ABB BSFC-02C, Hardware Manual

Page 1: ... ABB INDUSTRIAL DRIVES BSFC 02C and BSFC 12C charging controllers Hardware manual ...

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Page 3: ...BSFC 02C and BSFC 12C charging controllers Hardware manual Table of contents 3 Installation 2019 ABB Oy All Rights Reserved 3AXD50000027498 Rev B EN EFFECTIVE 2019 09 27 ...

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Page 5: ...18 Inverter power switch off sequence 18 Locking solenoid control 3 Installation 19 Contents of this chapter 19 Electrical safety precautions 20 Limitation of liability 21 Planning the installation of the BSFC unit 21 Placing 21 List of components needed in power supply circuit 22 Installing and removing the BSFC unit 22 Wiring the BSFC unit 4 Technical data 23 Contents of this chapter 23 Specific...

Page 6: ...29 Charging circuit 2 R8i 6 Dimension drawings 31 Contents of this chapter 32 BSFC 02C and BSFC 12C Further information 6 Table of contents ...

Page 7: ...s safety instructions 3AUA0000102301 English or ACS880 liquid cooled multidrive cabinets and modules safety instructions 3AXD50000048633 English Target audience This manual is intended for people who plan the installation install start up and service the drive or create instructions for the end user of the drive concerning the installation and maintenance of the drive Read the manual before workin...

Page 8: ...rative rectifier control program firmware manual Inverter module manuals and guides 3AUA0000104271 ACS880 104 inverter modules hardware manual 3AXD50000045610 ACS880 104LC inverter modules hardware manual 3AUA0000085967 ACS880 primary control program firmware manual 3AUA0000098062 ACS880 primary control program quick start up guide Brake module and DC DC converter module manuals 3AUA0000106244 ACS...

Page 9: ...electronics related components and DC capacitors enclosed in a metal frame or enclosure Intended for cabinet installation DC DC converter mod ule DC DC converter module s under control of one control board and related components DC DC converter unit DC circuit between rectifier and inverter DC link Frequency converter for controlling AC motors Drive Frequency converter enclosed in a metal frame or...

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Page 11: ... switch This configuration requires a charging circuit to charge the DC capacitors of the modules in a controlled way The DC voltage can be directly connected to the modules only after the capacitors are charged to a sufficient level The BSFC is a unit that monitors the charging and controls switch on and switch off of the DC voltage In addition to inverter units the BSFC can be used with other un...

Page 12: ... 0 92 7 8 9 9 8 1 3 62 162 9 8 1 1 67 7 6 9 9 6 9 9 6 6 1 6 1 6 1 19 19 19 67 7 67 7 9 9 67 7 Switch status monitoring Q10 and Q11 X4 Power supply input for BSFC and operating voltage output for DC switch disconnector locking solenoid X5 Fiber optic links to inverters 1 2 and 3 V1 V6 Enable switches for charging circuit monitoring inverters 1 2 and 3 Note The BSFC unit does not allow the closing o...

Page 13: ...ontrol output X5 External 230 115 V AC input L 1 Neutral N 2 Protective Earth PE 3 Not connected NC 4 230 115 V AC control voltage for DC switch disconnector Q11 locking solenoid LSOL 5 Neutral for switch Q11 locking solenoid NSOL 6 Optical transmitter start enable to Inverter 1 INV1 EN V1 Optical receiver UDC 80 acknowledgement from Inverter 1 UDC1 V2 Optical transmitter start enable to Inverter ...

Page 14: ...dgement from Inverter 1 UDC1 V2 Optical transmitter start enable to Inverter 2 INV2 EN V3 Optical receiver UDC 80 acknowledgement from Inverter 2 UDC2 V4 Optical transmitter start enable to Inverter 3 INV3 EN V5 Optical receiver UDC 80 acknowledgement from Inverter 3 UDC3 V6 LEDs When on Indication Color Name DC switch disconnector Q11 main con tacts are open auxiliary contact connec ted to connec...

Page 15: ...S1 UDC UDC STAT STAT STAT STAT UDC UDC UDC UDC STAT STAT A11 1 X4 1 X4 2 X4 3 BSFC X4 4 X5 1 X5 2 X5 3 V3 V1 V2 X5 4 X5 5 X5 6 V5 V6 V4 L N 230V AC 115V AC R8i module 1 Q10 1 Drive DC bus 1 DC switch disconnector 2 Charging fuse switch 3 Charging resistors 4 Locking solenoid for DC switch disconnector 5 Indicator lamp on the cabinet door 6 BSFC 02C unit 7 R8i module DC input connection 8 Hardware ...

Page 16: ...STAT STAT STAT STAT UDC UDC UDC UDC STAT STAT A11 1 X4 1 X4 2 X4 3 BSFC X4 4 X5 1 X5 2 X5 3 V3 V1 V2 X5 4 X5 5 X5 6 V5 V6 V4 2 9 C R8i module 1 Q10 1 Drive DC bus 1 DC switch disconnector 2 Charging fuse switch 3 Charging resistors 4 Locking solenoid for DC switch disconnector 5 Indicator lamp on the cabinet door 6 BSFC 12C unit 7 R8i module DC input connection 8 16 Hardware description ...

Page 17: ... DC switch disconnector Q11 The solenoid releases the locking mechanism allowing operation of the handle INV UDC and PWR LEDs are on The Charging OK light P11 on the cabinet door is on indicating that the operation of the DC switch disconnector Q11 is allowed 2 User turns DC switch disconnector Q11 to position 1 ON Main contacts 1 2 7 8 of DC switch disconnector Q11 connect inverter s to DC power ...

Page 18: ...ation of the handle is possible as long as inverter DC voltage remains high INV UDC and PWR LEDs are on The Charging OK light P11 on the cabinet door is on The inverter DC voltage decreases to zero gradually When below 80 of nominal Inverters switch off UDC signals from BSFC unit BSFC switches off the operating voltage to solenoid of DC switch disconnector Q11 Locking mechanism activates which pre...

Page 19: ...ance work 1 Clearly identify the work location and equipment 2 Disconnect all possible voltage sources Make sure that re connection is not possible Lock out and tag out Open the main disconnecting device of the drive Open the charging switch if present Open the disconnector of the supply transformer The main disconnecting device in the drive cabinet does not disconnect the voltage from the AC inpu...

Page 20: ... obey the local laws and regulations applicable to live working including but not limited to electric shock and arc protection Use a multimeter with an impedance greater than 1 Mohm Make sure that the voltage between the drive input power terminals L1 L2 L3 and the grounding PE busbar is close to 0 V Make sure that the voltage between the drive DC busbars and and the grounding PE busbar is close t...

Page 21: ...d There are connectors that are connected to drive main circuit potential WARNING Protect the BSFC unit against accidental contact There are connectors that are connected to drive main circuit potential List of components needed in power supply circuit DC switch disconnector kit DC switch disconnector BSFC unit charging switch charging resistors 1 DC fuses for inverter Charging circuit fuses Fiber...

Page 22: ...EN50022 mounting rail 1a 2 Remove the unit by bending the feet outwards lightly 2 and lifting the unit simultaneously 3 Removing 2 3 2 Installing 1b 1a Wiring the BSFC unit For instructions on wire selection and wiring refer to the diagrams in chapter Circuit diagrams page 25 22 Installation ...

Page 23: ...otection by Microfuse 2 A slow common with power supply input 6 position detachable screw terminal block wire size max 2 5 mm2 Voltage output 24 V DC max 10 mA Voltage output 15 V DC max 10 mA Switch feedback in put X4 4 position detachable screw terminal block wire size max 2 5 mm2 Avago Versatile Link series 5 MBd optical transmitters receivers Optical links V1 V6 Max optical cable POF length 4 ...

Page 24: ...tensile load 1 N 3 6 ozf Flexing Max 1000 cycles ABB drive products in general utilize 5 and 10 MBd megabaud optical components from Avago Technologies Versatile Link range Note that the optical component type is not directly related to the actual communication speed Note The optical components transmitter and receiver on a fiber optic link must be of the same type Plastic optical fiber POF cables...

Page 25: ...pter shows the connections between the switch disconnector the charging controller and one or two inverters The BSFC 02C is supplied from a 115 V AC or 230 V AC power source and the BSFC 12C is supplied from a 24 V DC power source 5 Circuit diagrams 25 ...

Page 26: ...1 1PE 1PE X13 1 14E X13 2 X13 3 15E X13 4 L N Q10 1 11 7D R10 1 DIS EN DIS EN DIS EN PE LSOL NSOL INV 2 INV 1 INV 3 S3 N L AUX2 GND GND 15V S2 S1 UDC UDC STAT STAT STAT STAT UDC UDC UDC UDC STAT STAT A11 1 X4 1 X4 2 X4 3 BSFC 02C SWITCH FUSE CONTROLLER X4 4 X5 1 X5 2 X5 3 V3 V1 V2 X5 4 X5 5 X5 6 V5 V6 V4 R1 1 1 2 3 R2 1 1 2 3 R3 1 1 2 3 R4 1 1 2 3 X13 1 X13 5 2 3 4 6 33 34 41 42 X13 11 8K X13 10 X...

Page 27: ... I2V50 R1 1 1 2 3 R2 1 1 2 3 R5 1 1 2 3 R6 1 1 2 3 R3 1 1 2 3 R4 1 1 2 3 R10 1 1 1PE 1PE L N DIS EN DIS EN DIS EN PE LSOL NSOL INV 2 INV 1 INV 3 S3 N L AUX2 GND GND 15V S2 S1 UDC UDC STAT STAT STAT STAT UDC UDC UDC UDC STAT STAT A11 1 X4 1 X4 2 X4 3 BSFC 02C SWITCH FUSE CONTROLLER X4 4 X5 1 X5 2 X5 3 V3 V1 V2 X5 4 X5 5 X5 6 V5 V6 V4 X13 1 X13 5 2 3 4 6 13 14 21 22 X13 1 2K X13 2 X13 3 2K X13 4 33 ...

Page 28: ...24V SOL 0V SOL INV 2 INV 1 INV 3 S3 0V 24V AUX2 GND GND 24V S2 S1 UDC UDC STAT STAT STAT STAT UDC UDC UDC UDC STAT STAT A11 1 X4 1 X4 2 X4 3 BSFC 12C SWITCH FUSE CONTROLLER X4 4 X5 1 X5 2 X5 3 V3 V1 V2 X5 4 X5 5 X5 6 V5 V6 V4 R1 1 1 2 3 R2 1 1 2 3 R3 1 1 2 3 R4 1 1 2 3 X13 1 X13 5 2 3 4 6 13 14 21 22 X13 1 2K X13 2 X13 3 2K X13 4 33 34 41 42 X13 11 8K X13 10 X13 12 53 54 61 62 X13 15 9K X13 13 8K ...

Page 29: ... R1 1 1 2 3 R2 1 1 2 3 R5 1 1 2 3 R6 1 1 2 3 R3 1 1 2 3 R4 1 1 2 3 R10 1 1 1PE 1PE DIS EN DIS EN DIS EN PE 24V SOL 0V SOL INV 2 INV 1 INV 3 S3 0V 24V AUX2 GND GND 24V S2 S1 UDC UDC STAT STAT STAT STAT UDC UDC UDC UDC STAT STAT A11 1 X4 1 X4 2 X4 3 BSFC 12C SWITCH FUSE CONTROLLER X4 4 X5 1 X5 2 X5 3 V3 V1 V2 X5 4 X5 5 X5 6 V5 V6 V4 X13 1 X13 5 2 3 4 6 13 14 21 22 X13 1 2K X13 2 X13 3 2K X13 4 33 34...

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Page 31: ...Dimension drawings Contents of this chapter This chapter contains dimension drawings of the BSFC charging controllers 6 Dimension drawings 31 ...

Page 32: ... DC MAX 10mA OPER TEMPERATURE MAX C BSFC 02C SWITCH FUSE CONTROLLER IND CONT EQ 1PD8 UDC UDC TO BE USED WITH ABB DRIVES ONLY MAXIMUM RATED SYSTEM VOLTAGE UL 600 V AC IEC 690 V AC UDC X5 1 L 2 N 3 PE 4 5 LSOL 6 NSOL X4 1 15V 2 AUX2 3 GND 4 GND STAT S3 V3 V4 S2 V1 V2 S1 DIS EN DIS EN DIS EN INV1 INV2 INV3 STAT STAT V5 V6 STAT 79 3 11 66 5 2 62 247 9 72 32 Dimension drawings ...

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Page 34: ...www abb com drives 3AXD50000027498B 2019 ABB Oy All Rights Reserved Specifications subject to change without notice 3AXD50000027498 Rev B EN EFFECTIVE 2019 09 27 ...