ABB ACS880 Series, Electrical Planning Manual

Page 1: ...ABB INDUSTRIAL DRIVES ACS880 liquid cooled multidrive cabinets and modules Electrical planning...

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Page 3: ...ACS880 liquid cooled multidrive cabinets and modules Electrical planning Table of contents 2019 ABB Oy All Rights Reserved 3AXD50000048634 Rev C EN EFFECTIVE 2019 06 30...

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Page 5: ...dditional notes 17 Multidrive modules 17 IGBT supply modules ACS880 204LC 17 Diode supply modules ACS880 304LC A019 18 Examining the compatibility of the motor and drive 18 Protecting the motor insula...

Page 6: ...stalled multidrives 31 Multidrive modules 31 Protecting the motor and motor cable in short circuits 31 Protecting the motor cables against thermal overload 31 Protecting the motor against thermal over...

Page 7: ...tor between drive and motor 38 Implementing a bypass connection 38 Protecting the contacts of relay outputs 3 Standards and markings 41 Contents of this chapter 41 Applicable standards 42 Markings 43...

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Page 9: ...ven in Safety instructions for ACS880 liquid cooled multidrive cabinets and modules 3AXD50000048633 English If you ignore the safety instructions injury or death or damage to the equipment can occur I...

Page 10: ...ule Optional functional safety modules FSO 12 FSO 21 IGBT bridge and related components enclosed inside a metal frame or enclosure Intended for cabinet installation IGBT supply module IGBT supply modu...

Page 11: ...converter units hardware manual 3AXD50000024671 ACS880 DC DC converter control program firmware manual Option manuals 3AXD50000129607 ACS880 1007LC liquid cooling unit user s manual 3AXD50000039629 AC...

Page 12: ...program firmware manual Option manuals 3AXD50000037752 ACS880 C132 marine type approved drive modules and module packages supplement 3AXD50000129607 ACS880 1007LC liquid cooling unit user s manual 3A...

Page 13: ...he supply disconnecting device Cabinet installed multidrives The drive is equipped with a main disconnecting device as standard Depending on the size of the drive and the selected options the type of...

Page 14: ...Other regions The disconnecting device must conform to the applicable local safety regulations Selecting the main contactor breaker Cabinet installed multidrives Depending on the drive size you can or...

Page 15: ...winding according to the nominal input voltage of the drive See the supply unit hardware manual 3 Make sure that the transformer complies with the electrical power network specification of the drive...

Page 16: ...power factor compensation capacitors etc to the same transformer secondary winding with drive It can cause current resonances which can damage the equipment 2 3 5 4 5 6 1 1 2 3 4 5 6 Medium voltage n...

Page 17: ...For this reason dimension the supply transformer according to the supply unit apparent power Sn and make sure that the supply transformer impedance is suitable for the supply unit The transformer reac...

Page 18: ...ltage and current See the appropriate parameters in the firmware manual Protecting the motor insulation and bearings The drive employs modern IGBT inverter technology Regardless of frequency the drive...

Page 19: ...du dt Standard 500 V UN 600 V or N CMF N Reinforced N du dt CMF N du dt du dt Reinforced 600 V UN 690 V cable length 150 m N CMF N Reinforced 600 V UN 690 V cable length 150 m PN 500 kW N CMF N CMF n...

Page 20: ...00 V 500 V UN 600 V or N CMF N or CMF Reinforced LL 1800 V N du dt CMF du dt N du dt Reinforced LL 1800 V 600 V UN 690 V N CMF N CMF Reinforced LL 2000 V 0 3 micro second rise time1 1 If the intermedi...

Page 21: ...t for a 400 V AC line voltage application must be selected as if the drive were supplied with 480 V Additional requirements for drives with an IGBT supply unit or regenerative rectifier unit It is pos...

Page 22: ...N 469 hp or NEMA 500 frame size NEMA 580 PN 134 hp or frame size NEMA 500 N or CMF N or CMF Standard LL 1300 V UN 500 V N du dt CMF du dt N or CMF Standard LL 1300 V 420 V UN 500 V or N or CMF N or CM...

Page 23: ...withstanding the prospective fault current during the disconnection time of the protective device The cross sectional area of the protective conductor can either be selected from the table below or ca...

Page 24: ...ield or armor Yes Yes PE Symmetrical shielded or armored cable with three phase conductors and a shield or armor and separ ate PE conductor cable1 1 A separate PE conductor is required if the conducti...

Page 25: ...L2 L2 L1 L3 L3 L2 L1 Preferable cable arrangement to avoid voltage or current unbalance between the phases Not allowed power cable types Use as motor cabling Use as input power cabling Cable type No...

Page 26: ...1 3 4 5 2 Insulation jacket 1 Helix of copper tape or copper wire 2 Copper wire screen 3 Inner insulation 4 Cable core 5 26 Electrical planning guidelines...

Page 27: ...arate cables Run analog and digital signals in separate shielded cables Do not mix 24 V DC and 115 230 V AC signals in the same cable Signals that can be run in the same cable If their voltage does no...

Page 28: ...improve local equalizing of potential This figure illustrates the cable routing guidelines with an example drive min 200 mm 8 in 90 min 500 mm 20 in 1 2 3 3 2 1 4 min 300 mm 12 in 2 4 3 min 300 mm 12...

Page 29: ...C 120 V AC control cables in separate ducts unless the 24 V DC cable is insulated for 230 V AC 120 V AC or insulated with an insulation sleeving for 230 V AC 120 V AC 24 V DC 230 V AC 120 V AC 230 V A...

Page 30: ...cables make sure that each conductor is protected individually IGBT supply unit Equip the input power cable with fuses or a circuit breaker to protect the cable in a short circuit situation Select th...

Page 31: ...rter multidrive is connected to multiple motors use a separate circuit breaker or fuses for protecting each motor cable and motor against overload The overload protection of the drive single drive or...

Page 32: ...e sensor with a basic insulation to the analog digital input s of the drive if you do not connect any other external control circuits to drive digital and analog inputs 3 You can connect the sensor to...

Page 33: ...lso shows the insulation of the factory installed relay plus code option for a cabinet installed drive and the insulation requirement for the sensor Temperature sensor insulation requirement PTC relay...

Page 34: ...The drive is equipped with an internal ground fault protective function to protect the drive against ground faults in the motor and motor cable This function is not a personnel safety or a fire prote...

Page 35: ...evention of unexpected start up POUS function The POUS function enables short time maintenance work like cleaning on the non electrical parts of the machinery without switching off and disconnecting t...

Page 36: ...ircuits through the FSO xx See the appropriate manual for more information Code Name 3AXD50000015612 FSO 12 safety functions module user s manual 3AXD50000015614 FSO 21 safety functions module user s...

Page 37: ...y be equipped with a blocking reactor or harmonic filter Using a safety switch between the drive and the motor ABB recommends to install a safety switch between the permanent magnet motor and the driv...

Page 38: ...IS MACHINE STARTS AUTOMATICALLY Bypass connection is available as a factory installed option for some cabinet installed drive types Consult ABB for more information WARNING Never connect the drive out...

Page 39: ...2 3 4 230 V AC 230 V AC 24 V DC 1 Relay output 1 Varistor 2 RC filter 3 Diode 4 Electrical planning guidelines 39...

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Page 41: ...unctional safety of safety related electrical electronic and programmable electronic control systems EN 62061 2005 AC 2010 A1 2013 A2 2015 Safety of machinery Safety related parts of control systems P...

Page 42: ...tion For fulfilling the EMC requirements see the additional information concerning the drive EMC compliance IEC EN 61800 3 EAC Eurasian Conformity mark Product complies with the technical regulations...

Page 43: ...d for use in complex systems in the second environment Category C3 The drive complies with the radiated emission limits of C3 category with these provisions 1 The supply unit is C3 compliant Cabinet i...

Page 44: ...figuration for a power drive system 3AFE61348280 English 3 The motor and control cables are selected and routed according to the electrical planning guidelines of the drive The EMC recommendations are...

Page 45: ...EU Declaration of Conformity Machinery Directive Multidrive modules Standards and markings 45...

Page 46: ...Cabinet installed multidrives The declaration of conformity is included in the drive delivery Approvals Consult ABB 46 Standards and markings...

Page 47: ...ensure a secure connection between the product and Customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to t...

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Page 50: ...www abb com drives 3AXD50000048634C 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AXD50000048634 Rev C EN EFFECTIVE 2019 06 30...