ABB ACS880-04F, Quick Installation And Start-Up Manual

Page 1: ...ABB INDUSTRIAL DRIVES ACS880 04F drive modules Quick installation and start up guide...

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Page 3: ...ACS880 04F drive modules Quick installation and start up guide Table of contents 3AXD5000044913 Rev E EN Original instructions EFFECTIVE 2023 01 17...

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Page 5: ...allic shroud and back plastic shrouds 13 Measure the insulation resistance of the input and motor cables and the motor 14 Connect the power cables and install the shrouds 15 Connect the control cables...

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Page 7: ...ctive equipment safety shoes with metal toe cap safety glasses protective gloves and long sleeves etc Some parts have sharp edges Lift a heavy drive with a lifting device Use the designated lifting po...

Page 8: ...ntermediate circuit capacitors discharge before you continue 3 Protect any other energized parts in the work location against contact 4 Take special precautions when close to bare conductors 5 Measure...

Page 9: ...sible temperature of conductor in continuous use NEC installations Use 75 C conductors minimum Insulation temperature can be higher as long as the ampacity is based on 75 C conductors Select the contr...

Page 10: ...or damage the drive WARNING Do not install the drive with the ground to phase varistor connected to a system that the varistor is not suitable for If you do the varistor circuit can be damaged Corner...

Page 11: ...control unit cable entry holes in the middle front cover of the drive module 6 Accessory sleeve containing 7 external control unit output cable connection terminal box B2 see below for the box conten...

Page 12: ...t power cabling 13 Top clear plastic shroud 14 Entry clear plastic shroud for side input cabling 15 Clear plastic bottom shroud 1 16 Clear plastic bottom shroud 2 17 Metallic shroud 18 3AXD50000013807...

Page 13: ...See section Losses and cooling data page 25 for the losses and required cooling air flow through the drive Install the drive module onto a mounting plate See figure B in chapter Step by step drawings...

Page 14: ...isted shields of the motor cables to the grounding terminal 3 K Screw in and tighten the insulators to the drive module by hand Install the T3 W2 connection terminal to the insulators 4 WARNING Do not...

Page 15: ...cables See figure U in chapter Step by step drawings for an installation example page 31 1 Disconnect the control panel cable from connector X13 on the control unit 2 Loosen the mounting screws of th...

Page 16: ...AO1 AGND AO2 AGND 1 2 3 4 0 20 mA RL 500 ohm AGND Motor current 0 20 mA RL 500 ohm AO2 AGND XD2D Drive to drive link Master follower drive to drive or embedded fieldbus connection B 1 2 3 B A BGND 4...

Page 17: ...start the motor Disconnect the motor from other machinery if there is a risk of damage or injury WARNING Before you activate the automatic fault reset or automatic restart functions of the drive contr...

Page 18: ...he drive Make sure that you have the motor name plate data available 6 5 4 Do the following selections After each press Next Select the localization you want to use and press Next Select the language...

Page 19: ...rol location Embedded fieldbus 20 01 Ext1 commands Selects a reference received through the embedded fieldbus interface as speed reference 1 EFB ref1 22 11 Speed ref1 source Selects a reference receiv...

Page 20: ...Incorrect input and motor cable connection Wiring or earth fault 3181 Intermediate DC circuit voltage is too high DC link overvoltage 3210 A3A1 Intermediate DC circuit voltage is too low DC link unde...

Page 21: ...560 459 R11 459A 5 250 361 315 483 435 355 502 671 560 502 R11 502A 5 250 414 400 573 504 400 582 828 730 582 R11 582A 5 315 477 450 623 549 450 634 954 730 634 R11 634A 5 400 566 500 705 619 500 715...

Page 22: ...634A 5 450 566 600 705 619 1100 850 715 R11 715A 5 500 625 700 807 710 1100 1020 820 R11 820A 5 600 697 700 857 762 1100 1100 880 R11 880A 5 Un 575 V 250 255 300 320 393 510 480 329 R11 329A 7 300 325...

Page 23: ...59A 5 3 170M6012 690 465000 800 502 4500 502A 5 3 170M6014 690 945000 1000 582 6500 582A 5 3 170M6014 690 945000 1000 634 6500 634A 5 3 170M6016 690 1950000 1250 715 9100 715A 5 3 170M6019 690 3900000...

Page 24: ...tion are not included in the base drive configuration and must be provided by others 2 Fuses with a higher current rating than specified must not be used 3 The UL listed fuses recommended by ABB are t...

Page 25: ...2A 5 75 6539 637 5902 120 1400 R11 ACS880 04F 634A 5 75 7913 728 7184 120 1400 R11 ACS880 04F 715A 5 75 9745 855 8890 120 1400 R11 ACS880 04F 820A 5 75 10861 934 9927 120 1400 R11 ACS880 04F 880A 5 Un...

Page 26: ...50 MCM 2 500 MCM or 3 250 MCM 3 3 185 3 3 120 522A 7 3 500 MCM or 4 300 MCM 2 600 MCM or 3 300 MCM 3 3 185 3 3 150 590A 7 3 500 MCM or 4 300 MCM 2 700 MCM or 3 350 MCM 3 3 240 3 3 150 650A 7 3 600 MCM...

Page 27: ...nt must be derated by 1 for each 1 C 1 8 F over 40 C 104 F Surrounding air temperature Storage in the package 40 to 70 C 40 to 158 F Safe torque off STO The drive has a Safe torque off STO function in...

Page 28: ...nction a validation test is required The test must be carried out by a competent person with adequate expertise and knowledge of the safety function The test procedures and report must be documented a...

Page 29: ...ctive 2006 42 EC xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx We Manufacturer Address Phone Frequency converters with regard to the safety functions The following harmonized s...

Page 30: ...ernet See below for the relevant code link For more documentation go to www abb com drives documents ACS880 China RoHS II DoC Ecodesign information EU 2019 1781 and SI 2021 No 745 ACS880 04 manuals 30...

Page 31: ...installation example 6 11 11 6 6 1 3 2 Combi screw M4 8 Torx T20 2 N m 1 5 lbf ft A B C D Combi screw M8 20 Hex 20 N m 14 8 lbf ft Combi screw M4 8 Torx T20 2 N m 1 5 lbf ft Step by step drawings for...

Page 32: ...t Washer M12 or equal 1 2 3 F E I G J H K L ohm M 3 U1 V1 W1 PE ohm U1 W1 M 3 T1 U2 T2 V2 T3 W2 V1 L1 L2 L3 PE OUTPUT INPUT L1 U1 L2 V1 L3 W1 L1 L2 L3 PE PE PE PE UDC UDC R R PE ACS880 04F U1 W1 M 3 T...

Page 33: ...lbf ft Combi screw M4 10 Torx T20 2 N m 1 5 lbf ft Combi screw M6 20 Torx T25 2 N m 1 5 lbf ft Hex screw M12 35 full thread 70 N m 52 lbf ft Hex nut M12 70 N m 52 lbf ft M N P O Q R Step by step draw...

Page 34: ...rew M4 10 Torx T20 2 N m 1 5 lbf ft 4 5 ZBIB BPOW 3 5 Combi screw M4 8 Torx T20 2 N m 1 5 lbf ft ZBIB ZPOW BGDR 6 SOIA ZPOW ZBIB X3 1 X3 1 X3 2 X3 2 SOIA ZBIB V10 V1 V20 V2 BGDR ZBIB X7 STO1 X7 STO1 X...

Page 35: ...by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our man...

Page 36: ...www abb com drives 3AXD5000044913E Copyright 2023 ABB All rights reserved Specifications subject to change without notice 3AXD5000044913 Rev E EN 2023 01 17...