ABB ARR600, User Manual

Page 1: ... Wireless I O Gateway ARR600 User Manual ...

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Page 3: ...Document ID 1MRS758458 Issued 2021 06 04 Revision F Product version 3 4 7 Copyright 2021 ABB All rights reserved ...

Page 4: ...escribed in this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB is a registered trademark of the ABB Group All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders Warranty Please inquire about the terms of warranty from your nearest ...

Page 5: ...ce which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administration to ensure a secure connection to the network and to take the necessary measures such as but not limited to installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product and ...

Page 6: ...n systems air traffic control direct life support machines or weapons systems in which the failure of the hardware or software described in this manual could lead directly to death personal injury or severe physical or environmental damage To prevent damage both the product and any terminal devices must always be switched off before connecting or disconnecting any cables It should be ascertained t...

Page 7: ...uct information label 14 Firmware version 14 Section 3 Physical connections 15 Communication connections 15 Serial ports 15 Console serial port 1 15 Serial port 2 16 Ethernet 18 Wireless network 18 Section 4 Getting started 21 Connecting cables 21 Connection principle 21 Logging in 21 User interface 22 Setting Ethernet port function to LAN 22 Configuring mobile WAN 23 Configuring the default route...

Page 8: ...e 32 Saving configuration profiles 32 Section 8 Service configuration 33 Configuring services 33 Service parameters 33 Section 9 IEC 104 application settings 37 The use of the IEC 104 protocol 37 Configuring IEC 104 application settings 37 IEC 104 application settings 37 Section 10 Modbus application settings 43 Modbus Gateway properties 43 Modbus mode 44 Configuring the network master to serial s...

Page 9: ...DC output 53 Section 12 Troubleshooting 55 Common troubleshooting issues 55 Viewing the system log 55 Section 13 Technical data 57 Section 14 Glossary 61 Table of contents ARR600 3 User Manual ...

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Page 11: ...1 3 1 Product documentation set Product series and product specific manuals can be downloaded from the ABB Web site abb com mediumvoltage 1 3 2 Document revision history Document revision date Product version History A 2015 12 18 A First release B 2017 09 22 3 4 Content updated to correspond to the product version C 2018 10 08 3 4 Content updated D 2019 04 24 3 4 7 Content updated to correspond to...

Page 12: ...uration 1MRS758855 Product series and product specific manuals can be downloaded from the ABB Web site abb com mediumvoltage 1 4 Symbols and conventions 1 4 1 Symbols The electrical warning icon indicates the presence of a hazard which could result in electrical shock The warning icon indicates the presence of a hazard which could result in personal injury The caution icon indicates important info...

Page 13: ...ent conventions A particular convention may not be used in this manual Abbreviations and acronyms are spelled out in the glossary The glossary also contains definitions of important terms Menu paths are presented in bold Select Main menu Settings Parameter names are shown in italics The function can be enabled and disabled with the Operation setting Parameter values are indicated with quotation ma...

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Page 15: ... Gateway ARR600 Ethernet and serial devices can be attached to a TCP IP based control system DNP3 serial devices can also be attached to a DNP3 TCP SCADA system In this case the DNP3 protocol is transferred to TCP IP communication transparent serial gateway mode Wireless I O Gateway ARR600 can be utilized for various industrial and utility applications to maximize the benefits Built in I O capabil...

Page 16: ...262NA Digital and analog connector IO 2 3 2 4 5 6 7 8 1 GUID 5A2B7768 3994 4264 86AB 939B14E2D5EE V2 EN US Figure 1 Front panel with IO 1 1 Power supply 12 48 VDC 2 IO 1 digital I O connector only in certain product models 3 LAN WAN port 4 Console application serial port 5 Power switch 6 Console serial port switch 7 DIP switches 8 Application serial port Section 2 1MRS758458 F ARR600 overview 10 A...

Page 17: ...sole application serial port 5 Power switch 6 Console serial port switch 7 DIP switches 8 Application serial port The device has rails to enable wall or DIN rail mounting The front panel contains slots for nuts or other mounting accessories optional in order to gain access to these rails Power supply connector The device has a VDC power supply connector 1MRS758458 F Section 2 ARR600 overview ARR60...

Page 18: ... operation of the device Ethernet connector The device has an RJ 45 connector for 10 100 Mbps Ethernet connection The maximum length of the Ethernet cable is 100 m 2 2 2 Back panel The device has an antenna connector and a slot for a SIM card on the back panel 1 2 GUID BB2AF55E 76F0 4C5D 87C2 EACC9F0088BA V1 EN US Figure 4 Back panel 1 Antenna connector SMA female 2 SIM card slot Section 2 1MRS758...

Page 19: ... 5 Eth 1 6 Eth 2 7 Led 1 8 Led 2 9 Led 3 10 Led 4 Cellular Table 2 Description of available LEDs LED Label State Description 1 Batt LED unassigned 2 Status On VPN connection is up Flashing VPN connection is starting Off VPN connection is disabled 3 Power Error On Operating power is turned on Off Operating power is turned off 4 Function On Device is starting Flashing Device is operating normally Of...

Page 20: ...g Cellular connections up and active Off Cellular connection is inactive 2 3 Product information label The product label contains basic information about the unit such as product name serial number and Ethernet MAC address 2 4 Firmware version The device s firmware version is visible on the welcome page System Welcome Page which is displayed after logging in to the device For firmware updates cont...

Page 21: ...al port 1 The console switch enables or disables console access When the switch is in the right position serial port 1 is in the serial port mode and when it is in the left position serial port 1 is in the console mode The console switch is located below the serial port 1 connector Turn off power from the device before toggling the console switch as the switch position is read during the boot sequ...

Page 22: ... control 3 1 1 2 Serial port 2 Serial port 2 can be configured to multiple serial formats RS 232 422 485 The default is RS 232 GUID 9F6668AA EBAB 46B5 A1AF 35D8AE3E6C12 V1 EN US Figure 7 Application serial port Table 5 Application serial port pinout RS 232 PIN Function 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI Section 3 1MRS758458 F Physical connections 16 ARR600 User Manual ...

Page 23: ...s 3 BIASING 0 OFF 1 ON Enables RS 422 biasing on pins 2 and 8 4 TERMINATION 0 OFF 1 ON Enables RS 422 termination on pins 2 and 8 If biasing and or termination is required for the RS 485 half duplex 2 wire mode enable RS 422 biasing termination with DIP switches and manually connect pins 2 7 and 3 8 together at the application port RS 2 Do not connect RS 422 or RS 485 cables to a serial port confi...

Page 24: ...r better 3 1 3 Wireless network The device supports cellular connectivity 2G 3G LTE allowing the use of wireless applications The practical data transfer rates depend on the subscription details and wireless network capacity The device with wireless interface includes an SMA female type connector for an external antenna Any kind of external 50 Ω wide band antenna can be used intended for GPRS 3G o...

Page 25: ...If the PIN code query is enabled check that the ARR600 configurator has the correct PIN code entered in the wireless WAN submenu 1MRS758458 F Section 3 Physical connections ARR600 19 User Manual ...

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Page 27: ...tions The WAN interface is used for connecting the device to public Internet or private APN The Ethernet LAN is used for connecting other Ethernet devices to the device s local network The WAN interfaces can be configured to create a redundant system where one WAN automatically receives traffic if the other one goes down For example if the primary Ethernet connection goes down the traffic is autom...

Page 28: ... to the default value auto the Ethernet LAN port tries to automatically obtain the IP address using DHCP when the device boots If the DHCP discovery fails the device automatically uses IP address 10 10 10 10 Change the following setting before changing any other Ethernet settings 1 In the left pane under Network click Ethernet Port 2 Set Port function to LAN 3 Click Submit to save the settings If ...

Page 29: ...twork click Ethernet Port and set Port function to WAN If configuring Mobile WAN as the default gateway skip this step 4 Set the default route To select Ethernet WAN as the default gateway under Primary WAN set Interface to Ethernet WAN To select Mobile WAN as the default gateway under Primary WAN set Interface to Mobile WAN 5 If both Ethernet WAN and Mobile WAN are configured under Backup WAN set...

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Page 31: ...rnet WAN 2 Set Enable to Yes 3 Select a WAN interface 4 Select a Configuration Mode The Manual Static IP Address mode requires entering the values in the Manual Settings fields 5 Click Submit to save the settings Use the Connectivity Monitor settings when WAN redundancy functionality is required The Connectivity Monitor keeps checking the connection to the given remote host to determine the networ...

Page 32: ... 4 2 Type the access point s username in the Username field 4 3 Type the access point s password in the Password field 5 If the device acts as a wireless router to Ethernet devices and DNS is needed enter the DNS settings Set DNS Selection to From Network to set up the device to receive DNS server IP addresses automatically from the cellular network Set DNS Selection to Manual to set up the device...

Page 33: ...terface None Mobile WAN Ethernet WAN Ethernet WAN Secondary These three settings configure the high level default gateways They must be configured to enable default route Backup WAN Interface None Mobile WAN Ethernet WAN Secondary Backup WAN Interface None Mobile WAN Ethernet WAN Ethernet WAN Secondary OpenVPN Client Settings Interface Any WAN Ethernet WAN Wireless WAN Ethernet LAN This setting de...

Page 34: ... is enabled the device is defined as the DNS server for LAN devices either manually or through DHCP and the device forwards the name queries to the actual DNS server and back to the LAN devices 1 In the left pane under Services click Common 2 Set Use DNS Proxy to Yes 3 Click Submit to save the settings 5 6 Checking network status The device has user interface views and LEDs that show network statu...

Page 35: ...eway processes the transmitted data transparently and does not alter it any way except for buffering it for transmission Because of the transparent communication any protocols can be used in actual communication between nodes Serial gateway configuration depends on used protocols 6 3 Configuring I O ports 1 In the left pane under Serial Port and I O click RTU 2 Configure the RTU application If the...

Page 36: ...See the Wireless I O Gateway ARR600 RTU configuration guide Technical Note for more information on RTU application parameters Section 6 1MRS758458 F Serial port configuration 30 ARR600 User Manual ...

Page 37: ...in UTC time The time zone can be set so that the device shows the time in a local format There is also an NTP server in the device NTP client and server this enables the device to work as NTP server for the LAN devices 3 Click Submit under the Mode setting The lower part of the view is updated if the setting changed 4 Check the time and date settings In the Automatic NTP mode check the settings un...

Page 38: ...n dialog 3 Select the new firmware file 4 Click Update A confirmation dialog opens 5 Click OK to confirm firmware The update takes a few minutes 6 Once the update is finished restart the device 7 5 Saving configuration profiles It is possible to save the device s configuration in a profile for use in other devices or as a backup when updating the firmware The configuration can be exported as an XM...

Page 39: ...No Yes mDNS responder The multicast domain name system is a protocol that enables Mac OS X machines on LAN to find the device using its hostname for example arctic 02xxyy No Yes SSH Server The SSH secure shell is an encrypted network protocol for safe remote command line connections It is replacing the Telnet protocol SSH Server Determines if logging into the device using SSH is allowed The device...

Page 40: ... Broadcast IP address Usually the last IP address of the subnet Default lease time Given to clients that don t request a specific lease length empty 10800 Maximum lease time The maximum lease time given to clients empty 10800 NTP Servers List of NTP servers comma separated LPR Servers List of line printer LPR servers comma separated WINS Servers List of WINS servers comma separated Table 13 DynDNS...

Page 41: ...atrol connection Registration password Password needed to register to server with HTTPS protocol This password should not be entered after registration unless re registering is necessary Protocol Patrol communication protocol HTTPS SSH Connection interval Defines how often to report to server Seconds Server Information Server address server port Server IP address and the port the server listens If...

Page 42: ... the polling mode is recommended Polling continuous Options Backup active configuration to server When set to Yes copies encrypted version of the XML configuration file to the server No Yes Allow remote management Enables remote management by Patrol server No Yes Allow LAN device scan Allows periodical local network scan for ABB devices Currently the supported device is RIO600 No Yes Section 8 1MR...

Page 43: ...x 2 View and change settings in the view that opens 3 Click Submit to save the settings 9 3 IEC 104 application settings Table 16 IEC 104 application settings Name Description Value range Basic settings Enable IEC 104 gateway Enables or disables IEC 104 to IEC 101 gateway functionality No Yes Serial settings The serial settings define the properties of physical serial communication between the dev...

Page 44: ...connection is rejected If the set value is Yes the present connection is terminated and the new connection is accepted It is recommendable to set this value to Yes in normal configurations having only one IEC 104 master No Yes Max clients Max clients defines the maximun number of connections redundancy group 1 3 IEC 104 settings The IEC 104 settings define the properties of IEC 104 link layer and ...

Page 45: ...EC 104 standard defines value 2 1 2 3 Info object address length This defines the length of IEC 104 Information object address ASDU header field in bytes 1 2 3 IEC 101 settings The IEC 101 settings define the properties of IEC 101 link layer and application layer parameters as described in the IEC 60870 5 101 standard The IEC 101 communication is carried out between the device and a IEC 101 Slave ...

Page 46: ...sed to convert an ASDU type Original type to another Applied type type e g in cases when the IEC implementation differs between master and slaves No Yes IEC 101 ASDU type The original ASDU type searched by ASDU type replacer 0 255 IEC 104 ASDU type The new ASDU type is replaced by the original type 0 255 Convert short IEC 101 time stamps Defines if 56 bit timestamps are converted to 24 bit No Yes ...

Page 47: ... the packet collector before sending the data to the network 1 255 Other settings Write syslog Write syslog defines if the error messages are stored to system log file or not The system log is available by using Web user interface No Yes 1MRS758458 F Section 9 IEC 104 application settings ARR600 41 User Manual ...

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Page 49: ...offers a number of core properties Supports Modbus RTU and Modbus ASCII serial protocols Supports Modbus TCP Modbus RTU over TCP Modbus RTU over UDP Modbus ASCII over TCP and Modbus ASCII over UDP network protocols Generates and filters out gateway exceptions Makes automatic connection management Enables multiple server sessions over the network Offers unlimited amount of masters on the network si...

Page 50: ...e default port being 502 and transmit Modbus requests The device makes conversions between network and serial protocols If the slave does not reply during defined timeout or if the reply is corrupted the device sends gateway exception message back to the master if the exception generation is enabled Otherwise the reply is returned Multiple masters can connect simultaneously to the Gateway which ha...

Page 51: ... If a single serial port or RS 422 485 is required port 2 is recommended If Port 1 is used the console switch of the device must be in the Application position DIP switches below the DB 9 serial connector specify the RS 232 422 485 settings of Port 2 RS1 RS2 Serial settings Speed Defines the serial port speed for Modbus communication in bps The optimal speed depends on the connected Modbus equipme...

Page 52: ... communication is violated The device does not accept a new request before the reply from the slave is received or the reply timeout is elapsed The delays in network communication can vary especially in wireless networks When the slaves are located on the network side ping or another method should be used to estimate the delay packets spend on network 0 90 000 000 0 90 seconds Inter frame timeout ...

Page 53: ...rval of the master 0 32500 Enable keepalive Defines if connection testing is performed by sending TCP keepalive packets at certain intervals enabled for TCP network communication If set to Yes testing the TCP connection with slave is enabled No Yes 10 5 Modbus register maps Table 18 Modbus register map for IO 1 8DI 2DO Function code Hex Function Address range Number of registers Modicon notation P...

Page 54: ...fset multiply 100 Offset and multiply are taken from the calibration file 5 0x05 Write Single Coil 0 3 4 00001 00004 Write digital output 6 0x06 Write Single Holding Register 0 5 6 40001 40006 Clear input counter 15 0x0F Write Multiple Coils 0 3 4 00001 00004 Write digital outputs 16 0x10 Write Multiple Holding Registers 0 5 6 40001 40006 Clear input counters Section 10 1MRS758458 F Modbus applica...

Page 55: ...analog inputs 11 1 Digital connector IO 1 pins 1 2 GUID BCCDAFB3 3A96 42E6 A55E 8CC66E37133B V3 EN US Figure 10 I O connector pin numbering for IO 1 1 Pin 1 2 Pin 15 Table 21 I O connector pins for IO 1 8DI 2DO Pin Symbol Description 1 V Vcc out 2 DI_1 Digital input 5 60 V 3 DI_2 Digital input 5 60 V 4 DI_3 Digital input 5 60 V 5 DI_4 Digital input 5 60 V Table continues on next page 1MRS758458 F ...

Page 56: ...ned for reading the status of the feeder open traveling closed and not for detecting short duration changes The inputs are optically isolated and work with voltage bipolar levels from 5 to 60 V and this range is guaranteed to be interpreted as a logical high state Voltage levels less than 2 V are interpreted as a logical low state GUID 7FA0FCBB AC03 450F B7DA B9AA1F02E310 V1 EN US Figure 11 Digita...

Page 57: ...C60 V1 EN US Figure 12 Digital output schematic OUT_A Digital output A pin OUT_B Digital output B pin 11 2 Digital and analog connector IO 2 pins 1 2 3 4 GUID 37D5163F 322B 4D9F 908D 5493C81E8F8A V3 EN US Figure 13 I O connector pin numbering for IO 2 1 DIO pin 1 2 DIO pin 12 3 AIO pin 1 4 AIO pin 8 1MRS758458 F Section 11 I O interface ARR600 51 User Manual ...

Page 58: ...l inputs DIO_8 Digital output Digital output pole 1 0 60 V 100 mA DIO_9 Digital output Digital output pole 1 0 60 V 100 mA DIO_10 Digital output Digital output pole 1 0 60 V 100 mA DIO_11 Digital output Digital output pole 1 0 60 V 100 mA DIO_12 Digital output Common pin of the digital outputs 11 2 1 Digital input IO 2 The device has six digital inputs which all share a common reference pin The in...

Page 59: ...nalog input IO 2 Table 23 Analog input IO 2 description Parameter Value Note Current measuring range 4 20 mA 1 5 mA 10 55 C 4 20 mA Positive margin 15 Input impedance 250 Ω Current input Maximum withstanding inputs 35 mA Current input ESD protection 82 V Chip varistor protection Isolation 100 V 11 3 DC output The input voltage to the power supply connector is circulated back to the I O connector o...

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Page 61: ...des are being used Access to web user interface does not work Web user interface uses HTTPS for secure web access and it must be specified on the web browser address field like in this example https 10 10 10 10 Access to the Internet with a laptop connected to the device does not work Test the wireless connection 1 Configure wireless connection and verify if it is connected to the network 2 Connec...

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Page 63: ...wer supply 12 48 VDC limited 240 VA power source that fulfills the requirements of standard IEC 60950 1 Power consumption 1 5 W Other Internal clock Real time Approvals CE Environmental conditions Temperature range 30 70 C operating 40 85 C storage Humidity 5 85 RH non condensing Protection class IP30 Table 27 Supported protocols Master protocol Slave protocol IEC 60870 5 104 IEC 60870 5 101 IEC 6...

Page 64: ...ull serial and modem signals 300 460 800 bps Data bits 7 or 8 Stop bits 1 or 2 Parity None Even Odd Flow control None RTS CTS Protection 15 kV ESD and short circuit Console RS 232 19200 bps 8 data bits 1 stop bit no parity 8N1 Serial 2 RS 232 DTE RS 422 RS 485 selectable Male DB 9 connector IEC 60870 5 101 protocol support Full serial and modem signals 300 460 800 bps Data bits 7 or 8 Stop bits 1 ...

Page 65: ... 12 Electrostatic discharge ESD EN 61000 4 2 2008 12 Radiated radiofrequency electromagnetic field EN 61000 4 3 2006 02 Electrical fast transient EFT EN 61000 4 4 2012 04 Surge EN 61000 4 5 2005 11 Conducted radiofrequency electromagnetic field EN 61000 4 6 2008 10 Power frequency magnetic field EN 61000 4 8 2009 09 Table 31 RoHS and REACH compliancy Description Reference Directive RoHS directive ...

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Page 67: ...ready Ethernet A standard for connecting a family of frame based computer networking technologies into a LAN GND Ground earth HTTPS Hypertext Transfer Protocol Secure I O Input output IEC International Electrotechnical Commission LAN Local area network LED Light emitting diode Modbus A serial communication protocol developed by the Modicon company in 1979 Originally used for communication in PLCs ...

Page 68: ...ta SCADA Supervision control and data acquisition SIM Subscriber identity module SNMP Simple Network Management Protocol SNTP Simple Network Time Protocol TCP Transmission Control Protocol TCP IP Transmission Control Protocol Internet Protocol TXD Transmit exchange data UDP User datagram protocol VPN Virtual Private Network WAN Wide area network Section 14 1MRS758458 F Glossary 62 ARR600 User Manu...

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Page 72: ...ABB Distribution Solutions Digital Substation Products P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 abb com mediumvoltage Copyright 2021 ABB All rights reserved 1MRS758458 F ...