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6

Supplemental Installation Manual for ACS580-0P

Safety instructions

• Make sure that the voltage between the 

drive input power terminals (L1, L2, L3) 

and the grounding terminal (PE) is close 

to 0 V.

Frames R1…R3: Measure the voltage 

between the drive UDC+ terminal and 

grounding terminal (PE) with one 

multimeter. As there is no UDC- terminal, 

measure the voltage between the drive 

T1/U terminal and grounding terminal 

(PE) with another multimeter. Make sure 

that the voltage difference between the 

multimeters is close to 0 V.

Frames R4…R9: Measure the voltage 

between the drive DC terminals (UDC+ 

and UDC-) and the grounding terminal 

(PE) and make sure that it is close to 0 V.

6. Install temporary grounding as required by 

the local regulations. 

7. Ask for a permit to work from the person in 

control of the electrical installation work.

If the drive does not operate according to these 

steps, refer to the 

ACS580-01 Hardware 

Manual (3AXD50000044794)

 and 

Quick Start 

Guide (3AXD50000745524)

.

Additional instructions and notes

WARNING! 

Obey these instructions. If 

you ignore them, injury or death, or 

damage to the equipment can occur.
• If the drive will be connected on an IT 

system (ungrounded or high-resistance-

grounded [over 30 ohms]), make sure 

neither the EMC filter nor the ground-to-

phase varistor are connected (metal screws 

should not be installed). Connections with 

metal screws in these systems can cause 

danger or damage. See section 

Checking 

the compatibility with IT (ungrounded) and 

corner-grounded TN systems (North 

America) in 

ACS580 Hardware Manual.

Note:

 For other systems, connecting the 

internal EMC filter will reduce the conducted 

emission.

• If the drive will be connected on a corner-

grounded TN system, make sure the EMC 

filter is not connected (metal screws should 

not be installed). Connections with metal 

screws in these systems can cause danger 

or damage. See section 

Checking the 

compatibility with IT (ungrounded) and 

corner-grounded TN systems (North 

America) in 

ACS580 Hardware Manual.

Note:

 For other systems, connecting the 

internal EMC filter (using metal screws) will 

reduce the conducted emission.

• Use all ELV (extra low voltage) circuits 

connected to the drive only within a zone of 

equipotential bonding, that is, within a zone 

where all simultaneously accessible 

conductive parts are electrically connected 

to prevent hazardous voltages appearing 

between them. You can accomplish this by a 

proper factory grounding, that is, make sure 

that all simultaneously accessible 

conductive parts are grounded to the 

protective earth (PE) bus of the building.

• Do not do insulation or voltage withstand 

tests on the drive or drive modules.

Note:

• The motor cable terminals of the drive are at 

a dangerous voltage when the input power 

is on, regardless of whether the motor is 

running or not.

• The DC and brake resistor terminals (UDC+, 

UDC-, R+ and R-) are at a dangerous 

voltage.

• External wiring can supply dangerous 

voltages to the terminals of relay outputs 

(RO1, RO2 and RO3).

• The Safe torque off function does not 

remove the voltage from the main and 

auxiliary circuits. The function is not effective 

against deliberate sabotage or misuse.

WARNING! 

Use a grounding wrist band 

when you handle the printed circuit 

boards. Do not touch the boards unnecessarily. 

The boards contain components sensitive to 

electrostatic discharge.

Summary of Contents for ACS580-0P

Page 1: ...ACS580 0P Supplement Installation Manual for ACS580 0P ACS580 0P Enclosed Drives 230V 1 100 HP 480V 1 200 HP 575 2 150 HP ...

Page 2: ......

Page 3: ... safety in installation start up and maintenance 4 Electrical safety in installation start up and maintenance 5 Additional instructions for permanent magnet motor drives 7 General safety in operation 8 Cybersecurity disclaimer 8 Contents ACS580 0P Installation 10 Operation 20 Dimensions 22 ...

Page 4: ...es R5 R9 Lift the drive with a lifting device Use the lifting eyes of the drive Frames R5 R9 Do not tip the drive over The drive is heavy and its center of gravity is high An overturning drive can cause physical injury Beware of hot surfaces Some parts such as heatsinks of power semiconductors remain hot for a while after disconnection of the electrical supply Keep the drive in its package or prot...

Page 5: ...e and 20 07 Ext2 start trigger type in ACS580 firmware manual 3AXD50000016097 English When the control location is not set to Local text Hand is not shown on the top row of the panel and parameter 19 19 Off mode disable has value Off button disabled the stop key on the control panel will not stop the drive Frames R1 R5 Do not attempt to repair a malfunctioning drive contact your local representati...

Page 6: ...her systems connecting the internal EMC filter will reduce the conducted emission If the drive will be connected on a corner grounded TN system make sure the EMC filter is not connected metal screws should not be installed Connections with metal screws in these systems can cause danger or damage See section Checking the compatibility with IT ungrounded and corner grounded TN systems North America ...

Page 7: ...thing conductor or install a protective earth conductor with a cross section of at least 7 AWG 10 mm2 Cu or install a device which automatically disconnects the supply if the protective earth conductor breaks Additional instructions for permanent magnet motor drives Safety in installation start up and maintenance These are additional warnings concerning permanent magnet motor drives The other safe...

Page 8: ...ault reset functions of the drive control program make sure that no dangerous situations can occur These functions reset the drive automatically and continue operation after a fault Note When the drive is not in the Hand mode the Off key on the control panel will not stop the drive Cybersecurity disclaimer This product is designed to be connected to and to communicate information and data via a ne...

Page 9: ... type of your drive refer to its construction code on either Serial number label attached on upper part of the top mounting plate between the mounting holes Type code label attached to the base frame on the side of the enclosure ACS580í0Pí052Aí4 S N 2173303939 U1 3ph 400 480 VAC I2 62 52 A ACS580 0P 052A 4 Input U1 3ph 400 480 VAC I1 52 A F1 50 60 Hz U2 3ph 0 U1 I2 52 A Output Made in USA of Forei...

Page 10: ...e enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Do not connect or disconnect input or output power wiring or control wires when power is applied Never connect line voltage to drive o...

Page 11: ...al Packaged Drive with input disconnect ACS580 0P Vertical Packaged Drive units are configured for wiring access from the bottom only The following figures show the layout and wiring connection points For drive control wiring see Maintain appropriate separation of control and power wires ...

Page 12: ...12 Supplemental Installation Manual for ACS580 0P ACS580 0P ...

Page 13: ...nect ACS580 Vertical Packaged Drive units are configured for wiring access from the top for UL NEMA Type 1 and 12 and from the bottom for UL NEMA Type 3R The following figures show the layout and wiring connection points For drive control wiring see Connecting the Control Cables section in the ACS580 Hardware Manual ...

Page 14: ...14 Supplemental Installation Manual for ACS580 0P ACS580 0P ...

Page 15: ...80 0P 024A 2 24 2 7 5 R2 6 1 1 ft lbs ACS580 0P 031A 2 30 8 10 R2 4 62 in lbs 4 62 in lbs 4 55 in lbs 4 55 in lbs ACS580 0P 046A 2 46 2 15 R3 2 62 in lbs 2 62 in lbs 2 55 in lbs 2 55 in lbs 2 2 6 ft lbs ACS580 0P 059A 2 59 4 20 R3 1 62 in lbs 1 62 in lbs 1 55 in lbs 1 55 in lbs ACS580 0P 075A 2 74 8 25 R4 1 0 62 in lbs 1 0 62 in lbs 1 0 55 in lbs 1 0 55 in lbs 1 3 0 ft lbs ACS580 0P 088A 2 88 30 R...

Page 16: ...s ACS580 0P 027A 4 27 20 R3 8 62 in lbs 8 62 in lbs 4 55 in lbs 4 55 in lbs 2 2 6 ft lbs ACS580 0P 034A 4 34 25 R3 6 62 in lbs 6 62 in lbs 3 55 in lbs 3 55 in lbs ACS580 0P 044A 4 44 30 R3 ACS580 0P 052A 4 52 40 R4 1 0 124 in lbs 2 55 in lbs 2 55 in lbs 1 3 0 ft lbs ACS580 0P 065A 4 65 50 R4 1 0 124 in lbs 1 55 in lbs 1 55 in lbs ACS580 0P 077A 4 77 60 R4 1 0 55 in lbs 1 0 55 in lbs ACS580 0P 096A...

Page 17: ...ype 1 and 12 Disconne ct Switch UL NEMA Type 3R4 Motor Terminals Ground Lugs UL NEMA Type 1 and 12 ACS580 0P 02A7 6 2 7 2 R2 10 62 in lbs 10 62 in lbs 10 55 in lbs 10 55 in lbs 6 1 1 ft lbs 2 50 in lbs ACS580 0P 03A9 6 3 9 3 R2 12 62 in lbs 12 62 in lbs ACS580 0P 06A1 6 6 1 5 R2 10 62 in lbs 10 62 in lbs ACS580 0P 09A0 6 9 7 5 R2 ACS580 0P 011A 6 11 10 R2 ACS580 0P 017A 6 17 15 R2 6 62 in lbs 6 62...

Page 18: ...R8 Class T 350A Class J or RK1 400A 1 0P represents a disconnect and 0P F255 represents a circuit breaker 480 Volt Nominal Output Range Base Drive Frame Size Internal Drive Fuse Rating External Fuse for Disconnect Option Type code 1 Drive current Package power A HP Class Current rating Class Max current rating ACS580 0P 02A1 4 2 1 1 R1 Class CC 15A N A N A ACS580 0P 03A0 4 3 1 5 R1 Class CC 15A N ...

Page 19: ...T 100A N A N A ACS580 0P 099A 6 99 100 R7 Class T 150A N A N A ACS580 0P 125A 6 125 125 R7 Class T 175A N A N A ACS580 0P 144A 6 144 150 R8 Class T 200A N A N A 1 0P represents a disconnect and 0P F255 represents a circuit breaker 2 ACS580 0P xxxx x F255 is rated 600Y 347V unless otherwise specified For use on a solidly grounded Wye source only 3 This rating when circuit breaker F255 is present su...

Page 20: ...th a door interlocked external operating handle The operating handle can be padlocked in the OFF position padlock not supplied Enclosure options are UL NEMA Type 1UL NEMA Type 12 NEMA 1 NEMA 12 Typical power diagram Frame size Weight Standalone side by side free space Above Below Sides kg lb in mm in mm R1 35 77 7 9 200 2 0 50 R2 35 77 7 9 200 2 0 50 R3 176 79 8 7 9 200 2 0 50 R4 176 79 8 7 9 200 ...

Page 21: ...l Installation Manual for ACS580 0P 21 ACS580 0P The following shows the front view of the ACS580 Vertical Packaged Drive configuration and identifies the major components The following is a typical power diagram ...

Page 22: ...22 Supplemental Installation Manual for ACS580 0P ACS580 0P Dimensions Px1 1 R1 Type 1 ...

Page 23: ...Supplemental Installation Manual for ACS580 0P 23 ACS580 0P Px1 12 R1 Type 12 ...

Page 24: ...24 Supplemental Installation Manual for ACS580 0P ACS580 0P Px1 2 R2 Type 1 ...

Page 25: ...Supplemental Installation Manual for ACS580 0P 25 ACS580 0P Px12 2 R2 Type 12 ...

Page 26: ...26 Supplemental Installation Manual for ACS580 0P ACS580 0P Px1 3 R3 Type 1 ...

Page 27: ...Supplemental Installation Manual for ACS580 0P 27 ACS580 0P Px12 3 R3 Type 12 ...

Page 28: ...28 Supplemental Installation Manual for ACS580 0P ACS580 0P Px1 4 R4 Type 1 ...

Page 29: ...Supplemental Installation Manual for ACS580 0P 29 ACS580 0P Px12 4 R4 Type 12 ...

Page 30: ...30 Supplemental Installation Manual for ACS580 0P ACS580 0P PxB3R 1 R1 R2 Type 3R ...

Page 31: ...Supplemental Installation Manual for ACS580 0P 31 ACS580 0P PxB3R 2 R3 R4 Type 3R ...

Page 32: ...32 Supplemental Installation Manual for ACS580 0P ACS580 0P PxB1 3 R5 R8 Type 1 ...

Page 33: ...Supplemental Installation Manual for ACS580 0P 33 ACS580 0P PxB12 3 R5 R8 Type 12 ...

Page 34: ...34 Supplemental Installation Manual for ACS580 0P ACS580 0P Page intentionally left blank ...

Page 35: ......

Page 36: ...3AXD50000460113 REVC Effective 04 28 2022 Supersedes 12 02 2020 ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www abb com drives ...

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