ABB ACS800-17, Hardware Manual

Page 1: ...ACS800 Hardware Manual ACS800 17 Drives 55 to 2500 kW 75 to 2800 hp ...

Page 2: ...0646 Master Follower Application Guide Supplement to Firmware Manual for ACS800 Standard Application Program 3AFE64590430 ACS800 Pump Control Program Firmware Manual 3AFE68478952 Adaptive Programming Application Guide 3AFE64527274 Option manuals and guides Safety options for ACS800 cabinet installed drives Q950 Q951 Q952 Q963 Q964 Q967 and Q968 Wiring start up and operation instructions 3AUA000002...

Page 3: ...ACS800 17 Drives 55 to 2500 kW 75 to 2800 hp Hardware Manual 3AFE68397260 REV E EN EFFECTIVE 2013 02 14 2013 ABB Oy All Rights Reserved ...

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Page 5: ...ngs and notes Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advise on how to avoid the danger Notes draw attention to a particular condition or fact or give information on a subject The warning symbols are used as follows Dangerous voltage warning warns of high voltages which can cause physical injury and or damage to the equip...

Page 6: ... the drive or to the external control circuits Externally supplied control circuits may cause dangerous voltages to exist inside the drive even when the main power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive or drive modules When reconnecting the motor cable always check that the phase order is correct When joining shipping splits if any check th...

Page 7: ...ernal wiring dangerous voltages 115 V 220 V or 230 V may be present on the relay outputs of the drive system The Prevention of unexpected start up function option Q950 does not remove the voltage from the main and auxiliary circuits The Safe torque off function option Q968 does not remove the voltage from the main and auxiliary circuits ...

Page 8: ...elessly Do not use the ramp which is supplied with the drive with heights over 50 mm the standard plinth height of ABB cabinets The ramp is designed for a plinth height of 50 mm Do not tilt Support the top and bottom of the module while removing Lift the module by the upper part only using the lifting hole s at the top Extend the support legs outside the cabinet Mind your fingers Keep fingers away...

Page 9: ...ead to malfunction Make sure that dust from drilling does not enter the drive when installing Fastening the cabinet by riveting or welding is not recommended However if welding is necessary ensure the return wire is properly connected in order not to damage the electronic equipment in the cabinet Also ensure that welding fumes are not inhaled Ensure sufficient cooling of the unit Cooling fans may ...

Page 10: ... the normal leakage current of the drive is higher than 3 5 mA AC or 10 mA DC a fixed protective earth connection is required by EN 61800 5 1 4 3 5 5 2 The cross section of the protective grounding conductor must be at least 10 mm2 Cu or 16 mm2 Al WARNING Handle the fibre optic cables with care When unplugging optic cables always grab the connector not the cable itself Do not touch the ends of the...

Page 11: ...ting device means instead use the control panel keys and or commands via the I O board of the drive The maximum allowed number of charging cycles of the DC capacitors i e power ups by applying power is five in ten minutes Do not use the Prevention of unexpected start up function option Q950 for stopping the drive when the inverter unit s is running Give a Stop command instead The Safe torque off f...

Page 12: ...rter is stopped Installation and maintenance work Disconnect the motor from the drive with a safety switch and additionally if possible lock the motor shaft and ground the motor connection terminals temporarily by connecting them together as well as to the PE Operation Do not run the motor above the rated speed Motor overspeed leads to overvoltage which may result in explosion of the capacitors in...

Page 13: ...et audience 21 Common chapters for multiple products 21 Categorization according to the frame size 21 Contents 22 Installation and commissioning flowchart 23 Inquiries 24 Terms and abbreviations 24 The ACS800 17 What this chapter contains 27 The ACS800 17 27 Cabinet line up 27 Frame R6 28 Frame R7i 29 Frame R8i 30 Swing out frame 31 Cabling direction 33 Single line circuit diagram of the drive 35 ...

Page 14: ...Moving the unit 48 by crane 48 by fork lift or pallet truck 49 on rollers 49 Laying the unit on its back 49 Final placement of the unit 50 Before installation 51 Delivery check 51 Installation procedure 52 Fastening the cabinet to the floor Non marine units 53 Clamping 53 Holes inside the cabinet 54 Fastening the unit to the floor and wall Marine units 55 Joining the shipping splits 56 Procedure 5...

Page 15: ...5 Bypass connection 75 Before opening an output contactor in DTC motor control mode 76 Relay output contacts and inductive loads 76 Selecting the control cables 77 Relay cable 77 Control panel cable 77 Coaxial cable for use with Advant Controllers AC 80 AC 800 77 Connection of a motor temperature sensor to the drive I O 78 Installation sites above 2000 metres 6562 feet 78 Routing the cables 78 Con...

Page 16: ... Connection diagram 93 Connection procedure 93 Motor connection Frame 2 R8i and up without common motor terminal cubicle 94 Output busbars 94 Connection diagram 94 Connection procedure 95 Control connections 96 Drive control connections 96 Supply unit control connections 96 Connection procedure 96 Installation of optional modules and PC 98 Cabling of I O and fieldbus modules 98 Cabling of pulse en...

Page 17: ...nals and parameters of the supply unit control program visible also in the inverter control program 114 Maintenance What this chapter contains 115 Safety instructions 115 Maintenance intervals 115 Reduced run capability 116 Checking and replacing the air filters 116 Quick connectors Frame R8i and up 117 Cooling fans 118 Supply Inverter module cooling fan replacement Frame R6 118 Supply Inverter mo...

Page 18: ...ng 137 Altitude derating 137 NEMA ratings 138 Symbols 139 ACS800 17 frame sizes and power module types 139 AC fuses 140 DC fuses 142 Input power connection 143 Motor connection 145 Efficiency 148 Cooling 148 Degrees of protection 148 Ambient conditions 148 Materials 149 Tightening torques for power connections 150 Applicable standards 150 CE marking 151 Compliance with the European Low Voltage Dir...

Page 19: ...60 Frame R7i 162 Frame R7i with E202 E205 H359 167 Frame R7i marine construction C121 175 Frame R8i 178 Frame R8i with E202 H359 184 Frame 2 R8i 186 Frame 3 R8i 196 Frame 4 R8i 202 Frame 5 R8i 208 Frame 6 R8i 220 Further information Product and service inquiries 235 Product training 235 Providing feedback on ABB Drives manuals 235 Document library on the Internet 235 ...

Page 20: ...Table of contents 20 ...

Page 21: ...chematic symbols The manual is written for readers worldwide Both SI and imperial units are shown Special US instructions for installations within the United States that must be installed per the National Electrical Code and local codes are marked with US Common chapters for multiple products Some chapters in this manual apply to several products including the ACS800 17 Other product types may be ...

Page 22: ...ting Electrical installation describes the cabling and wiring of the drive Motor control and I O board RMIO shows external control connections to the motor control and I O board and its specifications Installation checklist and start up helps in checking the mechanical and electrical installation of the drive Maintenance contains preventive maintenance instructions Fault tracing contains troublesh...

Page 23: ...ct Mechanical installation The ACS800 17 For instructions on how to disconnect the EMC RFI filtering contact your local ABB representative If the converter has been non operational for more than one year the converter DC link capacitors need to be reformed Contact your local ABB representative for more information Only intact units may be started up Check the installation site Mechanical installat...

Page 24: ... and between ABB drives Drive unit See Motor side converter EMC Electromagnetic Compatibility Four quadrant operation Operation of a machine as a motor or generator in quadrants I II III and IV as shown below In quadrants I and III the machine operates as a motor whereas in quadrants II and IV it operates as a generator regenerative braking Frame size Relates to the construction type of the compon...

Page 25: ...nk of the drive to the network With ACS800 17 drives of frame size R8i and above the line side converter is also called the IGBT supply unit or the ISU Motor side converter A converter that is connected to the motor and controls the motor operation With ACS800 17 drives of frame size R8i and above the motor side converter is also called the inverter unit or INU PPCS Power Plate Communication Syste...

Page 26: ...About this manual 26 ...

Page 27: ...nous motors and generators Cabinet line up The drive consists of one or more cubicles that contain the supply and motor terminals 1 to 6 IGBT supply module s forming the line side converter 1 to 6 inverter modules forming the motor side converter and optional equipment Frame R6 drives employ an integrated supply inverter module The actual arrangement of the cubicles varies from type to type and th...

Page 28: ...models 3 Cable entries for power and control cables top cable entry exit models 4 Switch fuse 5 Auxiliary voltage transformer 6 Integrated line side motor side converter module 7 Input terminals bottom cable entry exit models 8 Input terminals top cable entry exit models 9 Output terminals bottom cable entry exit models 10 Output terminals top cable entry exit models 11 Control unit RDCU for motor...

Page 29: ...shown The drive control units for both converter modules are installed on the swing out frame 2 Cable entries for power and control cables bottom cable entry exit models 3 Cable entries for power and control cables top cable entry exit models 4 Switch fuse 5 Auxiliary voltage transformer 6 Line side converter module 7 LCL filter 8 Motor side converter module 9 Input terminals 10 Output terminals 1...

Page 30: ...nector 5 Input contactor 6 LCL filter 7 IGBT supply module 8 Intermediate DC link 9 Inverter module 10 Cooling fan for LCL filter 11 Cooling fan for IGBT supply module 12 Cooling fan for inverter module 13 Auxiliary voltage transformer accessible by opening the swing out frame 14 Auxiliary voltage circuitry relays etc In larger drives an air circuit breaker is used instead of the switch disconnect...

Page 31: ...n the picture below and moving the swing out frame aside Depending on the frame size of the drive the actual equipment of the drive may differ from what is depicted Mounting rails for additional equipment Remove screws arrowed to open swing out frame Drive control unit RDCU with I O terminal blocks Space for optional terminal block X2 Terminal block X1 I O cable entries into swing out frame Swing ...

Page 32: ...ric device layout diagram for the swing out frame drive frame size R8i The diagram is also attached to the inside of the cubicle door with installed devices marked Refer to the circuit diagrams delivered with the drive for device designations ...

Page 33: ...2 3 Input Motor output Top entry IP54 4 Signal cable input output Bottom entry 5 Signal cable input output Top entry IP21 42 6 Signal cable input output Top entry IP54 1 6 Frame size R6 4 2 5 3 1 4 IP54 IP21 42 Description 1 Input Motor output Bottom entry 2 Input Motor output Top entry 3 Signal cable input output Bottom entry 4 Signal cable input output Top entry Frame size R7i 1 3 2 4 ...

Page 34: ...al cable input output Top entry IP54 11 Signal cable input output Top entry IP21 42 With EMC RFI filtering for 1st Environment E202 only 5 6 7 8 3 2 4 11 Frame size R8i 9 B Frame size 2 R8i and up A 6 5 Description A Auxiliary control cubicle B Incoming cubicle C Inverter unit cubicle D Common motor terminal cubicle optional 1 Standard input bottom entry 2 Standard input top entry 3 Standard outpu...

Page 35: ...ive Note This diagram represents a frame 2 R8i drive without a common motor terminal cubicle M Ground fault supervision Motor fan supply 400 V AC M 230 115 V AC DC bus M 3 400 V AC 400 V AC Main Supply M M 400 V AC 400 V AC Charging circuit M 230 400 V AC ...

Page 36: ...rent harmonics The IGBT supply module is a four quadrant switching mode converter i e the power flow through the converter is reversible By default the converter controls the DC link voltage to the peak value of the line to line voltage The DC voltage reference can be set also higher by a parameter The control of the IGBT power semiconductors is based on the Direct Torque Control DTC method also u...

Page 37: ...controlled by an RDCU drive control unit located in the integrated line side converter side module Frame R7 and up The motor side converter is controlled by an RDCU drive control unit located in the swing out frame of the cabinet The RDCU is connected to the inverter module s by a fibre optic link distributed through an optical branching unit In the inverter modules the optic link connects to the ...

Page 38: ...ssories Note By default the Control Panel of the drive is set to control the inverter unit Motor Control and I O Board RMIO Drive Control Unit RDCU Optional module 1 I O extension RAIO RDIO pulse encoder interface RTAC or fieldbus adapter e g RMBA RDNA RPBA Optional module 2 I O extension RAIO RDIO or pulse encoder interface RTAC Optional module 3 DDCS communication module RDCO 01 RDCO 02 or RDCO ...

Page 39: ...can be started Earthing switch Q9 in frame size 2 R8i and up When closed the optional earthing switch connects the supply phases L1 L2 and L3 to PE The switch is interlocked so that it cannot be closed when the drive is powered Likewise the drive will not start when the earthing switch is closed Other door switches These switches are only installed if the drive is equipped with the optional emerge...

Page 40: ... the units as follows To control the supply unit WARNING The drive does not stop by pressing the control panel Stop key in local control mode To control the inverter unit Step Action Press Display example 1 To enter the Drive Selection Mode Note In local control mode the motor side converter trips if parameter 30 02 PANEL LOSS is set to FAULT Refer to the appropriate application program firmware m...

Page 41: ...set 123 CH1 95 08 LCU PAR1 SEL 95 09 LCU PAR2 SEL 24 04 Dataset 122 CH0 MSW fixed 106 value 110 value PARAM 23 01 AI1 AI2 AI3 FIELD BUS 11 01 DC REF SELECT 23 01 Dataset 121 CH0 MCW fixed Q REF fixed DC REF fixed Dataset 121 CH1 MCW 95 06 LCU Q PW REF 95 07 LCU DC REF Dataset 122 CH1 MSW 9 12 LCU ACT SIGNAL 1 9 13 LCU ACT SIGNAL 2 98 02 COMM MODULE INU COM LIM MCW Main Control Word MSW Main Status...

Page 42: ... 03 DDCS Communication Option CDP 312R Control Panel EMC RFI filtering for 2nd Environment except frame R6 common mode filtering except frame R6 Standard Control Program bottom entry exit of cables coated circuit boards set of English manuals Size Refer to Technical data IEC ratings Voltage range nominal rating in bold 3 380 400 415 V AC 5 380 400 415 440 460 480 500 V AC 7 525 575 600 690 V AC op...

Page 43: ...M604 6 3 10 A 1 pc Not for frame R6 M605 10 16 A 1 pc Not for frame R6 Safety features Q950 Prevention of unexpected start up Category 3 Q951 Emergency stop Category 0 with opening main contactor breaker Q952 Emergency stop Category 1 with opening main contactor breaker Q954 Earth fault monitoring for IT ungrounded system Q963 Emergency stop Category 0 without opening main contactor breaker Q964 E...

Page 44: ...t available with C129 Cabling H350 Bottom entry with C129 H351 Top entry H352 Bottom exit with C129 H353 Top exit H356 DC cable connection busbars H358 US UK gland conduit plate steel 3 mm H359 Common motor terminal cubicle H365 US UK gland conduit plate brass 6 mm Auxiliary voltage G304 115 V AC Cabinet options G300 Cabinet heaters external supply Not available with C134 G307 Input terminals for ...

Page 45: ... monitoring for IT ungrounded system Q963 Emergency Stop Category 0 without opening main contactor breaker Q964 Emergency Stop Category 1 without opening main contactor breaker Q968 Safe torque off STO with a safety relay Q971 ATEX certified safety function Special P902 Customised specified in Technical appendix on ordering P904 Extended warranty P913 Special colour specified in Technical appendix...

Page 46: ...The ACS800 17 46 ...

Page 47: ...final position The maximum allowed deviation from the surface level is 5 mm in every 3 metres The installation site should be levelled if necessary as the cabinet is not equipped with adjustable feet The wall behind the unit should be of non flammable material Provide the drive with the amount of fresh cooling air given in Technical data Note Very wide cabinet line ups 4200 mm are delivered as shi...

Page 48: ...opes or slings into the holes of the lifting lugs The lifting lugs can be removed not mandatory once the cabinet is in its final position If the lifting lugs are removed the bolts must be refastened to retain the degree of protection of the cabinet IP54 units Allowed minimum height of lifting ropes or slings for IP54 units is 2 metres ...

Page 49: ...ame which is part of the shipment Lay the unit on the rollers and move it carefully until close to its final location Remove the rollers by lifting the unit with a crane fork lift pallet truck or jack as described above If the cabinet needs to be laid on its back it must be supported from below beside the cubicle seams as shown Notes Transportation of a unit on its back is only allowed if the unit...

Page 50: ... placement of the unit The cabinet can be moved into its final position with an iron bar and a wooden piece at the bottom edge of the cabinet Care is to be taken to properly place the wooden piece so as not to damage the cabinet frame ...

Page 51: ...nformation on the type designation label of the drive to verify that the unit is of the correct type The label includes an IEC and NEMA rating C UL US and CSA markings a type code and a serial number which allow individual recognition of each unit The first digit of the serial number refers to the manufacturing plant The next four digits refer to the unit s manufacturing year and week respectively...

Page 52: ...ome space at the left hand and right hand sides of the line up A to allow the doors to open sufficiently Note Any height adjustment must be done before fastening the units or shipping splits together Height adjustment can be done by using metal shims between the bottom frame and floor 2 Remove the lifting bars if present In marine units also replace the lifting lugs with L profiles see below Use t...

Page 53: ...he recommended maximum distance between the clamps is 800 mm 31 5 If there is not enough working space behind the cabinet for mounting replace the lifting lugs at the top with L brackets not included and fasten the top of the cabinet to the wall Clamp dimensions in millimetres Cabinet frame Distances between slots Cubicle Width mm Distance in millimetres and inches 300 150 5 9 400 250 9 85 600 450...

Page 54: ...th L brackets not included and fasten the top of the cabinet to the wall Fastening holes inside the cabinet arrowed 0 5 IP 54 IP 20 42 25 mm 0 985 Added width Side panels of the cabinet 15 mm 0 6 Back panel of the cabinet 10 mm 0 4 Gap between cubicles mm Distances between fastening holes Bolt size M10 to M12 3 8 to 1 2 Cubicle Width Distance between holes 300 150 mm 5 9 400 250 9 85 600 450 17 7 ...

Page 55: ...n each flat bar at the base of the cabinet using M10 or M12 screws If there is not enough room behind the cabinet for installation clamp the rear ends of the flat bars as shown in figure 2 Fasten the top of the cabinet to the rear wall and or roof using brackets with a rubber damper in between Clamping the cabinet to the floor at the back Back panel of cabinet Flat bars at base of cabinet Clamps 3...

Page 56: ...joining cubicle Special M6 screws for fastening the shipping splits together are enclosed in a plastic bag inside the rightmost cubicle of the first shipping split The threaded bushings are already mounted on the post Procedure Fasten the front post of the joining section with 7 screws to the front frame post of the next cubicle Threaded bushing Maximum tightening torque 5 Nm 3 ft lbs 7 7 ...

Page 57: ...DC busbars and the PE busbar are connected from the front of the joining cubicle All necessary materials are located in the joining cubicle Remove the front metal partitioning plate located in the busbar joining cubicle Unscrew the bolts of the joint pieces Connect the busbars with the joint pieces see figure below For aluminium busbars suitable anti oxidant joint compound must be used to avoid co...

Page 58: ...uously through the line up near the floor at the back The connection is shown below No separate nuts are needed Tighten the bolts to 55 70 Nm 40 50 ft lbs Side view of single busbar connection Joint pieces 1 1 1 1 1 1 Shipping split A Shipping split B Top view PE busbar Tighten the screws to 55 70 Nm 40 50 ft lbs ...

Page 59: ...oor must carry Viewed from above Side view This area can be used for a cable conduit With heavy cabinets support the structural C sections from below Prevent the cooling air flow from the cable conduit to the cabinet by bottom plates To ensure the degree of protection for the cabinet use the original bottom plates delivered with the unit With user defined cable entries take care of the degree of p...

Page 60: ...h of adjacent cubicles with air inlets This area may or may not be consistent through the width of the whole line up Example Notes The plinth of the cabinet must be supported all round The air duct must be able to supply a sufficient volume of cooling air The minimum air flow values are given in the Technical data section of the Hardware Manual The cubicles of diode supply units require a larger a...

Page 61: ...eld only the flat bar under the cabinet never the cabinet frame itself Clamp the welding electrode onto the flat bar about to be welded or onto the floor within 0 5 metres of the welding point WARNING If the welding return wire is connected improperly the welding circuit may damage electronic circuits in the cabinet The thickness of the zinc coating of the cabinet frame is 100 to 200 micrometres o...

Page 62: ...Mechanical installation 62 ...

Page 63: ...r nominal voltage is 1 2 2 UN of the drive motor nominal current is 1 6 2 I2hd of the drive in DTC control and 0 2 I2hd in scalar control The control mode is selected by a drive parameter 3 Check that the motor voltage rating meets the application requirements See notes 6 and 7 below the Requirements table If the drive is equipped with and then the motor voltage rating should be diode supply ACS80...

Page 64: ...gy The voltage of the pulses can be almost double at the motor terminals depending on the attenuation and reflection properties of the motor cable and the terminals This in turn can cause additional stress on the motor and motor cable insulation Modern variable speed drives with their fast rising voltage pulses and high switching frequencies can cause current pulses that flow through the motor bea...

Page 65: ...kW or frame size IEC 400 PN 134 hp and frame size NEMA 500 134 hp PN 469 hp or frame size NEMA 500 PN 469 hp or frame size NEMA 580 A B B Random wound M2_ and M3_ UN 500 V Standard N N CMF 500 V UN 600 V Standard du dt du dt N du dt N CMF or Reinforced N N CMF 600 V UN 690 V Reinforced du dt du dt N du dt N CMF Form wound HX_ and AM_ 380 V UN 690 V Standard n a N CMF PN 500 kW N CMF PN 500 kW N CM...

Page 66: ...he drive increases the effect being similar to increasing the supply voltage by up to 20 percent The voltage increase should be taken into consideration when determining the motor insulation requirement Example Motor insulation requirement for a 400 V application must be selected as if the drive were supplied with 480 V Note 7 Drives with an IGBT supply unit If voltage is raised by the drive this ...

Page 67: ...the values of the graph by the supply voltage UN In case of drives with an IGBT supply unit or resistor braking the ÛLL and du dt values are approximately 20 higher Note 9 Sine filters Sine filters protect the motor insulation system Therefore a du dt filter can be replaced with a sine filter The peak phase to phase voltage with a sine filter is approximately 1 5 UN ÛLL UN Without du dt Filter all...

Page 68: ...t current The drive protects the motor cable and the motor in a short circuit situation when the motor cable is dimensioned according to the nominal current of the drive Supply AC line cable short circuit protection Always protect the input cable with fuses In networks with a short circuit withstand of 65 kA or less standard gG fuses can be used No fuses need be installed at the drive input If the...

Page 69: ...ers to function Emergency stop devices For safety reasons install the emergency stop devices at each operator control station and at other operating stations where emergency stop may be needed Pressing the stop key on the control panel of the drive or turning the operating switch of the drive from position 1 to 0 does not generate an emergency stop of the motor or separate the drive from dangerous...

Page 70: ... be performed without switching off the power supply to the drive The operator activates the Prevention of unexpected start up function using a switch mounted on a control desk When the function is activated the switch is opened and an indicator lamp will light For more information see Safety options for ACS800 cabinet installed drives Q950 Q951 Q952 Q963 Q964 Q967 and Q968 Wiring start up and ope...

Page 71: ... stop the drive by using the Safe torque off function If a running drive is stopped by using the Safe torque off function the drive will stop by coasting If this causes danger or is not acceptable the drive and machinery must be stopped using the appropriate stopping mode before using the Safe torque off function Note concerning permanent magnet motor drives in case of a multiple IGBT power semico...

Page 72: ... WARNING Do not use unshielded single core supply cables in IT ungrounded networks A dangerous voltage can become present on the non conductive outer sheath of the cable This can cause injury or death Symmetrical shielded cable must be used for motor cabling see section Alternative power cable types on page 73 Note When continuous conduit is employed shielded cable is not required To operate as a ...

Page 73: ...eld PE conductor and shield Shield Shield A separate PE conductor is required if the conductivity of the cable shield is less than 50 of the conductivity of a phase conductor Shield PE PE PE Not allowed for motor cabling with phase conductor cross section larger than 10 mm2 motor power 30 kW Asymmetric cable Not allowed Symmetrical cable with individual shields for each phase conductor Shield PE N...

Page 74: ...AC For drives rated over 100 amperes the power cables must be rated for 75 C 167 F Conduit Where conduits must be coupled together bridge the joint with a ground conductor bonded to the conduit on each side of the joint Bond the conduits also to the drive enclosure Use separate conduits for input power motor brake resistors and control wiring When conduit is employed type MC continuous corrugated ...

Page 75: ...rip the drive 3 Check that the power factor compensation unit is suitable for use in systems with AC drives i e harmonic generating loads In such systems the compensation unit should typically be equipped with a blocking reactor or harmonic filter Equipment connected to the motor cable Installation of safety switches contactors connection boxes etc To minimize the emission level when safety switch...

Page 76: ... transients when switched off The relay contacts of the RMIO board are protected with varistors 250 V against overvoltage peaks In spite of this it is highly recommended to equip inductive loads with noise attenuating circuits varistors RC filters AC or diodes DC in order to minimize the EMC emission at switch off If not suppressed the disturbances may connect capacitively or inductively to other ...

Page 77: ...led signals providing their voltage does not exceed 48 V can be run in the same cables as digital input signals It is recommended that the relay controlled signals be run as twisted pairs Never mix 24 V DC and 115 230 V AC signals in the same cable Relay cable The cable type with braided metallic screen e g ÖLFLEX by Lapp Kabel has been tested and approved by ABB Control panel cable In remote use ...

Page 78: ...it of the drive For connection see the Firmware Manual Installation sites above 2000 metres 6562 feet WARNING Wear appropriate protection when installing operating or servicing the RMIO board wiring and optional modules attached to the board The Protective Extra Low Voltage PELV requirements stated in EN 61800 5 1 are not fulfilled at altitudes above 2000 m 6562 ft Routing the cables Route the mot...

Page 79: ...Input power cable Control cables min 200 mm 8 in min 300 mm 12 in Motor cable Power cable Drive 230 120 V 24 V 24 V 230 120 V Lead 24 V and 230 120 V control cables in separate ducts into the inside of the cabinet Not allowed unless the 24 V cable is insulated for 230 V 120 V or insulated with an insulation sleeving for 230 V 120 V ...

Page 80: ...Planning the electrical installation 80 ...

Page 81: ...During the installation procedure inverter modules may have to be temporarily extracted from the cabinet The modules have a high centre of gravity In order to minimise the danger of toppling over keep the support legs if provided of the modules extended whenever manoeuvring the modules outside the cabinet Option coding Some instructions contained within this chapter are intended for drives equippe...

Page 82: ...nductor using a measuring voltage of 500 V DC The insulation resistance of an ABB motor must exceed 100 Mohm reference value at 25 C or 77 F For the insulation resistance of other motors please consult the manufacturer s instructions Note Moisture inside the motor casing will reduce the insulation resistance If moisture is suspected dry the motor and repeat the measurement IT ungrounded systems EM...

Page 83: ...ative See also section Compliance with EN 61800 3 2004 on page 154 WARNING If a drive of frame size R6 equipped with EMC filter E200 is installed on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system the system will be connected to ground potential through the EMC filter capacitors of the drive This may cause danger or damage the unit EMC filter E210 EM...

Page 84: ...the cables into the inside of the cubicle It is recommended to apply 360 grounding of the cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase conductors to the input power terminals L1 L2 L3 For the tighten...

Page 85: ...he cables into the inside of the cubicle It is recommended to apply 360 grounding of the cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase conductors to the input power terminals L1 L2 L3 For the tighteni...

Page 86: ...ouds that protect the input busbars and cable entries 3 Lead the cables into the inside of the cubicle It is recommended to apply 360 grounding of the cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase con...

Page 87: ... any shrouds that protect the input busbars and cable entries 3 Lead the cables into the inside of the cubicle It is recommended to apply 360 grounding of the cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the p...

Page 88: ...s into the inside of the cubicle It is recommended to apply 360 grounding of the cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase conductors to the output power terminals U2 V2 W2 For the tightening torq...

Page 89: ...e cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase conductors to the output power terminals U2 V2 W2 For the tightening torques see chapter Technical data 5 Provide support for the cables whenever necess...

Page 90: ...apply 360 grounding of the cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase conductors to the output power terminals U2 V2 W2 For the tightening torques see chapter Technical data 5 Provide support for t...

Page 91: ...r damage to the equipment 1 Extract the inverter module from the cubicle as described in section Extracting the module from the cubicle on page 128 2 Lead the cables into the cabinet at the inverter module Make the 360 earthing arrangement at the cable entry as shown below 4 Cut the cables to suitable length 5 Strip the cables and conductors 6 Connect the cables as follows Twist the cable shields ...

Page 92: ...lectrical installation 92 7 Provide support for the cables whenever necessary 8 Insert the inverter module back into the cubicle as described in section Inserting the module into the cubicle on page 131 ...

Page 93: ...d to apply 360 grounding of the cable shields at the entry as shown below 4 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase conductors to the output power terminals U2 V2 W2 For the tightening torques see chapter Technical data 5 Provide support ...

Page 94: ...ehind each inverter module For the location and dimensions of the busbars see chapter Dimensions Connection diagram WARNING The cabling from all inverter modules to the motor must be physically identical considering cable type cross sectional area and length U2 V2 W2 PE U2 V2 W2 M 3 U1 W1 V1 PE Inverter unit cubicle s PE Inverter unit cubicle U2 V2 W2 U2 V2 W2 M 3 U1 W1 V1 PE ...

Page 95: ... inverter module Make the 360 earthing arrangement at the cable entry as shown below 4 Cut the cables to suitable length 5 Strip the cables and conductors 6 Connect the cables as follows Twist the cable shields into bundles and connect to cabinet PE ground busbar Connect any separate ground conductors or cables to cabinet PE ground busbar Connect the phase conductors to the output power terminals ...

Page 96: ...al emergency stop button if the unit is equipped with a local emergency stop button external buttons can be connected in series read a fault indication through a relay output communicate with the unit through a serial communication interface Refer to the circuit diagrams delivered with the drive for the connection terminals for the external control devices Connection procedure Open the cabinet doo...

Page 97: ...sharp edges When running cables to the swing out frame leave some slack in the cable at the hinge to allow the frame to open fully Tie the cables to the cable supports wherever necessary Cut the cables to suitable length Strip the cables and conductors Twist the cable shields into bundles and connect them to the ground terminal nearest to the terminal block Keep the unshielded portion of the cable...

Page 98: ...es of type Nxxx See the RDCO User s Manual 3AFE 64492209 English for the connections Observe colour coding when installing fibre optic cables Blue connectors go to blue terminals and grey connectors to grey terminals When installing multiple modules on the same channel connect them in a ring Shield Module 2 3 4 1 Keep unshielded portion as short as possible To nearest PE terminal 2 3 4 1 Note 1 If...

Page 99: ...3 A3 B3 600 V a3 n1 230 a4 n1 115 a1 b1 c1 a2 b2 c2 575 V A1 B1 C1 C3 A3 B3 575 V a3 n1 230 a4 n1 115 a1 b1 c1 a2 b2 c2 525 V A1 B1 C1 C4 A4 B4 525 V a3 n1 230 a4 n1 115 a1 b1 c1 a2 b2 c2 500 V A1 B1 C1 C4 A4 B4 500 V a3 n1 230 a4 n1 115 a1 b1 c1 a2 b2 c2 480 V A1 B1 C1 C5 A5 B5 480 V a3 n1 230 a4 n1 115 a1 b1 c1 a2 b2 c2 460 V A1 B1 C1 C5 A5 B5 460 V a3 n1 230 a4 n1 115 a1 b1 c1 a2 b2 c2 440 V A1...

Page 100: ...Electrical installation 100 ...

Page 101: ...binet installed ACS800 drives The terminals of the RMIO board are optionally wired to terminal block X2 The connections shown below apply also to terminal block X2 the markings are identical to the ones on the RMIO board Terminals of X2 accept cables from 0 5 to 4 0 mm2 22 to 12 AWG The tightening torque for screw terminals is 0 4 to 0 8 Nm 0 3 to 0 6 lbf ft For disconnecting wires from spring ter...

Page 102: ... 4 DI4 Acceleration deceleration select 2 5 DI5 Constant speed select 3 6 DI6 Constant speed select 3 7 24VD 24 V DC max 100 mA 8 24VD 9 DGND1 Digital ground 10 DGND2 Digital ground 11 DIIL Start interlock 0 stop 4 X23 1 24V Auxiliary voltage output input non isolated 24 V DC 250 mA 5 2 GND X25 1 RO1 Relay output 1 ready 2 RO1 3 RO1 X26 1 RO2 Relay output 2 running 2 RO2 3 RO2 X27 1 RO3 Relay outp...

Page 103: ... DI4 Acceleration deceleration select 2 5 DI5 Constant speed select 3 6 DI6 Constant speed select 3 7 24VD 24 V DC max 100 mA 8 24VD 9 DGND1 Digital ground 10 DGND2 Digital ground 11 DIIL Start interlock 0 stop 4 X23 1 24V Auxiliary voltage output input non isolated 24 V DC 250 mA 5 2 GND X25 1 RO1 Relay output 1 ready 2 RO1 3 RO1 X26 1 RO2 Relay output 2 running 2 RO2 3 RO2 X27 1 RO3 Relay output...

Page 104: ...le potentiometer 1 kohm to 10 kohm Auxiliary power output Voltage 24 V DC 10 short circuit proof Maximum current 250 mA shared between this output and optional modules installed on the RMIO Analogue outputs Two programmable current outputs 0 4 to 20 mA RL 700 ohm Resolution 0 1 10 bit Inaccuracy 1 Full Scale Range at 25 C 77 F Temperature coefficient 200 ppm C 111 ppm F max Digital inputs With Sta...

Page 105: ...rives Communication System 24 V DC power input Voltage 24 V DC 10 Typical current consumption without optional modules 250 mA Maximum current consumption 1200 mA with optional modules inserted The terminals on the RMIO board as well as on the optional modules attachable to the board fulfil the Protective Extra Low Voltage PELV requirements stated in EN 61800 5 1 provided that the external circuits...

Page 106: ...GND1 5 DI5 6 DI6 7 24VD 8 24VD 11 DIIL 10 DGND2 X23 1 24 V 2 GND X25 1 RO1 2 RO1 3 RO1 X26 1 RO2 2 RO2 3 RO2 X27 1 RO3 2 RO3 3 RO3 Common mode voltage between channels 15 V J1 Test voltage 500 V AC or Jumper J1 settings All digital inputs share a common ground This is the default setting Grounds of input groups DI1 DI4 and DI5 DI6 DIIL are separate isolation voltage 50 V Ground Test voltage 4 kV A...

Page 107: ...ical installation The cooling air will flow freely ELECTRICAL INSTALLATION See Planning the electrical installation Electrical installation The motor and the driven equipment are ready for start The EMC filter option E202 is disconnected if the drive is connected to an IT ungrounded system The drive is grounded properly The supply input power voltage matches the nominal input voltage of the drive ...

Page 108: ...f the drive Optional device See the delivery specific circuit diagrams Check the settings of the relays and breakers switches of the auxiliary circuits Optional devices See delivery specific circuit diagrams Disconnect any unfinished or unchecked 230 115 V AC cables that lead from the terminal blocks to the outside of the equipment For drive types ACS800 17 0640 3 0780 5 0790 7 and up Locate the A...

Page 109: ...de Identification routine is active by default and it is repeated each time the line side converter receives a start command after the control board RMIO is powered The identification should be performed at least once during the start up After this it can be disabled with parameter 99 08 AUTO LINE ID RUN especially if a quick start is needed If the phase order is changed after the first start the ...

Page 110: ...026238 English delivery specific circuit diagrams Check the functioning of the ATEX certified thermal motor protection function Q971 if present Optional function See ATEX certified thermal motor protection functions for ACS800 cabinet installed drives L513 Q971 and L514 Q971 Safety wiring start up and operation instructions 3AUA0000082378 English delivery specific circuit diagrams Check that the c...

Page 111: ...d for that fault type The automatic reset function is not operational if the drive is in local control L visible on the first row of the control panel display WARNING If the start command is selected and it is ON the line converter may restart immediately after automatic fault reset Ensure that the use of this feature will not cause danger WARNING Do not use these parameters when the drive is conn...

Page 112: ...tic reset See parameter 31 01 R 0 s 0 0 3 0 s Resetting delay 0 300 31 04 OVERCURRENT Activates deactivates the automatic reset for the line converter overcurrent fault B NO NO Inactive 0 YES Active 65535 31 05 OVERVOLTAGE Activates deactivates the automatic reset for the intermediate link overvoltage fault B NO NO Inactive 0 YES Active 65535 31 06 UNDERVOLTAGE Activates deactivates the automatic ...

Page 113: ...ed inverter control program ACS800 Standard Control Program Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible FbEq Fieldbus equivalent The scaling between the value shown on the control panel and the integer used in serial communication Parameter A user adjustable operation instruction of the drive...

Page 114: ...VAr A value of 1000 of par 95 06 equals to 1000 kVAr of par 24 02 Q POWER REF2 Value of par 24 01 Q POWER REF is then 100 1000 kVAr divided by converter nominal power in kVAr Scaling example 3 Par 24 03 Q POWER REF2 SEL is set to PHI A value of 10000 of par 95 06 equals to a value of 100 deg of parameter 24 02 Q POWER REF2 which is limited to 30 deg The value of par 24 01 Q POWER REF will be deter...

Page 115: ...rive requires very little maintenance This table lists the routine maintenance intervals recommended by ABB Interval Maintenance action Instruction Every year of storage Capacitor reforming See Converter module capacitor reforming instructions Code 3BFE 64059629 English and Capacitors Every 6 to 12 months depending on dustiness of environment Heatsink temperature check and cleaning See Heatsinks E...

Page 116: ...or directions Checking and replacing the air filters 1 Read and repeat the steps in section Safety instructions on page 115 2 Open the cabinet doors 3 Check the air filters and replace if necessary see chapter Technical data for the correct filter types The inlet door filters can be accessed by removing the fastener s at the top of the grille then lifting the grille and pulling it away from the do...

Page 117: ...you handle the heavy module 4 Check the tightness of the cable connections at the quick connector Use the tightening torque table in chapter Technical data 5 Clean all contact surfaces of the quick connector and apply a layer of suitable joint compound e g Isoflex Topas NB 52 from Klüber Lubrication onto them 6 Re insert the supply inverter module 7 Repeat steps 3 to 6 for all remaining supply and...

Page 118: ...at the steps in section Safety instructions on page 115 2 Loosen the fastening screws of the fan housing 3 Push the fan housing backwards 4 Lift the fan housing up out of the way 5 Disconnect the fan supply wires detachable connector 6 Remove the fan 7 Install the new fan in reverse order 5 2 2 6 3 4 ...

Page 119: ... cooling fan replacement Frame R7i 1 Disconnect the wire plug 2 Remove the two screws holding the fan unit 3 Pull the fan unit slightly towards the front of the cubicle then downwards to free it 4 Install the new fan in reverse order 3 2 1 ...

Page 120: ...ance 120 LCL filter module cooling fan replacement Frame R7i 1 Disconnect the wire plug 1 2 Remove the two screws holding the fan unit 2 3 Pull the fan unit out 3 4 Install the new fan in reverse order 2 2 3 1 ...

Page 121: ...ified spare parts The supply and inverter control programs keep track of the running times of the cooling fans of the supply and inverter modules respectively See the Firmware Manuals delivered with the drive for the actual signals which indicate the running time Module fan replacement procedure 1 Read and repeat the steps in section Safety instructions on page 115 2 Disconnect the fan wiring plug...

Page 122: ...tration Replacements are available from ABB Do not use other than ABB specified spare parts LCL filter fan replacement procedure 1 Read and repeat the steps in section Safety instructions on page 115 2 Disconnect the fan wiring plug 1 3 Remove the screws of the fan fastening rail clip 2 4 Pull the fan out 3 5 Install a new fan in reverse order 2 1 ALCL 1x ALCL 2x 3 1 2 2 3 ...

Page 123: ...ther with the fan 7 Remove the four screws that fasten the fan to the holder 8 Install new fan in reverse order Cabinet fan replacement Frame R8i with IP21 42 1 Remove the eight screws attaching the fan holder to the cabinet roof 2 Lift the fan holder until the fan cable can be disconnected 3 Disconnect the fan cable 4 Remove the fan from the fan holder 5 Fasten a new fan to the fan holder 6 Recon...

Page 124: ...pment 1 Switch off the power to the unit and open the main disconnecting device Close the grounding switch option F259 if there is one 2 Let the intermediate circuit DC capacitors discharge for five minutes Ensure by measuring that the drive is not live before starting the work 3 Remove the grating A and the two fans by undoing the four screws B 4 If necessary undo the four screws C to remove the ...

Page 125: ... fan supply wire connector from the cabinet roof on top and inside the cabinet 6 Undo the fastening screws of the fan cassette at each corner 7 Lift the fan cassette off 8 Undo the cable ties on the top of the fan cassette 9 Disconnect the fan 10 Remove the fan capacitor by undoing the fastening screw of the clamp 11 Undo the fastening screws of the fan 12 Pull the fan out 13 Install the new fan a...

Page 126: ...ust from entering adjoining equipment 3 Refit the cooling fan Capacitors The inverter modules employ several electrolytic capacitors Their actual lifespan depends on the operating time of the drive loading and ambient temperature Capacitor life can be prolonged by lowering the ambient temperature It is not possible to predict capacitor failure Capacitor failure is usually followed by damage to the...

Page 127: ...ily if handled carelessly Do not use the ramp which is supplied with the drive with heights over 50 mm the standard plinth height of ABB cabinets The ramp is designed for a plinth height of 50 mm Do not tilt Support the top and bottom of the module while removing Lift the module by the upper part only using the lifting hole s at the top Extend the support legs outside the cabinet Mind your fingers...

Page 128: ...e lift the bracket 7b into the up position Loosen the locking screws on the sides of the bracket a bit too if necessary 8 Insert the module pull out ramp under the two screws at the base of the module and tighten WARNING Do not use the ramp which is supplied with the drive with heights over 50 mm the standard plinth height of ABB cabinets The ramp is designed for a plinth height of 50 mm 9 Remove ...

Page 129: ...Maintenance 129 3 4 5 6 8 7b 7a ...

Page 130: ...Maintenance 130 9 10 11 View from back ...

Page 131: ...hem between the module and the cubicle Also keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back 3 Fasten the module fixing screws at the top and reconnect the DC busbars 4 Connect the cables X50 fibre optic cables 5 Loosen the fastening screws at the base of the module and remove the pull out ramp Flip the module fastening bracket into th...

Page 132: ...Maintenance 132 ...

Page 133: ...ULT ID 2 on the control panel display indicate a warning or fault state in the line side converter when the panel is controlling the motor side converter To display the warning or fault identification text switch the control panel to view the line side converter as described in section Control panel on page 40 Conflicting ID numbers If the ID numbers of the line side and the motor side converters ...

Page 134: ... Red Fault state Green The main 24 V power supply for the control panel and the RMIO board is OK AINT board visible through the transparent cover on the front of the supply and inverter modules V204 green 5 V voltage of the board is OK V309 red Prevention of unexpected start up option Q950 or Safe torque off option Q968 is ON V310 green IGBT control signal transmission to the gate driver control b...

Page 135: ...355 526 250 19 3160 75 ACS800 17 0640 3 828 919 1258 500 882 500 688 355 22 6400 77 ACS800 17 0770 3 1001 1111 1521 630 1067 630 831 450 28 6400 77 ACS800 17 0960 3 1235 1379 1888 800 1324 710 1031 560 36 6400 77 ACS800 17 1070 3 1383 1535 2102 900 1474 800 1149 630 39 10240 78 ACS800 17 1370 3 1833 1978 2707 1200 1899 1100 1479 800 51 10240 78 ACS800 17 1810 3 2419 2610 3573 1600 2506 1400 1953 1...

Page 136: ...510 7 1164 1256 1879 1250 1206 1200 940 900 51 10240 78 ACS800 17 1980 7 1536 1657 2480 1700 1591 1600 1240 1200 67 12800 79 ACS800 17 2780 7 2091 2321 3472 2300 2228 2300 1736 1600 94 17920 79 ACS800 17 2940 7 2280 2460 3680 2500 2362 2400 1840 1800 99 19200 79 1 156 A allowed at 460 V 2 240 A allowed at 460 V 3 302 A allowed at 460 V 4 361 A allowed at 460 V PDM 184674 E51 Nominal ratings I1N No...

Page 137: ...xample If the ambient temperature is 50 C 122 F the derating factor is 100 1 10 C 90 or 0 90 The output current is then 0 90 I2N or 0 90 Icont max Altitude derating At altitudes from 1000 to 4000 m 3281 to 13123 ft above sea level the derating is 1 for every 100 m 328 ft For a more accurate derating use the DriveSize PC tool If the installation site is higher than 2000 m 6600 ft above sea level pl...

Page 138: ... 17 1330 5 1376 2217 1300 1467 1250 1143 1000 41 6030 78 ACS800 17 1640 5 1746 2734 1650 1809 1550 1409 1250 52 6030 78 ACS800 17 2160 5 2304 3608 2150 2387 2050 1860 1600 68 7530 79 Three phase supply voltage 525 V 575 V or 600 V ACS800 17 0060 7 53 86 60 54 50 43 40 1 8 295 73 ACS800 17 0070 7 73 120 75 75 60 60 50 2 4 295 73 ACS800 17 0100 7 86 142 100 88 75 71 60 2 8 295 73 ACS800 17 0160 7 11...

Page 139: ... 0260 3 R8i 1 ACS800 104 0320 3 E205 1 ALCL 13 5 1 ACS800 104 0260 3 ACS800 17 0320 3 R8i 1 ACS800 104 0390 3 E205 1 ALCL 14 5 1 ACS800 104 0320 3 ACS800 17 0390 3 R8i 1 ACS800 104 0510 3 E205 1 ALCL 15 5 1 ACS800 104 0390 3 ACS800 17 0490 3 R8i 1 ACS800 104 0510 3 E205 1 ALCL 15 5 1 ACS800 104 0510 3 ACS800 17 0640 3 2 R8i 2 ACS800 104 0390 3 E205 1 ALCL 24 5 2 ACS800 104 0320 3 E205 ACS800 17 07...

Page 140: ... ACS800 104 0580 7 E205 1 ALCL 25 7 2 ACS800 104 0440 7 E205 ACS800 17 1050 7 2 R8i 2 ACS800 104 0580 7 E205 1 ALCL 25 7 2 ACS800 104 0580 7 E205 ACS800 17 1330 7 3 R8i 3 ACS800 104 0580 7 E205 2 ALCL 24 7 3 ACS800 104 0440 7 E205 ACS800 17 1510 7 3 R8i 3 ACS800 104 0580 7 E205 2 ALCL 24 7 3 ACS800 104 0580 7 E205 ACS800 17 1980 7 4 R8i 4 ACS800 104 0580 7 E205 2 ALCL 25 7 4 ACS800 104 0580 7 E205...

Page 141: ...D33TTF1600 ACS800 17 2160 5 6 2000 170M6421 5 5URD33TTF2000 170M6421 5 5URD33TTF2000 690 V ACS800 17 0060 7 3 100 170M3812D 170M3012 ACS800 17 0070 7 3 125 170M3813D 170M3013 ACS800 17 0100 7 3 160 170M3814D 170M3014 ACS800 17 0160 7 3 250 170M3816 170M3016 ACS800 17 0200 7 3 315 170M3817 170M3017 ACS800 17 0260 7 3 315 170M3817 6 9URD1PV0315 170M3017 ACS800 17 0320 7 3 450 170M5809 6 9URD2PV0450 ...

Page 142: ...00 17 0070 5 ACS800 17 0580 5 ACS800 17 0780 5 8 170M8552 6 9URD3PV1000 1000 170M6215 1000 ACS800 17 0870 5 8 170M8552 6 9URD3PV1000 1000 170M6215 1000 ACS800 17 1140 5 8 170M8547 6 9URD33PA1250 1250 170M6216 1250 ACS800 17 1330 5 12 170M8547 6 9URD33PA1250 1250 170M6215 1250 ACS800 17 1640 5 12 170M8547 6 9URD33PA1250 1250 170M6216 1250 ACS800 17 2160 5 16 170M8547 6 9URD33PA1250 1250 170M6216 12...

Page 143: ... the fuse tables Short circuit current protection CSA C22 2 No 14 05 The drive is suitable for use on a circuit capable of delivering not more than 65 kA rms symmetrical amperes at 600 V maximum when protected by the fuses given in the fuse tables Frequency 48 63 Hz Imbalance Max 3 of nominal phase to phase input voltage Voltage dips Max 25 Power factor Harmonic distortion Harmonics are below the ...

Page 144: ...t terminals L1 L2 L3 Frame R7i Bottom cable entry exit Front view Bolt size M10 Tightening torque 40 Nm 29 5 lbf ft Top cable entry exit Front view Bolt size M10 Tightening torque 40 Nm 29 5 lbf ft Side view Bolt size M12 or Tightening torque 70 Nm 52 lbf ft ...

Page 145: ...Nmotor rated motor frequency Frequency resolution 0 01 Hz Current See section IEC ratings Power limit 2 Phd After approximately 2 minutes at 2 Phd the limit is set at Pcont max Field weakening point 8 to 300 Hz Switching frequency 2 3 kHz average Motor cable lead throughs 3 Ø60 mm at each inverter module units without common motor terminal cubicle Units with common motor terminal cubicle See chapt...

Page 146: ...ut terminals U2 V2 W2 Frame R7i Bottom cable entry exit Front view Bolt size M10 Tightening torque 40 Nm 29 5 lbf ft Top cable entry exit Front view Bolt size M10 Tightening torque 40 Nm 29 5 lbf ft Front view Bolt size M12 or Tightening torque 70 Nm 52 lbf ft ...

Page 147: ...ommon motor terminal cubicle Frame 2 R8i and larger units without option H359 Output terminals Units with option H359 common motor terminal cubicle 8 Ø13 mm per phase Tightening torque 70 Nm 52 lbf ft See chapter Dimensions Bottom or top exit Front view Bolt size M12 or Tightening torque 70 Nm 52 lbf ft Bottom exit Side view Bolt size M12 or Tightening torque 70 Nm 52 lbf ft Cabling direction Top ...

Page 148: ...ow See IEC ratings Degrees of protection IP21 IP22 IP42 IP54 IP54R with air outlet duct Ambient conditions Environmental limits for the drive are given below The drive must be used in a heated indoor controlled environment Operation installed for stationary use Storage in the protective package Transportation in the protective package Installation site altitude Supply voltage 600 V AC max 4000 m e...

Page 149: ...Not allowed 100 mm 4 in for weight over 100 kg 220 lb 100 mm 4 in for weight over 100 kg 220 lb Materials Cabinet Hot dip zinc coated thickness approx 20 µm steel sheet thickness 1 5 mm with polyester thermosetting powder coating thickness approx 80 µm on visible surfaces Colour RAL 7035 light grey semigloss Busbars Tin or silver plated copper Fire safety of materials IEC 60332 1 Insulating materi...

Page 150: ...1 2006 A1 2009 Safety of machinery Electrical equipment of machines Part 1 General requirements Provisions for compliance The final assembler of the machine is responsible for installing an emergency stop device a supply disconnecting device the drive module into a cabinet EN 60529 1991 IEC 60529 Degrees of protection provided by enclosures IP code IEC 60664 1 2007 Insulation coordination for equi...

Page 151: ...ctive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 covers requirements stated for drives See section Compliance with EN 61800 3 2004 on page 154 Compliance with the European Machinery directive The drive is an electronic product which is covered by the European Low Voltage Directive However the d...

Page 152: ...Technical data 152 Declaration of Conformity ...

Page 153: ...Technical data 153 ...

Page 154: ...according to the instructions given in the Hardware Manual 4 Maximum motor cable length is 100 metres 328 ft WARNING The drive may cause radio interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the requirements for CE compliance listed above if necessary Note It is not allowed to install a drive equipped with E...

Page 155: ...ve is installed according to the instructions given in the Hardware Manual WARNING A drive of category C4 is not intended to be used on a low voltage public network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network C tick marking C tick marking is required in Australia and New Zealand A C tick mark is attached to each drive in order to...

Page 156: ...Technical data 156 ...

Page 157: ...ipment such as switches and air inlet gratings This is increased by 130 millimetres 5 1 with top entry exit models as well as units with cooling air intake through the bottom of the cabinet The measurements given apply to 6 pulse input non UL CSA units For dimensions of 12 pulse input or UL CSA units contact your local ABB representative The tables are followed by example dimensional drawings R6 W...

Page 158: ...er cubicle 2 Shipping split 1 width Shipping split 2 width Line up width Net weight kg approx 1000 800 600 2400 2400 1910 1000 800 600 300 2700 2700 1975 1000 300 800 600 2700 2700 1990 1000 300 800 600 300 3000 3000 2070 1000 800 600 1000 3400 3400 2360 1000 300 800 600 1000 3700 3700 2440 1000 800 600 300 1000 1000 2400 2300 4700 2875 3 R8i Auxiliary control Incoming cubicle Supply unit cubicle ...

Page 159: ...t 1 width Shipping split 2 width Shipping split 3 width Line up width Net weight kg approx 1000 800 800 800 800 600 300 3700 1400 5100 4270 1000 300 800 800 800 800 600 300 4000 1400 5400 4350 1000 800 800 800 800 600 600 3400 2000 5400 4305 1000 300 800 800 800 800 600 600 3700 2000 5700 4385 1000 800 800 800 800 600 300 300 1000 1000 1000 3700 1400 3300 8400 5700 1000 300 800 800 800 800 600 300...

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