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ABB ACS860, Firmware Manual

The ABB ACS860 Firmware Manual is a comprehensive guide that assists users in understanding and operating the ACS860 product. This manual is available for free download at 88.208.23.73:8080, offering users convenient access to essential information and instructions needed to optimize the performance of their ACS860 device.

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Table of contents   5

Table of contents

1. Introduction to the manual

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Applicability  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Safety instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Contents of the manual  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Related documents  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
Terms and abbreviations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13
Cybersecurity disclaimer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

2. Using the control panel

3. Control locations and operating modes

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
Local control vs. external control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

Local control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
External control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21

Operating modes of the drive   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

Speed control mode   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
Torque control mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
Frequency control mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
Special control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

4. Program features

What this chapter contains   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Drive configuration and programming  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26

Programming via parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
Adaptive programming   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

Control interfaces   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28

Programmable analog inputs   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
Programmable analog outputs   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
Programmable digital inputs and outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
Programmable relay outputs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
Fieldbus control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
Master/follower functionality  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
External controller interface   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34

Motor control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36

Vector control   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36
Reference ramping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36
Constant speeds/frequencies  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37
Critical speeds/frequencies  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37
Speed controller autotune  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38
Oscillation damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41

Safety

Summary of Contents for ACS860

Page 1: ... ABB INDUSTRIAL DRIVES ACS860 primary control program Firmware manual ...

Page 2: ...s ACS860 104 inverter modules hardware manual 3AXD50000034054 ACS860 107 inverter units hardware manual 3AXD50000034048 Drive firmware manuals and guides ACS860 primary control program firmware manual 3AXD50000034052 ACS860 drives with primary control program quick start up guide 3AXD50000034105 Option manuals and guides ACX AP x assistant control panels user s manual 3AUA0000085685 Drive composer...

Page 3: ...Firmware manual ACS860 primary control program 3AXD50000034052 Rev B EFFECTIVE 2019 12 06 2019 ABB Beijing Drive Systems Co Ltd All Rights Reserved Table of contents ...

Page 4: ......

Page 5: ...22 Speed control mode 23 Torque control mode 23 Frequency control mode 23 Special control modes 23 4 Program features What this chapter contains 25 Drive configuration and programming 26 Programming via parameters 26 Adaptive programming 27 Control interfaces 28 Programmable analog inputs 28 Programmable analog outputs 28 Programmable digital inputs and outputs 28 Programmable relay outputs 28 Fie...

Page 6: ... Signal supervision 71 Maintenance timers and counters 71 Energy saving calculators 72 Load analyzer 72 Miscellaneous 74 User parameter sets 74 Parameter checksum calculation 74 User lock 75 Data storage parameters 75 Reduced run function 76 du dt filter support 77 5 Application macros What this chapter contains 79 General 79 Factory macro 80 Default parameter settings for the Factory macro 80 Def...

Page 7: ...rt stop mode 143 22 Speed reference selection 149 23 Speed reference ramp 157 24 Speed reference conditioning 162 25 Speed control 167 26 Torque reference chain 178 28 Frequency reference chain 186 30 Limits 194 31 Fault functions 200 32 Supervision 210 33 Generic timer counter 213 35 Motor thermal protection 221 36 Load analyzer 229 44 Mechanical brake control 233 45 Energy efficiency 237 46 Moni...

Page 8: ...fault information 345 QR Code generation for mobile service application 346 Warning messages 347 Fault messages 362 381 9 Fieldbus control through the embedded fieldbus interface EFB What this chapter contains 383 System overview 383 Connecting the fieldbus to the drive 384 Setting up the embedded fieldbus interface 385 Setting the drive control parameters 386 Basics of the embedded fieldbus inter...

Page 9: ...rives profile 415 Setting up the drive for fieldbus control 416 Parameter setting example FPBA PROFIBUS DP 417 11 Control chain diagrams What this chapter contains 419 Speed reference source selection I 420 Speed reference source selection II 421 Speed reference ramping and shaping 422 Motor feedback configuration 423 Load feedback and position counter configuration 424 Speed error calculation 425...

Page 10: ...10 Table of contents ...

Page 11: ...n the drive control panel Safety instructions Follow all safety instructions delivered with the drive Read the complete safety instructions before you install commission or use the drive The complete safety instructions are delivered with the drive as either part of the Hardware manual or in the case of ACS860 multidrives as a separate document Read the firmware function specific warnings and note...

Page 12: ...e drive Additional parameter data contains further information on the parameters Fault tracing lists the warning and fault messages with possible causes and remedies Fieldbus control through the embedded fieldbus interface EFB describes the communication to and from a fieldbus network using the embedded fieldbus interface of the drive Fieldbus control through a fieldbus adapter describes the commu...

Page 13: ... together by the DC link In drives up to approximately 500 kW these are integrated into a single module drive module Larger drives typically consist of separate supply and inverter units The ACS860 primary control program is used to control the inverter part of the drive DriveBus A communication link used by for example ABB controllers ACS860 drives can be connected to the DriveBus link of the con...

Page 14: ...rol of the drive using the Net Ctrl and Net Ref objects of the ODVA AC DC Drive Profile For more information see www odva org and the following manuals FDNA 01 DeviceNet adapter module User s manual 3AFE68573360 English and FENA 01 11 Ethernet adapter module User s manual 3AUA0000093568 English Parameter User adjustable operation instruction to the drive or signal measured or calculated by the dri...

Page 15: ...Type of control unit used in ACS860 drives primarily in drive modules or inverter supply units consisting of a single power module Consists of an I O board built into a plastic housing Depending on the type of hardware the control unit may be integrated into or fitted onto the drive inverter module or installed separately Term abbre viation Definition ...

Page 16: ...opriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable f...

Page 17: ...Using the control panel 17 2 Using the control panel Refer to ACX AP x assistant control panels user s manual 3AUA0000085685 English ...

Page 18: ...18 Using the control panel ...

Page 19: ...ntrol locations and operating modes 19 3 Control locations and operating modes What this chapter contains This chapter describes the control locations and operating modes supported by the control program ...

Page 20: ...e Local control is mainly used during commissioning and maintenance The control panel always overrides the external control signal sources when used in local control Changing the control location to local can be prevented by parameter 19 17 Local control disable The user can select by a parameter 49 05 Communication loss action how the drive reacts to a control panel or PC tool communication break...

Page 21: ...in external control Selections for the control panel are available in the start stop command source and reference source selection parameters Reference source selection parameters have two selections for the control panel The difference between the two selections is in the initial reference value after the reference source switches to the control panel The panel reference is saved whenever another...

Page 22: ... diagrams Motor feedback configuration p 423 Speed reference source selection I p 420 Speed controller p 426 Speed reference source selection II p 421 Speed reference ramping and shaping p 422 Speed error calculation p 425 Torque reference source selection and modification p 427 Reference selection for torque controller p 429 Frequency reference source selection and modification p 432 Operating mo...

Page 23: ...encoder It is recommended that a feedback device is used in crane winch or lift control situations Torque control mode is available in Vector motor control mode for both local and external control locations Frequency control mode The motor follows a frequency reference given to the drive Frequency control is only available in scalar motor control mode Special control modes In addition to the contr...

Page 24: ...24 Control locations and operating modes ...

Page 25: ...re that the machinery into which the drive is integrated fulfils the personnel safety regulations Note that the frequency converter a Complete Drive Module or a Basic Drive Module as defined in IEC 61800 2 is not considered as a safety device mentioned in the European Machinery Directive and related harmonized standards Thus the personnel safety of the complete machinery must not be based on a spe...

Page 26: ...er s manual 3AUA0000094606 English or the fieldbus interface as described in chapters Fieldbus control through the embedded fieldbus interface EFB and Fieldbus control through a fieldbus adapter All parameter settings are stored automatically to the permanent memory of the drive However if an external 24 V DC power supply is used for the drive control unit it is highly recommended to force a save ...

Page 27: ...daptive program is executed on a 10 ms time level For selecting input to the program the user interface has pre selections for the physical inputs common actual values and other status information of the drive Parameter values as well as constants can also be defined as inputs The output of the program can be used eg as a start signal external event or reference or connected to the drive outputs N...

Page 28: ...log outputs on the control unit are updated on a 0 5 ms time level Settings Parameter group 13 Standard AO page 128 Programmable digital inputs and outputs The control unit has six digital inputs a digital start interlock input and two digital input outputs I O that can be set as either an input or an output The digital inputs on the control unit are read on a 0 5 ms time level One digital input D...

Page 29: ...s interfaces See chapters Fieldbus control through the embedded fieldbus interface EFB page 383 and Fieldbus control through a fieldbus adapter page 407 Settings Parameter groups 50 Fieldbus adapter FBA page 249 51 FBA A settings page 253 52 FBA A data in page 255 and 53 FBA A data out page 255 58 Embedded fieldbus page 256 ...

Page 30: ... with the master settings another with the follower settings The suitable settings can then be activated using eg digital inputs Communication A master follower link can be built by wiring together the XD2D connectors of the drives The medium is selected by parameter 60 01 M F communication port Parameter 60 03 M F mode defines whether the drive is the master or a follower on the communication lin...

Page 31: ...ta can then be forwarded to other parameters using 62 04 62 12 To indicate faults in the followers each follower must be configured to transmit its status word as one of the above mentioned data words In the master the corresponding target parameter must be set to Follower SW The action to be taken when a follower is faulted is selected by 60 17 Follower fault action External events see parameter ...

Page 32: ...the followers 61 01 M F data 1 selection Follower CW Follower control word 61 02 M F data 2 selection Used speed reference 61 03 M F data 3 selection Torque reference act 5 Data to be read from the followers optional 60 14 M F follower selection selection of followers that data is read from 62 04 Follower node 2 data 1 sel 62 12 Follower node 4 data 3 sel mapping of data received from followers Fo...

Page 33: ...ed ref1 source M F reference 1 26 11 Torque ref1 source M F reference 2 Selection of data to be sent to master optional 61 01 M F data 1 selection SW 16bit 61 02 M F data 2 selection Act1 16bit 61 03 M F data 3 selection Act2 16bit Specifications of the fiber optic master follower link Maximum shielded twisted pair cable length 50 m Transmission rate 4 Mbit s Total performance of the link 5 ms to ...

Page 34: ... module slots Ring and star configurations are also possible much in the same way as with the master follower link see section Master follower functionality on page 30 the notable difference is that the external controller connects to channel CH0 on the RDCO module instead of CH2 The channel on the FDCO communication module can be freely selected The external controller can also be wired to the D2...

Page 35: ... Status word ABB Drives profile page 414 By default data sets 32 and 33 are dedicated for the mailbox service which enables the setting or inquiry of parameter values as follows By parameter 60 64 Mailbox dataset selection data sets 24 and 25 can be selected instead of data sets 32 and 33 The update intervals of the data sets are as follows Data sets 10 11 2 ms Data sets 12 13 4 ms Data sets 14 17...

Page 36: ...tor control accuracy is achieved by activating a separate motor identification run ID run See also section Scalar motor control page 50 Settings Parameters 99 04 Motor control mode page 305 and 99 13 ID run requested page 308 Reference ramping Acceleration and deceleration ramping times can be set individually for speed torque and frequency reference With a speed or frequency reference the ramps a...

Page 37: ...ctive of where the reference is coming from The constant speeds frequencies function operates on a 2 ms time level Settings Parameter groups 22 Speed reference selection page 149 and 28 Frequency reference chain page 186 Critical speeds frequencies Critical speeds sometimes called skip speeds can be predefined for applications where it is necessary to avoid certain motor speeds or speed ranges bec...

Page 38: ...eration deceleration cycles the number of which can be adjusted by parameter 25 40 Autotune repeat times Higher values will produce more accurate results especially if the difference between initial and maximum speeds is small The maximum torque reference used during autotuning will be the initial torque ie torque when the routine is activated plus 25 38 Autotune torque step unless limited by the ...

Page 39: ...e motor identification run ID run has been successfully completed Speed and torque limits parameter group 30 Limits have been set The speed feedback has been monitored for noise vibrations and other disturbances caused by the mechanics of the system and speed feedback filtering parameter group 90 Feedback selection speed error filtering 24 Speed reference conditioning and zero speed parameters 21 ...

Page 40: ...peed responses at a speed reference step typically 1 20 Autotune results At the end of a successful autotune routine its results are automatically transferred into parameters 25 02 Speed proportional gain proportional gain of the speed controller 25 03 Speed integration time integration time of the speed controller 25 37 Mechanical time constant mechanical time constant of the motor and machine Ne...

Page 41: ...scillating DC voltage The input a signal reflecting the oscillation is selected by parameter 26 53 Oscillation compensation input The oscillation damping function outputs a sine wave 26 58 Oscillation damping output which can be summed with the torque reference with a suitable gain 26 57 Oscillation damping gain and phase shift 26 56 Oscillation damping phase The oscillation damping algorithm can ...

Page 42: ...ush control function that decreases the torque reference whenever the motor speed exceeds 30 11 Minimum speed or 30 12 Maximum speed Select the input by 26 53 Oscillation compensation input Activate algorithm by 26 51 Oscillation damping Set 26 57 Oscillation damping gain to 0 Calculate the oscillation frequency from the signal use the Drive composer PC tool and set 26 55 Oscillation damping frequ...

Page 43: ...can be used as speed and position feedback encoder 1 motor position estimate Any of these can be used for load position calculation or motor control The load position calculation makes it possible for example to determine the position of a conveyor belt or the height of the load on a crane The feedback sources are selected by parameters 90 41 Motor feedback selection and 90 51 Load feedback select...

Page 44: ...ounter The control program contains a position counter feature that can be used to indicate the position of the load The output of the counter function parameter 90 07 Load position scaled int indicates the scaled number of revolutions read from the selected source see section Load and motor feedback on page 43 The relation between revolutions of the motor shaft and the translatory movement of the...

Page 45: ...t in the drive will also prevent counter initialization Encoder error handling When an encoder is used for load feedback the action taken in case of an encoder error is specified by 90 55 Load feedback fault If the parameter is set to Warning the calculation will continue smoothly using estimated motor position If the encoder recovers from the error the calculation will smoothly switch back to enc...

Page 46: ... is unreliable if the load is able to move Reading writing position counter values through fieldbus The parameters of the position counter function such as 90 07 Load position scaled int and 90 58 Pos counter init value int can be accessed from an upper level control system in the following formats 16 bit integer if 16 bits are sufficient for the application 32 bit integer can be accessed as two c...

Page 47: ...the desired unit A gear exists between the motor shaft and the cable drum The encoder is configured as Encoder 1 as shown in Configuration of HTL encoder motor feedback above In addition the following settings are made 90 43 Motor gear numerator 1 90 44 Motor gear denominator 1 No gear is needed as the encoder is mounted directly on the motor shaft 90 51 Load feedback selection Encoder 1 90 53 Loa...

Page 48: ... ramp stop mode is used see parameter 21 03 Stop mode Jog cmd State of source set by 20 26 Jogging 1 start source or 20 27 Jogging 2 start source Jog enable State of source set by 20 25 Jogging enable Start cmd State of drive start command Phase Jog cmd Jog enable Start cmd Description 1 2 1 1 0 Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 2 3 1 1 0 Dr...

Page 49: ...ng the selected deceleration ramp parameters 23 11 23 19 12 13 x 0 0 Drive is stopped 13 14 x 0 1 Drive accelerates to the speed reference along the selected acceleration ramp parameters 23 11 23 19 14 15 x 0 1 1 Drive follows the speed reference As long as the start command is on the jog enable signal is ignored If the jog enable signal is on when the start command switches off jogging is enabled...

Page 50: ...20 Acc time jogging page 160 and 23 21 Dec time jogging page 160 Scalar motor control It is possible to select scalar control as the motor control method instead of vector control In scalar control mode the drive is controlled with a speed or frequency reference However the outstanding performance of vector control is not achieved in scalar control It is recommended to activate scalar motor contro...

Page 51: ...ector control no IR compensation is possible or needed as it is applied automatically Settings Parameters 19 20 Scalar control reference unit page 134 97 12 IR comp step up frequency page 429 97 13 IR compensation page 303 and 99 04 Motor control mode page 305 Parameter group 28 Frequency reference chain page 186 Flux braking The drive can provide greater deceleration by raising the level of magne...

Page 52: ...to motor thermal energy Braking time is shorter compared to moderate braking In cyclic use motor heating may be significant WARNING The motor needs to be rated to absorb the thermal energy generated by flux braking Settings Parameter 97 05 Flux braking page 302 DC magnetization DC magnetization can be applied to the motor to lock the rotor at or near zero speed Pre magnetization Pre magnetization ...

Page 53: ...cted to activate continuous magnetization This can be especially useful in processes requiring motors to be stopped for example to stand by until new material is processed then quickly started without magnetizing them first Note Continuous magnetization is only available in speed control in Vector motor control mode see page 22 and only when ramping is the selected stop mode see parameter 21 03 St...

Page 54: ...54 Program features ...

Page 55: ...Program features 55 Application control Application macros Application macros are predefined application parameter edits and I O configurations See chapter Application macros page 79 ...

Page 56: ... value is either retained or reset over a stop or a power cycle The change rate is defined in 22 75 Motor potentiometer ramp time as the time it would take for the value to change from the minimum 22 76 Motor potentiometer min value to the maximum 22 77 Motor potentiometer max value or vice versa If the up and down signals are simultaneously on the motor potentiometer value does not change The out...

Page 57: ...ed by 44 12 Brake close request 1 Request brake to close Another external signal for example from a higher level control system can be connected via parameter 44 11 Keep brake closed to prevent the brake from opening Other signals that affect the state of the control logic are brake status acknowledgement optional defined by 44 07 Brake acknowledge selection bit 2 of 06 11 Main status word indicat...

Page 58: ...n signal activated 44 01 Brake control status b0 is set The opening torque request is removed 44 01 Brake control status b1 0 The load is held in place by the speed control of the drive until 44 08 Brake open delay elapses At this point if 44 07 Brake acknowledge selection is set to No acknowledge the logic proceeds to BRAKE OPEN state If an acknowledgement signal source has been selected its stat...

Page 59: ...4 01 Brake control status b0 0 The drive is not necessarily modulating Note concerning open loop encoderless applications If the brake is kept closed by a brake close request either from parameter 44 12 or an FSO xx safety functions module against a modulating drive for longer than 5 seconds the brake is forced to closed state and the drive trips on a fault 71A5 Mechanical brake opening not allowe...

Page 60: ...arameter 44 15 Brake close level delay tcd Brake close delay parameter 44 13 Brake close delay tcfd Brake close fault delay parameter 44 18 Brake fault delay trod Brake reopen delay parameter 44 16 Brake reopen delay BOW BRAKE OPENING WAIT BOD BRAKE OPENING DELAY BCW BRAKE CLOSING WAIT BCD BRAKE CLOSING DELAY Start command 06 16 b5 Modulating 06 16 b6 Tmem 1 2 3 4 5 6 7 8 9 Ready ref 06 11 b2 Torq...

Page 61: ...standards Thus the personnel safety of the complete machinery must not be based on a specific frequency converter feature such as the brake control function but it has to be implemented as defined in the application specific regulations The brake is controlled by bit 0 of parameter 44 01 Brake control status The source of brake acknowledge status supervision is selected by parameter 44 07 Brake ac...

Page 62: ...will continue to operate by utilizing the kinetic energy of the rotating motor The drive will be fully operational as long as the motor rotates and generates energy to the drive The drive can continue operation after the break if the main contactor if present remained closed Note Units equipped with a main contactor must be equipped with a hold circuit e g UPS to keep the contactor control circuit...

Page 63: ...is still on normal operation will continue However if the DC voltage remains too low at that point the drive trips on a fault 3280 Standby timeout WARNING Before you activate the function make sure that no dangerous situations can occur The function restarts the drive automatically and continues operation after a supply break Voltage control and trip limits The control and trip limits of the inter...

Page 64: ...00 Supply voltage range V AC see 95 01 Supply voltage Level V DC of UDCmax 208 240 380 415 440 480 500 525 600 660 690 Overvoltage fault limit 489 440 800 878 880 1113 1218 Overvoltage control limit 405 125 700 125 810 125 810 120 1013 125 1167 125 Internal brake chopper at 100 pulse width 403 124 697 124 806 124 806 119 1008 124 1159 124 Internal brake chopper at 0 pulse width 375 116 648 116 749...

Page 65: ...ill the required emergency stop categories For more information contact your local ABB representative After an emergency stop signal is detected the emergency stop function cannot be canceled even though the signal is canceled If the minimum or maximum torque limit is set to 0 the emergency stop function may not be able to stop the drive Speed and torque reference additives parameters 22 15 22 17 ...

Page 66: ...ts for thermal memory retention and speed sensitivity The estimated temperature is retained over power down Speed dependency is set by parameters 35 51 Motor load curve 35 52 Zero speed load and 35 53 Break point Note The motor thermal model can be used when only one motor is connected to the drive Temperature monitoring using PTC sensors One PTC sensor can be connected to digital input DI6 The re...

Page 67: ...he voltage over the sensor The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius The warning and fault limits can be adjusted by parameters For the wiring of the sensor refer to the Hardware Manual of the drive Temperature monitoring using KTY84 sensors One KTY84 sensor can be connected to an analog input and an analog output on the co...

Page 68: ...y cause a warning or a fault Start and stop delays can be defined for the fan In addition a feedback delay can be set to define the time within which feedback must be received after the fan starts Automatic fault resets The drive can automatically reset itself after overcurrent overvoltage undervoltage and external faults The user can also specify a fault excluding DIL related faults to be reset a...

Page 69: ... microfarad or more the capacitive currents caused by shielded motor cables up to 300 meters will not activate the protection the protection is deactivated when the drive is stopped Drive interlocked detection parameter 31 22 The drive monitors the status of the Drive interlocked input and this parameter selects which indications are given when the signals are lost The parameter does not affect th...

Page 70: ...generated and the drive coasts to a stop Main cooling fan supervision parameter 31 35 The parameter selects how the drive reacts to a loss of the main cooling fan With an inverter unit consisting of frame R8i inverter modules it may be possible to continue operation even if a cooling fan of an inverter module stops See the description of the parameter Custom motor current fault limit parameter 31 ...

Page 71: ... page 210 Maintenance timers and counters The program has six different maintenance timers or counters that can be configured to generate a warning when a pre defined limit is reached The contents of the message can be edited on the control panel by selecting Menu Settings Edit texts The timer counter can be set to monitor any parameter This feature is especially useful as a service reminder There...

Page 72: ... value logger The logger records the peak value of the signal along with the time the peak occurred as well as motor current DC voltage and motor speed at the time of the peak The peak value is sampled at 2 ms intervals Amplitude loggers The control program has two amplitude loggers Depending on the setting of parameter 36 08 Logger function the loggers are active continuously or only when the dri...

Page 73: ...esponds to the maximum output current of the drive Imax as given in the hardware manual The distribution of collected samples is shown by parameters 36 20 36 29 Settings Parameter group 36 Load analyzer page 229 Percentage of samples 10 10 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 Amplitude ranges parameters 36 40 36 49 ...

Page 74: ...sults saved to different user sets The appropriate set can then be recalled when the motor is switched If no parameter sets have been saved attempting to load a set will create all sets from the currently active parameter settings Switching between user parameter sets is only possible with the drive stopped Settings Parameters 96 10 96 13 page 294 Parameter checksum calculation A parameter checksu...

Page 75: ...pass code in a safe place the user lock cannot be opened even by ABB if the pass code is lost In 96 102 User lock functionality define the actions that you want to prevent we recommend you select all the actions unless otherwise required by the application Enter an invalid random pass code into 96 02 Pass code Activate 96 08 Control board boot or cycle the power to the control unit Check that para...

Page 76: ...e physical requirements of operating the motor still apply for example the modules remaining in use must be able to provide the motor with enough magnetizing current Activation of the reduced run function Note For cabinet built drives the wiring accessories and the air baffle needed during the procedure are available from ABB and are included in the delivery WARNING Follow the safety instructions ...

Page 77: ...inverter is equipped with a charging circuit the charging monitoring must be reactivated for all modules Settings Parameters 06 17 page 105 and 95 13 95 14 page 290 du dt filter support With an external du dt filter connected to the output of the drive bit 13 of 95 20 HW options word 1 must be switched on The setting limits the output switching frequency With frame size R5i R7i inverter modules th...

Page 78: ...78 Program features ...

Page 79: ...are sets of default parameter values suitable for the application in question When starting up the drive the user typically selects the best suited application macro as a starting point then makes any necessary changes to tailor the settings to the application This usually results in a much lower number of user edits compared to the traditional way of programming a drive Application macros can be ...

Page 80: ...en through digital input DI1 running direction is determined by DI2 This macro uses control location EXT1 Faults are reset through digital input DI3 DI4 switches between acceleration deceleration time sets 1 and 2 The acceleration and deceleration times as well as ramp shapes are defined by parameters 23 12 23 19 DI5 activates constant speed 1 Default parameter settings for the Factory macro The d...

Page 81: ...ts 1 NC Ready run 250 V AC 30 V DC 2 A 2 COM 3 NO 1 NC Running 250 V AC 30 V DC 2 A 2 COM 3 NO 1 NC Fault 1 250 V AC 30 V DC 2 A 2 COM 3 NO XD24 Digital interlock 1 DIIL Run enable 2 24VD 24 V DC 200 mA 3 DICOM Digital input ground 4 24VD 24 V DC 200 mA 5 DIOGND Digital input output ground XDIO Digital input outputs 1 DIO1 Output Ready run 2 DIO2 Input Used for R8i main fan fault monitoring Connec...

Page 82: ...EXT2 are connected to analog inputs AI1 and AI2 respectively A constant speed by default 300 rpm can be activated through DI4 Default parameter settings for the Hand Auto macro Below is a listing of default parameter values that differ from those listed for the Factory macro in Parameter listing page 95 Parameter Hand Auto macro default No Name 12 30 AI2 scaled at AI2 max 1500 000 19 11 Ext1 Ext2 ...

Page 83: ...1 NC Ready run 250 V AC 30 V DC 2 A 2 COM 3 NO 1 NC Running 250 V AC 30 V DC 2 A 2 COM 3 NO 1 NC Fault 1 250 V AC 30 V DC 2 A 2 COM 3 NO XD24 Digital interlock 1 DIIL Run enable 2 24VD 24 V DC 200 mA 3 DICOM Digital input ground 4 24VD 24 V DC 200 mA 5 DIOGND Digital input output ground XDIO Digital input outputs 1 DIO1 Output Ready run 2 DIO2 Input Used for R8i main fan fault monitoring Connected...

Page 84: ...the local reference is speed if a torque reference is required the value of parameter 19 16 Local control mode should be changed to Torque A constant speed by default 300 rpm can be activated through DI4 DI5 switches between acceleration deceleration time sets 1 and 2 The acceleration and deceleration times as well as ramp shapes are defined by parameters 23 12 23 19 Default parameter settings for...

Page 85: ...AC 30 V DC 2 A 2 COM 3 NO 1 NC Running 250 V AC 30 V DC 2 A 2 COM 3 NO 1 NC Fault 1 250 V AC 30 V DC 2 A 2 COM 3 NO XD24 Digital interlock 1 DIIL Digital interlock By default not in use 2 24VD 24 V DC 200 mA 3 DICOM Digital input ground 4 24VD 24 V DC 200 mA 5 DIOGND Digital input output ground XDIO Digital input outputs 1 DIO1 Output Ready run 2 DIO2 Input Used for R8i main fan fault monitoring C...

Page 86: ...AI1 The reference is active only when no constant speed is activated digital inputs DI4 DI6 are all off Operational commands can also be given from the control panel The start stop commands are given through digital input DI1 running direction is determined by DI2 Two acceleration deceleration ramps are selectable through DI3 The acceleration and deceleration times as well as ramp shapes are defin...

Page 87: ...01b Bit 0 Packed 22 22 Constant speed sel1 DI4 22 23 Constant speed sel2 DI5 22 24 Constant speed sel3 DI6 22 27 Constant speed 2 600 00 rpm 22 28 Constant speed 3 900 00 rpm 22 29 Constant speed 4 1200 00 rpm 22 30 Constant speed 5 1500 00 rpm 22 31 Constant speed 6 2400 00 rpm 22 32 Constant speed 7 3000 00 rpm 23 11 Ramp set selection DI3 25 06 Acc comp derivation time 0 12 s 31 11 Fault reset ...

Page 88: ... Relay outputs 1 NC Ready run 250 V AC 30 V DC 2 A 2 COM 3 NO 1 NC Running 250 V AC 30 V DC 2 A 2 COM 3 NO 1 NC Fault 1 250 V AC 30 V DC 2 A 2 COM 3 NO XD24 Digital interlock 1 DIIL Run enable 2 24VD 24 V DC 200 mA 3 DICOM Digital input ground 4 24VD 24 V DC 200 mA 5 DIOGND Digital input output ground XDIO Digital input outputs 1 DIO1 Output Ready run 2 DIO2 Input Used for R8i main fan fault monit...

Page 89: ...Application macros 89 Fieldbus control macro This application macro is not supported by the current firmware version ...

Page 90: ...90 Application macros ...

Page 91: ...Parameters 91 6 Parameters What this chapter contains The chapter describes the parameters including actual signals of the control program ...

Page 92: ...g between the integer used in communication and the value shown on the panel when a 16 bit value is selected for transmission to an external system A dash indicates that the parameter is not accessible in 16 bit format The corresponding 32 bit scalings are listed in chapter Additional parameter data page 311 Other The value is taken from another parameter Choosing Other displays a parameter list i...

Page 93: ...d reference ramp Speed reference ramp settings programming of the acceleration and deceleration rates for the drive 157 24 Speed reference conditioning Speed error calculation speed error window control configuration speed error step 162 25 Speed control Speed controller settings 167 26 Torque reference chain Settings for the torque reference chain 178 28 Frequency reference chain Settings for the...

Page 94: ...D and DDCS receive data Mapping of data received through the DDCS link 274 90 Feedback selection Motor and load feedback configuration 278 91 Encoder module settings Configuration of encoder interface modules 284 92 Encoder 1 configuration Settings for encoder 1 285 95 HW configuration Various hardware related settings 287 96 System Language selection access levels macro selection parameter save a...

Page 95: ...this signal can be defined by parameter 46 11 Filter time motor speed 6000 00 6000 00 rpm Encoder 1 speed See par 46 01 01 06 Output frequency Estimated drive output frequency in Hz A filter time constant for this signal can be defined by parameter 46 12 Filter time output frequency 100 00 100 00 Hz Estimated output frequency See par 46 02 01 07 Motor current Measured absolute motor current in A 0...

Page 96: ... The minimum value is zero 0 999 kWh Motoring energy in kWh 10 1 kWh 01 21 U phase current Measured U phase current 30000 00 30000 00 A U phase current See par 46 05 01 22 V phase current Measured V phase current 30000 00 30000 00 A V phase current See par 46 05 01 23 W phase current Measured W phase current 30000 00 30000 00 A W phase current See par 46 05 01 24 Flux actual Used flux reference in...

Page 97: ...oring energy regenerating energy that has passed through the drive in full megawatt hours Whenever the counter rolls over 01 35 Mot regen energy GWh is incremented or decremented 999 999 MWh Energy balance in MWh 1 1 MWh 01 37 Mot regen energy kWh Amount of energy motoring energy regenerating energy that has passed through the drive in full kilowatt hours Whenever the counter rolls over 01 36 Mot ...

Page 98: ...3 06 FB A reference 2 Reference 2 received through fieldbus adapter A 100000 00 100000 00 Reference 2 from fieldbus adapter A 1 10 03 09 EFB reference 1 Scaled reference 1 received through the embedded fieldbus interface The scaling is defined by 58 26 EFB ref1 type 1 10 30000 00 30000 00 Reference 1 received through the embedded fieldbus interface 1 10 03 10 EFB reference 2 Scaled reference 2 rec...

Page 99: ...e of the 1st active fault the fault that caused the current trip 0000h FFFFh 1st active fault 1 1 04 02 Active fault 2 Code of the 2nd active fault 0000h FFFFh 2nd active fault 1 1 04 03 Active fault 3 Code of the 3rd active fault 0000h FFFFh 3rd active fault 1 1 04 04 Active fault 4 Code of the 4th active fault 0000h FFFFh 4th active fault 1 1 04 05 Active fault 5 Code of the 5th active fault 000...

Page 100: ... 1 1 04 25 Faulted modules Only visible with a BCU control unit Indicates which parallel connected modules have faulted The bits of this word are cleared when all faults have been reset This parameter is read only 0000h FFFFh Faulted modules indication 1 1 0000h FFFFh ACS800 compatible warning alarm word 2 1 1 04 40 Event word 1 User defined event word This word collects the status of the events w...

Page 101: ... matches the value of this parameter With a value of 0000 0000h the event word will indicate the event regardless of the auxiliary code 0000 0000h 0000 0000h FFFF FFFFh Code of warning fault or pure event 1 1 04 71 Event word 1 bit 15 code Selects the hexadecimal code of an event warning fault or pure event whose status is shown as bit 15 of 04 40 Event word 1 The event codes are listed in chapter...

Page 102: ...e selected sources such as digital inputs the fieldbus interfaces and the application program The bit assignments of the word are as described on page 413 The related status word and state diagram are presented on pages 414 and 415 respectively Notes Bits 12 15 can be used to carry additional control data and used as a signal source by any binary source selector parameter Bit 10 must be active for...

Page 103: ...interface when a transparent communication profile is selected in parameter 58 25 Control profile See section The Transparent profile page 400 This parameter is read only 00000000h FFFFFFFFh Control word received through the embedded fieldbus interface 1 1 06 11 Main status word Main status word of the drive The bit assignments are described on page 414 The related control word and state diagram a...

Page 104: ...is closed and charging switch is open 0 Charging not complete If the inverter unit is not equipped with a DC switch option F286 check setting of 95 09 3 Ready to start 1 Drive is ready to receive a start command 4 Following reference 1 Drive is ready to follow given reference 5 Started 1 Drive has been started 6 Modulating 1 Drive is modulating output stage is being controlled 7 Limiting 1 Any ope...

Page 105: ... Last speed active 1 A last speed reference is being applied by functions such as parameters 49 05 and 50 02 7 Loss of reference 1 Reference signal lost 8 Emergency stop failed 1 Emergency stop failed see parameters 31 32 and 31 33 9 Jogging active 1 Jogging enable signal is on 10 Above limit 1 Actual speed frequency or torque equals or exceeds limit defined by parameters 46 31 46 33 Valid in both...

Page 106: ... has been reset a c 4 Lost start enable 1 Start enable signal missing a 5 Lost run enable 1 Run enable signal missing a 7 DIL 1 Drive interlock b 9 ID run ended 1 Motor identification run has finished b c 11 Em Off1 1 Emergency stop signal mode Off1 b 12 Em Off2 1 Emergency stop signal mode Off2 b 13 Em Off3 1 Emergency stop signal mode Off3 b 14 Auto reset inhibit 1 The autoreset function is inhi...

Page 107: ...6 1 Forward 1 Drive is running in forward direction above zero speed limit ie 90 01 21 06 2 Reverse 1 Drive is running in reverse direction above zero speed limit ie 90 01 21 06 3 Out of window 1 Speed error window control active see par 24 41 4 Internal speed feedback 1 Estimated speed feedback used in motor control ie estimated speed is selected by par 90 41 or 90 46 or selected encoder has faul...

Page 108: ...ce whose status is transmitted as bit 11 of 06 11 Main status word Ext ctrl loc False 0 0 No Name Value Description Def FbEq16 Bit Name Description 0 DC hold active 1 DC hold is active see par 21 08 3 Smooth start active Reserved 6 15 Reserved Bit Name Description Note 1 Application 1 The application program is preventing the drive from starting b 2 Reserved 3 Encoder feedback 1 The encoder feedba...

Page 109: ... Follower control word to follower drives Bits 0 11 of the Follower control word are taken from 06 01 Main control word See also section Master follower functionality page 30 MCW user bit 0 False 0 0 True 1 1 MCW user bit 0 Bit 12 of 06 01 Main control word see page 102 2 MCW user bit 1 Bit 13 of 06 01 Main control word see page 102 3 MCW user bit 2 Bit 14 of 06 01 Main control word see page 102 4...

Page 110: ...control word see page 102 5 Other bit Source selection see Terms and abbreviations on page 92 07 07 System info Information on drive hardware firmware and application program All parameters in this group are read only 07 03 Drive rating id Type of the drive inverter unit 07 04 Firmware name Firmware identification The format is QGKFX where X denotes the control unit type 2 or B BCU 01 6 or C ZCU 0...

Page 111: ... None 07 24 Application version Only visible with option N8010 application programmability Application program version number given to the application program in the programming tool Also visible under System info on the control panel or the Drive composer PC tool 07 25 Customization package name First five ASCII letters of the name given to the customization package The full name is visible under...

Page 112: ...pplication programmability Displays the average loading of the microprocessor caused by the application program The value is in percent of an internal quota 0 0 100 0 Average microprocessor loading caused by application program 10 1 07 51 Slot 1 option module Displays the type of module detected in slot 1 of the drive control unit No option No option No module detected 0 module type Type of module...

Page 113: ...tatus of digital inputs 1 1 10 03 DI force selection The electrical statuses of the digital inputs can be overridden for eg testing purposes A bit in parameter 10 04 DI force data is provided for each digital input and its value is applied whenever the corresponding bit in this parameter is 1 0000h 0000h FFFFh Override selection for digital inputs 1 1 10 04 DI force data Contains the values that t...

Page 114: ...ctivation delay for DI1 10 1 s 10 07 DI2 ON delay Defines the activation delay for digital input DI2 0 0 s tOn 10 07 DI2 ON delay tOff 10 08 DI2 OFF delay Electrical status of digital input Indicated by 10 01 DI status Indicated by 10 02 DI delayed status 0 0 3000 0 s Activation delay for DI2 10 1 s 10 08 DI2 OFF delay Defines the deactivation delay for digital input DI2 See parameter 10 07 DI2 ON...

Page 115: ...ctivation delay for DI3 10 1 s 10 11 DI4 ON delay Defines the activation delay for digital input DI4 0 0 s tOn 10 11 DI4 ON delay tOff 10 12 DI4 OFF delay Electrical status of digital input Indicated by 10 01 DI status Indicated by 10 02 DI delayed status 0 0 3000 0 s Activation delay for DI4 10 1 s 10 12 DI4 OFF delay Defines the deactivation delay for digital input DI4 See parameter 10 11 DI4 ON...

Page 116: ...I status Indicated by 10 02 DI delayed status 0 0 3000 0 s Activation delay for DI6 10 1 s 10 16 DI6 OFF delay Defines the deactivation delay for digital input DI6 See parameter 10 15 DI6 ON delay 0 0 s 0 0 3000 0 s Deactivation delay for DI6 10 1 s 10 21 RO status Status of relay outputs RO8 RO1 Example 00000001b RO1 is energized RO2 RO8 are de energized 0000h FFFFh Status of relay outputs 1 1 10...

Page 117: ...tus see page 233 22 Ext2 active Bit 11 of 06 16 Drive status word 1 see page 104 23 Remote control Bit 9 of 06 11 Main status word see page 103 24 Supervision 1 Bit 0 of 32 01 Supervision status see page 210 33 Supervision 2 Bit 1 of 32 01 Supervision status see page 210 34 Supervision 3 Bit 2 of 32 01 Supervision status see page 210 35 RO DIO control word bit0 Bit 0 of 10 99 RO DIO control word s...

Page 118: ...ctivation delay for RO2 10 1 s 10 30 RO3 source Selects a drive signal to be connected to relay output RO3 For the available selections see parameter 10 24 RO1 source Fault 1 10 31 RO3 ON delay Defines the activation delay for relay output RO3 0 0 s tOn 10 31 RO3 ON delay tOff 10 32 RO3 OFF delay 0 0 3000 0 s Activation delay for RO3 10 1 s 10 32 RO3 OFF delay Defines the deactivation delay for re...

Page 119: ...tal input outputs DIO2 and DIO1 This word is updated only after activation deactivation delays if any are specified Example 0010 DIO2 is on DIO1 is off This parameter is read only 0000b 0011b Delayed status of digital input outputs 1 1 11 05 DIO1 function Selects whether DIO1 is used as a digital output or input or a frequency input Output Output DIO1 is used as a digital output 0 Input DIO1 is us...

Page 120: ...on 2 Bit 1 of 32 01 Supervision status see page 210 34 Supervision 3 Bit 2 of 32 01 Supervision status see page 210 35 RO DIO control word bit0 Bit 0 of 10 99 RO DIO control word see page 119 40 RO DIO control word bit1 Bit 1 of 10 99 RO DIO control word see page 119 41 RO DIO control word bit2 Bit 2 of 10 99 RO DIO control word see page 119 42 RO DIO control word bit8 Bit 8 of 10 99 RO DIO contro...

Page 121: ... ON delay tOff 11 12 DIO2 OFF delay Electrical status of DIO in input mode or status of selected source in output mode Indicated by 11 01 DIO status Indicated by 11 02 DIO delayed status 0 0 3000 0 s Activation delay for DIO2 10 1 s 11 12 DIO2 OFF delay Defines the deactivation delay for digital input output DIO2 when used as a digital output or digital input See parameter 11 11 DIO2 ON delay 0 0 ...

Page 122: ... 32768 000 32767 000 Value corresponding to minimum of frequency input 1 1 1 11 45 Freq in 1 at scaled max Defines the value that is required to correspond internally to the maximum input frequency defined by parameter 11 43 Freq in 1 max See diagram at parameter 11 42 Freq in 1 min 1500 000 1800 000 95 20 b0 32768 000 32767 000 Value corresponding to maximum of frequency input 1 1 1 11 54 Freq ou...

Page 123: ...ignal value corresponding to minimum value of frequency output 1 1 1 11 59 Freq out 1 src max Defines the real value of the signal selected by parameter 11 55 Freq out 1 source and shown by parameter 11 54 Freq out 1 actual value that corresponds to the maximum value of frequency output 1 defined by parameter 11 61 Freq out 1 at src max See parameter 11 58 Freq out 1 src min 1500 000 1800 000 95 2...

Page 124: ... set as maximum value of AI2 into parameter 12 28 AI2 max The value reverts back to No action automatically 4 12 03 AI supervision function Selects how the drive reacts when an analog input signal moves out of the minimum and or maximum limits specified for the input The supervision applies a margin of 0 5 V or 1 0 mA to the limits For example if the maximum limit for the input is 7 000 V the maxi...

Page 125: ...f analog input AI1 in mA or V depending on whether the input is set to current or voltage by a hardware setting This parameter is read only 22 000 22 000 mA or V Value of analog input AI1 1000 1 mA or V 12 12 AI1 scaled value Displays the value of analog input AI1 after scaling See parameters 12 19 AI1 scaled at AI1 min and 12 20 AI1 scaled at AI1 max This parameter is read only 32768 000 32767 00...

Page 126: ...s cannot be changed by any parameter 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 12 17 AI1 min Defines the minimum site value for analog input AI1 Set the value actually sent to the drive when the analog signal from plant is wound to its minimum setting See also parameter 12 01 AI tune 0 000 mA or V 22 000 22 000 mA or V Minimum value of AI1 1000 1 mA or V 12 18 AI1 max Defines the maximu...

Page 127: ... This parameter is read only 22 000 22 000 mA or V Value of analog input AI2 1000 1 mA or V 12 22 AI2 scaled value Displays the value of analog input AI2 after scaling See parameters 12 29 AI2 scaled at AI2 min and 12 30 AI2 scaled at AI2 max This parameter is read only 32768 000 32767 000 Scaled value of analog input AI2 1 1 12 25 AI2 unit selection Selects the unit for readings and settings rela...

Page 128: ...invert the analog input 0 000 32768 000 32767 000 Real value corresponding to minimum AI2 value 1 1 12 30 AI2 scaled at AI2 max Defines the real value that corresponds to the maximum analog input AI2 value defined by parameter 12 28 AI2 max See the drawing at parameter 12 29 AI2 scaled at AI2 min 100 000 32768 000 32767 000 Real value corresponding to maximum AI2 value 1 1 13 13 Standard AO Config...

Page 129: ...tation current to a KTY84 sensor See section Motor thermal protection page 65 21 Force PTC excitation The output is used to feed an excitation current to 1 3 PTC sensors See section Motor thermal protection page 65 22 Force Pt1000 excitation The output is used to feed an excitation current to 1 3 Pt1000 sensors See section Motor thermal protection page 65 23 AO1 data storage 13 91 AO1 data storage...

Page 130: ...output value defined by parameter 13 20 AO1 out at AO1 src max See parameter 13 17 AO1 source min 1500 0 1800 0 95 20 b0 32768 0 32767 0 Real signal value corresponding to maximum AO1 output value 1 1 13 19 AO1 out at AO1 src min Defines the minimum output value for analog output AO1 See also drawing at parameter 13 17 AO1 source min 0 000 mA 0 000 22 000 mA Minimum AO1 output value 1000 1 mA 13 2...

Page 131: ...tput AO2 See parameter 13 16 AO1 filter time 0 100 s 0 000 30 000 s Filter time constant 1000 1 s 13 27 AO2 source min Defines the real minimum value of the signal selected by parameter 13 22 AO2 source that corresponds to the minimum required AO2 output value defined by parameter 13 29 AO2 out at AO2 src min Programming 13 27 as the maximum value and 13 28 as the minimum value inverts the output ...

Page 132: ...e parameter for controlling analog output AO2 eg through fieldbus In 13 22 AO2 source select AO2 data storage Then set this parameter as the target of the incoming value data With the embedded fieldbus interface simply set the target selection parameter of that particular data 58 101 58 124 to AO2 data storage 0 00 327 68 327 67 Storage parameter for AO2 100 1 16 19 Operation mode Selection of loc...

Page 133: ...torque reference chain 3 Minimum Combination of selections Speed and Torque the torque selector compares the speed controller output 25 01 Torque reference speed control and the torque reference 26 74 Torque ref ramp out and selects the smaller of the two If speed error becomes negative the drive follows the speed controller output until speed error becomes positive again This prevents the drive f...

Page 134: ... and shaping 1 20 20 Start stop direction Start stop direction and run start jog enable signal source selection positive negative reference enable signal source selection For information on control locations see section Local control vs external control page 20 20 01 Ext1 commands Selects the source of start stop and direction commands for external control location 1 EXT1 See also parameters 20 02...

Page 135: ...ays edge triggered with this setting regardless of parameter 20 02 Ext1 start trigger type 5 In1P Start fwd In2P Start rev In3 Stop The sources of the start and stop commands are selected by parameters 20 03 Ext1 in1 source 20 04 Ext1 in2 source and 20 05 Ext1 in3 source The state transitions of the source bits are interpreted as follows Note The start signal is always edge triggered with this set...

Page 136: ...1 start trigger type Defines whether the start signal for external control location EXT1 is edge triggered or level triggered Note This parameter is only effective when parameter 20 01 Ext1 commands is set to In1 Start In1 Start In2 Dir In1 Start fwd In2 Start rev or Control panel Edge Edge The start signal is edge triggered 0 Level The start signal is level triggered 1 20 03 Ext1 in1 source Selec...

Page 137: ...lected by 20 09 Ext2 in2 source is the reverse start signal The state transitions of the source bits are interpreted as follows 3 In1P Start In2 Stop The sources of the start and stop commands are selected by parameters 20 08 Ext2 in1 source and 20 09 Ext2 in2 source The state transitions of the source bits are interpreted as follows Note The start signal is always edge triggered with this setting...

Page 138: ... type 12 Embedded fieldbus The start and stop commands are taken from the embedded fieldbus interface Note The start signal is always level triggered with this setting regardless of parameter 20 07 Ext2 start trigger type 14 M F link The start and stop commands are taken from another drive through the master follower link Note The start signal is always level triggered with this setting regardless...

Page 139: ...nsure it is safe to stop the drive by coasting 0 Ramp Stop along the active deceleration ramp See parameter group 23 Speed reference ramp on page 157 1 Torque limit Stop according to torque limits parameters 30 19 and 30 20 2 20 12 Run enable 1 source Selects the source of the external run enable signal If the run enable signal is switched off the drive will not start If already running the drive ...

Page 140: ...rive Notes If a level triggered start command is on when the start enable signal switches on the drive will start An edge triggered start signal must be cycled for the drive to start See parameters 20 02 Ext1 start trigger type 20 07 Ext2 start trigger type and 20 29 Local start trigger type The warning that indicates a missing signal can be suppressed using parameter 20 30 Enable signals warning ...

Page 141: ...r Selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 0...

Page 142: ...al input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 92 20 26 Jogging 1 start source If enabled by parameter 20 25 Jogging enable selects the source for the activation of jogging function 1 Jogging function 1 can also be activated through fieldbus regardless of paramete...

Page 143: ...is generated even if the signal is switched off The bits of this binary number correspond to the following warnings 00b 00b 11b Suppression of enable signal missing warnings 1 1 21 21 Start stop mode Start and stop modes emergency stop mode and signal source selection DC magnetization settings autophasing mode selection 21 01 Start mode Selects the motor start function for the Vector motor control...

Page 144: ...ization time when parameter 21 01 Start mode is set to Constant time in Vector motor control mode or parameter 21 19 Scalar start mode is set to Const time in scalar motor control mode After the start command the drive automatically premagnetizes the motor for the set time To ensure full magnetizing set this parameter to the same value as or higher than the rotor time constant If not known use the...

Page 145: ... Normal operation 0 Stop by ramping along emergency stop ramp defined by parameter 23 23 Emergency stop time After the drive has stopped it can be restarted by removing the emergency stop signal and switching the start signal from 0 to 1 With the drive stopped 1 Starting allowed 0 Starting not allowed 2 21 05 Emergency stop source Selects the source of the emergency stop signal The stop mode is se...

Page 146: ...celerates along a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit inverter modulation is stopped and the motor coasts to a standstill With zero speed delay The drive receives a stop command and decelerates along a ramp When actual motor speed falls below the value of parameter 21 06 Zero speed limit the zero speed delay function activates During the delay the...

Page 147: ...n page 52 30 0 0 0 100 0 DC hold current 1 1 21 12 Continuous magnetization command Activates deactivates or selects a source that activates deactivates continuous magnetization See section Continuous magnetization page 53 The magnetization current is calculated on the basis of flux reference see parameter group 97 Motor control Notes This function is only available when ramping is the selected st...

Page 148: ...defined by parameter 21 02 Magnetization time This mode should be selected if constant pre magnetizing time is required e g if the motor start must be synchronized with the release of a mechanical brake This setting also guarantees the highest possible break away torque when the pre magnetizing time is set long enough Note This mode cannot be used to start into a rotating motor WARNING The drive w...

Page 149: ...cts speed reference source 1 Two signal sources can be defined by this parameter and 22 12 Speed ref2 source A digital source selected by 22 14 Speed ref1 2 selection can be used to switch between the two sources or a mathematical function 22 13 Speed ref1 function applied to the two signals to create the reference AI1 scaled Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 125 1 AI2 scaled ...

Page 150: ...s used as speed reference 1 2 Mul ref1 ref2 The multiplication of the reference sources is used as speed reference 1 3 Min ref1 ref2 The smaller of the reference sources is used as speed reference 1 4 Max ref1 ref2 The greater of the reference sources is used as speed reference 1 5 22 14 Speed ref1 2 selection Configures the selection between speed references 1 and 2 See diagram at 22 11 Speed ref...

Page 151: ...tation direction signal is considered or not when applying a constant speed 0000b 0000b 0011b Constant speed configuration word 1 1 No Name Value Description Def FbEq16 Bit Name Information 0 Constantspeed mode 1 Packed 7 constant speeds are selectable using the three sources defined by parameters 22 22 22 23 and 22 24 0 Separate Constant speeds 1 2 and 3 are separately activated by the sources de...

Page 152: ...en bit 0 of parameter 22 21 Constant speed function is 1 Packed this parameter and parameters 22 22 Constant speed sel1 and 22 24 Constant speed sel3 select three sources that are used to activate constant speeds See table at parameter 22 22 Constant speed sel1 For the selections see parameter 22 22 Constant speed sel1 Not selected 22 24 Constant speed sel3 When bit 0 of parameter 22 21 Constant s...

Page 153: ...ant speed 7 0 00 rpm 6000 00 6000 00 rpm Constant speed 7 See par 46 01 22 41 Speed ref safe Defines a safe speed reference value that is used with supervision functions such as 12 03 AI supervision function 49 05 Communication loss action 50 02 FBA A comm loss func 58 14 Communication loss action 0 00 rpm 6000 00 6000 00 rpm Safe speed reference See par 46 01 22 42 Jogging 1 ref Defines the speed...

Page 154: ...nes the high limit for critical speed range 2 Note This value must be greater than or equal to the value of 22 54 Critical speed 2 low 0 00 rpm 6000 00 6000 00 rpm High limit for critical speed 2 See par 46 01 22 56 Critical speed 3 low Defines the low limit for critical speed range 3 Note This value must be less than or equal to the value of 22 57 Critical speed 3 high 0 00 rpm 6000 00 6000 00 rp...

Page 155: ... 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 0...

Page 156: ...d reference after the mathematical function applied by parameter 22 13 Speed ref1 function and reference 1 2 selection 22 14 Speed ref1 2 selection See the control chain diagram on page 420 This parameter is read only 6000 00 6000 00 rpm Speed reference after source selection See par 46 01 22 84 Speed reference act 4 Displays the value of speed reference after application of 1st speed additive 22 ...

Page 157: ...ed ref ramp output Displays the ramped and shaped speed reference in rpm See the control chain diagram on page 422 This parameter is read only 6000 00 6000 00 rpm Speed reference after ramping and shaping See par 46 01 23 11 Ramp set selection Selects the source that switches between the two sets of acceleration deceleration ramp times defined by parameters 23 12 23 15 0 Acceleration time 1 and de...

Page 158: ...reases slower than the set deceleration rate the motor speed will follow the reference If the reference changes faster than the set deceleration rate the motor speed will follow the deceleration rate If the deceleration rate is set too short the drive will automatically prolong the deceleration in order not to exceed drive torque limits or not to exceed a safe DC link voltage If there is any doubt...

Page 159: ...00 s Ramp shape at start of acceleration 10 1 s 23 17 Shape time acc 2 Defines the shape of the acceleration ramp at the end of the acceleration See parameter 23 16 Shape time acc 1 0 000 s 0 000 1800 000 s Ramp shape at end of acceleration 10 1 s 23 18 Shape time dec 1 Defines the shape of the deceleration ramp at the beginning of the deceleration See parameter 23 16 Shape time acc 1 0 000 s 0 00...

Page 160: ...specifies the time it would take for the frequency to decrease from the value of 46 02 Frequency scaling to zero The emergency stop mode and activation source are selected by parameters 21 04 Emergency stop mode and 21 05 Emergency stop source respectively Emergency stop can also be activated through fieldbus Note Emergency stop Off1 uses the standard deceleration ramp as defined by parameters 23 ...

Page 161: ...1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Di...

Page 162: ...23 28 Variable slope enable For the best result enter the reference update interval into this parameter 50 ms 2 30000 ms Variable slope rate 1 1 ms 24 24 Speed reference conditioning Speed error calculation speed error window control configuration speed error step See the control chain diagrams on pages 425 and 426 24 01 Used speed reference Displays the ramped and corrected speed reference before...

Page 163: ... time Defines the time constant of the speed error low pass filter If the used speed reference changes rapidly the possible interferences in the speed measurement can be filtered with the speed error filter Reducing the ripple with this filter may cause speed controller tuning problems A long filter time constant and fast acceleration time contradict one another A very long filter time results in ...

Page 164: ...amping of zero Defines the damping coefficient for parameter 24 14 The value of 0 corresponds to the maximum elimination of the resonance frequency Note To ensure that the resonance frequency band is filtered rather than amplified the value of 24 15 must be smaller than 24 17 0 000 1 000 1 000 Damping coefficient 100 1 No Name Value Description Def FbEq16 20 20log10 H f Hz 0 20 40 60 50 100 0 150 ...

Page 165: ...rrower bandwidth results in better dynamic properties By setting this parameter to 1 the effect of the pole is eliminated Note To ensure that the resonance frequency band is filtered rather than amplified the value of 24 15 must be smaller than 24 17 0 250 1 000 1 000 Damping coefficient 100 1 No Name Value Description Def FbEq16 40 20log10 H f Hz fzero 45 Hz fpole 50 Hz zero 0 pole 0 250 0 20 40 ...

Page 166: ...ces a reference term relative to the input and gain 25 02 Speed proportional gain which the torque selector adds to the torque reference The result is used as the internal torque reference for the drive The activation of speed error window control is indicated by bit 3 of 06 19 Speed control status word The window boundaries are defined by 24 43 Speed error window high and 24 44 Speed error window...

Page 167: ...oundary of speed error window See par 46 01 24 44 Speed error window low Defines the lower boundary of the speed error window See parameter 24 41 Speed error window control enable 0 00 rpm 0 00 3000 00 rpm Lower boundary of speed error window See par 46 01 24 46 Speed error step Defines an additional speed error step given to the input of the speed controller and added to the speed error value Thi...

Page 168: ... b1 b2 If gain is set to 1 00 a 10 error reference actual value in the motor synchronous speed produces a proportional term of 10 Note This parameter is automatically set by the speed controller autotune function See section Speed controller autotune page 38 0 00 250 00 Proportional gain for speed controller 100 1 No Name Value Description Def FbEq16 Gain Kp 1 TI Integration time 0 TD Derivation t...

Page 169: ... when tuning the proportional gain adjust the proportional gain first then return the integration time The integrator has anti windup control for operation at a torque or current limit The figure below shows the speed controller output after an error step when the error remains constant 2 50 s 5 00 s 95 21 b1 b2 Note This parameter is automatically set by the speed controller autotune function See...

Page 170: ...t normally required and should be left at zero The figure below shows the speed controller output after an error step when the error remains constant The speed error derivative must be filtered with a low pass filter to eliminate external disturbances 0 000 s 0 000 10 000 s Derivation time for speed controller 1000 1 s 25 05 Derivation filter time Defines the derivation filter time constant See pa...

Page 171: ... mechanical time constants of the motor and the driven machine The figure below shows the speed responses when a high inertia load is accelerated along a ramp No acceleration compensation Acceleration compensation 0 00 s 0 00 1000 00 s Acceleration compensation derivation time 10 1 s 25 07 Acc comp filter time Defines the acceleration or deceleration compensation filter time constant See parameter...

Page 172: ... disabling speed controller output balancing This function is used to generate a smooth bumpless transfer from a torque or tension controlled motor back to being speed controlled When balancing is enabled the output of the speed controller is forced to the value of 25 10 Speed ctrl balancing ref Balancing is also possible in the ramp generator see parameter 23 26 Ramp out balancing enable 0 Disabl...

Page 173: ...rque See par 46 03 25 12 Speed control max torque Defines the maximum speed controller output torque 300 0 0 0 1600 0 Maximum speed controller output torque See par 46 03 25 13 Min torq sp ctrl em stop Defines the minimum speed controller output torque during a ramped emergency stop Off1 or Off3 400 0 1600 0 0 0 Minimum speed controller output torque for ramped emergency stop See par 46 03 25 14 M...

Page 174: ...nd integration time are calculated linearly on the basis of the breakpoints See also the block diagram on page 426 0 rpm 0 6000 rpm Minimum actual speed for speed controller adaptation 1 1 rpm 25 19 Speed adapt max limit Maximum actual speed for speed controller adaptation See parameter 25 18 Speed adapt min limit 0 rpm 0 6000 rpm Maximum actual speed for speed controller adaptation 1 1 rpm 25 21 ...

Page 175: ...fficient for the gain is calculated linearly on the basis of the breakpoints Filtering can be applied on the torque reference using parameter 25 26 Torque adapt filt time See also the block diagram on page 426 0 0 0 0 1600 0 Maximum torque reference for speed controller adaptation See par 46 03 25 26 Torque adapt filt time Defines a filter time constant for the adaptation in effect adjusting the r...

Page 176: ...essfully completed the speed and torque limits parameter group 30 Limits have been set speed feedback filtering parameter group 90 Feedback selection speed error filtering 24 Speed reference conditioning and zero speed 21 Start stop mode have been set and the drive has been started and is running in speed control mode WARNING The motor and machinery will run against the torque and speed limits dur...

Page 177: ...tor nominal speed Note The motor will exceed the calculated maximum speed slightly at the end of each acceleration stage 10 00 0 00 100 00 Autotune speed step 100 1 25 40 Autotune repeat times Determines how many acceleration deceleration cycles are performed during the autotune routine Increasing the value will improve the accuracy of the autotune function and allow the use of smaller torque or s...

Page 178: ... See the control chain diagram on page 426 This parameter is read only 30000 0 30000 0 Acceleration compensated output of speed controller See par 46 03 26 26 Torque reference chain Settings for the torque reference chain See the control chain diagrams on pages 427 and 429 26 01 Torque reference to TC Displays the final torque reference given to the torque controller in percent This reference is t...

Page 179: ...ge 98 4 FB A ref2 03 06 FB A reference 2 see page 98 5 EFB ref1 03 09 EFB reference 1 see page 98 8 EFB ref2 03 10 EFB reference 2 see page 98 9 DDCS ctrl ref1 03 11 DDCS controller ref 1 see page 98 10 DDCS ctrl ref2 03 12 DDCS controller ref 2 see page 98 11 M F reference 1 03 13 M F or D2D ref1 see page 99 12 M F reference 2 03 14 M F or D2D ref2 see page 99 13 Motor potentiometer 22 80 Motor p...

Page 180: ...rence 2 Torque reference 1 Torque reference 1 0 0 Torque reference 2 1 1 Follow Ext1 Ext2 selection Torque reference 1 is used when external control location EXT1 is active Torque reference 2 is used when external control location EXT2 is active See also parameter 19 11 Ext1 Ext2 selection 2 DI1 Digital input DI1 10 02 DI delayed status bit 0 3 DI2 Digital input DI2 10 02 DI delayed status bit 1 4...

Page 181: ...eds the limits set by parameters 25 11 Speed control min torque and 25 12 Speed control max torque a ramp stop may be impossible Make sure the additive is reduced or removed when a ramp stop is required eg by using parameter 26 26 Force torque ref add 2 zero See the control chain diagram on page 429 For the selections see parameter 26 11 Torque ref1 source Zero 26 26 Force torque ref add 2 zero Se...

Page 182: ...rce See also parameter 26 41 Torque step 1 Torque step enabled Selected Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 ...

Page 183: ... Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 92 26 52 Oscillation damping out enable Determines or selects a source that determines whether the out...

Page 184: ...on damping function output 10 1 deg 26 57 Oscillation damping gain Defines a gain for the output of the oscillation damping function ie how much the output of the filter is amplified before it is added to the torque reference Oscillation gain is scaled according to the speed controller gain so that changing the gain will not disturb oscillation damping Note Before changing this parameter run time ...

Page 185: ... This parameter is read only 1600 0 1600 0 Torque reference after control mode selection See par 46 03 26 76 Torque reference act 6 Displays the torque reference after application of reference additive 2 See the control chain diagram on page 429 This parameter is read only 1600 0 1600 0 Torque reference after application of reference additive 2 See par 46 03 26 77 Torque ref add A actual Displays ...

Page 186: ...ncy ref1 2 selection can be used to switch between the two sources or a mathematical function 28 13 Frequency ref1 function applied to the two signals to create the reference Zero Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 125 1 AI2 scaled 12 22 AI2 scaled value see page 127 2 FB A ref1 03 05 FB A reference 1 see page 98 4 FB A ref2 03 06 FB A reference 2 see page 98 5 EFB ref1 03 09 E...

Page 187: ...rence 1 2 Mul ref1 ref2 The multiplication of the reference sources is used as frequency reference 1 3 Min ref1 ref2 The smaller of the reference sources is used as frequency reference 1 4 Max ref1 ref2 The greater of the reference sources is used as frequency reference 1 5 28 14 Frequency ref1 2 selection Configures the selection between frequency references 1 and 2 See diagram at 28 11 Frequency...

Page 188: ... constant frequencies are selectable using the three sources defined by parameters 28 22 28 23 and 28 24 0 Separate Constant frequencies 1 2 and 3 are separately activated by the sources defined by parameters 28 22 28 23 and 28 24 respectively In case of conflict the constant frequency with the smaller number takes priority 1 Direction enable 1 Start dir To determine running direction for a consta...

Page 189: ...parameter 28 21 Constant frequency function is 1 Packed this parameter and parameters 28 22 Constant frequency sel1 and 28 23 Constant frequency sel2 select three sources that are used to activate constant frequencies See table at parameter 28 22 Constant frequency sel1 For the selections see parameter 28 22 Constant frequency sel1 Not selected 28 26 Constant frequency 1 Defines constant frequency...

Page 190: ...or critical frequency 1 See par 46 02 28 53 Critical frequency 1 high Defines the high limit for critical frequency 1 Note This value must be greater than or equal to the value of 28 52 Critical frequency 1 low 0 00 Hz 100 00 100 00 Hz High limit for critical frequency 1 See par 46 02 28 54 Critical frequency 2 low Defines the low limit for critical frequency 2 Note This value must be less than or...

Page 191: ...d status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 92 28 72 Freq acceleration time 1 Defines acceleration time 1 as the time required for the frequency to change from zero to the frequency defined by parameter 46 02 Frequency scaling not to parameter 30 14 Maximum frequency If the reference increases fas...

Page 192: ...ayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 92 28 77 Freq ramp hold Selects a source that forces the output of the frequency ramp generator to actual frequency value 0 Force ramp output to actual frequency 1 Normal operation Inactive Active 0 0 Inactive 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bi...

Page 193: ...ource 1 See par 46 02 28 91 Frequency ref act 2 Displays the value of frequency reference source 2 selected by parameter 28 12 Frequency ref2 source See the control chain diagram on page 432 This parameter is read only 100 00 100 00 Hz Value of frequency reference source 2 See par 46 02 28 92 Frequency ref act 3 Displays the frequency reference after the function applied by parameter 28 13 Frequen...

Page 194: ...imited by 26 08 Minimum torque ref source of 30 18 Minimum torque sel 30 26 Power motoring limit or 30 27 Power generating limit See diagram on page 430 5 Tlim max speed 1 Torque reference is being limited by the rush control because of maximum speed limit 30 12 Maximum speed 6 Tlim min speed 1 Torque reference is being limited by the rush control because of minimum speed limit 30 11 Minimum speed...

Page 195: ...otoring limit 30 27 Power generating limit or the source of 30 18 Minimum torque sel See diagram on page 430 3 Maximum torque 1 Torque is being limited by 30 26 Power motoring limit 30 27 Power generating limit or the source of 30 25 Maximum torque sel See diagram on page 430 4 Internal current 1 An inverter current limit identified by bits 8 11 is active 6 Motor pullout With asynchronous motors o...

Page 196: ...rpm Maximum speed See par 46 01 30 13 Minimum frequency Defines the minimum allowed frequency WARNING This value must not be higher than 30 14 Maximum frequency WARNING This limit is effective in frequency control mode only 50 00 Hz 60 00 Hz 95 20 b0 100 00 100 00 Hz Minimum frequency See par 46 02 30 14 Maximum frequency Defines the maximum allowed frequency WARNING This value must not be lower t...

Page 197: ...que may be limited for other reasons such as power limitation Refer to the block diagram on page 430 Minimum torque 1 Minimum torque 1 0 minimum torque limit defined by 30 19 is active 0 Minimum torque 2 source 1 minimum torque limit selected by 30 21 is active 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 ...

Page 198: ...efines the source of the minimum torque limit for the drive in percent of nominal motor torque when the source selected by parameter 30 18 Minimum torque sel is 1 or 30 18 is set to Minimum torque 2 source See diagram at 30 18 Minimum torque sel Note Any positive values received from the selected source are inverted Minimum torque 2 Zero None 0 AI1 scaled 12 12 AI1 scaled value see page 125 1 AI2 ...

Page 199: ...0 0 Maximum torque 2 source 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO del...

Page 200: ... enabled 1 30 35 Thermal current limitation Enables disables temperature based output current limitation The limitation should only be disabled if required by the application Enable Disable Thermal current limitation disabled 0 Enable Thermal current limitation enabled 1 31 31 Fault functions Configuration of external events selection of behavior of the drive upon fault situations 31 01 External e...

Page 201: ...ing 3 31 07 External event 4 source Defines the source of external event 4 See also parameter 31 08 External event 4 type For the selections see parameter 31 01 External event 1 source Inactive true 31 08 External event 4 type Selects the type of external event 4 Fault The external event generates a fault 0 Warning The external event generates a warning 1 Warning Fault If the drive is modulating t...

Page 202: ...ore you activate the function make sure that no dangerous situations can occur The function resets the drive automatically and continues operation after a fault Notes The autoreset function is only available in external control see section Local control vs external control page 20 Faults related to the Drive interlock DIL function cannot be automatically reset The bits of this binary number corres...

Page 203: ...pecified intervals 31 16 take longer than the value of 31 15 the drive will continue to attempt resetting the fault until the cause is eventually removed 30 0 s 1 0 600 0 s Time for automatic resets 10 1 s 31 16 Delay time Defines the time that the drive will wait after a fault or a previous reset attempt before attempting an automatic reset See parameter 31 12 Autoreset selection 0 0 s 0 0 120 0 ...

Page 204: ...ates a fault as it is interpreted as a malfunction This parameter cannot be changed while the drive is running For more information on the DIL see the Hardware manual of the drive Fault Fault Fault Fault 0 Fault Warning 1 No Name Value Description Def FbEq16 Inputs Indication running or stopped IN1 IN2 0 0 Fault 5091 Drive interlock 0 1 Faults 5091 Drive interlock and FA81 Drive interlock 1 loss 1...

Page 205: ...rlock and FA81 Drive interlock 1 loss Event B5A0 DIL event and fault FA81 Safe torque off 1 loss 1 0 Faults 5091 Drive interlock and FA82 Drive interlock 2 loss Event B5A0 DIL event and fault FA82 Drive interlock 2 loss 1 1 Normal operation Inputs Indication running or stopped IN1 IN2 0 0 Warning A5A0 Drive interlock 0 1 Warning A5A0 Drive interlock and fault FA81 Safe torque off 1 loss 1 0 Warnin...

Page 206: ...otor stall warning 1 Fault The drive trips on fault 7121 Motor stall 2 31 25 Stall current limit Stall current limit in percent of the nominal current of the motor See parameter 31 24 Stall function 200 0 0 0 1600 0 Stall current limit 10 1 31 26 Stall speed limit Stall speed limit in rpm See parameter 31 24 Stall function 150 00 rpm 180 00 rpm 95 20 b0 0 00 6000 00 rpm Stall speed limit See par 4...

Page 207: ...y stop modes Off1 and Off3 The supervision is based on either observing the time within which the motor stops or comparing the actual and expected deceleration rates If this parameter is set to 0 the maximum stop time is directly set in parameter 31 33 Otherwise 31 32 defines the maximum allowed deviation from the expected deceleration rate which is calculated from parameters 23 11 23 19 Off1 or 2...

Page 208: ...ossible to continue operation even if one main fan of a module stops When fan failure is detected the control program will automatically set the other fan of the module to full speed set the fans of the other modules if any to full speed decrease the switching frequency to a minimum and disable the supervision of temperature difference between the modules If this parameter is set to Fault the inve...

Page 209: ...ailed sets bit 14 of 06 17 Drive status word 2 and coasts to a stop If 31 37 is set to a value other than 0 this parameter defines a delay between the receipt of the stop command and the activation of the supervision It is recommended to specify a short delay to allow the speed change rate to stabilize 0 s 0 32767 s Maximum ramp down time or supervision activation delay 1 1 s 31 40 Disable warning...

Page 210: ...amp specified for an emergency stop in parameter 23 23 Emergency stop time 1 32 32 Supervision Configuration of signal supervision functions 1 3 Three values can be chosen to be monitored a warning or fault is generated whenever predefined limits are exceeded See also section Signal supervision page 71 32 01 Supervision status Signal supervision status word Indicates whether the values monitored b...

Page 211: ...B0 Signal supervision 3 32 07 Supervision 1 signal Selects the signal to be monitored by signal supervision function 1 Zero Zero None 0 Speed 01 01 Motor speed used page 95 1 Frequency 01 06 Output frequency page 95 3 Current 01 07 Motor current page 95 4 Torque 01 10 Motor torque page 95 6 DC voltage 01 11 DC voltage page 95 7 Output power 01 14 Output power page 95 8 AI1 12 11 AI1 actual value p...

Page 212: ...o action taken 0 Warning A warning A8B1 Signal supervision 2 is generated 1 Fault The drive trips on 80B1 Signal supervision 2 2 Fault if running If running the drive trips on 80B1 Signal supervision 2 3 32 17 Supervision 2 signal Selects the signal to be monitored by signal supervision function 2 For the available selections see parameter 32 07 Supervision 1 signal Zero 32 18 Supervision 2 filter...

Page 213: ...28 Supervision 3 filter time Defines a filter time constant for the signal monitored by signal supervision 3 0 000 s 0 000 30 000 s Signal filter time 1000 1 s 32 29 Supervision 3 low Defines the lower limit for signal supervision 3 0 00 21474830 00 21474830 00 Low limit 32 30 Supervision 3 high Defines the upper limit for signal supervision 3 0 00 21474830 00 21474830 00 Upper limit 33 33 Generic...

Page 214: ...nt 1 1 RO1 Bit 0 of 10 21 RO status page 116 2 Other bit Source selection see Terms and abbreviations on page 92 33 14 On time 1 warn message Selects the optional warning message for on time timer 1 On time 1 exceeded On time 1 exceeded A886 On time 1 The message text can be edited on the control panel by choosing Menu Settings Edit texts 0 Clean device A88C Device clean 6 Maintain additional cool...

Page 215: ...ant 1 1 RO1 Bit 0 of 10 21 RO status page 116 2 Other bit Source selection see Terms and abbreviations on page 92 33 24 On time 2 warn message Selects the optional warning message for on time timer 2 On time 2 exceeded On time 2 exceeded A887 On time 2 The message text can be edited on the control panel by choosing Menu Settings Edit texts 1 Clean device A88C Device clean 6 Maintain additional coo...

Page 216: ...33 33 Edge counter 1 source Selects the signal to be monitored by signal edge counter 1 False False Constant 0 0 True Constant 1 1 RO1 Bit 0 of 10 21 RO status page 116 2 Other bit Source selection see Terms and abbreviations on page 92 33 34 Edge counter 1 divider Defines a divisor for signal edge counter 1 Determines how many signal edges increment the counter by 1 1 1 4294967295 Divisor for sig...

Page 217: ...e counter 2 function The counter can be reset from the Drive composer PC tool or from the control panel by keeping Reset depressed for over 3 seconds 0 4294967295 Actual present value of signal edge counter 2 33 41 Edge counter 2 warn limit Sets the warning limit for signal edge counter 2 0 0 4294967295 Warning limit for signal edge counter 2 33 42 Edge counter 2 function Configures signal edge co...

Page 218: ... value of value counter 1 The value of the source selected by parameter 33 53 Value counter 1 source is read at one second intervals and added to the counter A divisor can be applied to the count see 33 54 Value counter 1 divider When the counter exceeds the limit set by 33 51 Value counter 1 warn limit bit 4 of 33 01 Counter status is set to 1 The warning specified by 33 55 Value counter 1 warn m...

Page 219: ...lected by parameter 33 63 Value counter 2 source is read at one second intervals and added to the counter A divisor can be applied to the count see 33 64 Value counter 2 divider When the counter exceeds the limit set by 33 61 Value counter 2 warn limit bit 5 of 33 01 Counter status is set to 1 The warning specified by 33 65 Value counter 2 warn message is also given if enabled by 33 62 Value count...

Page 220: ... Defines a divisor for value counter 2 The value of the monitored signal is divided by this value before integration 1 000 0 001 2147483 000 Divisor for value counter 2 33 65 Value counter 2 warn message Selects the optional warning message for value counter 2 Value counter 2 exceeded Value counter 2 exceeded A88B Value counter 2 The message text can be edited on the control panel by choosing Menu...

Page 221: ... to the motor controlled by the drive but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sensor is used as per the selection list Disabled Disabled None Temperature monitoring function 1 is disabled 0 Estimated temperature Estimated motor temperature see parameter 35 01 Motor estimated temperature The temperature is estimated from an int...

Page 222: ...sensor connected to a standard analog input selected by parameter 35 14 Temperature 1 AI source and an analog output The input and output can be on the drive control unit or on an extension module The required settings are the same as with selection KTY84 analog I O except that the source selection parameter of the analog output must be set to Force PTC excitation 20 PTC encoder module 1 PTC senso...

Page 223: ...ontrolled by the drive but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sensor is used as per the selection list Disabled Disabled None Temperature monitoring function 2 is disabled 0 Estimated temperature Estimated motor temperature see parameter 35 01 Motor estimated temperature The temperature is estimated from an internal drive cal...

Page 224: ...ection KTY84 analog I O except that the source selection parameter of the analog output must be set to Force PTC excitation 20 PTC encoder module 1 PTC sensor connected to encoder interface 1 See also parameters 91 21 Module 1 temp sensor type and 91 22 Module 1 temp filter time 9 Direct temperature The temperature is taken from the source selected by parameter 35 24 Temperature 2 AI source The va...

Page 225: ...I1 actual value Analog input AI1 on the control unit 1 AI2 actual value Analog input AI2 on the control unit 2 Other Source selection see Terms and abbreviations on page 92 0000 0000b 0011 1111b FPTC xx module configuration word 1 1 35 50 Motor ambient temperature Defines the ambient temperature of the motor for the motor thermal protection model The motor thermal protection model estimates the mo...

Page 226: ... point Defines the maximum motor load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendations See parameter 35 51 Motor load curve 70 25 150 Zero speed load for the motor load curve 1 1 35 53 Break point Defines the motor load curve together with parameters 35 51 Motor load curve and 35 52 Z...

Page 227: ...or thermal time constant Defines the thermal time constant for use with the motor thermal protection model defined as the time to reach 63 of the nominal motor temperature See the motor manufacturer s recommendations 256 s 100 10000 s Motor thermal time constant 1 1 s No Name Value Description Def FbEq16 Motor nominal temperature rise Temperature Time Ambient temperature 100 63 100 Time Time Motor...

Page 228: ...delay bit 1 of 35 105 switches on 0 s 0 42949673 s Motor fan start delay 1 1 s 35 102 DOL starter off delay Defines a stop delay for the motor fan The delay timer starts when the control source selected by parameter 35 100 switches off After the delay bit 1 of 35 105 switches off 20 min 0 715828 min Motor fan stop delay 1 1 min 35 103 DOL starter feedback source Selects the input for motor fan fee...

Page 229: ...ps on 71B1 Motor fan 2 36 36 Load analyzer Peak value and amplitude logger settings See also section Load analyzer page 72 36 01 PVL signal source Selects the signal to be monitored by the peak value logger The signal is filtered using the filtering time specified by parameter 36 02 PVL filter time The peak value is stored along with other pre selected signals at the time into parameters 36 10 36 ...

Page 230: ...at portion of the samples fall within that range Amplitude logger 2 can be reset using parameter 36 09 Reset loggers The logger is also reset whenever the signal source or scaling is changed The date and time of the last reset are stored into parameters 36 50 and 36 51 respectively Ambient temperature Zero None amplitude logger 2 disabled 0 Motor speed used 01 01 Motor speed used page 95 1 Output ...

Page 231: ...nt at peak 1 1 A 36 14 PVL DC voltage at peak Displays the voltage in the intermediate DC circuit of the drive at the moment the peak value was recorded 0 00 V 0 00 2000 00 V DC voltage at peak 10 1 V 36 15 PVL speed at peak Displays the motor speed at the moment the peak value was recorded 0 00 rpm 32768 00 32767 00 rpm Motor speed at peak See par 46 01 36 16 PVL reset date Displays the date on w...

Page 232: ...0 Displays the percentage of samples recorded by amplitude logger 1 that fall between 80 and 90 0 00 0 00 100 00 Amplitude logger 1 samples between 80 and 90 1 1 36 29 AL1 over 90 Displays the percentage of samples recorded by amplitude logger 1 that exceed 90 0 00 0 00 100 00 Amplitude logger 1 samples over 90 1 1 36 40 AL2 below 10 Displays the percentage of samples recorded by amplitude logger ...

Page 233: ... See also section Mechanical brake control page 57 44 01 Brake control status Displays the mechanical brake control status word This parameter is read only 0000h FFFFh Mechanical brake control status word 1 1 44 02 Brake torque memory Displays the torque in percent at the instant of the previous brake close command This value can be used as a reference for the brake open torque See parameters 44 0...

Page 234: ... delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 92 44 07 Brake acknowledge selection Activates deactivates and selects the source for brake open close status acknowledgement supervision When a brake control error unexpected state of the acknowledgement signal is detected the drive reacts as def...

Page 235: ...eference 1 see page 98 3 FBA ref2 03 06 FB A reference 2 see page 98 4 Brake torque memory Parameter 44 02 Brake torque memory 7 Brake open torque Parameter 44 10 Brake open torque 8 Other Source selection see Terms and abbreviations on page 92 44 10 Brake open torque Defines the sign ie direction of rotation and minimum absolute value of the brake open torque motor torque requested at brake relea...

Page 236: ...layed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delayed status bit 0 10 DIO2 Digital input output DIO2 11 02 DIO delayed status bit 1 11 Other bit Source selection see Terms and abbreviations on page 92 44 13 Brake close delay Defines a delay between a close command that is whe...

Page 237: ...Mechanical brake opening not allowed warning if the brake open conditions cannot be fulfilled for example the required motor starting torque is not achieved 1 Open fault Upon closing the brake the drive generates a A7A1 Mechanical brake closing failed warning if the status of the acknowledgement does not match the status presumed by the brake control logic Upon opening the brake the drive trips on...

Page 238: ... thousands compared to direct on line motor connection This parameter is incremented when 45 06 Saved money rolls over The currency is defined by parameter 45 17 Tariff currency unit This parameter is read only see parameter 45 21 Energy calculations reset 0 4294967295 thousands Monetary savings in thousands of units 45 06 Saved money Displays the monetary savings compared to direct on line motor ...

Page 239: ...gy tariff 1 Defines energy tariff 1 price of energy per kWh Depending on the setting of parameter 45 14 Tariff selection either this value or 45 13 Energy tariff 2 is used for reference when monetary savings are calculated The currency is defined by parameter 45 17 Tariff currency unit Note Tariffs are read only at the instant of selection and are not applied retroactively 1 000 units 0 000 429496...

Page 240: ...er See par 46 04 45 21 Energy calculations reset Resets the savings counter parameters 45 01 45 09 Done Done Reset not requested normal operation or reset complete 0 Reset Reset the savings counter parameters The value reverts automatically to Done 1 46 46 Monitoring scaling settings Speed supervision settings actual signal filtering general scaling settings Note The 16 bit scalings apply when par...

Page 241: ...ation 10000 A 0 30000 A Current corresponding to 10000 on fieldbus 1 1 A 46 06 Speed ref zero scaling Defines a speed corresponding to a zero reference received from fieldbus either the embedded fieldbus interface or interface FBA A For example with a setting of 500 the fieldbus reference range of 0 20000 would correspond to a speed of 500 46 01 rpm Note This parameter is effective only with the A...

Page 242: ...At speed hysteresis 100 00 rpm 0 00 6000 00 rpm Limit for at setpoint indication in speed control See par 46 01 46 22 At frequency hysteresis Defines the at setpoint limits for frequency control of the drive When the absolute difference between reference 28 96 Frequency ref ramp input and actual frequency 01 06 Output frequency is smaller than 46 22 At frequency hysteresis the drive is considered ...

Page 243: ...indication trigger level for speed control See par 46 01 46 32 Above frequency limit Defines the trigger level for above limit indication in frequency control When actual frequency exceeds the limit bit 10 of 06 17 Drive status word 2 is set 50 00 Hz 0 00 100 00 Hz Above limit indication trigger level for frequency control See par 46 02 46 33 Above torque limit Defines the trigger level for above ...

Page 244: ...al floating point number See par 47 32 47 03 Data storage 3 real32 Data storage parameter 3 See also parameter 47 01 Data storage 1 real32 0 000 See par 47 33 32 bit real floating point number See par 47 33 47 04 Data storage 4 real32 Data storage parameter 4 See also parameter 47 01 Data storage 1 real32 0 000 See par 47 34 32 bit real floating point number See par 47 34 47 05 Data storage 5 real...

Page 245: ...a storage parameter 15 0 2147483648 2147483647 32 bit integer 47 18 Data storage 8 int32 Data storage parameter 16 0 2147483648 2147483647 32 bit integer 47 21 Data storage 1 int16 Data storage parameter 17 0 32768 32767 16 bit integer 1 1 47 22 Data storage 2 int16 Data storage parameter 18 0 32768 32767 16 bit integer 1 1 47 23 Data storage 3 int16 Data storage parameter 19 0 32768 32767 16 bit ...

Page 246: ...aling is defined by parameter 46 02 Frequency scaling Range 500 00 500 00 5 47 32 Data storage 2 real32 type Defines the 16 bit scaling of parameter 47 02 Data storage 2 real32 See parameter 47 31 Data storage 1 real32 type Unscaled 47 33 Data storage 3 real32 type Defines the 16 bit scaling of parameter 47 03 Data storage 3 real32 See parameter 47 31 Data storage 1 real32 type Unscaled 47 34 Data...

Page 247: ...mm supervision force and 49 08 Secondary comm loss action Fault No action No action taken 0 Fault Drive trips on 7081 Control panel loss This only occurs if control is expected from the control panel it is selected as source of start stop reference in the currently active control location or if supervision is forced using parameter 49 07 Panel comm supervision force 1 Last speed Drive generates an...

Page 248: ... how the drive reacts to a control panel or PC tool communication break This action is taken when the panel is parametrized as an alternative control or reference source but is not currently the active source and communication supervision for the active control location is not forced by parameter 49 07 Panel comm supervision force No action No action No action taken 0 Warning Drive generates an A7...

Page 249: ...tive when the control panel is not an active reference source Automatic Automatic The active reference is displayed 0 Other Source selection see Terms and abbreviations on page 92 50 50 Fieldbus adapter FBA Fieldbus communication configuration See also chapter Fieldbus control through a fieldbus adapter page 407 50 01 FBA A enable Enables disables communication between the drive and fieldbus adapt...

Page 250: ...Make sure that it is safe to continue operation in case of a communication break 5 50 03 FBA A comm loss t out Defines the time delay before the action defined by parameter 50 02 FBA A comm loss func is taken Time count starts when the communication link fails to update the message As a rule of thumb this parameter should be set to at least 3 times the transmit interval of the master Note There is...

Page 251: ...aling of actual value 2 transmitted to the fieldbus network through fieldbus adapter A See parameter 50 07 FBA A actual 1 type Auto 50 09 FBA A SW transparent source Selects the source of the fieldbus status word when the fieldbus adapter is set to a transparent communication profile eg by its configuration parameters group 51 FBA A settings Not selected Not selected No source selected Other Sourc...

Page 252: ...eter is read only 2147483648 2147483647 Raw REF2 sent by master to fieldbus adapter A 50 16 FBA A status word Displays the raw unmodified status word sent by fieldbus adapter A to the master PLC if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only 00000000h FFFFFFFFh Status word sent by fieldbus adapter A to master 50 17 FBA A actual value 1 Displays raw unmodifi...

Page 253: ...on monitoring separately for each control location see section Local control vs external control on page 20 The parameter is primarily intended for monitoring the communication with FBA A when it is connected to the application program and not selected as a control source by drive parameters 0000b 0000b 0111b FBA A communication monitoring selection 1 1 51 51 FBA A settings Fieldbus adapter A conf...

Page 254: ...ter is read only 0 65535 Drive type code stored in the mapping file 1 1 51 30 FBA A mapping file ver Displays the fieldbus adapter module mapping file revision stored in the memory of the drive in decimal format This parameter is read only 0 65535 Mapping file revision 1 1 51 31 D2FBA A comm status Displays the status of the fieldbus adapter module communication Not configured Adapter is not confi...

Page 255: ...ACT2 16 bits 6 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value ACT1 32 bits 15 Act2 32bit Actual value ACT2 32 bits 16 SW2 16bit Status Word 2 16 bits 24 Other Source selection see Terms and abbreviations on page 92 52 12 FBA A data in12 See parameter 52 01 FBA A data in1 None 53 53 F...

Page 256: ...ed on line Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control 1 0 255 Node address values 1 247 are allowable 1 1 58 04 Baud rate Selects the transfer rate of the fieldbus link Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 06 Communic...

Page 257: ...splays a count of valid packets addressed to any device on the bus During normal operation this number increases constantly Can be reset from the control panel by keeping Reset depressed for over 3 seconds 0 4294967295 Number of all received packets 1 1 No Name Value Description Def FbEq16 Bit Name Description 0 Init failed 1 EFB initialization failed 1 Addr config err 1 Node address not allowed b...

Page 258: ...ng parameter 58 36 EFB comm supervision force 1 Last speed Drive generates an A7CE EFB comm loss warning and freezes the speed to the level the drive was operating at This only occurs if control is expected from the EFB or if supervision is forced using parameter 58 36 EFB comm supervision force The speed is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure ...

Page 259: ...fect after the control unit is rebooted or the new settings validated by parameter 58 06 Communication control 0 ms 0 65535 ms Minimum response delay 1 1 58 18 EFB control word Displays the raw unmodified control word sent by the Modbus controller to the drive For debugging purposes This parameter is read only 0000h FFFFh Control word sent by Modbus controller to the drive 1 1 58 19 EFB status wor...

Page 260: ...cy 01 06 Output frequency is sent as actual value 1 The scaling is defined by parameter 46 02 Frequency scaling 5 58 29 EFB act2 type Selects the type source and scaling of actual value 2 transmitted to the fieldbus network through the embedded fieldbus interface Torque Auto Type source and scaling follow the type of reference 2 selected by parameter 58 27 EFB ref2 type See the individual settings...

Page 261: ...meter index For example parameter 22 80 would be mapped to register 420000 4400 160 424560 0 Mode 1 16 bit values groups 1 255 indexes 1 255 Register address 400000 256 parameter group parameter index For example parameter 22 80 would be mapped to register 400000 5632 80 405712 1 Mode 2 32 bit values groups 1 127 indexes 1 255 Register address 400000 512 parameter group 2 parameter index For examp...

Page 262: ...6bit Reference REF1 16 bits 2 Ref2 16bit Reference REF2 16 bits 3 SW 16bit Status Word 16 bits 4 Act1 16bit Actual value ACT1 16 bits 5 Act2 16bit Actual value ACT2 16 bits 6 CW 32bit Control Word 32 bits 11 Ref1 32bit Reference REF1 32 bits 12 Ref2 32bit Reference REF2 32 bits 13 SW 32bit Status Word 32 bits 14 Act1 32bit Actual value ACT1 32 bits 15 Act2 32bit Actual value ACT2 32 bits 16 CW2 16...

Page 263: ...rameter 58 101 Data I O 1 None 58 124 Data I O 24 Parameter selector for Modbus register address 400024 For the selections see parameter 58 101 Data I O 1 None 60 60 DDCS communication DDCS communication configuration The DDCS protocol is used in the communication between drives in a master follower configuration see page 30 the drive and an external controller such as the AC 800M see page 34 or t...

Page 264: ...orwarding of messages is enabled 0 Star The devices are connected in a star topology for example through a branching unit Forwarding of messages is disabled 1 60 08 M F comm loss timeout Sets a timeout for master follower DDCS communication If a communication break lasts longer than the timeout the action specified by parameter 60 09 M F comm loss function is taken As a rule of thumb this paramete...

Page 265: ...ype See the individual settings below for the sources and scalings 0 Transparent Reserved 1 General Reserved 2 Torque 01 10 Motor torque is sent as actual value 1 The scaling is defined by parameter 46 03 Torque scaling 3 Speed 01 01 Motor speed used is sent as actual value 1 The scaling is defined by parameter 46 01 Speed scaling 4 Frequency 01 06 Output frequency is sent as actual value 1 The sc...

Page 266: ...ken Unaffected drives on the master follower link will continue running 0 Warning The drive generates a warning AFE7 Follower 1 Fault Drive trips on FF7E Follower All followers will be stopped 2 60 31 M F wake up delay Defines a wake up delay during which no master follower communication faults or warnings are generated This is to allow all drives on the master follower link to power up The master...

Page 267: ...0M CI858 DriveBus connection drives must be addressed 1 24 with an AC 80 DriveBus connection drives must be addressed 1 12 Note that the BusManager function must be disabled in the DriveBus controller With optical ModuleBus the drive address is set according to the position value as follows 1 Multiply the hundreds of the position value by 16 2 Add the tens and ones of the position value to the res...

Page 268: ...sending interval is defined by controller parameter Scan Cycle Time by default 100 ms 100 ms 0 60000 ms Timeout for communication with external controller 60 59 DDCS controller comm loss function Selects how the drive reacts to a communication break between the drive and the external controller Fault No action No action taken monitoring disabled 0 Fault Drive trips on 7581 DDCS controller comm los...

Page 269: ...controller ref2 type Selects the type and scaling of reference 2 received from the external controller The resulting value is shown by 03 12 DDCS controller ref 2 For the selections see parameter 60 60 DDCS controller ref1 type Auto 60 62 DDCS controller act1 type Selects the type source and scaling of actual value ACT1 transmitted to the external controller Auto Auto Type source and scaling follo...

Page 270: ...DDCS communication 61 01 M F data 1 selection Preselects the data to be sent as word 1 onto the master follower link See also parameter 61 25 M F data 1 value and section Master follower functionality page 30 Follower CW None None 0 CW 16bit Control Word 16 bits 1 SW 16bit Status Word 16 bits 4 Act1 16bit Actual value ACT1 16 bits Note Using this setting to send a reference to the follower is not ...

Page 271: ...nt onto the master follower link as word 2 as an integer If no data has been preselected by 61 02 M F data 2 selection the value to be sent can be written directly into this parameter 0 0 65535 Data to be sent as word 2 in master follower communication 61 27 M F data 3 value Displays the data to be sent onto the master follower link as word 3 as an integer If no data has been preselected by 61 03 ...

Page 272: ...into parameter 61 101 None None None 0 CW 16bit Control Word 16 bits 1 SW 16bit Status Word 16 bits 4 Act1 16bit Actual value ACT1 16 bits 5 Act2 16bit Actual value ACT2 16 bits 6 Other Source selection see Terms and abbreviations on page 92 61 52 Data set 11 data 2 selection Preselects the data to be sent as word 2 of data set 11 to the external controller See also parameter 61 102 Data set 11 da...

Page 273: ...itten directly into this parameter 0 0 65535 Data to be sent as word 1 of data set 11 61 102 Data set 11 data 2 value Displays in integer format the data to be sent to the external controller as word 2 of data set 11 If no data has been preselected by 61 52 Data set 11 data 2 selection the value to be sent can be written directly into this parameter 0 0 65535 Data to be sent as word 2 of data set ...

Page 274: ...llower SW Status word of the follower See also parameter 60 18 Follower enable 26 Other Source selection see Terms and abbreviations on page 92 62 05 Follower node 2 data 2 sel Defines a target for the data received as word 2 from the first follower ie the follower with node address 2 through the master follower link See also parameter 62 29 Follower node 2 data 2 value For the selections see para...

Page 275: ...er can also be used as a signal source by other parameters 0 0 65535 Data received as word 3 from follower with node address 2 62 31 Follower node 3 data 1 value Displays in integer format the data received from the second follower ie follower with node address 3 as word 1 Parameter 62 07 Follower node 3 data 1 sel can be used to select a target for the received data This parameter can also be use...

Page 276: ...so parameter 62 102 Data set 10 data 2 value For the selections see parameter 62 51 Data set 10 data 1 selection None 62 53 Data set 10 data 3 selection Defines a target for the data received as word 3 of data set 10 See also parameter 62 103 Data set 10 data 3 value For the selections see parameter 62 51 Data set 10 data 1 selection None 62 54 Data set 12 data 1 selection See parameter 62 51 Data...

Page 277: ...rom the external controller as word 2 of data set 10 A target for this data can be selected by parameter 62 52 Data set 10 data 2 selection The value can also be used as a source by another parameter 0 0 65535 Data received as word 2 of data set 10 62 103 Data set 10 data 3 value Displays in integer format the data received from the external controller as word 3 of data set 10 A target for this da...

Page 278: ...ack selection and filtered by parameter 90 52 Load speed filter time In case measured feedback is selected it is also scaled by the load gear function 90 53 Load gear numerator and 90 54 Load gear denominator In case motor feedback or estimated feedback is used it is inversely scaled by 90 61 Gear numerator and 90 62 Gear denominator ie 90 62 divided by 90 61 This parameter is read only 32768 00 3...

Page 279: ... a filter time for motor speed feedback used for speed control 90 01 Motor speed for control 3 ms 0 10000 ms Motor speed filter time 1 1 ms No Name Value Description Def FbEq16 Bit Name Value 0 Encoder 1 feedback 1 Encoder 1 selected as load feedback source 2 Internal position feedback 1 Internal load position estimate selected as load feedback source 3 Motor feedback 1 Motor feedback selected as ...

Page 280: ... with estimated feedback by running the drive on estimated feedback see 90 41 Motor feedback selection 1 90 46 Force open loop Forces the Vector motor model to use estimated motor speed as feedback This parameter can be activated when the encoder data is obviously unreliable because of slippage for example Note This parameter only affects the selection of feedback for the motor model not for the s...

Page 281: ...y See also section Load and motor feedback page 43 Note This parameter cannot be changed while the drive is running 1 2147483648 2147483647 Load gear numerator 90 54 Load gear denominator See parameter 90 53 Load gear numerator Note This parameter cannot be changed while the drive is running 1 2147483648 2147483647 Load gear denominator 90 55 Load feedback fault Selects how the drive reacts to los...

Page 282: ... is in stopped state or not powered the counter is not updated even if the load moves 1 90 61 Gear numerator Parameters 90 61 and 90 62 define a gear function between the motor and load speeds See also section Load and motor feedback page 43 1 2147483648 2147483647 Gear numerator motor side 90 62 Gear denominator See parameter 90 61 Gear numerator 1 2147483648 2147483647 Gear denominator load side...

Page 283: ...Not selected 0 0 Selected 1 1 DI1 Digital input DI1 10 02 DI delayed status bit 0 2 DI2 Digital input DI2 10 02 DI delayed status bit 1 3 DI3 Digital input DI3 10 02 DI delayed status bit 2 4 DI4 Digital input DI4 10 02 DI delayed status bit 3 5 DI5 Digital input DI5 10 02 DI delayed status bit 4 6 DI6 Digital input DI6 10 02 DI delayed status bit 5 7 DIO1 Digital input output DIO1 11 02 DIO delay...

Page 284: ... changes in groups 90 93 to take effect After refreshing the value reverts automatically to Done Notes Permanent magnet motors only The drive will perform a fresh autophasing routine see page 51 at next start if the motor feedback encoder settings have been changed The parameter cannot be changed while the drive is running Done Done Refreshing done 0 Refresh Refreshing 1 91 11 Module 1 type Define...

Page 285: ... one channel A Note With this setting the measured speed value is always positive regardless of direction of rotation 1 92 12 Speed calculation mode Visible when a TTL TTL or HTL encoder is selected Selects the speed calculation mode With a single track encoder parameter 92 11 Pulse encoder type is set to Single track the speed is always positive Auto rising A B all Channels A and B Rising and fal...

Page 286: ...isabled Change in direction of rotation allowed at any pulse frequency 3 92 21 Encoder cable fault mode Visible when a TTL TTL or HTL encoder is selected Selects which encoder cable channels and wires are monitored for wiring faults A B A B A and B 0 A B Z A B and Z 1 A A B B A A B and B 2 A A B B Z Z A A B B Z and Z 3 92 23 Maximum pulse waiting time Visible when parameter 92 01 Encoder 1 type TT...

Page 287: ...later Fault Warning The drive generates a warning 7381 Encoder The FEN xx module will continue to update speed and position data 0 Fault The drive trips on fault A7E1 Encoder 1 93 95 HW configuration Various hardware related settings 95 01 Supply voltage Selects the supply voltage range This parameter is used by the drive to determine the nominal voltage of the supply network The parameter also af...

Page 288: ...powered The default value depends on the type of the control unit and the setting of parameter 95 20 Internal 24V ZCU External 24V BCU 95 20 b4 Internal 24V The drive control unit is powered from the drive power unit it is connected to Note If reduced run see page 76 is required select External 24V or Redundant external 24V instead 0 External 24V The drive control unit is powered from an external ...

Page 289: ...e types but optional on others check with your local ABB representative Disable Enable 95 20 b5 Disable DC switch monitoring through the DIIL input disabled 0 Enable DC switch monitoring through the DIIL input enabled 1 95 09 Switch fuse controller Only visible with a BCU control unit Activates communication to a xSFC charging controller This setting is intended for use with inverter modules that ...

Page 290: ...ced run disabled 1 12 Number of modules available Note This parameter cannot be changed while the drive is running 0 0 65535 Number of inverter modules available 95 14 Connected modules Only visible with a BCU control unit Shows which of the parallel connected inverter modules have been detected by the control program 0000h FFFFh Inverter modules connected 1 1 0000b 0111b Hardware options configur...

Page 291: ... 15 41 37 46 01 46 02 1 Emergency stop Cat 0 1 Emergency stop Category 0 without FSO module Affects 21 04 21 05 23 11 2 Emergency stop Cat 1 1 Emergency stop Category 1 without FSO module Affects 10 24 21 04 21 05 23 11 4 Externally powered control unit 1 Control unit powered externally Affects 95 04 Only visible with a ZCU control unit 5 DC supply switch 1 DC switch monitoring active Affects 20 1...

Page 292: ...oser PC tool Those are specified under View Settings Not selected None 0 English English 1033 Chinese Simplified PRC Simplified Chinese 2052 96 02 Pass code Pass codes can be entered into this parameter to activate further access levels see parameter 96 03 Access levels active or to configure the user lock Entering 358 toggles the parameter lock which prevents the changing of all other parameters ...

Page 293: ...Sequence control Sequential control macro see page 86 5 96 05 Macro active Shows which application macro is currently selected See chapter Application macros page 79 for more information To change the macro use parameter 96 04 Macro select Factory Factory Factory macro see page 80 1 Hand Auto Hand Auto macro see page 82 2 T CTRL Torque control macro see page 84 4 Sequence control Sequential contro...

Page 294: ...s that cannot be accessed through drive parameters 62 Reset all fieldbus settings Fieldbus adapter and embedded fieldbus interface settings parameter groups 50 58 are restored to default values This will also restore the default settings of the fieldbus adapter if one is connected potentially including settings that cannot be accessed through drive parameters 32 96 07 Parameter save manually Saves...

Page 295: ...s 10 03 and 10 04 are not included in user parameter sets Parameter changes made after loading a set are not automatically stored they must be saved using this parameter If no sets have been saved attempting to load a set will create all sets from the currently active parameter settings Switching between sets is only possible with the drive stopped No action No action Load or save operation comple...

Page 296: ...xternal source for synchronization of the drive s time and date The date and time can also be directly set into 96 24 96 26 in which case this parameter is ignored DDCS Controller Internal No external source selected 0 DDCS Controller External controller 1 Fieldbus A Fieldbus interface A 3 Embedded FB Embedded fieldbus interface 6 Panel link Control panel or Drive composer PC tool connected to the...

Page 297: ... 0 Enable Power up event logging enabled 1 No Name Value Description Def FbEq16 Bit Name Description 0 Time tick received 1 1st priority tick received Tick has been received from 1st priority source or from 96 24 96 26 1 Aux Time tick received 1 2nd priority tick received Tick has been received from 2nd priority source 2 Tick interval is too long 1 Yes Tick interval too long accuracy compromised 3...

Page 298: ... generates a warning A686 Checksum mismatch 2 Warning and prevent start The drive generates a warning A686 Checksum mismatch Starting the drive is prevented 3 Fault The drive trips on 6200 Checksum mismatch 4 96 55 Checksum control word Bits 0 3 select to which approved checksums out of 96 56 96 59 the actual checksum 96 53 is compared Bits 4 7 select an approved reference checksum parameter 96 56...

Page 299: ...ts or selects a source that starts the user data logger Off Off 0 0 On 1 1 Other bit Source selection see Terms and abbreviations on page 92 96 65 Factory data logger time level Selects the sampling interval for the factory data logger see page 344 500us 500us 500 microseconds 500 2ms 2 milliseconds 2000 10ms 10 milliseconds 10000 No Name Value Description Def FbEq16 Bit Name Description 0 Running...

Page 300: ...ell as 96 101 Confirm user pass code A warning will be active until the new pass code is confirmed To cancel changing the pass code close the user lock without confirming To close the lock enter an invalid pass code in parameter 96 02 Pass code activate parameter 96 08 Control board boot or cycle the power See also section User lock page 75 10000000 10000000 99999999 New user pass code 96 101 Conf...

Page 301: ...ve prevented This applies to firmware upgrades safety functions module FSO xx configuration parameter restore loading an adaptive program loading and debugging an application program changing home view of control panel editing drive texts editing the favorite parameters list on control panel configuration settings made through control panel such as time date formats and enabling disabling clock di...

Page 302: ... 550 V sqrt 2 369 V The dynamic performance of the motor control in the field weakening area can be improved by increasing the voltage reserve value but the drive enters the field weakening area earlier 2 4 50 Voltage reserve 1 1 97 05 Flux braking Defines the level of flux braking power Other stopping and braking modes can be configured in parameter group 21 Start stop mode See section Flux braki...

Page 303: ...me constant tuning 1 1 97 13 IR compensation Defines the relative output voltage boost at zero speed IR compensation The function is useful in applications with a high break away torque where direct torque control Vector mode cannot be applied See also section IR compensation for scalar motor control on page 51 0 00 0 00 50 00 Voltage boost at zero speed in percent of nominal motor voltage 1 1 97 ...

Page 304: ...run are likely to produce slightly different values than those on a datasheet from a motor manufacturer This parameter cannot be changed while the drive is running Not selected Not selected Parameters 98 02 98 15 inactive 0 Motor parameters The values of parameters 98 02 98 14 are used as the motor model 1 98 02 Rs user Defines the stator resistance RS of the motor model With a star connected moto...

Page 305: ...pe Note This parameter cannot be changed while the drive is running Asynchro nous motor SynRM 95 21 b1 Permanent magnet motor 95 21 b2 Asynchronous motor Standard squirrel cage AC induction motor asynchronous induction motor 0 99 04 Motor control mode Selects the motor control mode Note This parameter cannot be changed while the drive is running Vector Vector Vector control This mode is suitable f...

Page 306: ...efines the nominal motor voltage supplied to the motor This setting must match the value on the rating plate of the motor Notes With permanent magnet motors the nominal voltage is the BackEMF voltage at nominal speed of the motor If the voltage is given as voltage per rpm e g 60 V per 1000 rpm the voltage for a nominal speed of 3000 rpm is 3 60 V 180 V Note that nominal voltage is not the same as ...

Page 307: ...l cos Φ Defines the cosphi of the motor for a more accurate motor model The value is not obligatory but is useful with an asynchronous motor especially when performing a standstill identification run With a permanent magnet or synchronous reluctance motor this value is not needed Notes Do not enter an estimated value If you do not know the exact value leave the parameter at zero This parameter can...

Page 308: ... motor parameters 99 04 99 06 99 12 have been changed Ensure that the Drive interlock and emergency stop circuits if any are closed during the ID run Mechanical brake if present is not opened by the logic for the ID run This parameter cannot be changed while the drive is running None Standstill 95 21 b1 b2 None No motor ID run is requested This mode can be selected only if the ID run Normal Reduce...

Page 309: ...nominal speed during the ID run ENSURE THAT IT IS SAFE TO RUN THE MOTOR BEFORE PERFORMING THE ID RUN 2 Standstill Standstill ID run The motor is injected with DC current With an AC induction asynchronous motor the motor shaft is not rotated With a permanent magnet motor or synchronous reluctance motor the shaft can rotate up to half a revolution Note A standstill ID run should be selected only if ...

Page 310: ...e order selection just ensures that forward is in fact the correct direction After changing this parameter the sign of encoder feedback if any must be checked This can be done by setting parameter 90 41 Motor feedback selection to Estimate and comparing the sign of 90 01 Motor speed for control to 90 10 Encoder 1 speed If the sign of the measurement is incorrect the encoder wiring must be correcte...

Page 311: ...fieldbus equivalent The scaling between the integer used in communication and the value shown on the panel when a 32 bit value is selected for transmission to an external system The corresponding 16 bit scalings are listed in chapter Parameters page 91 int16 16 bit integer value 15 bits sign int32 32 bit integer value 31 bits sign No Parameter number real32 32 bit floating point number uint16 16 b...

Page 312: ... kWh 1 1 kWh 01 21 U phase current real32 30000 00 30000 00 A 100 1 A 01 22 V phase current real32 30000 00 30000 00 A 100 1 A 01 23 W phase current real32 30000 00 30000 00 A 100 1 A 01 24 Flux actual real32 0 200 1 1 01 29 Speed change rate real32 15000 15000 rpm s 1 1 rpm s 01 30 Nominal torque scale uint32 0 000 N m 1000 1 unit 01 31 Ambient temperature real32 40 0 200 0 C 10 1 01 32 Inverter ...

Page 313: ... Active fault 5 uint16 0000h FFFFh 1 1 04 06 Active warning 1 uint16 0000h FFFFh 1 1 04 07 Active warning 2 uint16 0000h FFFFh 1 1 04 08 Active warning 3 uint16 0000h FFFFh 1 1 04 09 Active warning 4 uint16 0000h FFFFh 1 1 04 10 Active warning 5 uint16 0000h FFFFh 1 1 04 11 Latest fault uint16 0000h FFFFh 1 1 04 12 2nd latest fault uint16 0000h FFFFh 1 1 04 13 3rd latest fault uint16 0000h FFFFh 1...

Page 314: ...FFFFFFFh 1 1 06 05 EFB transparent control word uint32 00000000h FFFFFFFFh 06 11 Main status word uint16 0000h FFFFh 1 1 06 16 Drive status word 1 uint16 0000h FFFFh 1 1 06 17 Drive status word 2 uint16 0000h FFFFh 1 1 06 18 Start inhibit status word uint16 0000h FFFFh 1 1 06 19 Speed control status word uint16 0000h FFFFh 1 1 06 20 Constant speed status word uint16 0000h FFFFh 1 1 06 21 Drive sta...

Page 315: ...rammability 07 21 Application environment status 1 uint16 0000h FFFFh 1 1 07 22 Application environment status 2 uint16 0000h FFFFh 1 1 07 23 Application name uint32 1 1 07 24 Application version uint32 1 1 07 25 Customization package name uint32 1 1 07 26 Customization package version uint32 1 1 07 30 Adaptive program status uint16 0000h FFFFh 1 1 Parameters 07 40 07 41 only visible with option N...

Page 316: ...int32 0 0 3000 0 s 10 1 s 10 16 DI6 OFF delay uint32 0 0 3000 0 s 10 1 s 10 21 RO status uint16 0000h FFFFh 1 1 10 24 RO1 source uint32 1 1 10 25 RO1 ON delay uint32 0 0 3000 0 s 10 1 s 10 26 RO1 OFF delay uint32 0 0 3000 0 s 10 1 s 10 27 RO2 source uint32 1 1 10 28 RO2 ON delay uint32 0 0 3000 0 s 10 1 s 10 29 RO2 OFF delay uint32 0 0 3000 0 s 10 1 s 10 30 RO3 source uint32 1 1 10 31 RO3 ON delay...

Page 317: ...000h FFFFh 1 1 12 05 AI supervision force uint16 0000h FFFFh 1 1 12 11 AI1 actual value real32 22 000 22 000 mA or V 1000 1 unit 12 12 AI1 scaled value real32 32768 000 32767 000 1000 1 12 15 AI1 unit selection uint16 1 1 12 16 AI1 filter time real32 0 000 30 000 s 1000 1 s 12 17 AI1 min real32 22 000 22 000 mA or V 1000 1 mA or V 12 18 AI1 max real32 22 000 22 000 mA or V 1000 1 mA or V 12 19 AI1...

Page 318: ...tual operation mode uint16 1 1 19 11 Ext1 Ext2 selection uint32 1 1 19 12 Ext1 control mode uint16 1 6 1 1 19 14 Ext2 control mode uint16 1 6 1 1 19 16 Local control mode uint16 0 1 1 1 19 17 Local control disable uint16 0 1 1 1 19 20 Scalar control reference unit uint16 0 1 1 1 20 Start stop direction 20 01 Ext1 commands uint16 1 1 20 02 Ext1 start trigger type uint16 0 1 1 1 20 03 Ext1 in1 sourc...

Page 319: ... 1 rpm 22 11 Speed ref1 source uint32 1 1 22 12 Speed ref2 source uint32 1 1 22 13 Speed ref1 function uint16 0 5 1 1 22 14 Speed ref1 2 selection uint32 1 1 22 15 Speed additive 1 source uint32 1 1 22 16 Speed share real32 8 000 8 000 1000 1 22 17 Speed additive 2 source uint32 1 1 22 21 Constant speed function uint16 00b 11b 1 1 22 22 Constant speed sel1 uint32 1 1 22 23 Constant speed sel2 uint...

Page 320: ...0 1 rpm 22 83 Speed reference act 3 real32 6000 00 6000 00 rpm 100 1 rpm 22 84 Speed reference act 4 real32 6000 00 6000 00 rpm 100 1 rpm 22 85 Speed reference act 5 real32 6000 00 6000 00 rpm 100 1 rpm 22 86 Speed reference act 6 real32 6000 00 6000 00 rpm 100 1 rpm 22 87 Speed reference act 7 real32 6000 00 6000 00 rpm 100 1 rpm 23 Speed reference ramp 23 01 Speed ref ramp input real32 6000 00 6...

Page 321: ...error window low real32 0 00 3000 00 rpm 100 1 rpm 24 46 Speed error step real32 3000 00 3000 00 rpm 100 1 rpm 25 Speed control 25 01 Torque reference speed control real32 1600 0 1600 0 10 1 25 02 Speed proportional gain real32 0 00 250 00 100 1 25 03 Speed integration time real32 0 00 1000 00 s 100 1 s 25 04 Speed derivation time real32 0 000 10 000 s 1000 1 s 25 05 Derivation filter time real32 ...

Page 322: ...unbalanced real32 30000 0 30000 0 10 1 26 Torque reference chain 26 01 Torque reference to TC real32 1600 0 1600 0 10 1 26 02 Torque reference used real32 1600 0 1600 0 10 1 26 08 Minimum torque ref real32 1000 0 0 0 10 1 26 09 Maximum torque ref real32 0 0 1000 0 10 1 26 11 Torque ref1 source uint32 1 1 26 12 Torque ref2 source uint32 1 1 26 13 Torque ref1 function uint16 0 5 1 1 26 14 Torque ref...

Page 323: ...nt32 1 1 28 12 Frequency ref2 source uint32 1 1 28 13 Frequency ref1 function uint16 0 5 1 1 28 14 Frequency ref1 2 selection uint32 1 1 28 21 Constant frequency function uint16 00b 11b 1 1 28 22 Constant frequency sel1 uint32 1 1 28 23 Constant frequency sel2 uint32 1 1 28 24 Constant frequency sel3 uint32 1 1 28 26 Constant frequency 1 real32 100 00 100 00 Hz 100 1 Hz 28 27 Constant frequency 2 ...

Page 324: ...int16 0000h FFFFh 1 1 30 11 Minimum speed real32 6000 00 6000 00 rpm 100 1 rpm 30 12 Maximum speed real32 6000 00 6000 00 rpm 100 1 rpm 30 13 Minimum frequency real32 100 00 100 00 Hz 100 1 Hz 30 14 Maximum frequency real32 100 00 100 00 Hz 100 1 Hz 30 17 Maximum current real32 0 00 30000 00 A 100 1 A 30 18 Minimum torque sel uint32 1 1 30 19 Minimum torque 1 real32 1600 0 0 0 10 1 30 20 Maximum t...

Page 325: ...l32 0 00 6000 00 rpm 100 1 rpm 31 27 Stall frequency limit real32 0 00 100 00 Hz 100 1 Hz 31 28 Stall time real32 0 3600 s 1 1 s 31 30 Overspeed trip margin real32 0 00 10000 00 rpm 100 1 rpm 31 32 Emergency ramp supervision real32 0 300 1 1 31 33 Emergency ramp supervision delay real32 0 32767 s 1 1 s 31 35 Main fan fault function uint16 0 2 1 1 Parameter 31 36 only visible with a ZCU control uni...

Page 326: ...111b 1 1 33 10 On time 1 actual uint32 0 4294967295 s 1 1 s 33 11 On time 1 warn limit uint32 0 4294967295 s 1 1 s 33 12 On time 1 function uint16 00b 11b 1 1 33 13 On time 1 source uint32 1 1 33 14 On time 1 warn message uint32 1 1 33 20 On time 2 actual uint32 0 4294967295 s 1 1 s 33 21 On time 2 warn limit uint32 0 4294967295 s 1 1 s 33 22 On time 2 function uint16 00b 11b 1 1 33 23 On time 2 s...

Page 327: ... 0 5000 ohm C ohm 1 1 unit 35 03 Measured temperature 2 real32 60 1000 C 0 5000 ohm C ohm 1 1 unit 35 11 Temperature 1 source uint16 0 11 1 1 35 12 Temperature 1 fault limit real32 60 1000 C 0 5000 ohm C ohm 1 1 unit 35 13 Temperature 1 warning limit real32 60 1000 C 0 5000 ohm C ohm 1 1 unit 35 14 Temperature 1 AI source uint32 1 1 35 21 Temperature 2 source uint16 0 11 1 1 35 22 Temperature 2 fa...

Page 328: ...te uint16 1 1 36 17 PVL reset time uint32 1 1 36 20 AL1 below 10 real32 0 00 100 00 100 1 36 21 AL1 10 to 20 real32 0 00 100 00 100 1 36 22 AL1 20 to 30 real32 0 00 100 00 100 1 36 23 AL1 30 to 40 real32 0 00 100 00 100 1 36 24 AL1 40 to 50 real32 0 00 100 00 100 1 36 25 AL1 50 to 60 real32 0 00 100 00 100 1 36 26 AL1 60 to 70 real32 0 00 100 00 100 1 36 27 AL1 70 to 80 real32 0 00 100 00 100 1 36...

Page 329: ...ciency 45 01 Saved GW hours uint16 0 65535 GWh 1 1 GWh 45 02 Saved MW hours uint16 0 999 MWh 1 1 MWh 45 03 Saved kW hours uint16 0 0 999 0 kWh 10 1 kWh 45 05 Saved money x1000 uint32 0 4294967295 thousand 1 1 thousand 45 06 Saved money uint32 0 00 999 99 selecta ble 100 1 unit 45 08 CO2 reduction in kilotons uint16 0 65535 metric kiloton 1 1 metric kiloton 45 09 CO2 reduction in tons uint16 0 0 99...

Page 330: ...7 01 Data storage 1 real32 real32 Defined by 47 31 1000 1 47 02 Data storage 2 real32 real32 Defined by 47 32 1000 1 47 03 Data storage 3 real32 real32 Defined by 47 33 1000 1 47 04 Data storage 4 real32 real32 Defined by 47 34 1000 1 47 05 Data storage 5 real32 real32 Defined by 47 35 1000 1 47 06 Data storage 6 real32 real32 Defined by 47 36 1000 1 47 07 Data storage 7 real32 real32 Defined by 4...

Page 331: ... settings uint16 0 1 1 1 49 07 Panel comm supervision force uint16 0000h FFFFh 1 1 49 08 Secondary comm loss action uint16 0 5 1 1 49 14 Panel speed reference unit uint16 0 1 1 1 49 15 Minimum ext speed ref panel real32 6000 00 6000 00 rpm 100 1 rpm 49 16 Maximum ext speed ref panel real32 6000 00 6000 00 rpm 100 1 rpm 49 17 Minimum ext frequency ref panel real32 100 00 100 00 Hz 100 1 Hz 49 18 Ma...

Page 332: ...drive type code uint16 0 65535 1 1 51 30 FBA A mapping file ver uint16 0 65535 1 1 51 31 D2FBA A comm status uint16 0 6 1 1 51 32 FBA A comm SW ver uint16 1 1 51 33 FBA A appl SW ver uint16 1 1 52 FBA A data in 52 01 FBA A data in1 uint32 1 1 52 12 FBA A data in12 uint32 1 1 53 FBA A data out 53 01 FBA A data out1 uint32 1 1 53 12 FBA A data out12 uint32 1 1 58 Embedded fieldbus 58 01 Protocol ena...

Page 333: ...source uint32 1 1 58 32 EFB act2 transparent source uint32 1 1 58 33 Addressing mode uint16 0 2 1 1 58 34 Word order uint16 0 1 1 1 58 36 EFB comm supervision force uint16 0000h FFFFh 1 1 58 101 Data I O 1 uint32 1 1 58 102 Data I O 2 uint32 1 1 58 103 Data I O 3 uint32 1 1 58 104 Data I O 4 uint32 1 1 58 105 Data I O 5 uint32 1 1 58 106 Data I O 6 uint32 1 1 58 107 Data I O 7 uint32 1 1 58 124 Da...

Page 334: ...nt16 0 5 60 63 DDCS controller act2 type uint16 0 5 60 64 Mailbox dataset selection uint16 0 1 60 65 DDCS controller comm supervision force uint16 0000h FFFFh 1 1 61 D2D and DDCS transmit data 61 01 M F data 1 selection uint32 61 02 M F data 2 selection uint32 61 03 M F data 3 selection uint32 61 25 M F data 1 value uint16 0 65535 61 26 M F data 2 value uint16 0 65535 61 27 M F data 3 value uint16...

Page 335: ...set 2 data 2 value uint16 0 65535 61 97 Data set 2 data 3 value uint16 0 65535 61 98 Data set 4 data 1 value uint16 0 65535 61 99 Data set 4 data 2 value uint16 0 65535 61 100 Data set 4 data 3 value uint16 0 65535 61 101 Data set 11 data 1 value uint16 0 65535 61 102 Data set 11 data 2 value uint16 0 65535 61 103 Data set 11 data 3 value uint16 0 65535 61 104 Data set 13 data 1 value uint16 0 655...

Page 336: ...de 2 data 2 value uint16 0 65535 62 30 Follower node 2 data 3 value uint16 0 65535 62 45 Data set 1 data 1 selection uint32 62 46 Data set 1 data 2 selection uint32 62 47 Data set 1 data 3 selection uint32 62 48 Data set 3 data 1 selection uint32 62 49 Data set 3 data 2 selection uint32 62 50 Data set 3 data 3 selection uint32 62 51 Data set 10 data 1 selection uint32 62 52 Data set 10 data 2 sele...

Page 337: ...535 62 105 Data set 12 data 2 value uint16 0 65535 62 106 Data set 12 data 3 value uint16 0 65535 62 107 Data set 14 data 1 value uint16 0 65535 62 108 Data set 14 data 2 value uint16 0 65535 62 109 Data set 14 data 3 value uint16 0 65535 62 110 Data set 16 data 1 value uint16 0 65535 62 111 Data set 16 data 2 value uint16 0 65535 62 112 Data set 16 data 3 value uint16 0 65535 62 113 Data set 18 d...

Page 338: ... 1 90 55 Load feedback fault uint16 0 1 1 1 90 58 Pos counter init value int int32 2147483648 2147483647 1 1 90 59 Pos counter init value int source uint32 1 1 90 60 Pos counter error and boot action uint16 0 1 1 1 90 61 Gear numerator int32 2147483648 2147483647 1 1 90 62 Gear denominator int32 2147483648 2147483647 1 1 90 63 Feed constant numerator int32 2147483648 2147483647 1 1 90 64 Feed cons...

Page 339: ...when an absolute encoder is selected 95 HW configuration 95 01 Supply voltage uint16 0 6 1 1 95 02 Adaptive voltage limits uint16 0 1 1 1 95 04 Control board supply uint16 0 2 1 1 Parameter 95 08 only visible with a ZCU control unit 95 08 DC switch monitoring uint16 0 1 1 1 Parameters 95 09 95 14 only visible with a BCU control unit 95 09 Switch fuse controller uint16 0 1 1 1 95 13 Reduced run mod...

Page 340: ...Approved checksum 3 uint32 00000000h FFFFFFFFh 1 1 96 59 Approved checksum 4 uint32 00000000h FFFFFFFFh 1 1 96 61 User data logger status word uint16 0000h FFFFh 1 1 96 63 User data logger trigger uint32 96 64 User data logger start uint32 96 65 Factory data logger time level uint16 1 1 96 70 Disable adaptive program uint16 0 1 1 1 Parameters 96 100 96 102 only visible when enabled by parameter 96...

Page 341: ...00 1 p u 98 11 Lm user SI real32 0 00 100000 00 mH 100 1 mH 98 12 SigmaL user SI real32 0 00 100000 00 mH 100 1 mH 99 Motor data 99 03 Motor type uint16 0 1 1 99 04 Motor control mode uint16 0 1 1 1 99 06 Motor nominal current real32 0 0 6400 0 A 10 1 A 99 07 Motor nominal voltage real32 0 0 800 0 V 10 1 V 99 08 Motor nominal frequency real32 0 00 100 00 Hz 100 1 Hz 99 09 Motor nominal speed real3...

Page 342: ...342 Additional parameter data ...

Page 343: ...ead the Safety instructions on the first pages of the Hardware manual before working on the drive Indications Warnings and faults Warnings and faults indicate an abnormal drive status The codes and names of active warnings faults are displayed on the control panel of the drive as well as the Drive composer PC tool Only the codes of warnings faults are available over fieldbus Warnings do not need t...

Page 344: ...and faults the message text can be edited and instructions and contact information added To edit these messages choose Menu Settings Edit texts on the control panel Warning fault history and analysis Event logs The drive has two event logs One log contains faults and fault resets the other contains warnings pure events and clearing entries Each log contains the 64 most recent events with a time st...

Page 345: ...tion to the PC tool the status of the logger is shown by drive parameter 96 61 User data logger status word The triggering sources can be selected by parameters 96 63 User data logger trigger and 96 64 User data logger start The configuration status and collected data is saved to the memory unit for later analysis PSL2 data logger The BCU control unit used with certain drive types especially those...

Page 346: ...dentification data information on the latest events and values of status and counter parameters The code can be read with a mobile device containing the ABB service application which then sends the data to ABB for analysis For more information on the application contact your local ABB service representative The QR Code can be generated by choosing Menu Assistants QR code on the control panel ...

Page 347: ...r cable Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power A3A1 DC link overvoltage Intermediate circuit DC voltage too high when the drive is stopped Check the supply voltage setting parameter 95 01 Supply voltage Note that the wrong setting of the parameter may cause the motor to rush uncontrollably or may overload...

Page 348: ...vice representative for control unit replacement A4A9 Cooling Drive module temperature is excessive Check ambient temperature If it exceeds 40 C ensure that load current does not exceed derated load capacity of drive See appropriate Hardware manual Check drive module cooling air flow and fan operation Check inside of cabinet and heatsink of drive module for dust pick up Clean whenever necessary A4...

Page 349: ...emperature Drive IGBT temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power A580 PU communication Communication errors detected between the drive control unit and the power unit Check the connections between the drive control unit and the power unit Check the auxiliary code format XXXY YYZZ With...

Page 350: ... X7 9 TEMP1 X6 With control program version up to and including 2 7x 1 U phase IGBT 2 V phase IGBT 3 W phase IGBT 4 Power unit INT board 5 Brake chopper 6 Air inlet 7 Power supply board 8 du dt filter FAh Air in temp A5EB PU board powerfail Power unit power supply failure Contact your local ABB representative A5EC PU communication internal Communication errors detected between the drive control un...

Page 351: ...2 SD card write protected 3 SD card unreadable A686 Checksum mismatch Programmable warning 96 54 Checksum action The calculated parameter checksum does not match any enabled reference checksum Check that all necessary approved reference checksums 96 56 96 59 are enabled in 96 55 Checksum control word Check the parameter configuration Using 96 55 Checksum control word enable a checksum parameter an...

Page 352: ...Pass code See section User lock page 75 A6B1 User pass code not confirmed A new user pass code has been entered in parameter 96 100 but not confirmed in 96 101 Confirm the new pass code by entering the same code in 96 101 To cancel close the user lock without confirming the new code See section User lock page 75 A6D1 FBA A parameter conflict The drive does not have a functionality requested by a P...

Page 353: ... and 91 24 Check that the corresponding module is activated in parameters 91 11 91 14 Use parameter 91 10 Encoder parameter refresh to validate any changes in the settings Error in temperature measurement when KTY sensor connected to encoder interface FEN 01 is used FEN 01 does not support temperature measurement with KTY sensor Use PTC sensor or other encoder interface module A791 Brake resistor ...

Page 354: ...e 0005 Too many failed answers inline to speed and position messages Contact your local ABB representative 0006 DDCS driver failed Contact your local ABB representative A79B BC short circuit Short circuit in brake chopper IGBT Replace brake chopper if external Drives with internal choppers will need to be returned to ABB Ensure brake resistor is connected and not damaged A79C BC IGBT excess temper...

Page 355: ...ttings 90 43 and 90 44 0002 Encoder not configured Check encoder settings 92 Encoder 1 configuration Use parameter 91 10 Encoder parameter refresh to validate any changes in the settings 0003 Encoder stopped working Check encoder status 0004 Encoder drift detected Check for slippage between encoder and motor A7B1 Load speed feedback Programmable warning 90 55 Load feedback fault No load speed feed...

Page 356: ...E1 Encoder Programmable warning 90 45 Motor feedback fault Encoder error Check the auxiliary code format XXYY ZZZZ XX specifies the number of the encoder interface module 01 91 11 91 12 YY specifies the encoder 01 92 Encoder 1 configuration ZZZZ indicates the problem see actions for each code below 0001 Cable fault Check the conductor order at both ends of the encoder cable Check the groundings of...

Page 357: ...ntactor A885 DC charge A886 On time 1 Editable message text Programmable warning 33 14 On time 1 warn message Warning generated by on time timer 1 Check the source of the warning parameter 33 13 On time 1 source A887 On time 2 Editable message text Programmable warning 33 24 On time 2 warn message Warning generated by on time timer 2 Check the source of the warning parameter 33 23 On time 2 source...

Page 358: ...ext Programmable warning 32 16 Supervision 2 action Warning generated by the signal supervision 2 function Check the source of the warning parameter 32 17 Supervision 2 signal A8B2 Signal supervision 3 Editable message text Programmable warning 32 26 Supervision 3 action Warning generated by the signal supervision 3 function Check the source of the warning parameter 32 27 Supervision 3 signal A981...

Page 359: ... be reached before the drive reached maximum speed Decrease torque step parameter 25 38 or increase speed step 25 39 0003 Motor could not accelerate decelerate to maximum minimum speed Increase torque step parameter 25 38 or decrease speed step 25 39 0005 Motor could not decelerate with full autotune torque Decrease torque step parameter 25 38 or speed step 25 39 AFAA Autoreset A fault is about to...

Page 360: ...o External 24V but no voltage is connected to the XPOW connector of the control unit Check the external 24 V DC power supply to the control unit or change the setting of parameter 95 04 AFF6 Identification run Motor ID run will occur at next start or is in progress Informative warning AFF7 Autophasing Autophasing will occur at next start Informative warning B5A0 DIL event Programmable event 31 22 ...

Page 361: ...61 B686 Checksum mismatch Programmable event 96 54 Checksum action The calculated parameter checksum does not match any enabled reference checksum See A686 Checksum mismatch page 351 Code hex Warning Cause What to do ...

Page 362: ...eference ramp speed control 26 Torque reference chain torque control or 28 Frequency reference chain frequency control Also check parameters 46 01 Speed scaling 46 02 Frequency scaling and 46 03 Torque scaling Check motor and motor cable including phasing and delta star connection Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 co...

Page 363: ...ly powered check the setting of parameter 95 04 Control board supply Check that parameter 99 10 Motor nominal power has been set correctly Check there are no power factor correction capacitors or surge absorbers in motor cable Check the auxiliary code format XXXY YYZZ With parallel connected inverter modules Y YY specifies through which BCU control unit channel the fault was received ZZ indicates ...

Page 364: ...ircuit DC voltage is oscillating due to missing input power line phase or blown fuse Check input power line fuses Check for loose power cable connections Check for input power supply imbalance 3180 Charge relay lost No acknowledgement received from charge relay Contact your local ABB representative 3181 Wiring or earth fault Programmable fault 31 23 Wiring or earth fault The drive hardware is supp...

Page 365: ...r 3291 BU DC link difference Difference in DC voltages between parallel connected inverter modules Check the auxiliary code format XXXY YYZZ XXX specifies the source of the first error see YYY YYY specifies the module through which BCU control unit channel the fault was received 1 Channel 1 2 Channel 2 4 Channel 3 8 Channel 4 800 Channel 12 3381 Output phase loss Programmable fault 31 19 Motor pha...

Page 366: ...fan feedback missing See A581 Fan page 349 5081 Auxiliary fan not running Programmable fault 31 36 Aux fan fault function An auxiliary cooling fan connected to the fan connectors on the control unit is stuck or disconnected See A582 Auxiliary fan not running page 350 5090 DIL hardware failure Drive interlock hardware failure Contact your local ABB representative quoting the auxiliary code The code...

Page 367: ... not the same in all power units 4 Parallel connection rating ID is active in a single power unit setup 5 It is not possible to implement the selected rating with the current PUs 6 PU rating ID is 0 7 Reading PU rating ID or PU type failed on PU connection 8 PU not supported illegal rating ID 9 Incompatible module current rating unit contains a module with too low a current rating 10 Selected para...

Page 368: ...the control unit and the power unit 5690 PU communication internal Internal communication error Contact your local ABB representative 5691 Measurement circuit ADC Measurement circuit fault If the control unit is externally powered check the setting of parameter 95 04 Control board supply If the problem persists contact your local ABB representative quoting the auxiliary code 5692 PU board powerfai...

Page 369: ...se DC switch 3 Open charging switch Charging circuit fault Check the charging circuit With a frame R6i R7i inverter module the auxiliary code FA indicates that the charging contactor status feedback does not match the control signal With parallel connected frame R8i modules the auxiliary code format XX00 XX specifies the affected BCU control unit channel Brake circuit fault Check the wiring and co...

Page 370: ...on is empty In Automation Builder give a Clean command and reload the application 8009 The application contains invalid tasks In Automation Builder check application task configuration give a Clean all command and reload the application 800A The application contains an unknown target system library function Update the system library or reinstall Automation Builder See the drive specific log genera...

Page 371: ...cycling power If the problem persists contact your local ABB representative 64B1 Internal SSW fault Internal fault Reboot the control unit using parameter 96 08 Control board boot or by cycling power If the problem persists contact your local ABB representative 64B2 User set fault Loading of user parameter set failed because set is not compatible with control program drive was switched off during ...

Page 372: ...epresentative if the fault persists 6885 Text file overflow Internal fault Reset the fault Contact your local ABB representative if the fault persists 7080 Option module comm loss Communication between drive and an option module is lost See A798 Encoder option comm loss page 354 7081 Control panel loss Programmable fault 49 05 Communication loss action Control panel or PC tool has stopped communic...

Page 373: ...unit using parameter 96 08 Control board boot or by cycling power 7191 BC short circuit Short circuit in brake chopper IGBT Ensure brake resistor is connected and not damaged Check the electrical specifications of the brake resistor against the Hardware manual Replace brake chopper if replaceable After correcting the cause of the fault reboot the control unit using parameter 96 08 Control board bo...

Page 374: ...ing faster than highest allowed speed due to incorrectly set minimum maximum speed insufficient braking torque or changes in load when using torque reference Check minimum maximum speed settings parameters 30 11 Minimum speed 30 12 Maximum speed and 31 30 Overspeed trip margin Check adequacy of motor braking torque Check applicability of torque control Check need for brake chopper and resistor s I...

Page 375: ...ative for dual use licensing information 7510 FBA A communication Programmable fault 50 02 FBA A comm loss func Cyclical communication between drive and fieldbus adapter module A or between PLC and fieldbus adapter module A is lost Check status of fieldbus communication See user documentation of fieldbus interface Check settings of parameter groups 50 Fieldbus adapter FBA 51 FBA A settings 52 FBA ...

Page 376: ...upervision 3 function Check the source of the fault parameter 32 27 Supervision 3 signal 9081 External fault 1 Editable message text Programmable fault 31 01 External event 1 source 31 02 External event 1 type Fault in external device 1 Check the external device Check setting of parameter 31 01 External event 1 source 9082 External fault 2 Editable message text Programmable fault 31 03 External ev...

Page 377: ...l malfunction Reboot the control unit using parameter 96 08 Control board boot or by cycling power FB11 Memory unit missing No memory unit is attached to the control unit Power down the control unit Check that the memory unit is properly inserted into the control unit The memory unit attached to the control unit is empty Power down the control unit Attach a memory unit with the appropriate firmwar...

Page 378: ... that 30 12 0 55 99 09 0 50 synchronous speed 30 11 0 and supply voltage 0 66 99 07 0003 Maximum torque limit too low Check settings of parameter 99 12 Motor nominal torque and the torque limits in group 30 Limits Make sure that the maximum torque limit in force is greater than 100 0004 Current measurement calibration did not finish within reasonable time Contact your local ABB representative 0005...

Page 379: ...eived through fieldbus adapter A Check the fault information provided by the PLC FF8E EFB force trip A fault trip command has been received through the embedded fieldbus interface Check the fault information provided by the Modbus controller Code hex Fault Cause What to do ...

Page 380: ...380 Fault tracing ...

Page 381: ...Fault tracing 381 ...

Page 382: ...382 Fault tracing ...

Page 383: ...fieldbus interface supports the Modbus RTU protocol The drive control program can handle 10 Modbus registers in a 10 millisecond time level For example if the drive receives a request to read 20 registers it will start its response within 22 ms of receiving the request 20 ms for processing the request and 2 ms overhead for handling the bus The actual response time depends on other factors as well ...

Page 384: ... Note If the XD2D connector is reserved by the embedded fieldbus interface parameter 58 01 Protocol enable is set to Modbus RTU the drive to drive link functionality is automatically disabled Process I O cyclic Service messages acyclic Data flow Control Word CW References Status Word SW Actual values Parameter R W requests responses Fieldbus controller Fieldbus Termination OFF ACS860 Control unit ...

Page 385: ...lt default Defines the action taken when a communication loss is detected 58 15 Communication loss mode Cw Ref1 Ref2 default Enables disables communication loss monitoring and defines the means for resetting the counter of the communication loss delay 58 16 Communication loss time 3 0 s default Defines the timeout limit for the communication monitoring 58 17 Transmit delay 0 ms default Defines a r...

Page 386: ...ess of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In Out parameters Select the parameters that you want to read or write through the Modbus I O words RO DIO control word AO1 data storage AO2 data storage Feedback data storage Setpoint data storage These settings write the incoming data into storage parameters 10...

Page 387: ...n either 03 09 EFB reference 1 or 03 10 EFB reference 2 CONTROL OF RELAY OUTPUTS ANALOG OUTPUTS AND DIGITAL INPUT OUTPUTS 10 24 RO1 source RO DIO control word bit0 Connects bit 0 of storage parameter 10 99 RO DIO control word to relay output RO1 10 27 RO2 source RO DIO control word bit1 Connects bit 1 of storage parameter 10 99 RO DIO control word to relay output RO2 10 30 RO3 source RO DIO contro...

Page 388: ...dbus interface EFB SYSTEM CONTROL INPUTS 96 07 Parameter save manually Save reverts to Done Saves parameter value changes including those made through fieldbus control to permanent memory Parameter Setting for fieldbus control Function Information ...

Page 389: ... parameter 58 25 Control profile is set to ABB Drives See section About the control profiles page 392 3 If parameter 58 25 Control profile is set to Transparent the sources of the status word and actual values are selected by parameters 58 30 58 32 otherwise actual values 1 and 2 are automatically selected according to reference type and the control word is displayed by 06 05 EFB transparent contr...

Page 390: ...or process reference In embedded fieldbus communication references 1 and 2 are displayed by 03 09 EFB reference 1 and 03 10 EFB reference 2 respectively Whether the references are scaled or not depends on the settings of 58 26 EFB ref1 type and 58 27 EFB ref2 type See section About the control profiles page 392 Actual values Fieldbus actual signals ACT1 and ACT2 are 16 bit or 32 bit signed integer...

Page 391: ...ister addresses The 5 digit decimal addressing limited to 9999 the number of holding registers that could be addressed Modern Modbus master devices typically provide a means to access the full range of 65536 Modbus holding registers One of these methods is to use 6 digit decimal addresses from 400001 to 465536 This manual uses 6 digit decimal addressing to represent Modbus holding register address...

Page 392: ...t profile With the ABB Drives profile the embedded fieldbus interface of the drive converts the control word and status word to and from the native data used in the drive The Transparent profile involves no data conversion The figure below illustrates the effect of the profile selection Note that scaling of references and actual values can be selected independent of the profile selection by parame...

Page 393: ...ing Ensure that the motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal 0 Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ ZERO 1 Normal operation Proceed to RA...

Page 394: ...g 2 disabled 10 REMOTE_ CMD 1 Fieldbus control enabled 0 Control word and reference will not get through to the drive except for CW bits OFF1 OFF2 and OFF3 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if the control location is parameterized to be selected from the fieldbus 0 Select External Control Location EXT1 Effective if the control location is parameterized to be select...

Page 395: ... 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits i e in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 REMOTE 1 Drive control loc...

Page 396: ... CW Bit3 0 operation inhibited OFF1 CW Bit0 0 SW Bit1 0 SW Bit0 1 CW Bit3 1 and SW Bit12 1 C D CW Bit5 0 SW Bit2 1 SW Bit5 0 from any state from any state Emergency Stop OFF3 CW Bit2 0 n f 0 I 0 Emergency OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW Bit3 1 CW Bit7 1 CW xxxx x1...

Page 397: ...efined by parameters 46 01 46 07 which scaling is in use depends on the setting of 58 26 EFB ref1 type and 58 27 EFB ref2 type see page 259 The scaled references are shown by parameters 03 09 EFB reference 1 and 03 10 EFB reference 2 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 with torque or power reference 46 06 with speed reference 46 07 with frequenc...

Page 398: ...omplement from the corresponding positive value The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type see page 260 46 01 with speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 10000 10000 46 03 with torque reference 46 04 with power reference 46 01 with s...

Page 399: ...2 REF2 The selection can be changed using parameter 58 103 Data I O 3 400004 Status Word SW See section Status Word page 395 The selection can be changed using parameter 58 104 Data I O 4 400005 Actual value 1 ACT1 The selection can be changed using parameter 58 105 Data I O 5 400006 Actual value 2 ACT2 The selection can be changed using parameter 58 106 Data I O 6 400007 400024 Data in out 7 24 S...

Page 400: ...status word to be sent to the fieldbus controller is selected by parameter 58 30 EFB status word transparent source This can be for example the user configurable status word in 06 50 User status word 1 The Transparent profile involves no data conversion of the control or status word Whether references or actual values are scaled depends on the setting of parameters 58 26 58 29 The references recei...

Page 401: ...ears communications event counters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Register 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Count 0Eh Return Slave Message Count 0Fh Return Slave No Response Count 10h Return Slave NAK negative acknowledge Count 11h Return Slave Busy Count 12h Return Bus Character Overrun Count 14h Clear Overru...

Page 402: ...ers 07 05 Firmware version and 58 02 Protocol ID 03h Vendor URL www abb com 04h Product name for example ACS860 Code Name Description 01h ILLEGAL FUNCTION The function code received in the query is not an allowable action for the server 02h ILLEGAL DATA ADDRESS The data address received in the query is not an allowable address for the server 03h ILLEGAL DATA VALUE The requested Quantity of Registe...

Page 403: ...Control Word bit 10 00012 EXT_CTRL_LOC Control Word bit 11 00013 User defined 0 Control Word bit 12 00014 User defined 1 Control Word bit 13 00015 User defined 2 Control Word bit 14 00016 User defined 3 Control Word bit 15 00017 Reserved Control Word bit 16 00018 Reserved Control Word bit 17 00019 Reserved Control Word bit 18 00020 Reserved Control Word bit 19 00021 Reserved Control Word bit 20 00...

Page 404: ...rofile 10001 RDY_ON Status Word bit 0 10002 RDY_RUN Status Word bit 1 10003 RDY_REF Status Word bit 2 10004 TRIPPED Status Word bit 3 10005 OFF_2_STA Status Word bit 4 10006 OFF_3_STA Status Word bit 5 10007 SWC_ON_INHIB Status Word bit 6 10008 ALARM Status Word bit 7 10009 AT_SETPOINT Status Word bit 8 10010 REMOTE Status Word bit 9 10011 ABOVE_LIMIT Status Word bit 10 10012 User defined 0 Status...

Page 405: ...yed status bit 2 10036 Reserved 10 02 DI delayed status bit 3 10037 Reserved 10 02 DI delayed status bit 4 10038 Reserved 10 02 DI delayed status bit 5 10039 Reserved 10 02 DI delayed status bit 6 10040 Reserved 10 02 DI delayed status bit 7 10041 Reserved 10 02 DI delayed status bit 8 10042 Reserved 10 02 DI delayed status bit 9 10043 Reserved 10 02 DI delayed status bit 10 10044 Reserved 10 02 D...

Page 406: ...ed query 92 Error Code Set when exception code 04h is generated see table above 00h No error 02h Low High limit exceeded 03h Faulty Index Unavailable index of an array parameter 05h Incorrect Data Type Value does not match the data type of the parameter 65h General Error Undefined error when handling query 93 Failed Register The last register discrete input coil or holding register that failed to ...

Page 407: ...ol system through an optional fieldbus adapter mounted onto the control unit of the drive The drive actually has one independent interfaces for fieldbus connection called fieldbus adapter A FBA A The drive can be configured to receive all of its control information through the fieldbus interface s or the control can be distributed between the fieldbus interface s and other available sources such a...

Page 408: ...ENA 11 or FENA 21 adapter POWERLINK FEPL 02 adapter PROFIBUS DP FPBA 01 adapter PROFINET IO FENA 11 or FENA 21 adapter Note Fieldbus adapters with the suffix M eg FPBA 01 M are not supported Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW References Fieldbus controller Parameter R W requests responses Status word SW Actual values Fieldbus Other devices D...

Page 409: ... MAIN CW FBA REF1 FBA REF2 Par 10 01 99 99 1 See also other parameters which can be controlled from fieldbus 2 The maximum number of data words used is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s Manual of the appropriate fieldbus adapter module 4 With DeviceNet the control part is transmitted directly 5 With De...

Page 410: ...ed to the fieldbus network by 50 16 FBA A status word This raw data is very useful to determine if the fieldbus master is transmitting the correct data before handing control to the fieldbus network References References are 16 bit words containing a sign bit and a 15 bit integer A negative reference indicating reversed direction of rotation is formed by calculating the two s complement from the c...

Page 411: ... displayed by 50 17 FBA A actual value 1 and 50 18 FBA A actual value 2 Scaling of actual values Note The scalings described below are for the ABB Drives communication profile Fieldbus specific communication profiles may use different scalings For more information see the manual of the fieldbus adapter The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depend...

Page 412: ...h speed reference 46 02 with frequency reference 0 20000 20000 Drive Fieldbus 0 10000 10000 46 03 with torque reference 46 04 with power reference 46 01 with speed reference 46 02 with frequency reference 46 03 with torque reference 46 04 with power reference ...

Page 413: ...GENERATOR OUTPUT ENABLED 0 Force Ramp function generator output to zero The drive will immediately decelerate to zero speed observing the torque limits 5 Ramp hold 1 Enable ramp function Proceed to RAMP FUNCTION GENERATOR ACCELERATOR ENABLED 0 Halt ramping Ramp Function Generator output held 6 Ramp in zero 1 Normal operation Proceed to OPERATING Note This bit is effective only if the fieldbus inte...

Page 414: ...LT 0 No fault 4 Off 2 inactive 1 OFF2 inactive 0 OFF2 ACTIVE 5 Off 3 inactive 1 OFF3 inactive 0 OFF3 ACTIVE 6 Switch on inhibited 1 SWITCH ON INHIBITED 0 7 Warning 1 Warning active 0 No warning active 8 At setpoint 1 OPERATING Actual value equals reference is within tolerance limits see parameters 46 21 46 23 0 Actual value differs from reference is outside tolerance limits 9 Remote 1 Drive contro...

Page 415: ...x x1xx xxxx x110 SW b0 1 SW b1 1 CW xxxx x1xx xxxx 1111 CW xxxx x1xx xxxx x111 CW Control word SW Status word bx bit x n Speed I Input Current RFG Ramp Function Generator f Frequency SW b2 0 from any state Fault from any state from any state SW b1 0 n f 0 I 0 SW b5 0 Emergency stop OFF3 CW b2 0 SW b2 1 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 CW b4 0 CW b5 0 CW b6 0 OFF1 CW b0 0 from any stat...

Page 416: ... rest of the parameters in group 50 Fieldbus adapter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings As a minimum set the required node address and the control profile 8 Define the process data transferred to and from the drive in parameter groups 52 FBA A data in and 53 FBA A...

Page 417: ...ription 50 01 FBA A enable 1 3 slot number Enables communication between the drive and the fieldbus adapter module 50 04 FBA A ref1 type 4 Speed Selects the fieldbus A reference 1 type and scaling 50 07 FBA A actual 1 type 0 Auto Selects the actual value type source and scaling according to the currently active control mode as displayed by parameter 19 01 51 01 FBA A type 1 FPBA1 Displays the type...

Page 418: ... Refresh Validates the configuration parameter settings 19 12 Ext1 control mode 2 Speed Selects speed control as the control mode 1 for external control location EXT1 20 01 Ext1 commands 12 Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands for external control location EXT1 20 02 Ext1 start trigger type 1 Level Selects a level triggered start signal for external co...

Page 419: ...ains The chapter presents the reference chains of the drive The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system For a more general diagram see section Operating modes of the drive page 22 ...

Page 420: ... down source Selection Selection 22 11 Speed ref1 source 22 14 Speed ref1 2 selection 22 13 Speed ref1 function 22 16 Speed share MUL ADD SUB MIN MAX Selection Selection 22 81 Speed reference act 1 22 82 Speed reference act 2 22 85 Speed reference act 5 22 86 Speed reference act 6 22 83 Speed reference act 3 22 84 Speed reference act 4 Value Value Selection Value x Value Value Value Selection Sele...

Page 421: ...ed 5 22 28 Constant speed 3 22 22 Constant speed sel1 22 27 Constant speed 2 22 26 Constant speed 1 AND AND BIN TO INT SEL b0 b1 b2 0 1 2 3 4 5 6 7 22 28 Constant speed 3 0 22 87 Speed reference act 7 Fieldbus ODVA CIP AND AND OR 49 05 Communication loss action Speed ref safe Panel comm loss active Panel as local control device 50 02 FBA A comm loss func Speed ref safe Fieldbus comm loss active Co...

Page 422: ...lue Value Value Value Value Value Value Selection 30 12 Maximum speed OR 06 01 bit 6 Ramp in zero Selection 22 42 Jogging 1 ref 22 43 Jogging 2 ref RAMP 23 20 Acc time jogging 23 21 Dec time jogging 23 02 Speed ref ramp output Value AND AND AND 06 01 bit 4 Ramp out zero 06 01 bit 6 Ramp in zero 06 01 bit 9 Inching 2 06 01 bit 8 Inching 1 06 01 bit 5 Ramp hold OR AND OR 20 26 Jogging 1 start source...

Page 423: ...YH VSHHG OLPLW 6 ELW ERYH OLPLW 6SHHG UHIHUHQFH DFW 0RWRU VSHHG IRU FRQWURO 6HOHFWLRQ D E D E D E D E 9DOXH D E D E 9DOXH 9DOXH 9DOXH 9DOXH 9DOXH 9DOXH 9DOXH 9DOXH 0RWRU VSHHG XVHG 0RWRU VSHHG HVWLPDWHG 0RWRU JHDU GHQRPLQDWRU 0RWRU JHDU QXPHUDWRU LOWHU WLPH PRWRU VSHHG 9DOXH QFRGHU VSHHG 9DOXH QFRGHU VSHHG ILOWHUHG 9DOXH 9DOXH 9DOXH 9DOXH 9DOXH 9DOXH LOWHU WLPH PRWRU VSHHG 6SHHG HVWLPDWH ILOWHU WL...

Page 424: ... Y 90 63 Feed constant numerator Value Value 90 64 Feed constant denumerator 90 58 Pos counter initial value int Value 90 59 Pos counter init value int source 90 67 Pos counter init cmd source 90 68 Disable pos counter initialization 90 69 Reset pos counter init ready 6 11 Main status word bit 3 Tripped Value OR INITIALIZED INITIALIZATION REQUEST 90 35 bit 5 Pos counter re init disabled OR 90 07 L...

Page 425: ... Speed error filtered 25 56 Torque acc compensation 24 01 Used speed reference 23 02 Speed ref ramp output Value Value Value Value Value Value Value Value Value Value Value Value 90 01 Motor speed for control 24 04 Speed error inverted Value x 1 24 02 Used speed feedback Value Value Value 30 12 Maximum speed 30 11 Minimum speed 24 14 Frequency of zero Value 24 16 Frequency of pole Value 24 15 Damp...

Page 426: ...command Value Value Value Value 25 18 Speed adapt min limit 25 19 Speed adapt max limit Value Value 25 25 Torque adapt max limit 25 26 Torque adapt filt time 25 30 Flux adaption enable Value Value 90 01 Motor speed for control 26 01 Torq ref to TC 01 24 Flux actual x 25 21 Kp adapt coef at min speed 25 22 Ti coef at min speed 25 18 25 19 25 21 1 25 27 1 25 25 25 18 25 19 1 25 22 0 0 0 0 25 27 Kp a...

Page 427: ... 71 Torque reference act 2 MUL ADD SUB MIN MAX Ref 1 26 72 Torque reference act 3 Selection Value Value 26 16 Torque additive 1 source Selection MAX 26 08 Minimum torque ref Value Value Internal torque lim min MIN 26 09 Maximum torque ref Value 26 73 Torque reference act 4 03 01 Panel reference 1 Value Value Value 26 74 Torque ref ramp out Value Value Network ref Value 26 15 Load share x Value Int...

Page 428: ... bit 5 Safe reference active SCALAR Value 99 04 Motor control mode 19 01 Actual operation mode Value To torque selector Selection Fieldbus ODVA CIP Selection Value 19 16 Local control mode SPEED AND SPEED 06 17 bit 6 AND Value Value 60 03 M F mode M F follower Value OR 21 20 Follower force ramp stop Value Value 6 01 bit 3 Run 6 01 bit 0 Off1 control 6 01 bit 2 Off3 control Value Value ...

Page 429: ...AX 26 74 Torque ref ramp out 25 01 Torque reference speed control Value 0 19 01 Actual operation mode Value Torque selector Value Value 26 75 Torque reference act 5 0 Oscillation damping 26 58 Oscillation damping output Value Value Value Value 26 51 Oscillation damping 26 53 Oscillation compensation input 26 55 Oscillation damping frequency 26 56 Oscillation damping phase 26 57 Oscillation damping...

Page 430: ...7 Maximum current Value 30 02 Torque limit status To 9HFWRU core Value Selection Value Value Value Value 30 18 Minimum torque sel Selection Power to torque limits Value Value 30 23 Minimum torque 2 30 24 Maximum torque 2 30 22 Maximum torque 2 source 30 21 Minimum torque 2 source MAX MIN 30 25 Maximum torque sel Internal torque lim min Internal torque lim max 30 02 Torque limit status Bit Name 0 U...

Page 431: ...rpm Hz Value 28 02 Frequency ref ramp output 23 02 Speed ref ramp output Value 97 13 IR compensation 97 06 Flux reference select Selection 1 24 Flux actual 97 07 User flux reference 97 11 TR tuning 26 02 Torq ref used 97 04 Voltage reserve Selection 97 05 Flux braking Selection 97 10 Signal injection Selection 1 10 Motor torque 1 11 DC voltage Value Value Value ...

Page 432: ...6 Constant frequency 1 28 32 Constant frequency 7 28 31 Constant frequency 6 28 29 Constant frequency 4 28 27 Constant frequency 2 28 30 Constant frequency 5 28 28 Constant frequency 3 BIN TO INT SEL b0 b1 b2 0 1 2 3 4 5 6 7 0 28 91 Frequency ref act 2 Selection 28 21 Constant frequency function bit 0 Const freq mode Value Value Value Value Value Value Value Selection Selection Selection Value 06 ...

Page 433: ... Value Value Value FREQ REF RAMP Value Value Value Value 28 71 Freq ramp set selection Selection 28 52 Critical frequency 1 low Selection 28 53 Critical frequency 1 high 28 54 Critical frequency 2 low 28 55 Critical frequency 2 high 28 56 Critical frequency 3 low 28 57 Critical frequency 3 high Value Value Value Value Value Value CRITICAL FREQ Value OR 06 01 bit 6 Ramp in zero Value 28 02 Frequenc...

Page 434: ...lue DS44 1 DS44 2 DS44 3 Dataset receive MF link Selection 62 04 Follower node 2 data 1 sel Selection 62 05 Follower node 2 data 2 sel Selection 62 06 Follower node 2 data 3 sel DS41 1 DS41 2 DS41 3 MF link 61 01 M F data 1 selection Selection Selection Selection 61 02 M F data 2 selection 61 03 M F data 3 selection 61 25 M F data 1 value 61 26 M F data 2 value 61 27 M F data 3 value Dataset trans...

Page 435: ...ta 1 selection Selection Selection Selection Follower setup config MF link Group 60 61 02 M F data 2 selection 61 03 M F data 3 selection Selection 62 01 M F data 1 selection CW 16 bit Selection 62 02 M F data 2 selection Ref 1 16bit Selection 62 03 M F data 3 selection Ref 2 16bit Drive Control logic 46 01 Speed scaling 46 02 Frequency scaling 46 03 Torque scaling 46 04 Power scaling x 3 14 M F o...

Page 436: ...436 Control chain diagrams ...

Page 437: ...ce contacts can be found by navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the...

Page 438: ...abb com drives Copyright 2019 ABB All rights reserved Specifications subject to change without notice 3AXD50000034052 Rev B EN 2019 12 06 ...

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