 W1 U2 V2 W2 Optional braking Frame Size Terminal Labels Brake Options R1 R2 BRK BRK Brake resistor R3 R4 UDC UDC Braking unit Chopper and resistor X0003 RS...

Page 16: ...RFI filter by removing screws F1 and F2 See Floating Networks on page 217 GND Power Input PE U1 V1 W1 Optional braking Frame Size Terminal Labels Brake Options R5 R6 UDC UDC Braking unit Chopper and resistor X0011 F1 F2 Power Input PE U1 V1 W1 F1 F2 X0013 Power Output to Motor U2 V2 W2 R5 R6 GND GND Power Output to Motor U2 V2 W2 Supplied from China by Guangzhou Tofee Electro Mechanical Equipment ...

Page 17: ...put circuit common connected internally to chassis gnd through 1 MΩ 10 24 V Auxiliary voltage output 24 V DC 250 mA reference to GND short circuit protected 11 GND Auxiliary voltage output common connected internally as floating 12 DCOM Digital input common To activate a digital input there must be 10 V or 10 V between that input and DCOM The 24 V may be provided by the ACS510 X1 10 or by an exter...

Page 18: ... this test make sure that motor cables are NOT connected to the drive 1 Complete motor cable connections to the motor but NOT to the drive output terminals U2 V2 W2 2 At the drive end of the motor cable measure the insulation resistance between each motor cable phase and Protective Earth PE Apply a voltage of 1 kV DC and verify that resistance is greater than 1 Mohm NPN connection sink PNP connect...

Page 19: ...er cable size is 25 mm2 4 AWG For R6 frame size refer to Power Terminal Considerations R6 Frame Size on page 218 7 Connect the pig tail created from the motor cable screen to the GND terminal 8 Install conduit gland box and tighten the cable clamps 9 Install the cable clamp s for the control cable s Power motor cables and clamps not shown in figure 10 Strip control cable sheathing and twist the co...

Page 20: ...al Considerations R6 Frame Size on page 218 8 Route the control cable through the conduit must be separate from input power and motor conduit runs 9 Strip the control cable sheathing and twist the copper screen into a pig tail 10 Connect the ground screen pig tail for digital and analog I O cables at X1 1 Ground only at drive end 11 Connect the ground screen pig tail for RS485 cables at X1 28 or X...

Page 21: ...ig tail Keep the pig tail short to minimize noise radiation 360 o grounding under the clamp is recommended for the motor cable to minimize noise radiation In this case remove the sheathing at the cable clamp 4 Route both cables through the clamps and tighten the clamps 5 Strip and connect the power motor wires and the power ground wire to the drive terminals Note For R5 frame size the minimum powe...

Page 22: ...ghten clamp s 9 Connect the ground screen pig tail for digital and analog I O cables at X1 1 Ground only at drive end 10 Connect the ground screen pig tail for RS485 cables at X1 28 or X1 32 Ground only at drive end 11 Strip and connect the individual control wires to the drive terminals See Control Terminals Table on page 17 9 11 8 IP5005 Supplied from China by Guangzhou Tofee Electro Mechanical ...

Page 23: ...terminals Note For R5 frame size the minimum power cable size is 25 mm2 4 AWG For R6 frame size refer to Power Terminal Considerations R6 Frame Size on page 218 7 Route the control cable through the conduit 8 Strip the control cable sheathing and twist the copper screen into a pig tail 9 Connect the ground screen pig tail for digital and analog I O cables at X1 1 Ground only at drive end 10 Connec...

Page 24: ...drive nominal input voltage The input power mains connections at U1 V1 and W1 are connected and tightened as specified The input power mains fuses are installed The motor connections at U2 V2 and W2 are connected and tightened as specified The motor cable is routed away from other cables NO power factor compensation capacitors are in the motor cable The control connections are connected and tighte...

Page 25: ...the edge of the cover 3 R1 R4 Slide the hood down over the top of the cover 4 R1 R4 Install the two screws that attach the hood 5 Install the control panel Note The control panel window must be closed to comply with IP54 UL type 12 6 Optional Add a lock not supplied to secure the control panel window 3 1 2 IP2009 2 1 4 3 5 6 FM Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co...

Page 26: ...n the ACS510 The drive provides more precise control and better thermal protection if you enter the rating plate data 1 Gather the following from the motor ratings plate Voltage Nominal motor current Nominal frequency Nominal speed Nominal power 2 Edit parameters 9905 9909 to the correct values Macros Note Selecting the appropriate macro should be part of the original system design since the wirin...

Page 27: ...ACS510 can detect a wide variety of potential system problems For example initial system operation may generate faults or alarms that indicate set up problems 1 Faults and alarms are reported on the control panel with a number Note the number reported 2 Review the description provided for the reported fault alarm Use the fault and alarm listings on pages 197 and 203 respectively or page 205 for th...

Page 28: ...e ACS510 to read status data and to adjust parameters The ACS510 works with either of two different control panel types Assistant Control Panel This panel described below includes multi mode to display and control the ACS510 Basic control panel This panel described in a later section provides basic tools for manual entry of parameter values Assistant Control Panel Features The ACS510 Assistant Con...

Page 29: ...crolls up through a menu or list displayed in the middle of the LCD Display Increments a value if a parameter is selected Increments the reference if the upper right corner is highlighted in reverse video Soft key 1 Function varies and is defined by the text in the lower left corner of the LCD display Soft key 2 Function varies and is defined by the text in the lower right corner of the LCD displa...

Page 30: ...r speed to a display of conveyor speed Parameters 3402 3405 scale the parameter specified by 3401 parameters 3409 3412 scale the parameter specified by 3408 etc A bar graph rather than any of the parameter values Enable bar graph displays using parameters 3404 3411 and 3418 Bottom The bottom of the LCD display shows Lower corners show the functions currently assigned to the two soft keys Operating...

Page 31: ...he Start Stop Shaft direction and Reference functions are only valid in local control LOC mode Other Modes Besides the Output mode the Assistant Control Panel has Other operating modes that are available through the main menu A fault mode that is triggered by faults The fault mode includes a diagnostic assistant mode An alarm mode that is triggered by drive alarms Access to Main Menu and the Other...

Page 32: ...DIT 5 Press UP DOWN to step to the desired parameter value Note To view the parameter default value In the set mode press UP DOWN simultaneously 6 Press SAVE to store the modified value or press CANCEL to leave the set mode Any modifications not saved are cancelled 7 Press EXIT to return to the listing of parameter groups and again to return to the main menu Supplied from China by Guangzhou Tofee ...

Page 33: ... the faults 1 Select FAULT LOGGER in the Main Menu 2 Press ENTER to see the latest faults up to 10 faults maximum 3 Press DETAIL to see details for the selected fault Details are available for the three latest faults 4 Press DIAG to see the help description for the fault See Diagnostics section Note If a power off occurs only the three latest faults will remain with details only for the most recen...

Page 34: ...nsfer status as a percent of completion 4 Press EXIT to step back to the Output mode Handling Inexact Downloads In some situations an exact copy of the download is not appropriate for the target drive Some examples A download to an old drive specifies parameters values that are not available on the old drive A download from an old drive to a new drive does not have definitions for the new paramete...

Page 35: ...ist and then select Yes save parameters Download Failures In some situations the drive may be unable to accept a download In those cases the control panel display is Parameter download failed plus one of the following causes Set not found You are attempting to download a data set that was not defined in the backup The remedy is to manually define the set or upload the set from a drive that has the...

Page 36: ... ENTER 4 Press UP DOWN to step to a particular item for example DI1 After a brief pause the displays shows the current setting for the selection 5 Press EDIT 6 Press UP DOWN to select a new setting 7 Press SAVE to save Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 37: ... Variable in general shows parameter values menus or lists Also displays a code for control panel errors See Alarm Codes Basic Control Panel on page 205 Lower left OUTPUT in the control mode or MENU when selecting alternate modes Lower right Motor rotation direction and indicates when a value can be edited SET Up Scrolls up through a menu or list Increases a value if a parameter is selected Increa...

Page 38: ...405 scale the parameter specified by 3401 parameters 3409 3412 scale the parameter specified by 3408 etc Top right shows the units for the parameter value Bottom left shows OUTPUT Bottom right shows the motor direction of rotation Text display FWD or REV is Steady when the motor is up to speed Flashing slowly when the motor is stopped Flashing quickly when the motor is accelerating Operating the D...

Page 39: ...ess MENU ENTER The display shows the current reference value with under the value Note Normally reference adjustment is only possible here when under LOC control but settings in Group 11 do allow reference adjustments under REM control The display indicates when reference adjustment is possible at the control panel 4 Use UP or DOWN arrow key to step to the desired reference value 5 Press EXIT RESE...

Page 40: ...eing displayed Note If instead you press EXIT RESET the original or last saved parameter value is the active value 10 Press EXIT RESET to step back to the Output mode Par Backup Mode The Basic Control Panel can store a full set of drive parameters If two sets of parameters are defined both are copied and transferred when using this feature The Par Backup mode has three functions uL Upload Copies a...

Page 41: ... CoPY Copy Mode 3 Press MENU ENTER The display shows one of the following copy options uL Upload rE A Restore All dL P Download Partial 4 Use UP or DOWN arrow key to step to the desired option 5 Press MENU ENTER The parameter set is transferred as directed During the transfer the display shows the transfer status as a percent of completion 6 Press EXIT RESET to step back to the Output mode Handlin...

Page 42: ... parameters After selecting a macro additional parameter changes can be made manually using the control panel Application macros are enabled by setting the value for parameter 9902 APPLIC MACRO By default 1 ABB Standard is the enabled macro The following sections describe each of the application macros and provide a connection example for each macro The last section below Macro Default Values for ...

Page 43: ... 10 V Reference voltage 10 VDC Output frequency 0 20 mA Start Stop Activate to start Fwd Rev Activate to reverse rotation direction Constant speed selection1 Constant speed selection1 Ramp pair selection Activate to select 2nd acc dec ramp pair Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation Note 1 Code 0 ope...

Page 44: ...eference voltage 10 VDC Motor output speed 0 20 mA Constant speed selection1 Constant speed selection1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation X1 Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common Not used Analog output cir...

Page 45: ...VDC Motor output speed 0 20 mA Constant speed selection1 Constant speed selection1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation X1 Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common Not used Analog output circuit common Auxiliar...

Page 46: ...ation increases the reference1 Reference down Activation decreases the reference1 Relay output 1 programmable Default operation Relay output 2 programmable Default operation Relay output 3 programmable Default operation X1 Output current 0 20 mA Ready 19 connected to 21 Running 22 connected to 24 Fault 1 25 connected to 27 Analog input circuit common Not used Analog output circuit common Auxiliary...

Page 47: ... the drive Forward Reverse Hand Activation reverses rotation direction EXT1 EXT2 Selection Activation selects auto control Forward Reverse Auto Activation reverses rotation direction Start Stop Auto Activation starts the drive X1 Run enable Deactivation always stops the drive External reference 1 0 10 V Hand Control Reference voltage 10 VDC Motor output speed 0 20 mA Output current 0 20 mA Analog ...

Page 48: ...ection Activation selects PID control Constant speed selection 2 Not used in PID control 2 Start Stop PID Activation starts the drive X1 Run enable Deactivation always stops the drive External ref 1 Manual or Ext ref 2 PID 0 10 V1 Reference voltage 10 VDC Motor output speed 0 20 mA Output current 0 20 mA Analog input circuit common Analog output circuit common Auxiliary voltage output 24 VDC Auxil...

Page 49: ...selects PID control Start Stop PFC Activation starts the drive X1 Run enable Deactivation always stops the drive External ref 1 Manual or Ext ref 2 PID PFC 0 10 V1 Reference voltage 10 VDC Output frequency 0 20 mA Actual 1 PI controller actual value 0 4 20 mA Analog input circuit common Analog output circuit common Auxiliary voltage output 24 VDC Auxiliary voltage output common Digital input commo...

Page 50: ...T2 selection Activation selects PID control Start Stop SPFC Activation starts the drive X1 Run enable Deactivation always stops the drive External ref 1 Manual or Ext ref 2 PID SPFC 0 10 V1 Reference voltage 10 VDC Output frequency 0 20 mA Actual 1 PI controller actual value 0 4 20 mA Analog input circuit common Analog output circuit common Auxiliary voltage output 24 VDC Auxiliary voltage output ...

Page 51: ...2 19 19 19 1201 CONST SPEED SEL 9 10 9 5 0 9 0 0 1304 MINIMUM AI2 0 0 0 0 20 20 20 20 1401 RELAY OUTPUT 1 1 1 1 1 1 1 2 2 1402 RELAY OUTPUT 2 2 2 2 2 2 2 3 31 1403 RELAY OUTPUT 3 3 3 3 3 3 3 31 31 1501 AO1 CONTENT SEL 103 102 102 102 102 102 103 103 1503 AO1 CONTENT MAX 50 50 50 50 50 50 52 52 1507 AO2 CONTENT SEL 104 104 104 104 104 104 130 130 1510 MINIMUM AO2 0 0 0 0 0 0 4 4 1601 RUN ENABLE 0 0...

Page 52: ...dependent 9 9909 MOTOR NOM POWER 0 2 3 0 Pn 0 1 kW 1 0 Pn 9 Group 01 Operating Data 0101 SPEED DIR 30000 30000 rpm 1 rpm 0102 SPEED 0 30000 rpm 1 rpm 0103 OUTPUT FREQ 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 0104 CURRENT 0 2 0 I2n 0 1 A 0105 TORQUE 200 0 200 0 0 1 0106 POWER 2 0 2 0 Pn 0 1 kW 0107 DC BUS VOLTAGE 0 2 5 VdN 1 V 0109 OUTPUT VOLTAGE 0 2 0 VdN 1 V 0110 DRIVE TEMP 0 0 150 0...

Page 53: ... RUN TIME 0 00 499 99 kh 0 01 kh 0 kh 0141 MWH COUNTER 0 9999 MWh 1 MWh 0142 REVOLUTION CNTR 0 65535 Mrev 1 Mrev 0 0143 DRIVE ON TIME HI 0 65535 Days 1 day 0 0144 DRIVE ON TIME LO hh mm ss 1 2s 0 0145 MOTOR TEMP 10 200 C 0 5000 Ohm 0 1 1 0 0146 0148 Not used 0149 OVERRIDE ACTIVED 0 1 1 0 0150 CB TEMP 20 0 150 0 C 1 0 C 0151 INPUT KWH R 0 0 999 9 kWh 1 0 kWh 0152 INPUT MWH 0 9999 MWh 1 MWh 0158 PID...

Page 54: ... 9 1103 REF1 SELECT 0 17 20 21 1 1 9 1104 REF1 MIN 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 0 0 Hz 1105 REF1 MAX 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 50 0 Hz N688 50 0 Hz N689 55 0 Hz 1106 REF2 SELECT 0 17 19 21 1 2 9 1107 REF2 MIN 0 0 100 0 0 1 0 0 1108 REF2 MAX 0 0 100 0 0 1 100 0 Group 12 Constant Speeds 1201 CONST SPEED SEL 14 14 1 9 9 1202 CONST SPEED 1 0 0 500 0...

Page 55: ...RO 2 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1408 RO 3 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1409 RO 3 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1410 RELAY OUTPUT 4 0 36 45 47 1 0 1411 RELAY OUTPUT 5 0 36 45 47 1 0 1412 RELAY OUTPUT 6 0 36 45 47 1 0 1413 RO 4 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1414 RO 4 OFF DELAY 0 0 3600 0 s 0 1 s 0 0 s 1415 RO 5 ON DELAY 0 0 3600 0 s 0 1 s 0 0 s 1416 RO 5 OFF DELAY 0 0 3600 0 s ...

Page 56: ... 1 1 Group 20 Limits 2003 MAX CURRENT 0 1 1 I2n 0 1 A 1 1 I2n 9 2005 OVERVOLT CTRL 0 DISABLE 1 ENABLE 1 1 2006 UNDERVOLT CTRL 0 DISABLE 1 ENABLE TIME 2 ENABLE 1 1 2007 MINIMUM FREQ 500 0 500 0 Hz N688 50 0 50 0 Hz N689 55 0 55 0 Hz 0 1 Hz 0 0 Hz 9 2008 MAXIMUM FREQ 0 500 0 Hz N688 0 50 0 Hz N689 0 55 0 Hz 0 1 Hz 50 0 Hz N688 50 0 Hz N689 55 0 Hz 9 Group 21 Start Stop 2101 START FUNCTION 1 5 8 1 8 ...

Page 57: ... Hz 0 0 Hz 2505 CRIT SPEED 2 HI 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 0 0 Hz 2506 CRIT SPEED 3 LO 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 0 0 Hz 2507 CRIT SPEED 3 HI 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 0 0 Hz Group 26 Motor Control 2601 FLUX OPT ENABLE 0 OFF 1 ON 1 0 2602 FLUX BRAKING 0 OFF 1 ON 1 0 2603 IR COMP VOLT 0 0 100 0 V 0 1 V Size dependent ...

Page 58: ... Hz 3010 STALL FUNCTION 0 2 1 0 NOT SEL 3011 STALL FREQUENCY 0 5 50 0 Hz 0 1 Hz 20 0 Hz 3012 STALL TIME 10 400 s 1 s 20 s 3017 EARTH FAULT 0 DISABLE 1 ENABLE 1 1 ENABLE 3018 COMM FAULT FUNC 0 NOT SEL 1 FAULT 2 CONST SP 7 3 LAST SPEED 1 0 NOT SEL 3019 COMM FAULT TIME 0 0 60 0 s 0 1 s 10 0 s 3021 AI1 FAULT LIMIT 0 0 100 0 0 1 0 0 3022 AI2 FAULT LIMIT 0 0 100 0 0 1 0 0 3023 WIRING FAULT 0 DISABLE 1 E...

Page 59: ...L 2 PARAM 100 159 1 104 3409 SIGNAL 2 MIN 1 3410 SIGNAL 2 MAX 1 3411 OUTPUT 2 DSP FORM 0 9 1 9 3412 OUTPUT 2 UNIT 0 127 1 3413 OUTPUT 2 MIN 1 3414 OUTPUT 2 MAX 1 3415 SIGNAL 3 PARAM 100 159 1 105 3416 SIGNAL 3 MIN 1 3417 SIGNAL 3 MAX 1 3418 OUTPUT 3 DSP FORM 0 9 1 9 3419 OUTPUT 3 UNIT 0 127 1 3420 OUTPUT 3 MIN 1 3421 OUTPUT 3 MAX 1 Group 35 Motor Temp Meas 3501 SENSOR TYPE 0 6 1 0 3502 INPUT SELEC...

Page 60: ... 4007 UNIT SCALE 0 4 1 1 4008 0 VALUE Unit and scale defined by par 4006 and 4007 0 0 4009 100 VALUE Unit and scale defined by par 4006 and 4007 100 0 4010 SET POINT SEL 0 2 8 17 19 20 1 1 9 4011 INTERNAL SETPNT Unit and scale defined by par 4006 and 4007 0 1 40 0 4012 SETPOINT MIN 500 0 500 0 0 1 0 0 4013 SETPOINT MAX 500 0 500 0 0 1 100 0 4014 FBK SEL 1 13 1 1 4015 FBK MULTIPLIER 32 768 32 767 0...

Page 61: ...INPUT 1 7 1 2 9 4117 ACT2 INPUT 1 7 1 2 9 4118 ACT1 MINIMUM 1000 1000 1 0 4119 ACT1 MAXIMUM 1000 1000 1 100 4120 ACT2 MINIMUM 1000 1000 1 0 4121 ACT2 MAXIMUM 1000 1000 1 100 4122 SLEEP SELECTION 6 7 1 0 4123 PID SLEEP LEVEL 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 0 0 Hz 4124 PID SLEEP DELAY 0 0 3600 0 s 0 1 s 60 0 s 4125 WAKE UP DEV Unit and scale defined by par 4106 and 4107 0 0 412...

Page 62: ...refresh 1 0 9 5128 FILE CPI FW REV 0 0xFFFF hex 1 0 5129 FILE CONFIG ID 0 0xFFFF hex 1 0 5130 FILE CONFIG REV 0 0xFFFF hex 1 0 5131 FBA STATUS 0 6 1 0 5132 FBA CPI FW REV 0 0xFFFF hex 1 0 5133 FBA APPL FW REV 0 0xFFFF hex 1 0 Group 53 EFB Protocol 5301 EFB PROTOCOL ID 0 0xFFFF 1 0 5302 EFB STATION ID 0 65535 1 1 9 5303 EFB BAUD RATE 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 kbits s 9 6 kbits s 5304 EFB ...

Page 63: ...LOW FREQ 1 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 25 0 Hz N688 25 0 Hz N689 27 5Hz 8113 LOW FREQ 2 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 25 0 Hz N688 25 0 Hz N689 27 5Hz 8114 LOW FREQ 3 0 0 500 0 Hz N688 0 0 50 0 Hz N689 0 0 55 0 Hz 0 1 Hz 25 0 Hz N688 25 0 Hz N689 27 5Hz 8115 AUX MOT START D 0 0 3600 0 s 0 1 s 5 0 s 8116 AUX MOT STOP D 0 0 3600 0 s 0 1 s 3 0 s 8117 ...

Page 64: ...utomatically edit parameters to configure the ACS510 for a particular application 9905 MOTOR NOM VOLT Defines the nominal motor voltage Must equal the value on the motor rating plate The ACS510 cannot supply the motor with a voltage greater than the mains voltage 9906 MOTOR NOM CURR Defines the nominal motor current Must equal the value on the motor rating plate Range allowed 0 2 2 0 I2n 9907 MOTO...

Page 65: ...anual 65 Start Up 9909 MOTOR NOM POWER Defines the nominal motor power Must equal the value on the motor rating plate Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 66: ...Shown by default in the control panel OUTPUT mode 0106 POWER The measured motor power in kW 0107 DC BUS VOLTAGE The DC bus voltage in V DC as measured by the ACS510 0109 OUTPUT VOLTAGE The voltage applied to the motor 0110 DRIVE TEMP The temperature of the drive power transistors in degree Celsius 0111 EXTERNAL REF 1 External reference REF1 in Hz 0112 EXTERNAL REF 2 External reference REF2 in 0113...

Page 67: ...ntroller 2 output value in 0128 PID 1 SETPNT The PID 1 controller setpoint signal Units and scale defined by PID parameters 0129 PID 2 SETPNT The PID 2 controller setpoint signal Units and scale defined by PID parameters 0130 PID 1 FBK The PID 1 controller feedback signal Units and scale defined by PID parameters 0131 PID 2 FBK The PID 2 controller feedback signal Units and scale defined by PID pa...

Page 68: ...ks 60 seconds Cannot be reset 0145 MOTOR TEMP Motor temperature in degrees Celsius PTC resistance in ohms Applies only if motor temperature sensor is set up See parameter 3501 0146 0148 NOT USED 0149 OVERRIDE ACTIVED Override mode actived recorder 1 Drive is in override mode Parameter setting or drive control is not possible Please see paramerter group 17 0 Drive is in normal operating mode in ove...

Page 69: ...f two Status Words The control panel displays the word in hex For example all zeros and a 1 in Bit 0 displays as 0001 All zeros and a 1 in Bit 15 displays as 8000 0304 FB STS WORD 2 Read only copy of the Status Word 2 See parameter 0303 Bit 0301 FB CMD WORD 1 0302 FB CMD WORD 2 0 STOP FBLOCAL_CTL 1 START FBLOCAL_REF 2 REVERSE START_DISABLE 1 3 LOCAL START_DISABLE 2 4 RESET Reserved 5 EXT2 Reserved...

Page 70: ...309 ALARM WORD 2 See parameter 0308 Bit 0305 FAULT WORD 1 0306 FAULT WORD 2 0307 FAULT WORD 3 0 OVERCURRENT Obsolete EFB 1 1 DC OVERVOLT THERM FAIL EFB 2 2 DEV OVERTEMP OPEX LINK EFB 3 3 SHORT CIRC OPEX PWR INCOMPATIBLE SW 4 Reserved CURR MEAS USER LOAD CURVE 5 DC UNDERVOLT SUPPLY PHASE Reserved 6 AI1 LOSS Reserved Reserved 7 AI2 LOSS Reserved Reserved 8 MOT OVERTEMP Reserved Reserved 9 PANEL LOSS...

Page 71: ...he frequency Hz at the time the last fault occurred 0406 VOLTAGE AT FLT The DC bus voltage V at the time the last fault occurred 0407 CURRENT AT FLT The motor current A at the time the last fault occurred 0408 TORQUE AT FLT The motor torque at the time the last fault occurred 0409 STATUS AT FLT The drive status hex code word at the time the last fault occurred 0410 DI 1 3 AT FLT The status of digi...

Page 72: ...art Forward Start Reverse and Stop Start and Direction commands are given simultaneously with two separate momentary push buttons the P stands for pulse Start Forward command is through a normally open push button connected to digital input DI1 In order to start the drive the digital input DI3 must be activated prior to the pulse in DI1 Start Reverse command is through a normally open push button ...

Page 73: ...TION Defines the control of motor rotation direction 1 FORWARD Rotation is fixed in the forward direction 2 REVERSE Rotation is fixed in the reverse direction 3 REQUEST Rotation direction can be changed on command Note This parameter is not available in software option N688 and N689 Code Description Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 74: ... de activated EXT2 2 6 DI2 INV DI6 INV Assigns control to EXT1 or EXT2 based on the state of the selected digital input See DI1 INV above 1103 REF1 SELECT Selects the signal source for external reference REF1 0 KEYPAD Defines the control panel as the reference source 1 AI1 Defines analog input 1 AI1 as the reference source 2 AI2 Defines analog input 2 AI2 as the reference source 3 AI1 JOYST Define...

Page 75: ...the reference source See Analog Input Reference Correction below 15 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog Input Reference Correction below 16 AI1 AI2 Defines an analog input 1 AI1 and analog input 2 AI2 combination as the reference source See Analog Input Reference Correction below 17 AI1 AI2 Defines an analog input 1 AI1 and an...

Page 76: ...parameter 1103 REF1 SELECT 1107 REF2 MIN Sets the minimum for external reference 2 The minimum analog input signal in volts or amps corresponds to REF2 MIN in Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets the minimum analog input signal This parameter sets the minimum frequency reference The value is a percentage of the maximum frequency maximum process reference 1108 REF2 MAX Sets the maxim...

Page 77: ...2 Uses two digital inputs as defined below 0 DI de activated 1 DI activated Can be set up as a so called fault speed which is activated if the control signal is lost Refer to parameter 3001 AI MIN function and parameter 3002 PANEL COMM ERR 8 DI2 3 Selects one of three Constant Speeds 1 3 using DI2 and DI3 See above DI1 2 for code 9 DI3 4 Selects one of three Constant Speeds 1 3 using DI3 and DI4 S...

Page 78: ... using DI5 and DI6 See above DI1 2 INV for code 12 DI1 2 3 INV Selects one of seven Constant Speeds 1 3 using DI1 DI2 and DI3 Inverse operation uses three digital inputs as defined below 0 DI de activated 1 DI activated 13 DI3 4 5 INV Selects one of seven Constant Speeds 1 3 using DI3 DI4 and DI5 See above DI1 2 3 INV for code 14 DI4 5 6 INV Selects one of seven Constant Speeds 1 3 using DI4 DI5 a...

Page 79: ...ercent of full range 20 mA 4 mA 20 mA 100 20 1302 MAXIMUM AI1 Defines the maximum value of the analog input Define value as a percent of the full analog signal range The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX See figure at parameter 1104 1303 FILTER AI1 Defines the filter time constant for analog input 1 AI1 The filtered signal reaches 63 of a step change within ...

Page 80: ...upervised parameter 3207 drops below the limit 3208 See Group 32 Supervision starting on page 105 14 AT SET POINT Energize relay when the output frequency is equal to the reference frequency 15 FAULT RST Energize relay when the drive is in a fault condition and will reset after the programmed auto reset delay See parameter 3103 DELAY TIME 16 FLT ALARM Energize relay when fault or alarm occurs 17 E...

Page 81: ... RELAY OUTPUT 1 1404 RO 1 ON DELAY Defines the switch on delay for relay 1 On off delays are ignored when relay output 1401 is set to PFC 1405 RO 1 OFF DELAY Defines the switch off delay for relay 1 On off delays are ignored when relay output 1401 is set to PFC 1406 RO 2 ON DELAY Defines the switch on delay for relay 2 See RO 1 ON DELAY 1407 RO 2 OFF DELAY Defines the switch off delay for relay 2 ...

Page 82: ... switch off delay for relay 4 See RO 1 OFF DELAY 1415 RO 5 ON DELAY Defines the switch on delay for relay 5 See RO 1 ON DELAY 1416 RO 5 OFF DELAY Defines the switch off delay for relay 5 See RO 1 OFF DELAY 1417 RO 6 ON DELAY Defines the switch on delay for relay 6 See RO 1 ON DELAY 1418 RO 6 OFF DELAY Defines the switch off delay for relay 6 See RO 1 OFF DELAY Code Description Supplied from China ...

Page 83: ...m content value that will be converted to an analog output These parameters content and current min and max settings provide scale and offset adjustment for the output See figure 1503 AO1 CONTENT MAX Sets the maximum content value Content is the parameter selected by parameter 1501 Maximum value refers to the maximum content value that will be converted to an analog output 1504 MINIMUM AO1 Sets th...

Page 84: ...er s Manual Start Up 1512 FILTER AO2 Defines the filter time constant for AO2 See FILTER AO1 above Code Description Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 85: ...ol panel to change parameter values The lock can be opened by entering the valid pass code to parameter 1603 1 OPEN You can use the control panel to change parameter values 2 NOT SAVED You can use the control panel to change parameter values but they are not stored in permanent memory Set parameter 1607 PARAM SAVE to 1 SAVE to store changed parameter values to memory 1603 PASS CODE Entering the co...

Page 86: ...l for changing User Parameter Sets See DI1 INV above 1606 LOCAL LOCK Defines control for the use of the LOC mode The LOC mode allows drive control from the control panel When LOCAL LOCK is active the control panel cannot change to LOC mode 0 NOT SEL Disables the lock The control panel can select LOC and control the drive 1 DI1 Defines digital input DI1 as the control for setting the local lock Act...

Page 87: ...d Word as the source for the start enable 1 signal Bit 2 of the Command word 2 parameter 0302 activates the start disable 1 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the start enable 1 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the start enable 1 signal See DI1 INV above Code Description Drive Started...

Page 88: ...he start enable 2 signal See DI1 above 7 COMM Assigns the fieldbus Command Word as the source for the start enable 2 signal Bit 3 of the Command word 2 parameter 0302 activates the start disable 2 signal See fieldbus user s manual for detailed instructions 1 DI1 INV Defines an inverted digital input DI1 as the start enable 2 signal 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as t...

Page 89: ...r frequency When the DI is deactivated the drive stops and reboots When override is active Drive runs at preset speed Drive ignores all keypad commands Drive ignores all commands from communication links Drive ignores all digital inputs except override activation deactivation Drive displays alarm message 2020 OVERRIDE MODE Following faults are ignored 3 DEVICE OVERTEMP 5 OVERLOAD 6 DC UNDERVOLT 7 ...

Page 90: ... the override mode P1705 The drive replaces the override parameter set with new values of all parameters 1003 PAR AI SCALE 1004 PAR AO SCALE 1006 PAR EXTROMISSING 1007 PAR FBUSMISSING Code Description 1701 OVERRIDE SEL Selects the source of the override activation signal 0 NOT SEL Override activation signal not selected 1 DI1 Defines digital input DI1 as the override activation signal This digital...

Page 91: ... selects the reverse direction 2 6 DI2 DI6 Defines digital input DI1 DI6 as the override direction signal See DI1 above 7 REVERSE Assigns reverse as the override direction 1 DI1 INV Defines an inverted digital input DI1 as the override direction signal De activating the digital input selects the forward direction Activating the digital input selects the reverse direction 2 6 DI2 INV DI6 INV Define...

Page 92: ...ecreases the motor speed in order to keep the DC bus voltage above the lower limit When the motor speed decreases the inertia of the load causes regeneration back into the drive keeping the DC bus charged and preventing an undervoltage trip The DC undervoltage controller increases power loss ride through on systems with a high inertia such as a centrifuge or a fan 0 DISABLE Disables controller 1 E...

Page 93: ...start and the torque boost mode Flying start routine is performed first and the motor is magnetized If the speed is found to be zero the torque boost is done 8 RAMP Immediate start from zero frequency 2102 STOP FUNCTION Selects the motor stop method 1 COAST Selects cutting off the motor power as the stop method The motor coasts to stop 2 RAMP Selects using a deceleration ramp Deceleration ramp is ...

Page 94: ... command Activating the digital input issues an Emergency stop command De activating the digital input removes the Emergency stop command 2 6 DI2 DI6 Defines digital input DI2 DI6 as the control for Emergency stop command See DI1 above 1 DI1 INV Defines an inverted digital input DI1 as the control for Emergency stop command De activating the digital input issues an Emergency stop command Activatin...

Page 95: ...time for zero to maximum frequency for ramp pair 1 See A in figure Actual acceleration time also depends on 2204 RAMP SHAPE 1 See 2008 MAXIMUM FREQ 2203 DECELER TIME 1 Sets the deceleration time for maximum frequency to zero for ramp pair 1 Actual deceleration time also depends on 2204 RAMP SHAPE 1 See 2008 MAXIMUM FREQ 2204 RAMP SHAPE 1 Selects the shape of the acceleration deceleration ramp for ...

Page 96: ...ng the ramp input to zero See DI1 above 7 COMM Defines bit 10 of the Command Word 1 as the control for ramp pair selection The Command Word is parameter 0301 which is supplied through fieldbus communication 1 DI1 INV Defines an inverted digital input DI1 as the control for forcing the ramp input to zero De activating the digital input forces ramp input to zero Activating the digital input ramp res...

Page 97: ... Set 2504 CRIT SPEED 2 LO 46 Hz Set 2505 CRIT SPEED 2 HI 52 Hz 2502 CRIT SPEED 1 LO Sets the minimum limit for critical speed range 1 The value must be less than or equal to 2503 CRIT SPEED 1 HI Units are Hz 2503 CRIT SPEED 1 HI Sets the maximum limit for critical speed range 1 The value must be greater than or equal to 2502 CRIT SPEED 1 LO Units are Hz 2504 CRIT SPEED 2 LO Sets the minimum limit ...

Page 98: ...e 1 ON Enables the feature 2603 IR COMP VOLT Sets the IR compensation voltage used for 0 Hz Keep IR compensation as low as possible to prevent overheating Typical IR compensation values are IR Compensation When enabled IR Compensation provides an extra voltage boost to the motor at low speeds Use IR Compensation for example in applications that require a high breakaway torque 2604 IR COMP FREQ Set...

Page 99: ...c noise 0 OFF The function is disabled 1 ON The switching frequency is limited according to the figure 2608 SLIP COMP RATIO Sets gain for slip compensation in A squirrel cage motor slips under load Increasing the frequency as the motor torque increases compensates for the slip 0 No slip compensation 1 200 Increasing slip compensation 100 means full slip compensation 2609 NOISE SMOOTHING This param...

Page 100: ...AGE Maximum output voltage of drive when the output frequency is controlled to level defined by parameter P9907 MOTOR NOM FREQ Please see parmeter 2605 NOTE The actual output voltage reference is the lower value of the values of parameters P9905 MOTOR NOM VOLT and P2618 FW VOLTAGE Requirements for parameters setting P2618 P2616 P2614 P2612 P2610 and P9907 P2617 P2615 P2613 P2611 If this not true F...

Page 101: ...tal input DI1 as the external fault input Activating the digital input indicates a fault The drive displays a fault 14 EXT FAULT 1 and the drive coasts to stop 2 6 DI2 DI6 Defines digital input DI2 DI6 as the external fault input See DI1 above 1 DI1 INV Defines an inverted digital input DI1 as the external fault input De activating the digital input indicates a fault The drive displays a fault 14 ...

Page 102: ...stall region for the time set by 3012 STALL TIME An alarm indication is displayed The alarm disappears when the drive is out of the stall region for half the time set by parameter 3012 STALL TIME 3011 STALL FREQUENCY This parameter sets the frequency value for the Stall function Refer to Figure 3012 STALL TIME This parameter sets the time value for the Stall function 3017 EARTH FAULT Defines the d...

Page 103: ... less than the COMM FAULT TIME value 3021 AI1 FAULT LIMIT Sets a fault level for analog input 1 See 3001 AI MIN FUNCTION 3022 AI2 FAULT LIMIT Sets a fault level for analog input 2 See 3001 AI MIN FUNCTION 3023 WIRING FAULT Defines the drive response to cross wiring faults and to ground faults detected when the drive is NOT running When the drive is not running it monitors for Improper connections ...

Page 104: ...r the delay set by 3103 DELAY TIME and the drive resumes normal operation 3105 AR OVERVOLTAGE Sets the automatic reset for the overvoltage function on or off 0 DISABLE Disables automatic reset 1 ENABLE Enables automatic reset Automatically resets the fault DC OVERVOLT after the delay set by 3103 DELAY TIME and the drive resumes normal operation 3106 AR UNDERVOLTAGE Sets the automatic reset for the...

Page 105: ...203 is active initially and remains active until the supervised parameter goes above the highest limit LO 3202 making that limit the active limit That limit remains active until the supervised parameter goes below the lowest limit HI 3203 making that limit active Case A Parameter 1401 RELAY OUTPUT 1 or 1402 RELAY OUTPUT 2 etc value is SUPRV1 OVER or SUPRV2 OVER Initially the relay is de energized ...

Page 106: ...208 SUPERV 3 LIM LO Sets the low limit for the third supervised parameter See 3207 SUPERV 3 PARAM above 3209 SUPERV 3 LIM HI Sets the high limit for the third supervised parameter See 3207 SUPERV 3 PARAM above Code Description Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 107: ...w 3304 DRIVE RATING Indicates the drive s current and voltage rating The format is XXXY where XXX The nominal current rating of the drive in amps If present an A indicates a decimal point in the rating for the current For example XXX 9A4 indicates a nominal current rating of 9 4Amps Y The voltage rating of the drive where Y 4 indicates a 380 480 Volt rating 3305 PARAMETER TABLE Contains the parame...

Page 108: ...er is not effective if parameter 3404 OUTPUT1 DSP FORM 9 DIRECT 3404 OUTPUT1 DSP FORM Defines the decimal point location for the first display parameter 0 7 Defines the decimal point location Enter the number of digits desired to the right of the decimal point See the table for an example using pi 3 14159 8 BAR METER Specifies a bar meter display 9 DIRECT Decimal point location and units of measur...

Page 109: ...ee parameter 3405 3413 OUTPUT2 MIN Sets the minimum value displayed for the second display parameter See parameter 3406 3414 OUTPUT2 MAX Sets the maximum value displayed for the second display parameter See parameter 3407 3415 SIGNAL3 PARAM Selects the third parameter by number displayed on the control panel See parameter 3401 3416 SIGNAL3 MIN Defines the minimum expected value for the third displ...

Page 110: ...orced insulation Protect all circuits connected to the drive s digital and analog inputs Protect against contact and insulate from other low voltage circuits with basic insulation rated for the same voltage level as the drive s main circuit Use an external thermistor relay The relay insulation must be rated for the same voltage level as the drive s main circuit The figure below shows alternate the...

Page 111: ...otor operating temperature 5 THERM 0 Sensor configuration uses a thermistor Motor thermal protection is activated through a digital input Connect either a PTC sensor or a normally closed thermistor relay to a digital input The drive reads the digital input states as shown in the above table When the digital input is 0 the motor is overheated See the figures in the introduction to this Group 6 THER...

Page 112: ... point Must be smaller than 3707 LOAD FREQ 2 3705 LOAD TORQ LOW 1 Defines the torque value of the first underload curve definition point Must be smaller than 3706 LOAD TORQ HIGH 1 3706 LOAD TORQ HIGE 1 Defines the torque value of the first overload curve definition point 3707 LOAD FREQ 2 Defines the frequency value of the second curve definition point Must be smaller than 3710 LOAD FREQ 3 3708 LOA...

Page 113: ...TORQ LOW 5 Defines the torque value of the fifth underload curve definition point Must be smaller than 3718 LOAD TORQ HIGH 5 3718 LOAD TORQ HIGE 5 Defines the torque value of the fifth overload curve definition point Code Description Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 114: ...meter group 40 is needed The following is a schematic of setpoint feedback signal flow using parameter group 40 Note In order to activate and use the PID controller Parameter 1106 must be set to value 19 Panel REF1 P1101 REF1 REF2 P1106 0 17 Panel REF 2 P1102 EXT 1 EXT 2 P1104 P1105 P1103 Panel REF 1 DI AI Comm REF 1 P1107 P1108 P1106 0 17 G12 Const Speed PANEL Hand Auto Selection LOC REM G40 PID1...

Page 115: ...portional gain and integration time values to adjust the responsiveness of the system A low value for proportional gain and a high value for integral time ensures stable operation but provides sluggish response If the proportional gain value is too large or the integral time too short the system can become unstable Procedure Initially set 4001 GAIN 0 1 4002 INTEGRATION TIME 20 seconds Start the sy...

Page 116: ...e being added to the PID controller output the error derivative is filtered with a 1 pole filter Increasing the filter time smooths the error derivative reducing noise 0 0 10 0 Filter time constant seconds 4005 ERROR VALUE INV Selects either a normal or inverted relationship between the feedback signal and the drive speed 0 NO Normal a decrease in feedback signal increases drive speed Error Ref Fb...

Page 117: ... the D stands for down Parameter 2205 ACCELER TIME 2 controls the reference signal s rate of change R Stop command resets the reference to zero NC Reference value is not copied 12 DI3U 4D NC Same as DI3U 4D RNC above except Stop command does not reset reference to zero At restart the motor ramps up at the selected acceleration rate to the stored reference 13 DI5U 6D NC Same as DI3U 4D NC above exc...

Page 118: ...ack signal 4 ACT1 ACT2 ACT1 times ACT2 provides the feedback signal 5 ACT1 ACT2 ACT1 divided by ACT2 provides the feedback signal 6 MIN ACT1 2 The smaller of ACT1 or ACT2 provides the feedback signal 7 MAX ACT1 2 The greater of ACT1 or ACT2 provides the feedback signal 8 SQRT ACT1 2 Square root of the value for ACT1 minus ACT2 provides the feedback signal 9 SQA1 SQA2 Square root of ACT1 plus the s...

Page 119: ... Sets the maximum value for ACT2 See 4018 ACT1 MINIMUM 4022 SLEEP SELECTION Defines the control for the PID sleep function 0 NOT SEL Disables the PID sleep control function 1 DI1 Defines digital input DI1 as the control for the PID sleep function Activating the digital input activates the sleep function De activating the digital input restores PID control 2 6 DI2 DI6 Defines digital input DI2 DI6 ...

Page 120: ...level and lasts longer than 4026 WAKE UP DELAY PID function wakes up 4026 WAKE UP DELAY Defines the wake up delay a deviation from the setpoint greater than 4025 WAKE UP DEV for at least this time period re starts the PID controller 4027 PID 1 PARAM SET Process PID PID1 has two separate sets of parameters PID set 1 and PID set 2 PID set 1 uses parameters 4001 4026 PID set 2 uses parameters 4101 41...

Page 121: ...he operation of parameters 4101 4126 is analogous with set 1 parameters 4001 4026 PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET Group 41 Process PID Set 2 Code Description 4101 4126 See 4001 4026 Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 122: ...he control for enabling external PID control Activating power to the drive enables external PID control 1 DI1 INV Defines an inverted digital input DI1 as the control for enabling external PID control Activating the digital input disables external PID control De activating the digital input enables external PID control 2 6 DI2 INV DI6 INV Defines an inverted digital input DI2 DI6 as the control fo...

Page 123: ... active B 2 PID2 OUTPUT Uses the absolute maximum speed or frequency Switch C 2008 MAXIMUM FREQUENCY Code Description Switch Mul Mul Select Add X X par 4232 Trimmed ref PID2 ref Select par 4230 Ext ref 1 max A Ext ref 2 max B Abs Max Speed Ramped ref off propor direct trim scale PID 2 Trimming PID2 out Trimming PID2 ref Freq C Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co ...

Page 124: ...1 07 5129 FILE CONFIG ID Displays the revision of the drive s fieldbus adapter module s configuration file identification File configuration information is drive application program dependent 5130 FILE CONFIG REV Contains the revision of the drive s fieldbus adapter module configuration file Example 1 revision 1 5131 FBA STATUS Contains the status of the adapter module 0 IDLE Adapter not configure...

Page 125: ...ACS400 1 DCU PROFILE Operation of Control Status Words conforms to 32 bit DCU Profile 2 ABB DRV FULL Operation of Control Status Words conforms to ABB Drives Profile as used in ACS600 800 5306 EFB OK MESSAGES Contains a count of valid messages received by the drive During normal operation this counter is increasing constantly 5307 EFB CRC ERRORS Contains a count of the messages with a CRC error re...

Page 126: ...ecifies the parameter mapped to Modbus Register 40011 5317 EFB PAR 17 Specifies the parameter mapped to Modbus Register 40012 5318 EFB PAR 18 For Modbus Sets additional delay in milliseconds before the ACS510 begins transmitting response to the master request 5319 EFB PAR 19 ABB Drives profile ABB DRV LIM or ABB DRV FULL Control Word Read only copy of the Fieldbus Control Word 5320 EFB PAR 20 ABB ...

Page 127: ...a minimum limit user defined by a frequency limit the PFC control automatically stops an auxiliary pump The PFC also increases the speed of the first pump to account for the auxiliary pump s missing output An Interlock function when enabled identifies off line out of service motors and the PFC control skips to the next available motor in the sequence An Autochange function when enabled and with th...

Page 128: ...egulated Motor Modulation is not allow yet Drive waits for PFC Start Delay parameter 8122 Modulation is not allowed because the drive has to wait that all contactors are stabilized Drive close RO1 Motor in RO1 is connected directly to the network constant speed and modulation is allowed Drive start accelerating from zero in RO2 Stoping motors goes like in standard PFC See the figure Start FOut RO1...

Page 129: ...ACS510 User s Manual 129 Start Up In next two pages show the typical circuit digram of SPFC control Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 130: ...130 ACS510 User s Manual Start Up Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 131: ...ter 8103 REFERENCE STEP 1 parameter 8104 REFERENCE STEP 2 4 X parameter 8105 REFERENCE STEP 3 8104 REFERENCE STEP 2 Sets a percentage value that is added to the process reference Applies only when at least two auxiliary constant speed motors are running See parameter 8103 REFERENCE STEP 1 8105 REFERENCE STEP 3 Sets a percentage value that is added to the process reference Applies only when at leas...

Page 132: ...etween 2007 MINIMUM FREQ 1 8109 START FREQ 1 8113 LOW FREQ 2 Sets the frequency limit used to stop the second auxiliary motor See 8112 LOW FREQ 1 for a complete description of the operation The second auxiliary motor stops if Two auxiliary motors are running ACS510 output frequency drops below the limit 8113 1 Output frequency stays below the relaxed limit 8113 1 Hz for at least the time 8116 AUX ...

Page 133: ...e respectively how relays RO1 RO6 are used the parameter value 31 PFC defines the relay as used for PFC The ACS510 assigns auxiliary motors to relays in ascending order If the Autochange function is disabled the first auxiliary motor is the one connected to the first relay with a parameter setting 31 PFC and so on If the Autochange function is used the assignments rotate Initially the speed regula...

Page 134: ...automatic motor changes 0 1 TEST MODE Forces the interval to value 36 48 s Warning When enabled the Autochange function requires the interlocks 8120 interlocks value 0 enabled During autochange the interlocks interrupt the drive s power output preventing damage to the contacts Code Description Parameter Setting ACS510 Relay Assignment 1 4 0 1 1 4 0 2 1 4 0 3 1 4 1 0 1 4 1 1 1 4 1 2 8 1 1 7 Autocha...

Page 135: ...e switchgear connects this motor to the ACS510 power output Delays motor start for the time 8122 PFC START DELAy Starts the speed regulated motor Identifies the next constant speed motor in the rotation Switches the above motor on but only if the new speed regulated motor had been running as a constant speed motor This step keeps an equal number of motors running before and after autochange Contin...

Page 136: ...ng table and depend on The number of PFC relays number of parameters 1401 1403 and 1410 1412 and with value 31 PFC The Autochange function status disabled if 8118 AUTOCHNG INTERV 0 and otherwise enabled Code Description No PFC Relays Autochange Disabled P 8118 Autochange Enabled P 8118 0 DI1 Speed Reg Motor DI2 DI6 Free Not allowed 1 DI1 Speed Reg Motor DI2 First PFC Relay DI3 DI6 Free DI1 First P...

Page 137: ...irst PFC Relay DI3 DI6 Free 2 DI1 Free DI2 Speed Reg Motor DI3 First PFC Relay DI4 Second PFC Relay DI5 DI6 Free DI1 Free DI2 First PFC Relay DI3 Second PFC Relay DI4 DI6 Free 3 DI1 Free DI2 Speed Reg Motor DI3 First PFC Relay DI4 Second PFC Relay DI5 Third PFC Relay DI6 Free DI1 Free DI2 First PFC Relay DI3 Second PFC Relay DI4 Third PFC Relay DI5 DI6 Free 4 DI1 Free DI2 Speed Reg Motor DI3 First...

Page 138: ...g Motor DI4 First PFC Relay DI5 DI6 Free DI1 DI2 Free DI3 First PFC Relay DI4 DI6 Free 2 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 Second PFC Relay DI6 Free DI1 DI2 Free DI3 First PFC Relay DI4 Second PFC Relay DI5 DI6 Free 3 DI1 DI2 Free DI3 Speed Reg Motor DI4 First PFC Relay DI5 Second PFC Relay DI6 Third PFC Relay DI1 DI2 Free DI3 First PFC Relay DI4 Second PFC Relay DI5 Third P...

Page 139: ...erlock signal for the speed regulated motor Requires 8118 AUTOCHNG INTERV 0 Code Description No PFC Relays Autochange Disabled P 8118 Autochange Enabled P 8118 0 DI1 DI4 Free DI5 Speed Reg Motor DI6 Free Not allowed 1 DI1 DI4 Free DI5 Speed Reg Motor DI6 First PFC Relay DI1 DI4 Free DI5 First PFC Relay DI6 Free 2 Not allowed DI1 DI4 Free DI5 First PFC Relay DI6 Second PFC Relay 3 6 Not allowed Not...

Page 140: ...ary motors See parameter 8115 for delay Warning Motors equipped with star delta starters require a PFC Start Delay After the ACS510 relay output switches a motor On the star delta starter must switch to the star connection and then back to the delta connection before the drive applies power So the PFC Start Delay must be longer than the time setting of the star delta starter 8123 PFC ENABLE Select...

Page 141: ...an auxiliary motor is switched on Replaces the deceleration ramp defined in Group 22 ACCEL DECEL Applies only until the output of the regulated motor decreases by an amount equal to the output of the auxiliary motor Then the deceleration ramp defined in Group 22 ACCEL DECEL applies 0 NOT SEL 0 1 1800 Activates this function using the value entered as the deceleration time 8127 MOTORS Sets the actu...

Page 142: ... NOT SEL No communication protocol selected 1 STD MODBUS The drive communicates with Modbus via the RS485 channel X1 communications terminal See also parameter Group 53 EFB PROTOCOL 4 EXT FBA The drive communicates via a fieldbus adapter module in option slot 2 of the drive See also parameter Group 51 EXT COMM MODULE Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email ...

Page 143: ...32 on the control board a control system can communicate with the drive using the Modbus protocol For protocol and profile descriptions see Modbus Protocol Technical Data and ABB Control Profiles Technical Data later in this section Fieldbus adapter FBA See Fieldbus Adapter on page 175 Control Interface In general the basic control interface between Modbus and the drive consists of Output words Co...

Page 144: ...Mechanical and Electrical Installation EFB Warning Connections should be made only while the drive is disconnected from the power source Drive terminals 28 32 are for RS485 communications Use Belden 9842 or equivalent Belden 9842 is a dual twisted shielded pair cable with a wave impedance of 120 ohm Use one of these twisted shielded pairs for the RS485 link Use this pair to connect all A terminals...

Page 145: ...rive Control Functions EFB on page 147 The appropriate EFB protocol specific technical data For example Modbus Protocol Technical Data on page 155 Communication Set up EFB Serial Communication Selection To activate the serial communication set parameter 9802 COMM PROT SEL 1 STD MODBUS Note If you cannot see the desired selection on the panel your drive does not have that protocol software in the a...

Page 146: ... selecting a new address Leaving 5302 0 places the RS485 channel in reset disabling communication 5303 EFB BAUD RATE Defines the communication speed of the RS485 link in kbits per second kbits s When this protocol is selected the default value for this parameter is 9 6 1 2 kb s 2 4 kb s 4 8 kb s 9 6 kb s 19 2 kb s 38 4 kb s 57 6 kb s 76 8 kb s 5304 EFB PARITY Defines the data length parity and sto...

Page 147: ...col Reference which is protocol dependent This parameter is not available in software option N688 and N689 1 For Modbus the protocol reference can depend on the profile used hence two columns in these tables One column refers to the ABB Drives profile selected when parameter 5305 0 ABB DRV LIM or 5305 2 ABB DRV FULL The other column refers to the DCU profile selected when parameter 5305 1 DCU PROF...

Page 148: ...ion Modbus Protocol Reference ABB DRV DCU PROFILE 1102 EXT1 EXT2 SEL 8 COMM Reference set selection by fieldbus 40001 bit 11 40031 bit 5 1103 REF1 SELECT 8 COMM Input reference 1 by fieldbus 40002 1106 REF2 SELECT 8 COMM Input reference 2 by fieldbus 40003 Drive Parameter Value Description Modbus Protocol Reference ABB DRV DCU PROFILE 1601 RUN ENABLE 7 COMM Run enable by fieldbus 40001 bit 3 40031...

Page 149: ...t 1 controlled by fieldbus 40134 bit 0 or 00033 1402 RELAY OUTPUT 2 35 COMM Relay Output 2 controlled by fieldbus 40134 bit 1 or 00034 1403 RELAY OUTPUT 3 35 COMM Relay Output 3 controlled by fieldbus 40134 bit 2 or 00035 1410 Note 1 RELAY OUTPUT 4 35 COMM Relay Output 4 controlled by fieldbus 40134 bit 3 or 00036 1411 Note 1 RELAY OUTPUT 5 35 COMM Relay Output 5 controlled by fieldbus 40134 bit 4...

Page 150: ...dbus Protocol Reference ABB DRV DCU PROFILE 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is input reference 2 AI1 40003 4110 SET POINT SEL Set 2 4210 SET POINT SEL Ext Trim Drive Parameter Value Description 3018 COMM FAULT FUNC 0 NOT SEL 1 FAULT 2 CONST SP7 3 LAST SPEED Set for appropriate drive response 3019 COMM FAULT TIME Set time delay before acting on a communicatio...

Page 151: ... Complete Parameter List for ACS510 section for parameter resolutions For example Where parameters are in percent the Complete Parameter Descriptions section specifies what parameter corresponds to 100 In such cases to convert from percent to engineering units multiply by the value of the parameter that defines 100 and divide by 100 Drive Parameter Modbus Protocol Reference ABB DRV DCU PROFILE 010...

Page 152: ...ces are Loose connections Incorrect wiring including swapped wires Bad grounding Duplicate station numbers Incorrect setup of drives or other devices on the network The major diagnostic features for fault tracing on an EFB network include Group 53 EFB Protocol parameters 5306 5309 The Complete Parameter Descriptions section describes these parameters in detail Feedback Integer Parameter Resolution...

Page 153: ...ibes these parameters in detail No Master Station on Line If no master station is on line Neither the EFB OK MESSAGES nor the errors 5307 EFB CRC ERRORS and 5308 EFB UART ERRORS increase on any of the stations To correct Check that a network master is connected and properly programmed on the network Verify that the cable is connected and that it is not cut or short circuited Duplicate Stations If ...

Page 154: ...me out delay To correct increase the time set by parameter 3019 COMM FAULT TIME Faults 31 33 EFB1 EFB3 The three EFB fault codes listed for the drive in Diagnostics starting on page 196 fault codes 31 33 are not used Intermittent Off line Occurrences The problems described above are the most common problems encountered with ACS510 serial communication Intermittent problems might also be caused by ...

Page 155: ...1 32 depending on the active profile Terminal inputs are mapped sequentially beginning with Input 33 e g DI1 Input 33 Read Multiple Holding Registers 0x03 Read multiple holding registers For the ACS510 the entire parameter set is mapped as holding registers as well as command status and reference values Read Multiple Input Registers 0x04 Read multiple input registers For the ACS510 the 2 analog in...

Page 156: ...Modbus Addressing With Modbus each function code implies access to a specific Modbus reference set Thus the leading digit is not included in the address field of a Modbus message Note The ACS510 supports the zero based addressing of the Modbus specification Holding register 40002 is addressed as 0001 in a Modbus message Similarly coil 33 is addressed as 0032 in a Modbus message Refer again to the ...

Page 157: ...MODE_EM N A 00010 CONTROL WORD Bit 9 N A STPMODE_C N A 00011 CONTROL WORD Bit 10 N A RAMP_2 REMOTE_CMD 00012 CONTROL WORD Bit 11 EXT2 RAMP_OUT_0 EXT2 00013 CONTROL WORD Bit 12 N A RAMP_HOLD N A 00014 CONTROL WORD Bit 13 N A RAMP_IN_0 N A 00015 CONTROL WORD Bit 14 N A REQ_LOCALLOCK N A 00016 CONTROL WORD Bit 15 N A TORQLIM2 N A 00017 CONTROL WORD Bit 16 Does not apply FBLOCAL_CTL Does not apply 000...

Page 158: ... OFF_2_STA ZERO_SPEED 10006 STATUS WORD Bit 5 OFF_3_STA ACCELERATE 10007 STATUS WORD Bit 6 SWC_ON_INHIB DECELERATE 10008 STATUS WORD Bit 7 ALARM AT_SETPOINT 10009 STATUS WORD Bit 8 AT_SETPOINT LIMIT 10010 STATUS WORD Bit 9 REMOTE SUPERVISION 10011 STATUS WORD Bit 10 ABOVE_LIMIT REV_REF 10012 STATUS WORD Bit 11 EXT2 REV_ACT 10013 STATUS WORD Bit 12 RUN_ENABLE PANEL_LOCAL 10014 STATUS WORD Bit 13 N ...

Page 159: ...correspond to drive parameters are invalid If there is an attempt to read or write outside the parameter addresses the Modbus interface returns an exception code to the controller 10028 STATUS WORD Bit 27 Reserved REQ_REF1 10029 STATUS WORD Bit 28 Reserved REQ_REF2 10030 STATUS WORD Bit 29 Reserved REQ_REF2EXT 10031 STATUS WORD Bit 30 Reserved ACK_STARTINH 10032 STATUS WORD Bit 31 Reserved ACK_OFF...

Page 160: ...value for this register 40008 Actual 4 select by 5313 R By default stores nothing Use parameter 5313 to select an actual value for this register 40009 Actual 5 select using 5314 R By default stores nothing Use parameter 5314 to select an actual value for this register 40010 Actual 6 select using 5315 R By default stores nothing Use parameter 5315 to select an actual value for this register 40011 A...

Page 161: ...AR 12 Specifies the parameter mapped to Modbus register 40007 5313 EFB PAR 13 Specifies the parameter mapped to Modbus register 40008 5314 EFB PAR 14 Specifies the parameter mapped to Modbus register 40009 5315 EFB PAR 15 Specifies the parameter mapped to Modbus register 40010 5316 EFB PAR 16 Specifies the parameter mapped to Modbus register 40011 5317 EFB PAR 17 Specifies the parameter mapped to ...

Page 162: ...s defined below For the Modbus protocol a drive parameter in group 53 holds the most recent exception code Exception Code Name Meaning 01 ILLEGAL FUNCTION Unsupported Command 02 ILLEGAL DATA ADDRESS The data address received in the query is not allowable It is not a defined parameter group 03 ILLEGAL DATA VALUE A value contained in the query data field is not an allowable value for the ACS510 beca...

Page 163: ...32 bits and is the internal interface between the main drive application and the embedded fieldbus environment Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus master station sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions in the CONTROL WORD Using the CONTROL WORD requir...

Page 164: ...parameter 2208 Normal command sequence Enter OFF3 ACTIVE Proceed to SWITCH ON INHIBITED WARNING Be sure motor and driven equipment can be stopped using this mode 3 INHIBIT OPERATION 1 OPERATION ENABLED Enter OPERATION ENABLED Note the Run enable signal must be active See 1601 If 1601 is set to COMM this bit also actives the Run Enable signal 0 OPERATION INHIBITED Inhibit operation Enter OPERATION ...

Page 165: ...WORD See Parameter 0301 Bit Name Value Command Req Comments 0 STOP 1 Stop Stops according to either the stop mode parameter or the stop mode requests bits 7 and 8 Simultaneous STOP and START commands result in a stop command 0 no op 1 START 1 Start 0 no op 2 REVERSE 1 Reverse direction This bit XOR d with the sign of the reference defines direction 0 Forward direction 3 LOCAL 1 Local mode When the...

Page 166: ... no op 15 RESERVED DCU Profile CONTROL WORD See Parameter 0302 Bit Name Value Function Comments 16 26 Reserved 27 REF_CONST 1 Constant speed ref These bits are only for supervision purposes 0 no op 28 REF_AVE 1 Average speed ref 0 no op 29 LINK_ON 1 Master is detected in link 0 Link is down 30 REQ_STARTINH 1 Start inhibit request is pending 0 Start inhibit request is OFF 31 OFF_INTERLOCK 1 Panel O...

Page 167: ...ction for details on alarms 0 No warning alarm 8 AT_SETPOINT 1 OPERATING Actual value equals within tolerance limits the reference value 0 Actual value is outside tolerance limits not equal to reference value 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 0 Drive control location LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit Bit remains 1 until supervised parame...

Page 168: ...1 Drive is at setpoint 0 Drive has not reached setpoint 8 LIMIT 1 Operation is limited by Group 20 settings 0 Operation is within Group 20 settings 9 SUPERVISION 1 A supervised parameter Group 32 is outside its limits 0 All supervised parameters are within limits 10 REV_REF 1 Drive reference is in reverse direction 0 Drive reference is in forward direction 11 REV_ACT 1 Drive is running in reverse ...

Page 169: ... 1 Copy the control word 0 no op 27 REQ_REF1 1 Reference 1 requested in this channel 0 Reference 1 is not requested in this channel 28 REQ_REF2 1 Reference 2 requested in this channel 0 Reference 2 is not requested in this channel 29 REQ_REF2EXT 1 External PID reference 2 requested in this channel 0 External PID reference 2 is not requested in this channel 30 ACK_STARTINH 1 A start inhibit from th...

Page 170: ...ow Step CONTROL WORD Value Description 1 CW 0000 0000 0000 0110 This CW value changes the drive state to READY TO SWITCH ON 2 Wait at least 100 ms before proceeding 3 CW 0000 0000 0000 0111 This CW value changes the drive state to READY TO OPERATE 4 CW 0000 0000 0000 1111 This CW value changes the drive state to OPERATION ENABLED The drive starts but will not accelerate 5 CW 0000 0000 0010 1111 Th...

Page 171: ... OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change Path described in example CW CONTROL WORD SW STATUS WORD RFG Ramp Function Generator I Param 0104 CURRENT f Param 0103 OUTPUT FREQ n Speed Indicat...

Page 172: ...000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2007 2008 frequency REF2 32767 32767 Frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2007 2008 frequency PID Reference 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 4012 4013 PID set...

Page 173: ...ng AI Reference Scaling 0 50 200 100 0 5 par 1105 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 200 0 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 174: ...re bipolar that is they can be positive or negative This parameter is not available in software option N688 and N689 ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 10...

Page 175: ...Profibus DP LonWorks CANopen DeviceNet ControlNet The ACS510 detects automatically which communication protocol is used by the plug in fieldbus adapter The default settings for each protocol assume that the profile used is the protocol s industry standard drive profile e g PROFIdrive for PROFIBUS AC DC Drive for DeviceNet All of the FBA protocols can also be configured for the ABB Drives profile C...

Page 176: ...troller interface words are not restricted by the ACS510 However the profile used may set particular meanings Control Word The CONTROL WORD is the principal means for controlling the drive from a fieldbus system The fieldbus controller sends the CONTROL WORD to the drive The drive switches between states according to the bit coded instructions in the CONTROL WORD Using the CONTROL WORD requires th...

Page 177: ...ection are indicated by the two s complement of the corresponding positive reference value The use of a second reference REF2 is supported only when a protocol is configured for the ABB Drives profile Reference scaling is fieldbus type specific See the user s manual provided with the FBA module and or the following sections as appropriate ABB Drives Profile Technical Data Generic Profile Technical...

Page 178: ...le carefully into the drive expansion slot 2 until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Open the appropriate knockout in the conduit box and install the cable clamp for the network cable 4 Route the network...

Page 179: ...5133 provide data about the FBA module currently installed e g component versions and status The Parameters Description section lists the group 51 parameters Activate Drive Control Functions FBA Fieldbus control of various drive functions requires configuration to Tell the drive to accept fieldbus control of the function Define as a fieldbus input any drive data required for control Define as a fi...

Page 180: ... values set as defined below Fieldbus controller command s in the appropriate location The location is defined by the Protocol Reference which is protocol dependent 1002 EXT2 COMMANDS 10 COMM Start Stop by controlled fieldbus with Ext2 selected 1003 DIRECTION 3 REQUEST Direction controlled by fieldbus Drive Parameter Value Description Protocol Reference 1102 EXT1 EXT2 SEL 8 COMM Ref selected by fi...

Page 181: ...scription Protocol Reference 1401 RELAY OUTPUT 1 35 COMM 36 COMM 1 Relay Output 1 controlled by fieldbus 1402 RELAY OUTPUT 2 Relay Output 2 controlled by fieldbus 1403 RELAY OUTPUT 3 Relay Output 3 controlled by fieldbus 14101 RELAY OUTPUT 4 Relay Output 4 controlled by fieldbus 14111 RELAY OUTPUT 5 Relay Output 5 controlled by fieldbus 14121 RELAY OUTPUT 6 Relay Output 6 controlled by fieldbus Dr...

Page 182: ...for scaling 1512 FILTER AO2 Filter time constant for AO2 Drive Parameter Value Setting Protocol Reference 4010 SET POINT SEL Set 1 8 COMM VALUE 1 9 COMM AI1 10 COMM AI1 Setpoint is input reference 2 AI1 4110 SET POINT SEL Set 2 4210 SET POINT SEL Ext Trim Drive Parameter Value Description 3018 COMM FAULT FUNC 0 NOT SEL 1 FAULT 2 CONST SP7 3 LAST SPEED Set for appropriate drive response 3019 COMM F...

Page 183: ...ned and coded according to the DRIVECOM specification See table below Not all profiles support requesting fault codes using this specification For profiles that support this specification the profile documentation defines the proper fault request process Drive Fault Code Fieldbus Fault Code DRIVECOM specification 1 OVERCURRENT 2310h 2 DC OVERVOLT 3210h 3 DEV OVERTEMP 4210h 4 SHORT CIRC 2340h 5 Res...

Page 184: ... SERF MACRO FF55h 104 Reserved FF55h 105 Reserved FF55h 201 DSP T1 OVERLOAD 6100h 202 DSP T2 OVERLOAD 6100h 203 DSP T3 OVERLOAD 6100h 204 DSP STACK ERROR 6100h 205 Reserved obsolete 5000h 206 CB ID ERROR 5000h 207 EFB LOAD ERR 6100h 1000 PAR HZRPM 6320h 1001 PAR PFC REF NEG 6320h 1002 Reserved obsolete 6320h 1003 PAR AI SCALE 6320h 1004 PAR AO SCALE 6320h 1005 PAR PCU 2 6320h 1006 PAR EXT RO 6320h...

Page 185: ...ols Refer to the user s manual supplied with the FBA module 1009 PAR PCU 1 6320h 1012 PAR PFC IO 1 6320h 1013 PAR PFC IO 2 6320h 1014 PAR PFC IO 3 6320h 1016 PAR USER LOAD C 6320h Drive Fault Code Fieldbus Fault Code DRIVECOM specification Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 186: ... TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2 CONTROL 1 OPERATING Continue operation OFF2 inactive 0 EMERGENCY OFF Drive coasts to stop Normal command sequence Enter OFF2 ACTIVE Proceed to SWITCHON INHIBITED 2 OFF3 CONTROL 1 OPERATING Continue operation OFF3 inactive 0 EMERGENCY STOP Drive stops within in time specified by parameter 2208 Normal command sequence Enter OFF3 ACTIV...

Page 187: ...if 1604 COMM 0 OPERATING Continue normal operation 8 9 Unused 10 REMOTE_CMD 1 Fieldbus control enabled 0 CW 0 or Ref 0 Retain last CW and Ref CW 0 and Ref 0 Fieldbus control enabled Ref and deceleration acceleration ramp are locked 11 EXT CTRL LOC 1 EXT2 SELECT Select external control location 2 EXT2 Effective if 1102 COMM 0 EXT1 SELECT Select external control location 1 EXT1 Effective if 1102 COM...

Page 188: ...ion LOCAL 10 ABOVE_LIMIT 1 Supervised parameter s value supervision high limit Bit remains 1 until supervised parameter s value supervision low limit See group 32 Supervision 0 Supervised parameter s value supervision low limit Bit remains 0 until supervised parameter s value supervision high limit See group 32 Supervision 11 EXT CTRL LOC 1 External control location 2 EXT2 selected 0 External cont...

Page 189: ...O OPERATE RFG OUTPUT ENABLED C D From any state Emergency Off OFF2 CW Bit1 0 SW Bit4 0 OFF2 ACTIVE From any state Fault SW Bit3 1 FAULT CW Bit7 1 SW Bit5 0 Emergency Stop OFF3 CW Bit2 0 SW Bit12 1 RFG ACCELERATOR ENABLED CW xxxx x1xx xx11 1111 CW Bit6 0 C CW xxxx x1xx x111 1111 SW Bit8 1 D B D OPERATING OFF3 ACTIVE KEY State State change CW CONTROL WORD SW STATUS WORD RFG Ramp Function Generator I...

Page 190: ...ar 1105 0 0 20000 par 1105 20000 corresponds to 100 Final reference limited by 1104 1105 Actual motor speed limited by 2007 2008 frequency REF2 32767 32767 Frequency 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference limited by 1107 1108 Actual motor speed limited by 2007 2008 frequency PID Reference 10000 par 1108 0 0 10000 par 1108 10000 corresponds to 100 Final reference...

Page 191: ...AI Reference Scaling 0 50 200 100 0 5 par 1105 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 100 0 5 Par 1108 100 0 5 par 1108 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient 0 50 200 0 100 100 AI1 Input Signal Fieldbus Reference Correction Coefficient Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

Page 192: ...e bipolar that is they can be positive or negative This parameter is not available in software option N688 and N689 ABB Drives Profile Parameter Value Setting AI Reference Scaling 1003 DIRECTION 1 FORWARD 1003 DIRECTION 2 REVERSE 1003 DIRECTION 3 REQUEST 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100 163 163 Max Ref Fieldbus Resultant Ref Reference 100 Max Ref 100...

Page 193: ...back integer using the resolution listed for the parameter in the Complete Parameter List for ACS510 section For example Data words 5 and 6 are scaled as follows Actual Value Mapping See the user s manual supplied with the FBA module Feedback Integer Parameter Resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 1 mA 10 0 1 10 0 1 1 ABB Drives Profile Data Word Contents Scaling ACT1 ACTUAL SPEED 20000 2000...

Page 194: ...with the FBA module Reference As described earlier in Control Interface the REFERENCE word is a frequency reference Note REF2 is not supported by the Generic Drive profiles Reference Scaling REFERENCE scaling is fieldbus type specific However at the drive the meaning of a 100 REFERENCE value is fixed as described in the table below For a detailed description on the range and scaling of the REFEREN...

Page 195: ...lue uses parameter 9908 MOT NOM SPEED as the 100 reference and that 9908 1500 rpm 2 Assuming for the sake of this example that the Actual Value uses parameter 9907 MOT NOM FREQ as the 100 reference and that 9907 500 Hz Actual Value Mapping See the user s manual supplied with the FBA module Feedback Integer Parameter Resolution Feedback Integer Parameter Resolution Scaled Value 1 0 1 mA 1 0 1 mA 0 ...

Page 196: ...Group 03 FB Actual Signals on page 69 for the bit definitions The form of the display depends on the severity of the error You can specify the severity for many errors by directing the drive to Ignore the error situation Report the situation as an alarm Report the situation as a fault Red Faults The drive signals that it has detected a severe error or fault by Enabling the red LED on the drive LED...

Page 197: ...o find and address the root cause of the problem Reset the drive See Fault Resetting on page 201 Fault Listing Fault Code Fault Name In Panel Description and Recommended Corrective Action 1 OVERCURRENT Output current is excessive Check for and correct Excessive motor load Insufficient acceleration time parameters 2202 ACCELER TIME 1 and 2205 ACCELER TIME 2 Faulty motor motor cables or connections ...

Page 198: ...d for the estimate 3005 3009 Check the temperature sensors and Group 35 parameters 10 PANEL LOSS Panel communication is lost and either Drive is in local control mode the control panel displays LOC or Drive is in remote control mode REM and is parameterized to accept start stop direction or reference from the control panel To correct check Communication lines and connections Parameter 3002 PANEL C...

Page 199: ...tative 21 CURR MEAS Internal fault Current measurement is out of range Contact your local ABB representative 22 SUPPLY PHASE Ripple voltage in the DC link is too high Check for and correct Missing mains phase Blown fuse 23 If this error code appears refer to the appropriate accessory manual 24 RESERVED Not used 25 RESERVED Not used 26 DRIVE ID Internal fault Configuration Block Drive ID is not val...

Page 200: ...nd report the error number 201 299 SYSTEM ERROR Error in the system Contact your local ABB representative and report the error number Fault Code Fault Name In Panel Description and Recommended Corrective Action 1000 PAR HZRPM Parameter values are inconsistent Check for any of the following 2007 MINIMUM FREQ 2008 MAXIMUM FREQ 2007 MINIMUM FREQ 9907 MOTOR NOM FREQ is outside proper range 50 2008 MAX...

Page 201: ...R PCU 1 Parameter values for power control are inconsistent Improper motor nominal frequency or speed Check for both of the following 1 60 9907 MOTOR NOM FREQ 9908 MOTOR NOM SPEED 16 0 8 9908 MOTOR NOM SPEED 120 9907 MOTOR NOM FREQ Motor Poles 0 992 1011 PAR OVERRIDE See Parameter Group 17 1012 PAR PFC IO 1 IO configuration is not complete not enough relays are parameterized to PFC Or a conflict e...

Page 202: ...shooting a problem For example parameter 0404 stores the motor speed at the time of the fault To clear the fault history all of the Group 04 Fault History parameters 1 Using the control panel in Parameters mode select parameter 0401 2 Press EDIT or ENTER on the Basic Control Panel 3 Press UP and DOWN at the same time 4 Press SAVE Correcting Alarms The recommended corrective action for alarms is De...

Page 203: ...M Fieldbus communication has timed out Check for and correct Fault setup 3018 COMM FAULT FUNC and 3019 COMM FAULT TIME Communication settings Group 51 or 53 as appropriate Poor connections and or noise on line 2006 AI1 LOSS Analog input 1 is lost or value is less than the minimum setting Check Input source and connections Parameter that sets the minimum 3021 Parameter that sets the Alarm Fault ope...

Page 204: ...GE This alarm warns that the PFC autochange function is active To control PFC use parameter group 81 PFC CONTROL and Application Macro PFC on page 49 2015 PFC I LOCK This alarm warns that the PFC interlocks are active which means that the drive cannot start the following Any motor when Autochange is used The speed regulated motor when Autochange is not used 2016 2017 RESERVED 2018 note 1 PID SLEEP...

Page 205: ...pted 5011 Drive is controlled from another source 5012 Rotation direction is locked 5013 Button is disabled because start is inhibited 5014 Button is disabled because drive is faulted 5015 Button is disabled because local mode lock is on 5018 Parameter default value can t be found 5019 Writing a non zero value is prohibited can only write a zero value 5020 Group or parameter does not exist or para...

Page 206: ...2 Operation is not allowed because override mode is enabled 5083 Operation is not allowed because parameter lock is not open 5084 Operation is not allowed because drive is busy try again 5085 Download is not allowed because drive types are incompatible 5086 Download is not allowed because drive models are incompatible 5087 Download is not allowed because parameter sets do not match 5088 Operation ...

Page 207: ...tion Main Fan Replacement on page 208 3 Blow clean compressed air not humid from bottom to top and simultaneously use a vacuum cleaner at the air outlet to trap the dust Note If there is a risk of the dust entering adjoining equipment perform the cleaning in another room 4 Reinstall the cooling fan 5 Restore power Maintenance Interval Instruction Heatsink temperature check and cleaning Depends on ...

Page 208: ...available from ABB Do not use other than ABB specified spare parts Frame Sizes R1 R4 To replace the fan 1 Remove power from drive 2 Remove drive cover 3 For Frame Size R1 R2 Press together the retaining clips on the fan cover sides and lift R3 R4 Press in on the lever located on the left side of the fan mount and rotate the fan up and out 4 Disconnect the fan cable 5 Install the fan in reverse ord...

Page 209: ...notched housing barb is located in the right rear corner The fan cable connects just forward of the fan at the top of the drive Frame Sizes R5 and R6 To replace the internal enclosure fan in frame sizes R5 or R6 Remove power from drive Remove the front cover Lift the fan out and disconnect the cable Install the fan in reverse order Restore power Capacitors Reforming The drive DC link capacitors ne...

Page 210: ...e to predict a capacitor failure Capacitor failure is usually followed by a input power fuse failure or a fault trip Contact ABB if capacitor failure is suspected Replacements for frame size R5 and R6 are available from ABB Do not use other than ABB specified spare parts Control Panel Cleaning Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display win...

Page 211: ... I2N A PN kW PN hP Three phase supply voltage 380 480 V 03A3 4 3 3 1 1 1 5 R1 04A1 4 4 1 1 5 2 R1 05A6 4 5 6 2 2 3 R1 07A2 4 7 2 3 4 R1 09A4 4 9 4 4 5 4 R1 012A 4 11 9 5 5 7 5 R1 017A 4 17 7 5 10 R2 025A 4 25 11 15 R2 031A 4 31 15 20 R3 038A 4 38 18 5 25 R3 046A 4 46 22 30 R3 060A 4 60 30 40 R4 072A 4 72 37 50 R4 088A 4 88 45 60 R4 125A 4 125 55 100 R5 157A 4 157 75 125 R6 180A 4 180 90 150 R6 195...

Page 212: ...t be higher than or equal to the rated motor current Also note that The ratings apply for ambient temperature of 40 C 104 F Typical ratings Pump and Fan use I2N continuous rms current PN typical motor power in normal use The kilowatt power ratings apply to most IEC 4 pole motors The Horsepower ratings apply to most 4 pole NEMA motors Supplied from China by Guangzhou Tofee Electro Mechanical Equipm...

Page 213: ... If the ambient temperature is 50 C 122 F the derating factor is 100 1 C x 10 C 90 or 0 90 The output current is then 0 90 x I2N Altitude Derating In altitudes 1000 4000 m 3300 13 200 ft above sea level the derating is 1 for every 100 m 330 ft If the installation site is higher than 2000 m 6600 ft above sea level please contact your local ABB distributor or office for further information Switching...

Page 214: ... the control panel or commands to the I O terminals for motor control Fuses Branch circuit protection must be provided by the end user and sized per national and local electric codes The following tables provide fuse recommendations for short circuit protection on the drive s input power Input Power Mains Connection Specifications Voltage U1 380 400 415 440 460 480 V AC 3 phase 15 10 Prospective s...

Page 215: ...ltage and the drive s load current In any case the conductor must be less than the maximum limit defined by the terminal size see Drive s Power Connection Terminals on page 218 ACS510 01 see below Input Current A Input power mains fuses IEC 269 gG A UL Class T A Bussmann Type 03A3 4 3 3 10 10 JJS 10 04A1 4 4 1 05A6 4 5 6 07A2 4 7 2 09A4 4 9 4 15 JJS 15 012A 4 11 9 16 017A 4 17 20 JJS 20 025A 4 25 ...

Page 216: ...VC insulation 30 C 86 F ambient temperature 70 C 158 F surface temperature Cables with concentric copper shield Not more than nine cables laid on cable ladder side by side Based on NEC Table 310 16 for copper wires 90 C 194 F wire insulation 40 C 104 F ambient temperature Not more than three current carrying conductors in raceway or cable or earth directly buried Copper cables with concentric copp...

Page 217: ... grounded TN system Floating Networks Warning Do not attempt to install or remove EM1 EM3 F1 or F2 screws while power is applied to the drive s input terminals For floating networks also known as IT ungrounded or impedance resistance grounded networks Disconnect the ground connection to the internal RFI filters ACS510 01 frame sizes R1 R4 Remove both the EM1 and EM3 screws see Power Connection Dia...

Page 218: ...er Smaller wires will loosen and may damage the drive and require ring lugs as described below Ring Lugs On the R6 frame size if the cable size used is less than 95 mm2 3 0 AWG or if no compression lugs are supplied use ring lugs according to the following procedure 1 Select appropriate ring lugs from the following table 2 Attach the supplied terminal lugs to the drive end of the cables 3 Isolate ...

Page 219: ...MY29 3 2 Ilsco CRC 2 IDT 12 1 Ilsco CCL 2 38 MT 25 1 50 1 Burndy YA1C L4BOX MY29 3 2 Ilsco CRA 1 38 IDT 12 1 Ilsco CCL 1 38 MT 25 1 Thomas Betts 54148 TBM 8 3 55 1 0 Burndy YA25 L4BOX MY29 3 2 Ilsco CRB 0 IDT 12 1 Ilsco CCL 1 0 38 MT 25 1 Thomas Betts 54109 TBM 8 3 70 2 0 Burndy YAL26T38 MY29 3 2 Ilsco CRA 2 0 IDT 12 1 Ilsco CCL 2 0 38 MT 25 1 Thomas Betts 54110 TBM 8 3 95 3 0 Burndy YAL27T38 MY29...

Page 220: ...es Do not conduct these tests on the drive Motor connection specifications Motor connection specifications Voltage U2 0 U1 3 phase symmetrical Umax at the field weakening point Frequency 0 500 Hz Frequency resolution 0 01 Hz Current See Ratings on page 211 Field weakening point 10 500 Hz Switching frequency Selectable See the availability in the table below Cable temperature rating 90 C 194 F rati...

Page 221: ...is not available 3 Not tested Sine filters further extend the cable lengths Requirements Checking and conclusions R1 frame size 8 kHz fsw Category C2 150 m 490 ft cable Check operational limits for R1 and 8 kHz for a 150 m 490 ft cable a du dt filter is needed Check EMC limits EMC requirements for Category C2 are met with a 150 m 490 ft cable R3 frame size 4 kHz fsw Category C3 300 m 980 ft cable ...

Page 222: ...s NOT a personal safety or fire protection feature Can be disabled using parameter 3017 EARTH FAULT Could be tripped by leakage currents input power to ground associated with long high capacitance motor cables Grounding and Routing Motor Cable Shielding Motor cables require shielding using conduit armored cable or shielded cable Conduit When using conduit Bridge joints with a ground conductor bond...

Page 223: ...or Layout The following figure compares conductor layout features in motor cables Effective Motor Cable Screens The general rule for cable screen effectiveness is the better and tighter the cable s screen the lower the radiated emission level The following figure shows an Insulation Jacket Copper Wire Screen Helix of Copper Tape Cable Core Inner Insulation Symmetrical shielded cable three phase co...

Page 224: ...e motor end with an EMC cable gland The ground must contact the cable screen all the way around the cable For EN 61800 3 First Environment Restricted Distribution CISPR11 Class A and EN 61800 3 Second Environment compliance the drive includes an internal filter that provides compliance for at least 30 m 100 ft motor cable lengths For some drives longer cable lengths require an additional external ...

Page 225: ...ust be high enough to dissipate the braking power This requirement involves many factors The maximum continuous power rating for the resistor s The rate at which the resistor changes temperature resistor thermal time constant Maximum braking time ON If the regeneration braking power is larger than the resistor rated power there is a limit to the ON time or the resistor overheats before the OFF per...

Page 226: ...column specification and Duty Cycle column specification Find the row that matches your drive The minimum power rating for deceleration to zero is the value in the selected row column For overhauling loads double the rating in the selected row column or use the Continuous ON column Time Power Deceleration Curve Overhauling Load Curve Time Temperature Avg Braking Power During Deceleration Avg Braki...

Page 227: ...ion from accidental contact with the resistor To ensure that the input fuses protect the resistor cable use resistor cables with the same rating as used for the power input to the drive The maximum length of the resistor cable s is 10 m 33 ft See the Power Connection Diagrams on page 15 for the resistor cable connection points Type Code ACS510 01 see below Resistance Resistor1 Minimum Continuous P...

Page 228: ... it opens if the resistor thermal switch opens an overheated resistor opens the contactor Below is a simple wiring diagram example Parameter Set up To enable dynamic braking switch off the drive s overvoltage control Set parameter 2005 0 DISABLE ACS510 U1 V1 W1 L1 L2 L3 1 2 3 4 5 6 13 14 3 4 1 2 K1 Q Thermal switch standard in ABB resistors On Off Fuses Supplied from China by Guangzhou Tofee Elect...

Page 229: ... and digital input signals on the same cable Run relay controlled signals as twisted pairs especially if voltage 48 V Relay controlled signals using less than 48 V can be run in the same cables as digital input signals Note Never mix 24 V DC and 115 230 V AC signals in the same cable Control Connection Specifications Analog Inputs and Outputs See table heading Hardware Description on page 17 Digit...

Page 230: ...ns are required especially for runs longer than about 12 m 40 ft use a RS232 RS485 converter at each end and run RS485 cable Drive s Control Connection Terminals The following table provides specifications for the drive s control terminals Efficiency Approximately 98 at nominal power level Cooling Air Flow 380 480 V Drives The following table lists heat loss and air flow data for 380 480 Volt driv...

Page 231: ...4 R3 667 2278 134 79 060A 4 R4 907 3096 280 165 072A 4 R4 1120 3825 280 165 088A 4 R4 1440 4918 280 165 125A 4 R5 1940 6625 350 205 157A 4 R6 2310 7889 405 238 180A 4 R6 2810 9597 405 238 195A 4 R6 3050 10416 405 238 246A 4 R6 3850 13148 540 318 290A 4 R6 4550 15539 540 318 Drive Heat Loss Air Flow ACS510 01 Frame Size W BTU hr m3 h ft3 min Supplied from China by Guangzhou Tofee Electro Mechanical...

Page 232: ...er to center dimension IP21 and IP54 Dimensions for each Frame Size Ref R1 R2 R3 R4 R5 R6 mm in mm in mm in mm in mm in mm in W1 98 0 3 9 98 0 3 9 160 6 3 160 6 3 238 9 4 263 10 4 W2 98 0 3 9 98 0 3 9 H1 318 12 5 418 16 4 473 18 6 578 22 8 588 23 2 675 26 6 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0 0 55 14 0 0 55 c 5 5 0 2 5 5 0 2 8 0 0 3 8 0 ...

Page 233: ...R5 R6 R61 W mm 125 125 203 203 265 300 302 H mm 330 430 490 596 602 700 700 H2 mm 315 415 478 583 578 698 700 H3 mm 369 469 583 689 736 880 986 D mm 212 222 231 262 286 400 400 IP54 Dimensions for each Frame Size Ref R1 R2 R3 R4 R5 R6 R61 W mm 213 213 257 257 369 410 410 W2 mm 222 222 267 267 369 410 410 X0031 H H2 W H3 D H3 W D W2 Supplied from China by Guangzhou Tofee Electro Mechanical Equipmen...

Page 234: ...n dust and metallic particles IP54 enclosure This enclosure provides protection from airborne dust and light sprays or splashing water from all directions Compared to the IP21 enclosure the IP54 enclosure has The same internal plastic shell as the IP21 enclosure A different outer plastic cover An additional internal fan to improve cooling Larger dimensions The same rating does not require a derati...

Page 235: ... installed in clean air according to enclosure classification Cooling air must be clean free from corrosive materials and free from electrically conductive dust Chemical gases Class 3C2 Solid particles Class 3S2 Storage No conductive dust allowed Chemical gases Class 1C2 Solid particles Class 1S2 Transportation No conductive dust allowed Chemical gases Class 2C2 Solid particles Class 2S2 Stress Te...

Page 236: ...e marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors and printed circuit boards can be landfilled The DC capacitors contain electrolyte and if the drive is not provided with the RoHS marking the printed circuit boards contain lead both of which will be classified as hazardous waste within the EU They must be removed and handled according to local r...

Page 237: ...d without intermediate transformers to a low voltage power supply network which supplies buildings used for domestic purposes Second Environment includes establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes Liability Limits The manufacturer is not responsible for Any costs resulting from a failure if the instal...

Page 238: ...ata parameter 65 fault limit parameters 102 filter parameters 78 less than min auto reset parameter 104 less than min fault parameter 100 loss fault codes 197 maximum parameters 78 minimum parameters 78 parameter group 78 ref correction formula 74 analog output content max parameters 82 content min parameters 82 current max parameters 82 current min parameters 82 data content parameters 82 data pa...

Page 239: ...verview 142 PID control setpoint source activate 149 planning 143 profiles 155 reference scaling ABB drives profile 171 relay output control activate 148 set up 144 start stop control activate 146 state diagram 170 status word 165 termination 144 comm FBA actual values 176 analog output control activate 180 comm fault response 181 configuration 178 control interface 175 control word 175 control wo...

Page 240: ...6 low parameters 96 parameter group 96 select parameter 96 current at fault history parameter 70 data parameter 65 max limit parameter 91 measurement fault code 198 rating code 9 D dc brake time parameter 92 dc bus voltage data parameter 65 dc current ref parameter 92 DC magnetizing time parameter 92 DC overvoltage fault code 196 DC undervoltage fault code 197 deceleration at aux start PFC paramet...

Page 241: ...r 65 F fan maintenance 207 fault codes 196 comm FBA 181 comm failure EFB 149 current at history parameter 70 digital input status at history parameter 70 frequency at history parameter 70 functions parameter group 100 history 201 history parameter group 70 last history parameter 70 listing 196 previous history parameter 70 reset 200 reset select parameter 84 speed at history parameter 70 status at...

Page 242: ...7 parameters 97 voltage parameter 97 IT network see floating network K keypad see control panel keypad reference select parameter 73 kWh counter data parameter 65 L label serial number 8 type code 8 language parameter 63 liability limits 236 limits parameter group 91 load package version parameter 107 LOC REM Assistant panel 29 Basic panel 37 local control 29 local mode lock parameter 85 lock cont...

Page 243: ...atings see ratings noise random sw freq parameter 98 NPN 18 O offset PID parameter 121 operating data parameter group 65 OPEX link fault code 198 OPEX power fault code 198 options parameter group 141 output frequency data parameter 65 output voltage data parameter 65 output wiring fault code 199 overcurrent automatic reset parameter 104 fault code 196 overvoltage control enable parameter 91 P pane...

Page 244: ...eter groups 112 process variables data parameter 66 profiles comm EFB 155 protection circuit required w chopper 227 disconnect device 213 enclosure standard 235 environmental 233 PT100 temperature sensor 111 PTC temperature sensor 111 pump fan control see PFC R radiation limits conducted EN 61800 3 221 ramp pair accel decel parameter 94 range listing for parameters 51 ratings 210 reference analog ...

Page 245: ...rol 30 control EFB comm 146 control FBA comm 178 DC magnetizing time parameter 92 delay PFC parameter 139 frequency PFC parameters 130 function parameter 92 inhibit parameter 92 parameter group 92 select enable source parameter 86 torque boost current parameter 93 start mode automatic 92 automatic torque boost 92 DC magnetizing 92 flying start 92 start stop parameter group 92 start stop dir parame...

Page 246: ...nsymmetrically grounded networks 216 user parameter set change control parameter 85 download 33 V vibration stress testing 234 voltage at fault history parameter 70 rating code 9 voltage frequency ratio parameter 98 W wake up delay PID parameter 118 wake up deviation PID parameter 118 warning automatic start up 3 25 dangerous voltages 3 high temperatures 3 listing 3 not field repairable 3 parallel...

Page 247: ...ng Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet http www abb com ACS510 3ABD00017199 REV D EN EFFECTIVE 01 04 2009 SUPERSEDES NONE Supplied from China by Guangzhou Tofee Electro Mechanical Equipment Co Ltd Email info tofee com cn ...

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