ABB EasyLine EL3000, Operating Instruction

Page 1: ...tomatic calibration and the use of superior ABB calibration cell technology in the photometer avoids the use of expensive test gas cylinders in most applications Zero point calibration with ambient ai...

Page 2: ...e 88 Fidas24 Connecting the sample gas line to the heated sample gas connection 89 Fidas24 Connecting the sample gas line to the unheated sample gas connection 91 6 Electrical connections 93 Safety in...

Page 3: ...ions 164 The Dynamic QR Code 164 Status messages Explanations 166 Status messages on the LCD display 167 Possible status messages 168 Troubleshooting 173 Fidas24 Troubleshooting 174 Notify Service 176...

Page 4: ...ust be fully legible at all times The operating company must strictly observe the applicable national regulations relating to the installation function testing repair and maintenance of electrical pro...

Page 5: ...eration in hazardous areas DANGER Explosion hazard Explosion hazard when measuring flammable gases in hazardous areas The gas analyzer in the explosion proof design model EL3040 may only be used for t...

Page 6: ...otective lead connector before any other connection is made Risks of a disconnected protective lead The device can be hazardous if the protective lead is interrupted inside or outside the device or if...

Page 7: ...ot escape to the outside Conditions to be complied with by the end user The end user must comply with the following prerequisites and conditions to ensure safe operation of the gas analyzer The gas an...

Page 8: ...erally adjacent built in components must be at least 4 mm If the gas analyzer is installed in a closed cabinet adequate ventilation of the cabinet must be provided at least 1 change of air per hour Th...

Page 9: ...asyLine Configuration Tool Password on page 156 This limits access to both the ECT software tool itself and to the calibration and configuration functions of the device Manufacturer s address ABB Auto...

Page 10: ...egistration devices or for which it is expressly noted in the type examination certificate Maintenance work on the device where opening the housing or part of the housing is necessary is only permitte...

Page 11: ...C T4 Gc In undisturbed operation there cannot be any sparking arcing or impermissible temperatures inside the device Explosion protection through increased safety as well as gasketed or encapsulated e...

Page 12: ...with sealing plugs If there is an explosion hazard at the installation site of the gas analyzer the housing must not be opened when live and the connectors must not be disconnected when live Due to th...

Page 13: ...tionally as an explosion proof variant 1 LCD indicator 2 Gas and electrical connections Figure 1 EasyLine EL3000 housing designs The EL3020 gas analyzer model features a 19 housing with 3 HU 4 HU with...

Page 14: ...oxygen analyzer for the measurement of O2 in pure gases N2 CO2 Ar Caldos27 thermal conductivity analyzer for the measurement of binary gas mixtures with different thermal conductivity such as Ar in O...

Page 15: ...ion configuration and maintenance of the gas analyzer or about the Modbus and PROFIBUS interface Analyzer data sheet The design of the gas analyzer that has been supplied is documented in detail in th...

Page 16: ...maximum capacity of terminals for stranded or solid conductors is 1 mm2 17 AWG The stranded conductor may be tinned on the tip or twisted for simplified connection When using wire end ferrules the tot...

Page 17: ...ambient conditions Protect the gas analyzer from the following influences Cold Exposure to heat from e g the sun furnaces boilers Temperature variations Strong air currents Accumulation of dust and i...

Page 18: ...ply built into the system housing is used to supply 24 V DC to the analyzer module and the associated electronics Input voltage 100 to 240 V AC 15 10 50 to 60 Hz 3 Hz Power Maximum 187 VA without heat...

Page 19: ...easurement in corrosive gases Associated gases such as chlorine Cl2 or hydrogen chlorides such as wet HCl as well as gases or aerosols containing chlorine must be cooled or pre absorbed Flammable gase...

Page 20: ...or ambient air Calibration cells or span gas Uras26 Magnos27 manual calibration Zero point gas for Uras26 or Magnos27 or IR sample component free test gas with O2 concentration in an existing measurin...

Page 21: ...w rate of 60 l h Permissible absolute pressure range 800 to 1250 hPa Operation under lower absolute pressure e g at altitudes above 2000 m on request Gauge pressure in the sample cell max 500 hPa Flow...

Page 22: ...th calibration cells automatic calibration i e Magnos206 Magnos28 with single point calibration N2 or oxygen and UV sample component free gas Either calibration cells and test gas for oxygen detector...

Page 23: ...essure sensor must be connected to the sample gas path The pressure compensation must be calculated externally The analyzer module is function tested for 5000 hPa internal pressure without damage Flow...

Page 24: ...e point calibration 100 Vol O2 or test gas with O2concentration in the measuring range Test gas with O2 concentration near the end point of the measuring range Magnos206 with single point calibration...

Page 25: ...odule is function tested for 5000 hPa internal pressure without damage Flow rate 30 to 90 l h measuring ranges 0 to 3 vol O2 60l h For highly suppressed measuring ranges and measuring ranges of 0 to 3...

Page 26: ...Test gas with O2 concentration in an existing measuring range or ambient air Magnos28 with substitute gas calibration Oxygen free process gas or substitute gas O2 in N2 Substitute gas for example drie...

Page 27: ...andard flow rate of 60 l h Permissible absolute pressure range 800 to 1250 hPa Operation under lower absolute pressure e g at altitudes above 2000 m on request Gauge pressure in the measuring chamber...

Page 28: ...module is suitable for measuring flammable gases in a non explosive environment The concentration of flammable gases in the sample gas must not exceed 100 ppm Associated gas effect Inert gases Ar N2 h...

Page 29: ...valves suitable for the oxygen trace measurement as required A Reference air B Stainless steel pipe C FPM hose 1 Sampling point with primary shut off valve 2 Multi way ball valve 3 3 2 way ball valve...

Page 30: ...from the ambient air Bypass The gas analyzer is connected to a gas flow in the bypass at a constant flow rate approx 30 l h The needle valve is installed upstream of the branch to the gas analyzer and...

Page 31: ...to 1250 hPa Operation under lower absolute pressure e g at altitudes above 2000 m on request Gauge pressure in the measuring chamber max 100 hPa Flow rate Typically 10 to 90 l h minimum 1 l h Corrosiv...

Page 32: ...os27 Magnos28 automatic calibration Same as manual calibration with the following limitation Zero point and single point calibrations are performed for all sample components simultaneously since for t...

Page 33: ...e Flammable gases The gas analyzer may be used for the measurement of flammable gases provided that the flammable portion does not up scale 15 Vol CH4 or does not up scale C1 equivalents Further prope...

Page 34: ...ust be limited to a maximum of 10 l h H2 or 25 l h H2 He mixture For this purpose the operator has to provide suited measures outside the gas analyzer ABB recommends using a bulkhead fitting with an i...

Page 35: ...ns See sections Gas connections and electrical connections Fidas24 model EL3020 on page 83 and Gas connections and electrical connections Fidas24 model EL3040 on page 84 Sample gas input and output co...

Page 36: ...asuring flammable or ignitable gases with the pressure sensor The pressure sensor must not be connected to the sample gas path if the sample gas contains flammable or ignitable components NOTICE Damag...

Page 37: ...ity based on ISO 8573 1 Class 3 i e particle size max 40 m oil content max 1 mg m3 dew point max 3 C Note For Uras26 the purge gas must not contain any fractions of the sample components Any sample co...

Page 38: ...38 EL3000 CONTINUOUS GAS ANALYZERS OI EL3000 EN REV D 4 Preparation for Installation Dimensions 19 housing model EL3020 Dimensions in mm in Figure 3 19 housing model EL3020...

Page 39: ...Magnos27 Dimensions in mm in Figure 4 19 housing model EL3020 with Magnos27 Note Only the front view of the housing with its height differing from the standard dimension is depicted in this dimension...

Page 40: ...NUOUS GAS ANALYZERS OI EL3000 EN REV D 4 Preparation for Installation Dimensions Wall mount housing model EL3040 Dimensions in mm in A Consider free space to swivel the door Figure 5 Wall mount housin...

Page 41: ...o automatic purging with an inert gas is possible Note The version for the measurement of flammable gases and the explosion proof design in degree of protection II 3G see Use in potentially explosive...

Page 42: ...output The gauge pressure in the sample gas feed path may not up scale the maximum value of 100 hPa in standard operation and a maximum value of 500 hPa in the event of a fault The gas analyzer with M...

Page 43: ...gas analyzer Note Keep the shipping carton and cushioning material for future transportation Name plate Contents of the name plate The name plate contains the following information Production Number P...

Page 44: ...l the fittings Components of the sealing compound could falsify the measurement results The sealing material must be free of grease Requisite Material Screw in spud with hose nozzles supplied or screw...

Page 45: ...page 46 see page 48 Uras26 with Magnos206 see page 49 see page 51 Uras26 with Magnos28 see page 53 see page 55 Uras26 with Caldos27 see page 57 see page 59 Limas23 see page 61 see page 62 Limas23 wit...

Page 46: ...Pressure sensor For Pressure sensor connected to the outside by hose option 5 Sample gas inlet gas path 2 For second sample gas or flowing reference gas sample cell 1 depending on the design of the an...

Page 47: ...ith hose nozzles stainless steel 1 4305 for hoses with 4 mm inside diameter included in scope of supply 11 Sample gas inlet NPT female thread stainless steel 1 4305 for threaded connections not includ...

Page 48: ...et gas path 1 For a measuring cell and for two measuring cells with separate gas paths 5 Purge gas inlet housing 6 Purge gas outlet housing 7 Sample gas inlet gas path 2 8 Sample gas outlet gas path 2...

Page 49: ...only without solenoid valve Pressure sensor For Pressure sensor connected to the outside by hose option 5 Sample gas inlet gas path 2 For second sample gas or flowing reference gas sample cell 1 depe...

Page 50: ...or a sample cell 13 Sample gas outlet For two sample cells in series Note The oxygen sensor the integrated gas feed option and the version with separated gas paths are not possible Magnos206 Gas Conne...

Page 51: ...ath 1 4 Sample gas outlet gas path 1 For a measuring cell and for two measuring cells with separate gas paths 5 Purge gas inlet housing 6 Purge gas outlet housing 7 Sample gas inlet gas path 2 8 Sampl...

Page 52: ...05 Connection of hose lines straight screw in socket PP with hose nozzles for hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings not included in scope...

Page 53: ...ly without solenoid valve Pressure sensor For Pressure sensor connected to the outside by hose option 5 Sample gas inlet gas path 2 For second sample gas or flowing reference gas sample cell 1 dependi...

Page 54: ...sample cell 13 Sample gas outlet For two sample cells in series Note The oxygen sensor the integrated gas feed option and the version with separated gas paths are not possible Magnos28 Gas Connection...

Page 55: ...igned 3 Sample gas inlet gas path 1 4 Sample gas outlet gas path 1 For a measuring cell and for two measuring cells with separate gas paths 5 Purge gas inlet housing 6 Purge gas outlet housing 7 Sampl...

Page 56: ...steel 1 4305 Connection of hose lines straight screw in socket PP with hose nozzles for hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings not include...

Page 57: ...only without solenoid valve Pressure sensor For Pressure sensor connected to the outside by hose option 5 Sample gas inlet gas path 2 For second sample gas or flowing reference gas sample cell 1 depe...

Page 58: ...For a sample cell 13 Sample gas outlet For two sample cells in series Note The oxygen sensor the integrated gas feed option and the version with separated gas paths are not possible Caldos27 gas conne...

Page 59: ...ath 1 4 Sample gas outlet gas path 1 For a measuring cell and for two measuring cells with separate gas paths 5 Purge gas inlet housing 6 Purge gas outlet housing 7 Sample gas inlet gas path 2 8 Sampl...

Page 60: ...1 4305 Connection of hose lines straight screw in socket PP with hose nozzles for hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings not included in s...

Page 61: ...in scope of supply 2 Sample gas outlet 3 Sample gas outlet With optional solenoid valve factory connected to sample gas input Pos 1 6 Pressure sensor For Pressure sensor connected to the outside by h...

Page 62: ...or hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings not included in scope of delivery 14 Sample gas outlet 11 Pressure sensor For Pressure sensor co...

Page 63: ...ewed fittings with hose nozzles PVDF for hoses with 4 mm inside diameter included in scope of supply 22 Test gas inlet Note The oxygen sensor is not possible in combination with Magnos206 The pressure...

Page 64: ...crew in socket PP with hose nozzles for hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings not included in scope of delivery 14 Sample gas outlet 11 P...

Page 65: ...nes straight screw in socket PP with hose nozzles for hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings not included in scope of delivery 2 Sample ga...

Page 66: ...th optional solenoid valve Screwed fittings with hose nozzles PVDF for hoses with 4 mm inside diameter included in scope of supply 22 Test gas inlet Note The oxygen sensor is not possible in combinati...

Page 67: ...ozzles for hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings not included in scope of delivery 14 Sample gas outlet 11 Pressure sensor For Pressure s...

Page 68: ...stainless steel 1 4305 Connection of hose lines straight screw in socket PP with hose nozzles for hoses with inside diameter 4 mm included in scope of delivery Connection of piping screw in fittings n...

Page 69: ...ith 4 mm inside diameter included in scope of supply 4 Sample gas inlet For Integrated gas feed option with flow sensor only without solenoid valve 6 Pressure sensor 21 Sample gas inlet On solenoid va...

Page 70: ...Connection of piping screw in fittings not included in scope of delivery 2 Sample gas outlet 3 Not assigned 4 Not assigned 11 Purge gas inlet housing 12 Purge gas outlet housing 13 Pressure sensor 14...

Page 71: ...ith 4 mm inside diameter included in scope of supply 4 Sample gas inlet For Integrated gas feed option with flow sensor only without solenoid valve 6 Pressure sensor 21 Sample gas inlet On solenoid va...

Page 72: ...eel 1 4305 for hoses with 4 mm inside diameter included in scope of supply 6 Pressure sensor option For analyzer module 1 For flammable sample gases Common sensor for analyzer module 1 and analyzer mo...

Page 73: ...n sensor for Magnos28 and Caldos27 Caution Do not connect the pressure sensor in the sample gas path Screwed connections with hose nozzles stainless steel 1 4305 for hoses with 4 mm inside diameter in...

Page 74: ...Sample gas outlet gas path 1 Magnos28 Factory connected to Magnos28 sample gas inlet 1 Screwed connections with hose nozzles stainless steel 1 4305 for hoses with 4 mm inside diameter included in scop...

Page 75: ...piping screw in fittings not included in scope of delivery 2 Sample gas outlet 11 Purge gas inlet housing 12 Purge gas outlet housing 13 Pressure sensor 14 Not assigned Note The pressure sensor see Pr...

Page 76: ...luded in scope of supply 2 Not assigned 3 Sample gas inlet 4 Sample gas outlet 5 Purge gas inlet analyzer 6 Purge gas outlet analyzer Note The pressure sensor see Pressure sensor on page 36 is install...

Page 77: ...ressure sensor connected to the outside by hose option not in combination with Uras26 with two cells and separate gas paths Uras26 Gas connections Pos Connection Supplementary information Version 1 Sa...

Page 78: ...l EL3020 ZO23 Gas Connections The measuring chamber is connected to the sample gas inlet connection via a stainless steel tube inlet side and to the sample gas outlet connection via a FPM hose outlet...

Page 79: ...nnected to the sample gas inlet connection via a stainless steel tube inlet side and to the sample gas outlet connection via a FPM hose outlet side Pos Connection Supplementary information Version 1 S...

Page 80: ...Connection of piping screw in fittings not included in scope of delivery 2 Sample gas outlet 3 Sample gas outlet For Integrated gas feed option factory connected to 1 sample gas inlet Screwed connecti...

Page 81: ...s with 4 mm inside diameter included in scope of supply 6 Pressure sensor For analyzer module 1 for flammable sample gases Common sensor for analyzer module 1 and analyzer module 2 Caution Do not conn...

Page 82: ...plementary information Version 1 Sample gas inlet NPT female thread stainless steel 1 4305 Connection of hose lines straight screw in socket PP with hose nozzles for hoses with inside diameter 4 mm in...

Page 83: ...of supply 31 Power supply output Electrical connection to the heated sample gas connection Permanently connected 32 Test gas outlet NPT female thread for threaded connections not included in scope of...

Page 84: ...output Electrical connection to the heated sample gas connection Permanently connected 32 Test gas outlet NPT female thread for threaded connections not included in scope of supply 33 Zero point gas...

Page 85: ...the Fidas24 gas analyzer If the gas analyzer is installed in a closed cabinet adequate ventilation of the cabinet must be provided at least 1 change of air per hour Special conditions for the model EL...

Page 86: ...se piece to the sample gas inlet connect the sample gas line to the long hose piece with the hose nozzle Installing the flowmeter Install a flowmeter or flow monitor with needle valve before the sampl...

Page 87: ...e fittings gas connections in place when connecting the gas lines When laying and connecting the gas lines adhere to the installation instructions provided by the manufacturers of the piping If gas li...

Page 88: ...gas line Clean combustion gas line 1 Pump a cleaning agent alkaline cleaner stainless steel pickling solution through the stainless steel pipe 2 Rinse the pipe thoroughly with distilled water 3 Purge...

Page 89: ...t be sealed using the screw plugs installed at the factory When the sample gas is under gauge pressure a sample gas inlet must be open and connected to an exhaust gas line so that there is no gauge pr...

Page 90: ...diameter 4 6 mm 2 O ring 6 02 2 62 3 Socket 4 O ring 12 42 1 78 Connection of an additional sample gas line tube with outside diameter 6 mm either with 5 Screw in connector G Alternatively with 6 Sock...

Page 91: ...ample gas is under positive pressure a T piece must be connected between the sample gas line and the sample gas inlet The free connection of the T piece must be connected to an exhaust gas discharge l...

Page 92: ...le gas line heated or unheated PTFE or stainless steel tubing with a 4 6 mm inside outer diameter Connection either with 2 O ring 6 02 2 62 3 Socket 4 O ring 12 42 1 78 Alternatively with 5 Screw in c...

Page 93: ...elevant national safety regulations for installing and operating electric systems 1 Power supply connection see Connecting the power supply on page 100 3 pin grounded instrument connector in accordanc...

Page 94: ...O module on page 97 3 Analog output module see Analog output modules on page 96 4 Modbus module see Modbus Module on page 99 5 Profibus module see PROFIBUS Module on page 99 6 Ethernet 10 100BASE T in...

Page 95: ...ending on the cable diameter Cable gland Clamping range for lines and tightening torque Sealing ring 1 2 3 Sealing ring 1 2 Sealing ring 1 M20 1 5 5 5 mm 1 5 Nm 7 0 mm 1 Nm 7 0 mm 1 5 Nm 9 0 mm 1 4 Nm...

Page 96: ...ground max gain relative to protective ground potential 50 V max load 750 Ohm Resolution 16 bit The output signal cannot be lower than 0 mA Version 4 pole or 8 pole plug in terminal strip with counte...

Page 97: ...tal outputs DO1 to DO4 Potential free changeover contacts maximum contact load capacity 30 V 1 A Relays must at all times be operated within the specified data range Inductive or capacitive loads are...

Page 98: ...alve 5 Pump on off Limit 1 DO2 Limit 2 DO3 Limit 3 DO1 Limit 4 DO2 Limit 5 DO3 Limit 6 DO4 Limit 7 Limit 8 Limit 9 Limit 10 Measuring range switch over Measuring range feedback Measuring component swi...

Page 99: ...pin sub D female connector Pin Signal Description 1 not assigned 2 M24 24 V output voltage ground 3 RxD TxD P Receive transmit data plus B line 4 not assigned 5 DGND Data transmission potential Refere...

Page 100: ...les Analog output module see Analog output modules on page 96 Digital I O module see Digital I O module on page 97 3 Connect the opposite connectors to the plug in terminal strips on the I O modules C...

Page 101: ...Install an easily accessible mains isolator or a switched socket in the power supply line close to the gas analyzer so that all the poles of the gas analyzer can be disconnected from the power supply...

Page 102: ...d If the device is visibly damaged If the device no longer operates After prolonged storage under adverse conditions After severe transport stresses Installation Check 1 Is the gas analyzer securely f...

Page 103: ...always active when pressurized air is on that is also when the instrument air valve is closed Gas analyzer start up Note For the analyzers ZO23 and Fidas24 the instructions specified in ZO23 Commissi...

Page 104: ...gas analyzer is ready for measurement connect sample gas Note For information on the test gases refer to Test gases on page 28 Fidas24 Commissioning the gas analyzer Power up the power supply heat up...

Page 105: ...enoid valve in the analyzer automatically connects the combustion gas The combustion gas regulation attempts to adjust the pressure to the set point Adjust output variables of the internal pressure co...

Page 106: ...used sample gas lines and sampling probes may continue to emit hydrocarbons for an extended period after initial operation As a result it can take much longer for the measured value drift to reach an...

Page 107: ...perating Instruction are examples The indications on the IED will usually differ from this 1 LCD indicator 2 LCD display 3 Operating buttons for menu navigation Figure 50 LCD indicator on the device T...

Page 108: ...e contrast of the LCD display If a status message is active First press the button OK Switch to menu mode see 108 If a status message is active Press the button to display the message list see Status...

Page 109: ...entry As soon as the user wants to access a password protected menu or a password protected value change password entry is prompted For this purpose as shown on the LCD display the digits 1 2 and 3 ar...

Page 110: ...110 EL3000 CONTINUOUS GAS ANALYZERS OI EL3000 EN REV D 8 Operation Menu Overview This menu depends on the configuration of the gas analyzer Figure 54 Menu overview...

Page 111: ...n X Manual Calibration Calibration method X X Test gas concentration see Set test gas concentration on page 117 X X Perform calibration X Maintenance functions Pump control see Operate pump on page 19...

Page 112: ...to point connection the IP addresses in the gas analyzer and in the computer must be matched Example Gas analyzer 192 168 1 4 Computer 192 168 1 2 Note If the gas analyzer is connected to a network wi...

Page 113: ...ties 4 in the network tab double click on Internet Protocol Version 4 TCP IPv4 5 In the General tab you can configure the IP settings see Setting the IP address on page 153 appropriate for the configu...

Page 114: ...lyzer configuration data can be stored on the computer The saved configuration file can be processed later and sent to the gas analyzer File Save As menu or icon Release of communication via Modbus TC...

Page 115: ...eaving the calibration menu If at least one sample gas valve or a digital output with valve function is configured the status signal goes out after a maximum of 4 the longest set low pass time constan...

Page 116: ...f explosive gas mixtures when measuring flammable gases and connecting oxygen containing test gases such as air Before connecting an oxygen containing test gas the gas path must be rinsed with an iner...

Page 117: ...rnal solenoid valve is installed controlled by an appropriately configured digital output Especially in the case where automatic calibration is performed as a simplified calibration calibration cells...

Page 118: ...needed As long as the control signal is present high level automatic calibration is blocked If the control signal is activated at a point in time at which a cyclically controlled automatic calibration...

Page 119: ...start Cycle time The cycle time must be set in the configurator The cycle time shows the time intervals over which automatic adjustment is completed Date and time of next automatic calibration The an...

Page 120: ...for zero point and end point calibration must be connected via solenoid valves control of the solenoid valves via digital outputs must be configured see Configuring signal inputs and outputs on page...

Page 121: ...after switching from end point gas to sample gas until the Function check status signal disappears so that gas residues do not distort the calibration or the measurement result The total purge time f...

Page 122: ...8 Zero point end point calibration or substitute gas calibration or single point calibration If a substitute gas component is set up in the Magnos28 analyzer the calibration method is factory set to s...

Page 123: ...e for detailed information ZO23 Commissioning the gas analyzer on page 104 Manually starting the automatic calibration Figure 65 Menu Automatic Calibration Manually aborting the automatic calibration...

Page 124: ...test gas or Substitute gas or single point calibration If a substitute gas component is set up in the Magnos28 analyzer the calibration method is factory set to substitute gas calibration otherwise t...

Page 125: ...r All according to the configuration in the Manual Calibration ECT dialog 3 Check zero point set point and set if necessary 4 Connect zero point gas if it is not automatically connected 5 Once the mea...

Page 126: ...Magnos206 see Single point calibration on page 130 or the Magnos28 see Single point calibration on page 131 or Caldos27 see Single point calibration on page 134 or oxygen sensor see Calibration method...

Page 127: ...ion in an existing measuring range or ambient air Calibration cells or span gas Uras26 Magnos27 manual calibration Zero point gas for Uras26 or Magnos27 or IR sample component free test gas with O2 co...

Page 128: ...thods on page 140 if configured runs at the same time The test gas must be selected accordingly Manual Calibration For the Limas23 sample components the zero point end point calibration is fixed as th...

Page 129: ...nos206 Magnos28 or oxygen sensor with calibration cells automatic calibration i e Magnos206 Magnos28 with single point calibration N2 or oxygen and UV sample component free gas Either calibration cell...

Page 130: ...herefore in measuring ranges from 0 to 5 vol to 0 to 100 vol O2 it is sufficient to perform an offset correction routinely only This so called single point calibration can be done at any point of the...

Page 131: ...ration must always be carried out in order to calibrate all sample and substitute gas components A zero point end point calibration either only in the sample components or in the substitute gas measur...

Page 132: ...or pure oxygen Magnos28 with single point calibration Test gas with O2 concentration in an existing measuring range or ambient air Magnos28 with substitute gas calibration Oxygen free process gas or s...

Page 133: ...ng is documented in the device data sheet Substitute gas calibration is a zero point end point calibration of the substitute gas component The zero points and end points of the measuring ranges of sam...

Page 134: ...ration factory set or single point calibration Single point calibration Due to the operating principle of the sensor in the Caldos27 analyzer the zero point and end point do not drift independently Th...

Page 135: ...air Caldos27 Magnos28 manual calibration In addition to the above mentioned test gases for Caldos27 additional test gases are needed to calibrate Magnos28 The requirements are provided in the table in...

Page 136: ...ied nitrogen contains fractions of hydrocarbons negative measured values may be displayed in small measuring ranges In this case the sample gas contains a lower proportion of hydrocarbons than the zer...

Page 137: ...ir example Acetone measurement in room air Acetone C3H6O in higher concentrations cannot be filled in test gas containers For this reason the analyzer module is factory set for calibration with the su...

Page 138: ...factory set we recommend determining this as follows The following information should therefore be noted in particular The zero point should not differ essentially from the calibrated zero point in p...

Page 139: ...ne C3H8 in N2 or in air is used What is the maximum test gas concentration in ppm or mg m3 so that the measuring range is not up scaled Example 2 f a test gas other than propane is used its response f...

Page 140: ...bration Oxygen sensor Notes for calibration Calibration methods Automatic calibration single point calibration Manual calibration zero point end point calibration Note The zero point of the oxygen sen...

Page 141: ...Initial measuring range Condition End value MR1 Initial value MR2 Two measurement ranges with suppressed zero point Figure 71 Two measuring ranges with suppressed zero point Measuring range 2 MR2 Meas...

Page 142: ...outputs X Note In Magnos27 the measuring range limits cannot be changed Manual measuring range switchover Menu Path Operation Switch Over Active Range Figure 72 Active measuring range menu Measuring r...

Page 143: ...Limits of measuring ranges on page 141 Configuration of inputs and outputs for measuring range switchover and feedback Figure 75 IO Connections menu In the example shown in the figure the following i...

Page 144: ...ing range 2 to measuring range 1 Note The automatic measuring range switchover Autorange can only be configured if an analog output is assigned to the detector The externally controlled measuring rang...

Page 145: ...n special order Calibration Cells If the analyzer is equipped with calibration cells the set points for each measured component are about 80 of the physical measuring range or 80 of the measuring rang...

Page 146: ...ry Physical measuring range The analyzer has a physical measuring range The limits of this measuring range are 0 Vol O2 or 100 Vol O2 Magnos28 Change measuring range limits Menu Path Setup Measurement...

Page 147: ...asuring range limits can also be set in the Configurator see Measuring range configuration with ECT on page 142 Setting range The measurement range is freely adjustable from 0 to 5 vol O2 to 0 to 25 v...

Page 148: ...number of sample components see Digital I O module on page 97 Set low pass time constant Setup Figure 79 Menu Component The low pass time constants can only be set in the configurator and not in the g...

Page 149: ...um five sample components Calibration All measured components are pre calibrated at the factory After the initial activation of a sample component zero point and end point must be checked and recalibr...

Page 150: ...ysical unit needs to be changed 3 Select the desired physical unit in the Component dialog for the Component Name parameter 4 Transfer the configuration data from the computer to the gas analyzer Samp...

Page 151: ...tem component in the component selection list and left click it with mouse to transfer it to the tree structure 3 Check and change the physical unit as needed 4 Check the measuring range and configure...

Page 152: ...ter deletion the component is no longer available for display or calibration however it is still included in the component selection list and can be added to the component list again later on 1 In ECT...

Page 153: ...e Ethernet connection enables communication using the ECT software tool and Optima TCT Light for QAL3 data transfer if the QAL3 monitoring option is integrated in the gas analyzer for reading the meas...

Page 154: ...er then the parameter DHCP should be set to off This also applies if the gas analyzer is not connected to a network via Ethernet This is to prevent the gas analyzer from continuously attempting to est...

Page 155: ...ar 3 In the Communication Properties dialog enter either the network name server name or the IP address of the gas analyzer 4 Close the dialog by clicking Ok 5 In the File menu either click on the Rec...

Page 156: ...mber each of the digits may only assume the values of 1 2 and 3 for example 1213 The setting 0000 means that password protection is not enabled Enter password Figure 87 Password entry As soon as the u...

Page 157: ...or the IP address of the gas analyzer 4 Close the dialog by clicking Ok 5 In the File menu either click on the Receive Data command or select the icon on the toolbar The configuration data is transfer...

Page 158: ...ded onto the gas analyzer 11 After the update has been completed the information New software successfully installed Wait for the gas analyzer to restart After the restart a new language can be loaded...

Page 159: ...int Reporting via CUSUM and Shewhart control charts see Control cards on page 160 Storage of QAL3 data in the gas analyzer approx 1 year Display and query of QAL3 data as well as configuration see Con...

Page 160: ...r of device displays since a positive deviation occurred Sum neg p Preliminary normalized total of the negative drift of the AMS Sum neg t Normalized total of the negative drift of the AMS at time t N...

Page 161: ...ish the connection The web interface of the QAL3 monitoring of EasyLine EL3000 is open Configuration of sample components 1 In the QAL3 monitoring web interface click QAL3 Monitoring 2 On the QAL3 Mon...

Page 162: ...against power outages if the user does not enter anything for more than a minute or if the user stops the configuration by clicking on Logout Display and print control chart Display control chart 1 I...

Page 163: ...the gas analyzer to archive it or to for example edit it in a spreadsheet program 1 In the QAL3 monitoring web interface click QAL3 Monitoring 2 Select the type of display on the QAL3 Monitoring page...

Page 164: ...s analyzer display The QR code displayed contains static system information as well as dynamically generated information regarding system configuration and the status of the gas analyzer Static data f...

Page 165: ...ossible to take a photograph of the displayed QR code and send the photograph to the service contact Dynamic QR Code Accessing Menu Path Maintenance Diagnosis Device Status Display QR Code Procedure 1...

Page 166: ...ge 178 is set to On The icon is flashing The icon also appears in menu mode in the menu title line page 108 The configuration has been saved The icon is flashing Do not turn off the power supply of th...

Page 167: ...K This can be done in the message list as well as in the detailed view Status messages on the LCD display Menu path Maintenance Diagnosis Device Status Status Messages Figure 88 Menu Status Messages W...

Page 168: ...e interface is therefore not functional Please install the PROFIBUS module in slot X20 X21 install the PROFIBUS module in slot X20 X21 119 A S iQ The configuration could not be loaded This device does...

Page 169: ...detector displayed manually at the zero point This message is created by the automatic calibration Permissible range 15 of the smallest measuring range that has been installed 6 of the smallest measu...

Page 170: ...ase If the status message occurs after the warm up phase check whether the permissible ambient temperature range is observed Check the connection leads and connectors Check the fit of the leads in the...

Page 171: ...ice 399 A S a The measured value exceeds the value range of the analog digital converter Check sample gas concentration Check connectors on the gas analyzer Notify Service 400 A S a A calculation erro...

Page 172: ...alibration error has occurred Repeat calibration Check the configuration using Optima TCT Light Notify Service 517 F a Device is being serviced 518 iQ Calibration could not be performed because the me...

Page 173: ...s the same as the atmospheric pressure Guide exhaust gases directly into the atmosphere or through a line with a large internal diameter which is as short as possible or into a gas discharge line Do n...

Page 174: ...ustion gas supply Fluctuating process gas pressures Check the supply of instrument air combustion air and combustion gas Pressure regulator fault Unstable pressure values Set the external pressure of...

Page 175: ...case of instrument air supply failure It must be ensured that the gas supply to the analyzer module is shut off if the instrument air supply fails This is generally ensured by the installation of a pn...

Page 176: ...aintenance Diagnosis Device Info an exact description of the problem or status as well as the status message number This information will enable the service personnel to help you quickly Have the anal...

Page 177: ...e performed by qualified and specially trained personnel only Use in Potentially Explosive Atmospheres The inspection and maintenance of the explosion protected version of the gas analyzer requires sp...

Page 178: ...ation reset Menu path Maintenance Basic Settings Calibration Reset Figure 91 Calibration reset menu When should the calibration reset be performed A calibration reset should only be performed if an an...

Page 179: ...is being calibrated the Function check status signal is active see Status messages Explanations on page 166 Note The calibration cell cannot be measured while an automatic calibration is in progress L...

Page 180: ...or proper function this is also indicated by corresponding status messages see Possible status messages on page 168 Limas23 Clean the sample cell When should the sample cell be cleaned The sample cell...

Page 181: ...the housing and pull out of the housing NOTICE Pollution and damage of components Pollution of the device and damage to components due to improper handling When removing the sample gas lines make sur...

Page 182: ...sample gas lines outside the gas analyzer Sample cell installation 1 Perform steps 4 to 8 see Sample cell removal on page 180 in reverse order Observe the following information in the process Use new...

Page 183: ...analyzer Configure and calibrate the gas analyzer Enter the serial number of the new lamp Adjust the zero point of the electronic SO2 cross sensitivity correction if necessary Intensity standardizati...

Page 184: ...ownwards and to the side out of the bracket Remove heater from the lamp Figure 98 Removing the heater 8 Remove fixing screw 9 hexagon socket 2 5 mm with washer and retaining bracket for temperature se...

Page 185: ...s analyzer see Configuring and calibrating the gas analyzer on page 185 Configuring and calibrating the gas analyzer After replacing the UV lamp the following work must be carried out Enter the serial...

Page 186: ...SO2 cross sensitivity correction An electronic SO2 cross sensitivity correction can be configured in a gas analyzer that only measures the sample component NO Limas cross sensitivity correction is ac...

Page 187: ...s and start the intensity normalization by clicking on the icon Figure 103 Optima TCT Light Starting the intensity standardization 7 For each detector the connection of the zero point gas as well as t...

Page 188: ...pose the test factor can be set by the user within the range 1 to 200 A test factor of 100 is set ex works Test Factor T95 time for gas change in 0 to 10 ppm measuring range 30 100 s 100 60 s 150 30 s...

Page 189: ...gas connection In standby mode there is a Function check status signal see Status Signals on page 166 and the status message no 411 Fidas24 Standby mode see Possible status messages on page 168 is iss...

Page 190: ...arate 24 V DC supply to the analyzer module if applicable 2 Loosen the three fastening screws 1 and remove the sample gas filter holder 2 from the sample gas connection block 3 Remove the O rings 3 4...

Page 191: ...the 115 230 V AC power supply to the gas analyzer and heater as well as the separate 24 V DC supply to the analyzer module if applicable 2 Unscrew the exhaust air pipe 2 from the exhaust air outlet 1...

Page 192: ...bar 3 Mark bottle pressure display on the high pressure manometer 4 Close the valve of the combustion gas bottle 5 Observe the display on the high pressure manometer it should not change measurably in...

Page 193: ...1 2 bar Combustion gas path in the gas analyzer DANGER Explosion hazard Explosion hazard if there is a leak in the combustion gas path of the gas analyzer If a leak is detected in the combustion gas...

Page 194: ...Figure 108 Menu Atmospheric Pressure Air pressure effect A change in the atmospheric air pressure compared to the calibration time results in a change in the measured value Automatic pressure correcti...

Page 195: ...final point must be checked and recalibrated if necessary The pressure sensor cannot be calibrated while an automatic calibration is in progress Calibrating the pressure sensor 1 Select the Air press...

Page 196: ...s installed in the device see Digital I O module on page 97 They are designated according to the installation locations of the digital I O modules X20 X22 X24 X26 Test 1 Disconnect the plug with the c...

Page 197: ...nction which resets all digital inputs to the OK state and deletes the Function check status signal Test of analog outputs Figure 114 Menu Test Analog Outputs The list shows the analog outputs AO that...

Page 198: ...p as a component of the Integral gas feed option A pump can be installed in the model EL3020 gas analyzer as a component of the Integral gas feed option not available for Limas23 Note In this case a f...

Page 199: ...dication of a leak inside the sample gas path 6 Repeat steps 1 to 5 for all sample gas paths in the gas analyzer Important instructions for measuring combustion gases Measures to take after each openi...

Page 200: ...tting down the gas analyzer In the case of a temporary shutdown 1 Shut off the sample gas supply at the sampling point 2 Purge the sample gas line with nitrogen for at least 5 minutes from the samplin...

Page 201: ...ping duration at least 3 months 3 Pack the gas analyzer in an adequately sized box lined with shock absorbing material foam or similar The thickness of the shock absorbing material should be adequate...

Page 202: ...nicipal waste collection points These may be used for privately used products only in accordance with WEEE Directive 2012 19 EU If there is no possibility to dispose of the old equipment properly our...

Page 203: ...ctivation measures to reduce the associated gas effect options incorporation of interference filters or filter cells internal electronic cross sensitivity or carrier gas correction for one sample comp...

Page 204: ...ec Influences Flow effect Flow rate in the 20 to 100 l h range Within the detection limit Associated gas effect Cross sensitivity Analyzer calibration should be based on an analysis of the sample gas...

Page 205: ...mation on the influence of associated gases can be found in IEC 61207 3 2002 Gas analyzers Expression of performance Part 3 Paramagnetic oxygen analyzers Temperature effect Ambient temperature in perm...

Page 206: ...Paramagnetic oxygen analyzers Temperature effect Average temperature effect in permissible ambient temperature range at zero point 0 02 vol O2 per 10 C on the sensitivity 0 3 of the measured value pe...

Page 207: ...the sample gas shown on the identification plate sample component associated gas Temperature effect Ambient temperature in permissible range At zero point 2 of span per 10 C on the sensitivity 0 5 of...

Page 208: ...l h Associated gas effect Inert gases Ar CO2 N2 have no effect Flammable gases CO H2 CH4 in stoichiometric concentrations to the oxygen content conversion O2 20 of the stoichiometric conversion If hi...

Page 209: ...ect 0 5 of span at a flow change of 10 l h At an identical flow rate for test and sample gases the flow rate effect is automatically compensated Associated gas effect Analyzer calibration should be ba...

Page 210: ...Output signal fluctuation 2 0 5 of span at electronic T90time 20 sec not smaller than 10 g org C m3 Detection limit 4 1 of span at electronic T90time 20 sec not smaller than 20 g org C m3 Influences...

Page 211: ...range with electronic T90 time static dynamic 5 0 sec Influences Flow effect Flow rate in the 20 to 100 l h range 2 of the total measuring range Temperature effect Ambient temperature in the range of...

Page 212: ...vailable in ABB s download area www abb com analytical Trademarks Extran is a registered trademark of Merck KGaA Darmstadt Germany Modbus is a registered trademark of Schneider Automation Inc PROFIBUS...

Page 213: ...any Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or...

Page 214: ...214 EL3000 CONTINUOUS GAS ANALYZERS OI EL3000 EN REV D Notizen...

Page 215: ...EL3000 CONTINUOUS GAS ANALYZERS OI EL3000 EN REV D 215 Notizen...

Page 216: ...notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We re...