ABB ACx580-01 Series, User Manual

Page 1: ... ABB LV AC DRIVE User Manual for PIHF Harmonic Filters Applicable to ACS510 ACS530 ACx580 01 04 ACS880 01 04 ...

Page 2: ...ACH580 Standard Firmware Manual 3AXD50000027537 3ABD00045445 ACH580 01 Frequency Converter Hardware Manual 3AUA0000076331 3ABD00045444 ACH580 04 Drive Module Hardware Manual 3AXD50000048685 3ABD00046059 ACQ580 Standard Firmware Manual 3AXD50000035867 3ABD00045443 ACQ580 01 Frequency Converter Hardware Manual 3AXD50000035866 3ABD00045442 ACQ580 04 Drive Module Hardware Manual 3AXD50000048677 3ABD00...

Page 3: ...ance 5 3 Guide on Installation and Debugging of Filters Contents 7 Product Overview 7 Mechanical Installation 10 Electrical Connection 11 Model Information 13 Technical Data 15 Further Information Product and service inquiries 21 Product Training 21 Providing feedback on ABB Drives manuals 21 Document library on the Internet 21 ...

Page 4: ...4 Table of Contents ...

Page 5: ...eneral safety instructions Warning All electrical installation and maintenance of harmonic filters shall be performed by qualified electrical engineers The harmonic filter and its connecting devices shall be grounded Never try any operation on the harmonic filter that has been powered on After the power supply is cut off the capacitor of the intermediate circuit shall be discharged for 5 minutes b...

Page 6: ... least 150mm around the filter When two filters are mounted in parallel the distance between the filters shall be at least 200mm 5 The capacitor in the filter is a temperature sensitive device of which the ambient temperature shall be kept below 50 6 A reliable ground wire shall be connected for mounting according to the wiring instructions in the circuit diagram 7 If the harmonic filter needs to ...

Page 7: ...he operating principle and structure of the harmonic filter are briefly described in this chapter Product overview Wiring diagram The harmonic filter is a low pass filter that suppresses high frequency harmonic currents on the input side of the drive The figure below shows a drive system with harmonic filters ...

Page 8: ...8 Guide on Installation and Debugging of Filters Wiring diagram of single filter 1 5 250kW ...

Page 9: ...e connection into the frequency converter 3 Before connecting the contactor A1 A2 B1 B2 and C1 C2 short connected plates short connected for factory default shall be removed and the rated current of the contactor shall be greater than Ifilter It is recommended to use AC 3 contactors 4 When connecting in parallel the contactors with disconnected capacitors on each filter shall be allocated separate...

Page 10: ...d Debugging of Filters Electrical diagram The figure below shows the electrical diagram of harmonic filters Model label Harmonic content 10 10 Rated voltage 4 400V Rated current 0004 4A Product PIHF harmonic filter PIHF xxxx x xx ...

Page 11: ...ble housing or cabinet to ensure safety The filter adopts natural cooling Please keep a heat dissipation space of at least 150mm around the filter If the filters are installed in parallel the installation distance between the filters shall be at least 200mm There shall be enough fresh cooling air for use and hot air can freely escape from the filter housing or cabinet ...

Page 12: ... is normally closed When the temperature limit of the overheat protection is reached the state will turn to off No Terminal No Description 1 U1 V1 W1 PIHF filter input terminal 2 U2 V2 W2 PIHF filter output terminal 3 A1 B1 C1 A2 B2 C2 PIHF filter loop control terminal external contactor control 4 T1 T2 Overheat protection switch terminal 5 Protective earthing No Terminal No Description 1 U1 V1 W1...

Page 13: ...erter When the filter is matched with ACS530 ACx580 ACS880 frequency converter the parameter 97 48 and 227 17 shall be set to obtain the same adjusting effect Harmonic filter model Incoming and outgoing line terminal U1 V1 W1 U2 V2 W2 Capacitor switching terminal A1 B1 C1 A2 B2 C2 Temperature control terminal T1 T2 PE PIHF 0004 4 10 1 5mm2 AWG14 1 1 1 5 N m 1 5mm2 AWG14 1 1 1 5 N m 1 5mm2 AWG16 0 ...

Page 14: ...025A R2 031A R3 033A R3 033A R3 032A R3 0045 4 10 038A R3 039A R3 039A R3 038A R3 046A R3 046A R3 046A R3 045A R4 0075 4 10 060A R4 062A R4 062A R4 061A R4 072A R4 073A R4 073A R4 072A R5 0090 4 10 088A R4 088A R5 088A R5 087A R5 0160 4 10 106A R5 106A R5 105A R6 125A R5 145A R6 145A R6 145A R6 157A R6 169A R7 169A R7 169A R7 0205 4 10 180A R6 195A R6 206A R7 206A R7 206A R7 0290 4 10 246A R6 246A...

Page 15: ... 8 70 90 PIHF 0007 4 10 7 2 3 3 70 90 PIHF 0012 4 10 12 6 5 5 4 5 70 140 PIHF 0015 4 10 17 7 5 6 70 150 PIHF 0030 4 10 32 15 12 70 220 PIHF 0045 4 10 46 22 20 72 330 PIHF 0075 4 10 72 37 28 72 460 PIHF 0090 4 10 88 45 36 72 510 PIHF 0160 4 10 169 75 60 75 660 343 203 PIHF 0205 4 10 206 110 75 75 850 343 203 PIHF 0290 4 10 293 160 95 75 1050 592 350 PIHF 0363 4 10 363 200 125 75 1070 592 350 PIHF 0...

Page 16: ... Protection class IP00 Harmonic filtering effect Under full load conditions the total harmonic current distortion at the input of the filter THDI is less than 10 the background voltage THDU is lower than 2 and the ratio between the short circuit power of the grid and the installed load is higher than 66 Frequency 50 Hz Insulation class Overvoltage category III in accordance with EN61800 5 1 Overhe...

Page 17: ...0205 4 10 145 PIHF 0290 4 10 S6 1060 485 365 190 PIHF 0363 4 10 195 PIHF 0430 4 10 195 PIHF 0505 4 10 PIHF 205 4 10 PIHF 290 4 10 Parallel installation PIHF 0585 4 10 PIHF 290 4 10 PIHF 290 4 10 Parallel installation PIHF 0650 4 10 PIHF 205 4 1 PIHF 430 4 10 Parallel installation PIHF 0725 4 10 PIHF 290 4 10 PIHF 430 4 10 Parallel installation Frame size W W1 W2 D H H1 a1 a2 C1 C4 C5 S1 220 160 17...

Page 18: ...18 Guide on Installation and Debugging of Filters Product outline drawing S1 to S4 ...

Page 19: ...Guide on Installation and Debugging of Filters 19 Product outline drawing S5 S6 ...

Page 20: ...am For the model that needs two filters installed in parallel the wall mounted mode shall be selected and the installation distance between the filters shall be at least 200mm to ensure a sufficient heat dissipation space The recommended installation diagram is shown as follows ...

Page 21: ...e contacts can be found by navigating to abb com search channels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the...

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