ABB Discrete I/O, Applications Manual

Page 1: ...ROBOTICS Application manual Discrete I O ...

Page 2: ...Trace back information Workspace 20A version a7 Checked in 2020 03 09 Skribenta version 5 3 033 ...

Page 3: ...Application manual Discrete I O RobotWare 7 0 2 Document ID 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved Specifications subject to change without notice ...

Page 4: ...ty by ABB for losses damages to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtained ...

Page 5: ...030 Digital base 29 2 3 2 DSQC1031 Digital add on 31 2 3 3 DSQC1032 Analog add on 33 2 3 4 DSQC1033 Relay add on 35 2 4 Status LED descriptions 38 2 5 Technical data 40 2 6 Coil neutralization 41 3 Software overview 41 3 1 Information about I O devices 42 3 2 Using Discrete I O devices 42 3 2 1 Configuring ABB I O device using RobotStudio 49 3 2 2 Configuring ABB I O device using the FlexPendant 5...

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Page 7: ...ces Document ID Reference 3HAC032104 001 Operating manual RobotStudio 3HAC065036 001 Operating manual OmniCore 3HAC060860 001 Product manual OmniCore C30 3HAC065041 001 Technical reference manual System parameters 3HAC065038 001 Technical reference manual RAPID Instructions Functions and Data types 3HAC066554 001 Application manual Controller software OmniCore 3HAC065034 001 Product specification ...

Page 8: ... 1 Updated the section Coil neutralization on page 40 B Released with RobotWare 7 0 2 Updated the section Connecting the EtherNet IP network on page 25 C 8 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved Overview of this manual Continued ...

Page 9: ...ing Reference information safety standards unit conversions screw joints lists of tools Spare parts list with corresponding figures or references to separate spare parts lists References to circuit diagrams Technical reference manuals The technical reference manuals describe reference information for robotics products for example lubrication the RAPID language and system parameters Application man...

Page 10: ...he manuals are aimed at those having first hand operational contact with the product that is production cell operators programmers and troubleshooters 10 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved Product documentation Continued ...

Page 11: ...s ensure you are familiar with the safety information in the product manuals for the robot The integrator of the robot system is responsible for the safety of the robot system Application manual Discrete I O 11 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved Safety ...

Page 12: ...of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB Ltd and its entities are not liable for damages and or losses related to such security breaches ...

Page 13: ...ions are required to connect to the robot controller When using the RobotWare option EtherNet IP Scanner Adapter more configuration possibilities are available The add on devices have an optical interface and must be attached to a base device The additional Ethernet port on the base device can be used to daisy chain any Ethernet based equipment on the same network for example additional base devic...

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Page 15: ... DSQC1032 Analog add on 4 analog inputs 4 analog outputs 3HAC058665 001 DSQC1033 Relay add on 8 digital inputs 8 re lay outputs 3HAC058666 001 The main dimensions for the I O devices are 75x36x101 Length x Width x Height Additional parts Description Spare part no Connectors digital base add on 3HAC060919 001 Connectors analog add on 3HAC060925 001 Connectors relay add on 3HAC060926 001 DIN bracket...

Page 16: ...y I O devices When the base device is connected to logic power supply and Ethernet it can be detected and configured by the robot controller The process power supply powers the inputs outputs and the optical interface to the add ons xx1600002033 Installing base devices Use this procedure to install the base device See also the product manual for the robot controller listed in References on page 7 ...

Page 17: ...nnector may damage the device Connect process power supply and GND to the input and output connectors X1 and X2 Note The process power supply also powers the optical interface to the add ons 5 Connect wires to the inputs and outputs as re quired 6 Configure the device see Using Discrete I O devices on page 42 7 Removing base devices Note Action DANGER Before commencing any work inside the cabinet ...

Page 18: ...to the re moved device 4 Replacing base devices Note Action DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off 1 Disconnect all connectors 2 Continues on next page 18 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 1 2 Installing base devices Continued ...

Page 19: ...t out Leave the DIN bracket attached to the rail 3 xx1600002039 Remove the DIN bracket from the new device 4 Continues on next page Application manual Discrete I O 19 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 1 2 Installing base devices Continued ...

Page 20: ...to any of the connectors X3 or X5 on the previous base device The logical power supply connector X4 of up to five base devices in total can be connected in parallel if the devices are placed inside the same controller cabinet i e over short distances For all other applications the logical power must be supplied separately to each base device The process power supply must always be supplied separat...

Page 21: ... detect the add on device Unpowered add on devices shall be placed last i e to the right otherwise the optical link is broken xx1600002032 Installing add on devices Note Action DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off 1 xx1700000277 Clean the optical interface on both the base device and the add on from dirt or dust using a soft cloth...

Page 22: ...or information about the pinout see I O device descriptions on page 26 Note The optical interface on the base device must also be powered by process power supply to detect add on devices 4 CAUTION Connecting the process power supply in parallel with another add on may damage the devices Connect wires to the inputs and outputs as re quired 5 Configure the device see Using Discrete I O devices on pa...

Page 23: ...out 3 xx1600002039 Snap off the DIN bracket from the rail and refit it to the removed device 4 Replacing add on devices Note Action DANGER Before commencing any work inside the cabinet make sure that the main power has been switched off 1 Disconnect all connectors 2 Continues on next page Application manual Discrete I O 23 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hard...

Page 24: ...t devices Press the new device until it snaps onto the DIN bracket Note The device must be updated if the order is changed see Updating the existing Discrete I O device on page 44 6 Note If the device is not correctly inser ted there is a risk that the optical communication between the devices does not work Reconnect all connectors 7 Fit the spare DIN bracket to the removed device 8 24 Application...

Page 25: ... controller The following figure illustrates where the Ethernet port connectors are placed on the computer 4 1 2 5 3 2 xx1800003138 Description Label Port to the robot s private network Intended for connecting I O units I O 1 Port to the robot s private network Intended for connecting network based process equipment to the controller LAN ETHERNET SWITCH 2 This port only exists if the wired variant...

Page 26: ...only show the I O numbers digital input output It is not the pin position number for connector X1 or X2 only I O number Status LEDs The DSQC1030 base device has the following status LEDs For more information about the status LEDs see Status LED descriptions on page 35 Description LED label Digital outputs DO 1 16 Digital inputs DI 1 16 Power PWR Network status NS Module status MS Ethernet Continue...

Page 27: ...module only show the I O numbers digital input output It is not the pin position number for connector X1 or X2 only I O number Reset button The DSQC1030 base device has a reset button located under the status LEDs The reset button can be used in different ways to reset the device Indication Description Function Regular reset same as tog gling the power Pressed once 3 sec The Power LED flashes red ...

Page 28: ... to carefully press the reset button Using sharp objects or pressing with force may damage the reset button 28 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 3 1 DSQC1030 Digital base Continued ...

Page 29: ...process power X1 Digital inputs X2 Status LEDs The DSQC1031 device has the following status LEDs For more information about the status LEDs see Status LED descriptions on page 35 Description LED label Digital outputs DO 1 16 Digital inputs DI 1 16 Power PWR Continues on next page Application manual Discrete I O 29 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware over...

Page 30: ... DO04 14 DO13 4 DO05 13 DO14 3 DO06 12 DO15 2 DO07 11 DO16 1 DO08 18 GND DI 9 GND DI X2 Digital inputs 17 DI09 8 DI01 16 DI10 7 DI02 15 DI11 6 DI03 14 DI12 5 DI04 13 DI13 4 DI05 12 DI14 3 DI06 11 DI15 2 DI07 10 DI16 1 DI08 30 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 3 2 DSQC1031 Digital add on Continued ...

Page 31: ...log inputs and outputs X1 Logic and process power X2 Status LEDs The DSQC1032 device has the following status LEDs For more information about the status LEDs see Status LED descriptions on page 35 Description LED label Power PWR Continues on next page Application manual Discrete I O 31 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 3 3 DSQC1032 Analog ad...

Page 32: ...D 7 GND 14 AO4 6 AO2 13 GND 5 GND 12 AI3 4 AI1 11 GND 3 GND 10 AI4 2 AI2 9 GND 1 GND 4 PWR 2 PWR X2 Logic and process power 3 GND 1 GND 32 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 3 3 DSQC1032 Analog add on Continued ...

Page 33: ...uts X2 Logic and process power X3 Status LEDs The DSQC1031 device has the following status LEDs For more information about the status LEDs see Status LED descriptions on page 35 Description LED label Relay outputs RO 1 8 Digital inputs DI 1 8 Power PWR Continues on next page Application manual Discrete I O 33 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview ...

Page 34: ... 11 RLY7 3 RLY3 10 RLY8 2 RLY4 9 RLY8 1 RLY4 10 GND DI 5 GND DI X2 Digital inputs 9 DI5 4 DI1 8 DI6 3 DI2 7 DI7 2 DI3 6 DI8 1 DI4 4 PWR 2 PWR X3 Logic and process power 3 GND 1 GND 34 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 3 4 DSQC1033 Relay add on Continued ...

Page 35: ...are operative Device is online but has no connec tions in the established state GREEN flashing Check parameter to see whether module has correct ID Check system messages One or more I O connections are in the time out state RED flashing Check system messages and para meters Failed communication device The device has detected an error render ing it incapable of communicating on the network RED stea...

Page 36: ...following table shows the different states of the NS LED Remedy cause Description LED color Check status of MS LED The device has no power or is not online OFF Check power supply The device has not completed the startup If no light check other LED modes The device is online and has connec tion in the established state GREEN steady Check that other nodes in the net work are operative Device is onli...

Page 37: ...S LED is switched On green 4 NS LED is switched On green for approx 0 25 seconds 5 NS LED is switched On red for approx 0 25 seconds 6 NS LED is switched On green 7 Application manual Discrete I O 37 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 2 Hardware overview 2 4 Status LED descriptions Continued ...

Page 38: ...ts Note Data Description 500 mA Rated current 600 mA Max current 1200 mA Typical short circuit current 100 uA Leakage current 24 VDC Rated voltage 30 VDC Max voltage 0 5V at 500 mA Max voltage drop max switching repetition rate 10 sec 1000 mH Max inductive load 10 mF Max capacitive load 1 mm2 Recommended cable area Yes Surge protected Yes Thermal protection 0 5 ms Max delay time Digital inputs Not...

Page 39: ...nce Yes Reverse polarity protected Yes Surge protected 2ms Delay time Analog outputs Note Data Description 0 10 V Output range 12 bits 2 44 mV Resolution 0 5 25 mV Inaccuracy 1 kOhm Min load impedance Yes Surge protected Yes Short circuit protection 2 ms Delay time Relay outputs Note Data Description 230 VAC Max switching voltage 2 A Max switching current Reinforced Isolation Application manual Di...

Page 40: ...oils lengthens the life of the switches that control them Clamping with a diode The diode should be dimensioned for the same current as the relay coil and a voltage of twice the supply voltage 24 V DC 0 V xx0100000163 Clamping with a varistor The varistor should be dimensioned for the same current as the relay coil and a voltage of twice the supply voltage xx0100000164 Clamping with an RC circuit ...

Page 41: ...a Sheet file EDS file is available for the I O device to identify the devices when configured in the network The EDS file for the I O device is stored in the controller and location is RobotWare RobotControl_x x x xxx utility service ioconfig EDS Behavior ABB I O devices support both Cyclic and Change of State COS I O connection It is possible to set output signals with a Change of State connectio...

Page 42: ...e robot controller it should be configured using RobotStudio or FlexPendant Follow this procedure to configure the base I O device and add on I O device at the same time However if more add on I O devices are attached after configuring the base I O device the first time use the Updating the existing Discrete I O device on page 44 procedure to update the configuration of the base I O device 1 Start...

Page 43: ... the Configure new device field Enter the signal name if desired Click Ok The I O device is added with signals Note The name will be stored in the I O device and used for identification and addressing Continues on next page Application manual Discrete I O 43 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 3 Software overview 3 2 1 Configuring ABB I O device using RobotStudio C...

Page 44: ...he right side of the base I O device or the last add on I O device 1 Start RobotStudio and connect to the OmniCore controller Request write access 2 The add on I O device is attached or removed from the private network The modified I O device appears xx1700000650 Continues on next page 44 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 3 Softwar...

Page 45: ... xx1700000264 The Configure I O Device dialog box appears 4 In the Configure I O Device dialog box xx1700000452 Click Update device option Continues on next page Application manual Discrete I O 45 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 3 Software overview 3 2 1 Configuring ABB I O device using RobotStudio Continued ...

Page 46: ...d to the private network using Plug Produce interface The detected I O device appears xx1700000263 3 In the Configure I O Device dialog box Click Update device option Select the faulty I O device from the drop down list that needs to be replaced Note In this example Local_IO is the new I O device to replace the faulty I O device ABB_IO Update the signals if required Continues on next page 46 Appli...

Page 47: ...here are multiple I O devices in the controller it is important to identify the physical I O device for any device update signal connection or troubleshooting 1 Start RobotStudio and connect to the OmniCore controller Request write access Continues on next page Application manual Discrete I O 47 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 3 Software overview 3 2 1 Configur...

Page 48: ...3 The PWR Power and NS Network Status LED of the physical base I O device flashes to identify the I O device in the controller 48 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 3 Software overview 3 2 1 Configuring ABB I O device using RobotStudio Continued ...

Page 49: ...guring or updating the I O device using the FlexPendant Configuring a Discrete I O device Use this procedure to configure a new Discrete I O device on the FlexPendant 1 Start the FlexPendant and connect to the OmniCore controller 2 On the start screen tap I O and then select I O Devices from the menu 3 Select the I O device and and tap Configure xx1900000918 Continues on next page Application manu...

Page 50: ...I O device on the FlexPendant when an add on I O device is attached or removed Note Attach or remove the add on I O device from the last that is to the right side of the base I O device or the last add on I O device 1 On the start screen tap I O and then select I O Devices from the menu 2 Select the I O device to be updated and and tap Configure Continues on next page 50 Application manual Discret...

Page 51: ...dentify the physical I O device in the controller using the FlexPendant 1 On the start screen tap I O and then select I O Devices from the menu 2 Select the I O device to be identified and and tap Identify 3 The Identify window is displayed Tap OK xx1900000921 Application manual Discrete I O 51 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 3 Software overview 3 2 2 Configuri...

Page 52: ... the OmniCore controller 4 Request write access 5 In the I O System tree right click the target I O device and select Upgrade xx1900001181 6 The Firmware Upgrade Local I O Device window is displayed Note The Firmware location field displays the default firmware file To select a new firmware file click the button and browse to the folder with the new firmware file Continues on next page 52 Applicat...

Page 53: ...al mode 2 On the start screen tap I O and then select I O Devices from the menu 3 If the I O device is in the running state select the device and and tap Deactivate 4 Select the I O device and and tap Firmware Update Note Firmware upgrade is not possible if the state of the selected I O device is Running Continues on next page Application manual Discrete I O 53 3HAC070208 001 Revision C Copyright ...

Page 54: ...tap Browse 6 Tap Upgrade The firmware is upgraded and a message is displayed Note The Upgrade button is enabled only if a new version is detected either in the default firmware path or in a browsed path 54 Application manual Discrete I O 3HAC070208 001 Revision C Copyright 20192020 ABB All rights reserved 3 Software overview 3 3 Firmware upgrade Continued ...

Page 55: ...device 44 industrial network EtherNet IP 41 installing add on device 21 installing base device 16 installing I O device 15 integrator responsibility 11 internal I O 13 L LED module status 36 network status 36 power 35 test run 36 local I O device 13 N network security 12 P Plug Produce 13 R remote I O 13 replacing I O device 46 S safety 11 system integrator requirements 11 U updating existing I O ...

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Page 58: ...Telephone 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics and Motion No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics and Motion 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HAC070208 001 Rev C en Copyright 20192020 ABB All rights reserved Specifications subject to change without notice ...