ABB ACS880-11, Manual

Page 1: ...ABB DRIVES ACS880 11 ACS880 31 ACH580 31 and ACQ580 31 C135 drives with flange mounting kit Supplement...

Page 2: ......

Page 3: ...S880 11 ACS880 31 ACH580 31 and ACQ580 31 C135 drives with flange mounting kit Supplement 3 Mechanical installation 3AXD50000349838 Rev B EN Original instructions EFFECTIVE 2022 03 16 Table of content...

Page 4: ......

Page 5: ...ering codes 3 Mechanical installation 17 Contents of this chapter 17 Safety instructions 18 Examining the installation site 18 Additional requirements for cabinet installations 19 Required tools 19 Mo...

Page 6: ...drawings 41 Contents of this chapter 42 Frame R3 IP21 UL Type 1 43 Attaching points and opening dimensions frame R3 44 Frame R6 IP 21 UL Type 1 45 Hood 46 Attaching points and opening dimensions frame...

Page 7: ...stallation and install the drive with the flange mounting kit Read the supplement before you work on the drive You are expected to know the fundamentals of electricity wiring electrical components and...

Page 8: ...3AXD50000803026 ACS880 11 drives quick installation and start up guide 3AXD50000045933 ACS880 31 drives hardware manual 3AXD50000803033 ACS880 31 drives quick installation and start up guide 3AXD50000...

Page 9: ...ACQ580 31 manuals ACH580 31 manuals Introduction to the supplement 9...

Page 10: ...10...

Page 11: ...ackets for attaching the drive onto a mounting plate The heatsink of the drive can be located in the cooling air channel and the front part of the drive on the other side of the mounting plate Layout...

Page 12: ...Example tilted position frame R3 Side flange bracket 4 Mounting plate 1 Bottom flange bracket 5 Top flange bracket 2 Drive heatsink in the cooling air channel 6 Lifting hole 3 12 Hardware description...

Page 13: ...the cooling air channel 5 Side flange bracket 6 Drive front side 7 Bottom flange bracket 8 Degree of protection Degree of protection in flange mounting Degree of protection of the drive Back Front P55...

Page 14: ...Front views of ACS880 11 and ACS80 31 frame R6 are shown below 3 8 2SHQ 7 SH 3 8 7 SH 3 8 7 SH 14 Hardware description...

Page 15: ...Front view of ACH580 31 frame R6 is shown below 3 8 2SHQ 7 SH 3 8 7 SH 3 8 7 SH Hardware description 15...

Page 16: ...drive hood in UL Type 12 installations For frame size R3 you must install gasket into the drive auxiliary fan for UL Type 1 installations Ordering codes The flange mounting kit is a plus code option C...

Page 17: ...mechanically install the drive with the flange mounting kit Safety instructions Obey the general safety instructions in the hardware manual and the task specific instructions in this supplement Wear...

Page 18: ...Ambient conditions in the hardware manual The mounting plate is vertical not flammable and strong enough to hold the weight of the drive module The material below the installation is not flammable The...

Page 19: ...to the installation site Use a pallet truck when you move a heavy drive package Unpacking and examining the delivery Transport package contents The flange mounting kit package is tied with straps ont...

Page 20: ...PET straps 2 Foam cushion 7 Printed quick guides and manuals multilingual residual voltage warning sticker 3 Drive with factory installed options 8 Cardboard tray 4 To unpack Cut the straps 2 Remove t...

Page 21: ...8 Cardboard sleeve 4 To unpack Cut the straps 1 Remove the cardboard cover 2 Lift the flange mounting kit 3 Remove the cardboard sleeve 4 Attach lifting hooks to the lifting eyes of the drive 5 Lift...

Page 22: ...ackage 8 Cardboard tray 2 M5x12 combi screw 4 pcs M6 nut 8 pcs M6x25 combi screw T25 10 pcs Fan wire 9 Top bracket 3 Gasket 10 Bottom bracket 4 Fan 11 Left side bracket 5 Quick installation guide 12 R...

Page 23: ...0 12 pcs M6 25 T25 R6 R8 16 pcs R9 18 pcs Mounting template 2 Top bracket 3 Bottom bracket 4 Side brackets 5 Gasket 9 Top cardboard cover 6 Hood required for UL type 12 10 Option kit package label 7 C...

Page 24: ...mplate The flange mounting kit package includes a template in actual size for drilling the attaching holes and cutting the hole in the mounting plate An example template is shown below 24 Mechanical i...

Page 25: ...lling the drive Free space requirements The flange mounted drives can be installed side by side The free space requirements above and below the drives are shown below PP LQ PP LQ Mechanical installati...

Page 26: ...Installing drives above one another Make sure that the outlet cooling air flows away from the drive above PP LQ PP LQ PP LQ PP LQ PP LQ 26 Mechanical installation...

Page 27: ...clockwise to remove the main fan assembly 2 Place the gasket inside the drive 3 Install the main fan assembly back to the drive 1 2 3 Installing the auxiliary fan IP21 UL Type 1 1 Loosen the two scre...

Page 28: ...rner of the fan 4 Route the power supply wire to FAN2 connector Twist the wire if it is too long ACH580 ACQ580 and ACS580 the FAN2 connector is located on the left side of the control unit ACS880 the...

Page 29: ...Installing the flange 1 Attach the side brackets a and b of the flange to the drive with M5 combi screws 0 FRPEL VFUHZ 1 P 2 2 lb ft D E 7 5 7 Mechanical installation 29...

Page 30: ...op c and bottom d brackets to the side brackets first the inner sides of the top and bottom brackets the sides that touch the drive then the outer sides 0 QXW 1 P 4 4 lb ft F G 723 27720 30 Mechanical...

Page 31: ...unting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet...

Page 32: ...hains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate 5 Attach the bottom bracket with one screw 0 FRPEL VFUHZ 1 P 4 4 lb ft 32 Mechanical in...

Page 33: ...6 Attach the top bracket with one screw 0 FRPEL VFUHZ 1 P 4 4 lb ft 7 Attach the rest of the mounting screws Remove the chains 0 FRPEL VFUHZ 1 P 4 4 lb ft Mechanical installation 33...

Page 34: ...Frames R6 and R8 Installation procedure 1 Attach the gasket a 5 3 8 7 SH 3 8 7 SH D 5 3 8 7 SH 3 8 7 SH 34 Mechanical installation...

Page 35: ...2 IP20 UL Open Type Install the sealing screws 5 0 7 1 P 2 2 lb ft 5 0 7 1 P 2 2 lb ft 3 Attach the side brackets b HIW 5LJ KW 0 7 1 P 4 4 lb ft E E 7 5 7 Mechanical installation 35...

Page 36: ...Attach the top c and bottom d brackets to the side brackets first the inner side 1 the side that touches the drive then the outer side 2 7RS RWWRP 0 QXW 1 P 4 4 lb ft F G G F 36 Mechanical installatio...

Page 37: ...flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove...

Page 38: ...6 UL Type 12 installation only Attach the hood to the cooling channel 3 4 0 QXW 1 P 4 4 lb ft 1 2 1 2 Back 1 Front 2 Back View from top 3 Back View from bottom 4 38 Mechanical installation...

Page 39: ...chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate 8 Attach the bottom bracket with one screw 0 1 P 4 4 lb ft Mechanical install...

Page 40: ...9 Attach the top bracket with one screw 0 1 P 4 4 lb ft 10 Attach the rest of the mounting screws Remove the chains 0 1 P 4 4 lb ft 40 Mechanical installation...

Page 41: ...4 Dimension drawings Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate Dimension drawings 41...

Page 42: ...IP21 UL Type 1 The main dimensions of the flange are shown below They are the same for ACS880 11 ACS880 31 ACH580 31 and ACQ580 31 For the dimensions of the drive see the hardware manual 42 Dimension...

Page 43: ...Attaching points and opening dimensions frame R3 Dimension drawings 43...

Page 44: ...IP 21 UL Type 1 The main dimensions of the flange are shown below They are the same for ACS880 11 ACS880 31 ACH580 31 and ACQ580 31 For the dimensions of the drive see the hardware manual 44 Dimension...

Page 45: ...Hood UL Type 12 installation requires installing the hood at the back of the drive Not needed in IP55 Dimension drawings 45...

Page 46: ...Attaching points and opening dimensions frame R6 46 Dimension drawings...

Page 47: ...IP21 UL Type 1 The main dimensions of the flange are shown below They are the same for ACS880 11 ACS880 31 ACH580 31 and ACQ580 31 For the dimensions of the drive see the hardware manual Dimension dra...

Page 48: ...Hood UL Type 12 installation requires installing the hood at the back of the drive Not needed in IP55 48 Dimension drawings...

Page 49: ...Attaching points and opening dimensions frame R8 Dimension drawings 49...

Page 50: ...50...

Page 51: ...by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our man...

Page 52: ...www abb com drives 3AXD50000349838B Copyright 2022 ABB All rights reserved Specifications subject to change without notice 3AXD50000349838 Rev B EN 2022 03 16...