ABB ACS580-0P, User Manual

Page 1: ...User s Manual ACS580 0P 3R Irrigation Packaged Drive Supplement to ACS580 U1 User s Manual ...

Page 2: ...1 User s Manual 1 200 HP Safety Installation Start Up Embedded Fieldbus Fieldbus Adapter Diagnostics Maintenance Technical Data ACS580 Technical Reference Manual available in electronic format only Detailed Product Description Practical Engineering Guides 2020 ABB Inc All Rights Reserved ...

Page 3: ...low Chart 7 Preparing for Installation 8 Preparing for Installation 9 Installing the Drive 10 Mounting optional foot kit on 3R irrigation panel 13 Installing the Wiring 16 Typical Control Schematic 19 Application Guides Ratings 22 Input Power Connections and Terminals 23 Dimensions and Weights 24 Ambient Conditions 25 Applicable Standards Maintenance Intervals 27 Drive Module Fan Replacement 27 ...

Page 4: ...p automatically after an input voltage interruption if the external run command is on WARNING When the ACS580 with Input Disconnect is connected to the line power the Motor Terminals T1 T2 and T3 are live even if the motor is not running Do not make any connections when the ACS580 with Input Disconnect is connected to the line Disconnect and lock out power to the drive before servicing the drive F...

Page 5: ...rive before servicing the drive Failure to disconnect power may cause serious injury or death Application This manual contains supplemental information that is unique to ACS580 input disconnect configurations 0P Refer to the base manual ACS580 01 User s Manual for all other information Input Disconnect Features and Functions The ACS580 with Input Disconnect is an ACS580 AC adjustable frequency dri...

Page 6: ...Drive with Input Disconnect standard configurations and identify the major components UL Type NEMA 3R Enclosures Operating Handle for Disconnect Switch OFF HAND AU POT Note UL Type 3R enclosures are designed to be mounted on a wall See section Prepare the UL Type 3R ACS580 for UNISTRUT mounting for more details ...

Page 7: ...w are to the ACS580 01 User s Manual References in the third column below are to this manual Task Refer to the ACS580 01 User s Manual Installation section Additional Reference in this Manual PREPARE for installation Preparing for Installation Drive Identification on page 9 Suitable Mounting Location on page 10 PREPARE the Mounting Location Prepare the Mounting Location Dimensions and Weights MOUN...

Page 8: ...8 ACS580 0P 3R Irrigation Packaged Drive Installation Preparing for Installation Supplement to ACS580 01 User s Manual Lifting the Drive ...

Page 9: ... 580 Product Series Construction 0P Drive with disconnect switch Output current rating See ratings chart for details Voltage rating 2 208 230 VAC 4 460 VAC Enclosure protection class C192 3R Irrigation Drive Ratings and Frame Size Charts in the Ratings sections of the ACS580 01 User s Manual and this manual list technical specifications and identify the drive s frame size Note Some instructions in...

Page 10: ...pplied Never connect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconnect motor wires before taking any measurements in the motor or motor wires Make sure that power factor correction capacitors are not connected between the drive and the motor Prepare the Mounting Location The ACS580 should only be mounted ...

Page 11: ...d Prepare the UL Type 3R ACS580 for UNISTRUT mounting or wall mounting The ACS580 UL Type 3R cabinet frame sizes are designed to be mounted on a solid vertical surface or using UNISTRUT An optional floor ground mounting kit is available for purchase 26 32 5 52 3 49 WALL MOUNT BACK VIEW ...

Page 12: ...12 ACS580 0P 3R Irrigation Packaged Drive Installation Installing the Drive continued Optional Floor Ground Mounting Kit An optional floor ground mounting kit is available for purchase ...

Page 13: ...LAN LAYOUT 6 X 3 8 16 STUD GRADE 5 OR BETTER 5 01 17 74 AN LAYOUT 6 X 3 8 16 STUD GRADE 5 OR BETTER 10 X 44 62 2 00 16 00 17 38 9 00 FROM LEFT SURFACE OF ENCLOSURE 62 7 22 24 78 31 38 BOTTOM VIEW Step 1 Prepare mounting surface for enclosure Step 2 With the enclosure laying on it s back drill the 10 holes as shown below using a 7 16 inch drill bit Assembly instructions for mounting optional foot k...

Page 14: ... REQ D 3 8 16 HEX NUT V6401538 12 REQ D REMOUNTED SCREWS Step 3 Remove the vent plate on the right side of the enclosure to be able to assemble the hardware for the mounting feet The vent plate can be remounted using two screws for safe keeping Step 4 Assemble foot kit with mounting hardware Assembly instructions for mounting optional foot kit on 3R irrigation panel ...

Page 15: ...s lift the enclosure and place onto mounting studs and assemble hardware Assembly instructions for mounting optional foot kit on 3R irrigation panel 3 8 16 FLAT WASHER GRADE 5 OR BETTER 3 8 16 LOCK WASHER GRADE 5 OR BETTER 3 8 16 HEX NUT GRADE 5 OR BETTER 3 8 16 STUD GRADE 5 OR BETTER ...

Page 16: ... s Manual and 3R Irrigation Control Schematic for control connections to the drive Install the Line Input Wiring Line Input Connections Standard Drive with Input Disconnect Configurations Connect input power to the terminals of the disconnect switch Connect the equipment grounding conductor to the ground lug The figure below shows typical connection points for Standard ACS580 Drive with Input Disc...

Page 17: ...L2 1L1 L3 L2 L1 N 7L1 7L2 14 AWG GRN YEL BLK T3 T2 T1 U1 V1 W1 GND PE 3L3 3L2 3L1 1L3 1L2 1L1 GRN YEL 460V 7L1 7L2 230V 230 VAC INPUT 7L1 7L2 208V 208 VAC INPUT 4 6 CUSTOMER CONTROL POWER G304 5 5 CUSTOMER CONTROL POWER G304 115 VAC 100 VA MAX T1 T2 T3 N L1 L2 L3 N DISC PE CUSTOMER SUPPLIED 240 480VAC 3HP 60Hz L2 L1 N T1 T2 N L1 L2 L3 N DISC PE CUSTOMER SUPPLIED 240VAC 1HP 60Hz ...

Page 18: ...18 ACS580 0P 3R Irrigation Packaged Drive Installation ACS580 0P 10 200 hp Typical ACS580 3R irrigation panel layout ...

Page 19: ...ar 96 04 HAND AUTO Par 28 11 CONTROL REF 18 G302 G303 OR G303 Par 96 04 HAND AUTO 2 DASHED LINE INDICATE CUSTOMER INSTALLED DEVICES AND WIRING 3 COPPER WIRE RATED FOR 60 C INSULATION IF RATED LESS THAN 100A OR 75 C INSULATION IF RATED 100A OR MORE MUST BE USED 4 REFER TO USER MANUAL FOR OPERATION CONNECTIONS AND TIGHTENING TORQUE VALUES 5 FUSE REPLACEMENT LABEL IS NEAR DEVICE 6 SHORT CIRCUIT CURRE...

Page 20: ...MON DIGITAL INPUT COMMON FOR ALL START 1 STOP 0 HAND FORWARD 0 REVERSE 1 HAND HAND 0 AUTO 1 RUN ENABLE FORWARD 0 REVERSE 1 AUTO STOP 0 START 1 AUTO EMBEDDED FIELDBUS EFB EIA 485 TERMINATION SWITCH BIAS RESISTORS SWITCH SAFE TORQUE OFF READY RUN 250VAC 30VDC 2A RUNNING 250VAC 30VDC 2A FAULT 1 250VAC 30VDC 2A FACTORY CONNECTION BOTH CIRCUITS MUST BE CLOSED FOR THE DRIVE TO START NOTE TERMINALS 40 AN...

Page 21: ...50 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Embedded fieldbus 29 B Embedded Modbus RTU EIA 485 30 A 31 DGND S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch X4 Safe torque off 34 OUT1 Safe torque off Factory connection Both circuits must be cloased for the drive to start 35 OUT2 36 SGND 37 IN1 38 IN2 X10 24 V...

Page 22: ...22 ACS580 0P Packaged Drive with Disconnect Technical Data Ratings Supplement to ACS580 01 User s Manual Note The ratings listed below are exceptions to the ratings listed in the ACS580 01 User s Manual ...

Page 23: ...AWG 4 6 14 AWG 1 0 AWG 1 6 4 1 lb ft 20 AWG 1 AWG 4 30 ACS580 0P 088A 2 C192 110 JJS 110 4 AWG 300 MCM 16 7 10 AWG 2 0 AWG 5 5 40 ACS580 0P 114A 2 C192 150 JJS 150 4 AWG 300 MCM 16 7 10 AWG 2 0 AWG 5 5 50 ACS580 0P 143A 2 C192 200 JJS 200 4 AWG 300 MCM 16 7 4 AWG 300 MCM 30 60 ACS580 0P 169A 2 C192 250 JJS 250 2 AWG 600 MCM 31 3 3 0 AWG 500 MCM 40 75 ACS580 0P 211A 2 C192 300 JJS 300 2 AWG 600 MCM...

Page 24: ... 60 341 75 341 100 376 Dimensions and Weights Supplement to ACS580 01 User s Manual Dimensions ACS580 0P UL Type NEMA 3R 26 0 49 0 Ø 5 Ø13 32 5 OFF HAND AU POT 52 3 9 2 23 Ø2 0 3 Phase 460V HP Weight lbs Height in Width in Depth in 40 258 52 3 32 5 23 50 258 60 258 75 265 100 311 125 342 150 342 200 377 Free Space Requirement Above in Below in Right Side in Left Side in All Sizes 12 12 8 8 NOTE 16...

Page 25: ...sportation Altitude 0 100m 0 330ft 1000m 4000m 330 13120 ft with derating of 1 every 100m 330 ft Ambient temperature 20 40 C 5 104 F with heater 20 50 C 5 122 F with heater and derate For information on ambient temperature and switching frequency derating refer to the Technical Data section of the ACS580 01 drives Hardware Manual 3AXD50000044794 No frost allowed 40 70 C 40 158 F Relative humidity ...

Page 26: ...lowing standards is identified by the standards marks on the panel Mark Applicable Standards UL 508A UL Standard for Safety Industrial Control Panels C22 2 No 14 CSA Standards for Instrustrial Control Equipment Compliance is valid with the following provision The installation rules of this manual are followed ...

Page 27: ...e NEMA 3R See Maintenance in ACS580 01 User s Manual Change capacitor Frame sizes R5 and R6 Every ten years See Maintenance in ACS580 01 User s Manual Replace battery in the Assistant control panel All Every ten years See Maintenance in ACS580 01 User s Manual Drive Module Fan Replacement The drive module fan cools the heatsink Fan failure can be predicted by the increasing noise from fan bearings...

Page 28: ...c Motion Drives 16250 W Glendale Drive New Berlin WI 53151 Telephone 1 262 752 0696 Internet www abb com drives 3AXD50000617333 REV A Effective 04 01 2020 Subject to change without notice All rights reserved ...