ABB Emax X1, Operating Instructions Manual

Page 1: ...Emax X1 Tmax T7 Tmax T8 Operating istructions for T7 T8 X1 low voltage air circuit breakers protection releases Operating instructions 1SDH000587R0002 B1751 ...

Page 2: ...safety principles and service operations are not included It is important to note that this documents contain warnings and cautions against certain specific service methods that could cause personal injury to service personnel damage equipment or render it unsafe These warnings do not cover all conceivable ways in which service whether or not recommended by ABB might be performed or the possible h...

Page 3: ... functions 28 3 6 1 Notes about Protection Operation 28 3 6 2 Protection L 29 3 6 2 1 Thermal memory L 29 3 6 3 Protection S 29 3 6 3 1 Thermal memory S 29 3 6 3 2 Start up threshold S 30 3 6 3 3 Zone S selectivity 30 3 6 4 Protection S2 30 3 6 5 Directional protection D 31 3 6 5 1 Start up threshold D 31 3 6 5 2 Directional zone selectivity D 32 3 6 6 Protection I 33 3 6 6 1 Start up threshold I ...

Page 4: ...Autotest 57 3 11 2 Trip test 57 3 11 3 Rc Test 57 3 11 4 Zone selectivity 57 3 11 5 COM module 58 3 11 6 Modulo SIGNALLING 58 3 11 7 MM Test 58 3 12 Putting into service and recommendations 59 3 12 1 Installation 59 3 12 2 Uninstalling 59 3 12 3 Connections 59 3 12 4 CS and TC connection test 59 3 12 5 Current sensor connection for external neutral 59 3 12 6 TV connections 59 3 12 7 How to put the...

Page 5: ...B separate power supply unit S S S Ekip T P External unit for power supply communication and testing via USB T T T PR010 T External unit for tests T T T Key S standard function unit O optional function unit T optional unit for temporary connection function unit unavailable Notes 1 with PR330 V module 2 with PR330 D M module 4 with CB SACE Emax X1 PR33x protection releases provide the following fun...

Page 6: ...Zone selectivity SW Software TC Trip Coil opening solenoid Rc Current sensor for residual current reading Trip CB opening action generated by protection release TV Voltage transformer Un Rated voltage of the voltage transformers installed phase voltage SGR External current sensor for earth fault current reading Vaux Auxiliary power supply 1 3 Safety Notes Read this manual carefully and completely ...

Page 7: ...accordance with the protection settings Dip switches on the front allow the main protections and settings to be adjusted while the state of the protection release is indi cated by the leds of the front interface 2 2 1 Protections Depending on the version the protections available are as follows t Symbol Protection against L overload with inverse long time delay S short circuit with adjustable dela...

Page 8: ...E Tmax T7 T8 series any size The CB model establishes the rated uninterrupted current the circuit breaker is able to support lu The adjustable protections L S I and G refer to the In size defined by the interchangeable Rating plug module installed on the actual protection release 2 2 5 Standards PR331 P has been designed to operate in accordance with the following international standards IEC 60947...

Page 9: ... switches and leds of protection S are available with release versions LSI and LSIG The dip switches and leds of protection G are available with release version LSIG 2 3 1 Dip switches The dip switches on the front of PR331 P are used for adjusting the tripping thresholds of each protection and the tripping time The available combinations are given alongside each group of dip switches The dip swit...

Page 10: ...the protection of Ne is ON in the 3P circuit breaker without Ne ext wiring error The cause of tripping CS Error Rating Plug Error is displayed in the presence of Vaux and or PR030 B connected during the event The generic Hw trip signal remains in the absence of Vaux and or PR030 B and is displayed by pressing the I test key 5 Orange L led and red I led on 6 Installed values differ from those store...

Page 11: ...time is calculated according to the value of If For fault currents If 12ln the tripping time of the protection is given by the expression t s If the calculated value is less than 1 second the real tripping time is forced to 1 second t s 1s For fault currents If 12ln the tripping time is always t s 1s NOTES t s envisaged tripping time If fault current given in In example 0 7In I1 t1 protection L pa...

Page 12: ...er given in In and s PR331 P is able to provide earth fault protection created inside the protection release by vectorally adding together the phase and neutral currents The fault current is defined by the following formula If there is no fault in the circuit the modulo sum of these currents is always nil Vice versa the fault current will acquire an increasingly higher value depending on the entit...

Page 13: ...5 0 5 0 525 0 55 0 575 0 6 0 625 0 65 0 675 0 7 0 725 0 75 0 775 0 8 0 825 0 85 0 875 0 9 0 925 0 975 1 x In t1 3 12 24 36 48 72 108 144 s 1 If 3I1 Release between 1 05 and 1 2 x I1 10 If 6 x In 20 If 6 x In S t k I2 1 1 5 2 2 5 3 3 5 4 5 6 7 8 8 5 9 9 5 10 x In Where If I2 7 If 6 x In 10 If 6 x In The best of the two data 10 o 40 ms t2 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 s S t k I2 I2 1 1 5 2 2 5 3 3...

Page 14: ...aratus Scale Page No 1SDH000587R0002 2 4 9 Trip curves The trip curves provided are merely for guidance and only show a sub group of the possible selections 2 4 9 1 Trip curves for functions L I 2 4 9 2 Trip curves for functions L S t k I2 I t k I2 B1751 ...

Page 15: ...B0431 Emax X1 Tmax T7 Tmax T8 15 66 Doc No Model Apparatus Scale Page No 1SDH000587R0002 2 4 9 3 Trip curves for functions L S t k I t k 2 4 9 4 Trip curves for function G t k I2 t k B1751 ...

Page 16: ...Contact S51 P1 PR331 P has an external contact which can be configured by the customer and is useful for monitoring a series of events including alarms and protection trips The configuration options of the contact available via PR010 T or Ekip Connect are Monitoring event s Contact activation delay Idle state normally open or closed Trigger configuration Auto or Single The contact is available in ...

Page 17: ...at there is an error in the CS and or TC connections 2 6 4 Connection of current sensor for external neutral WARNING Remember to set the InN in the appropriate way if the current sensor for the external neutral conduc tor must be connected to a three pole circuit breaker During this phase the circuit breaker must be open and if possible isolated 2 7 Default parameters Before the PR331 P is put int...

Page 18: ...trip occurs FN 6 Expected trip does not happen Function OFF FN enable protection function 7 LEDs irregularly turned on see par 1 3 2 8 Unexpected trip see par 1 3 2 9 L LED orange flashing FN 2 8 2 In the case of a fault WARNING If the PR331 P is suspected of being faulty if there are signs of malfunctions or it has generated an unexpected trip we advise you to strictly follow the recommendations ...

Page 19: ...on releases PR332 P for SACE Emax X1 and SACE Tmax T7 T8 circuit breakers and PR333 P for X1 circuit breakers are electronic devices with functions for monitoring and for protecting against fault currents The units also possess Measuring Data Storage Communication Self diagnosis Load Control and Zone Selectivity functions The protection release installed in the circuit breaker is connected to the ...

Page 20: ...otection against instantaneous short circuits at high currents known as Iinst 3 3 2 Functions PR332 P and PR333 P include various different functions depending on the version and configuration chosen Runtime measurement of the main electrical quantities available phase current peak factor mains frequency phase to phase voltages power energy power factor harmonic distortion Programmable measurement...

Page 21: ...can be used to temporarily energize and communicate the protection release via PC Like PR010 T it also allows the protection release to be tested again via PC The HMI030 switchgear display expands the monitoring functions of the protection release by displaying the current measure ments of all the phases in real time Flex Interface modules allow the alarm or state signals of the protection release...

Page 22: ...eak factor 2 1 2xIn in accordance with IEC 60947 annex F Consult ABB for a dedicated analysis if there are higher peak factors Primary voltage characteristics Range Three phase minimum phase to phase voltage Full Power 60V Three phase minimum phase to phase voltage Full Power and display ligh ting 90V Auxiliary supply characteristics Activation of display lighting 3 DC voltage galvanically separat...

Page 23: ...State Description ALARM Red OFF No protection or delay alarm ON Flashing 1Hz Delay in progress for one or more of the following protections current L S G voltage UV OV RV frequency OF UF active power reversal RP phase unbalance U Alarm for one or more Contact wear Temperature Connection error of one or more Rating Plug Trip Coil Key plug error Current sensors Installation error ON Fixed Internal e...

Page 24: ... SW register corresponding to Trip is reset Press iTest when the protection release is off to obtain a description of the last event that led to the protection release being shut off function available within 48h from shut off WARNING When parameters whose adjustment includes a large number of options or values are edited the UP or DOWN buttons can be pressed and held down so as to scroll through ...

Page 25: ...ion with an icon showing the type of alarm in question information active delay danger Icon Message Description Configuration Inconsistent parameters or inconsistent data between key plug and pro tection release Prealarm L T Prealarm condition of the specified protection Example Prealarm L Warning Iw Iw threshold exceeded Contact wear Contact wear prealarm 80 Date not valid Incorrect date that mus...

Page 26: ...session cancelled Failed Programming session rejected 3 4 3 3 Operating icons An area with icons showing the operating conditions of the protection release is available on the display The area is at the bottom right of the display See par 1 4 3 Display Ref 5 and includes 4 positions in which the icons can be shown Starting from the position on the far right a description of the available icons is ...

Page 27: ...ESC from the default page includes 5 options Main Menu Option Description Paragraph 1 Protections Reading and adjustment of all the protections available 1 6 2 Measurements Reading of all the measurements made by the protection release Trip and events 1 7 3 Settings Reading and adjustment of the main settings of the protection release CB and modules 1 9 4 Test Allows diagnosis and state control te...

Page 28: ...e Curve Trip enabling Zone selectivity Startup O 4 O 4 Protection Gext Idn Enabling Threshold Time O 5 O 6 Protection U Enabling Threshold Time Curve Trip enabling S S Protection UV Enabling Threshold Time Trip enabling O 7 S Protection OV Enabling Threshold Time Trip enabling O 7 S Protection RV Enabling Threshold Time Trip enabling O 7 S Protection RP Enabling Threshold Time Trip enabling O 7 S ...

Page 29: ... does not set to the alarm status for current values of less than 1 05 xI1 the protection release will set to the alarm status for current values exceeding 1 2 xI1 3 6 2 1 Thermal memory L The thermal memory function can be enabled for cable protection It is based on the τL parameter defined as the tripping time of the curve t1 selected at 1 25xI1 The function can be activated via PR010 T or Ekip ...

Page 30: ...uts of the circuit breakers at the head of each chain must be empty Area 1 Release 1a Release 1b ZSO ZSO 1a 1b Release 1 ZSI1 ZSO1 Area 2 Area n Release 2 ZSI2 ZSO2 Release 0 ZSI0 Release n ZSIn ZSOn As a practical example the figure above shows how a fault on the load side of Release 1a will be isolated by this latter without Release 1 or Release 0 being tripped A fault immediately downstream of ...

Page 31: ...gh to low Top Bottom from low to high Bottom Top selectable in the menu Modules Measuring Module PR330 V As a result the currents in the circuit breaker will be defined as forward or backward if their are in phase or out of phase with the previously defined power flow Ifault If Power flow set Top Bottom Power flow set Top Bottom Value Direction Trip T Trip T If I7 Either No trip No trip If I7 High...

Page 32: ...ult If beyond the threshold I7 in one of the sections of the system Load A the final circuit breakers for the section in question Release1 and Release2 communicate the presence of the fault to the connected circuit breakers Release4 and Release3 by setting the output signals DFout or DBout depending on the direction of the current DFout1 On DB2out On To be more precise the circuit breakers that li...

Page 33: ...ess than t4 the real tripping time is forced to t4 t s t4 NOTES t s envisaged tripping time If fault current given in In example 0 4In I4 t4 protection G parameters set by the user given in In and s The minimum threshold setting for protection G is 0 1In for protection releases with SW version 2 05 sw 1 00 per PR332 P MM WARNING Protection G is disabled for current values of over 8In for I4 0 8In ...

Page 34: ...tivate the inputs and outputs e g output K51 GZout is activated if the fault current exceeds one of the two protection thresholds 3 6 10 Residual current protection Rc Protection Rc provides protection against earth faults of the residual current type The protection which can be adjusted allows the operating threshold and non trip time settings to be made the trip fails to occur if the alarm termi...

Page 35: ...n the preset time interval t9 and then opens As already described for protection U the function acts in the same way if an Alarm occurs opening depending on the state of the CB and the presence of current and the trip can be disabled 3 6 14 Protection RV The excludable fixed time t k adjustable protection is activated with both self supply and auxiliary power When the residual voltage exceeds the ...

Page 36: ...perator to configure a second set of all the avail able protections called Set B The event for automatic set change over can also be associated in the settings menu If Dual Set is enabled the protections menu will present a new level where the Set to be viewed or whose parameters must be edited can be selected Set A and Set B The operator can switch from set A to set B when there is a change in th...

Page 37: ...s requiring shorter reaction times than those provided by the instantaneous short circuit protection The protection cannot be disabled It has a single fixed time protection curve and the threshold level is exclusively at the charge of ABB personnel 3 6 23 Summary table of protection functions for PR332 and PR333 P Current protections PR332 P PR333 P Disabling Disabling of TRIP only Zone selectivit...

Page 38: ...a 10 or 40ms RP t k 0 3xPn P11 0 1xPn step 0 02 Pn 0 5 s t11 25 s step 0 1 s 5 The best of the two data 10 o 40 ms UF 0 9fn f12 0 99fn step 0 01 fn 0 5 s t12 3 s step 0 1 s 5 The best of the two data 10 or 40ms OF 1 01fn f13 1 1fn step 0 01 fn 0 5 s t13 3 s step 0 1 s 5 The best of the two data 10 or 40ms LC1 LC2 load Control 50 100 step 1 xI1 Warning Iw 0 3 10In step 0 05xIn 10 10 40 ms MM 7 t k ...

Page 39: ...iven are for guidance and only show a sub group of the possible selections The graphs do not include the curves of protection functions with the the same principle S2 S MCR and MM I Gext G 3 6 24 1 Trip curves for functions L I t s 10 1 10 2 1 10 102 103 104 10 3 1 10 100 10 1 x In 0 4 1 0 4 1 1 5 15 1 5 15 3 144 L I B1751 ...

Page 40: ...nctions L S t k I2 I t s 10 1 10 2 1 10 102 103 104 10 3 1 10 100 10 1 x In 0 4 1 1 5 15 1 5 15 0 6 10 0 6 10 0 05 0 8 0 4 1 3 144 L I S t k I 2 3 6 24 3 Trip curves for functions L S t k I t s 10 1 10 2 1 10 102 103 104 10 3 1 10 100 10 1 x In 0 4 1 0 4 1 1 5 15 0 6 10 0 6 10 0 05 0 8 1 5 15 3 144 L I S t k B1751 ...

Page 41: ...p curves for function L in accordance with IEC 60255 151 type A t s 10 1 1 10 102 103 104 10 1 1 10 100 x In 3 144 0 4 1 0 4 1 L k 0 14 α 0 02 3 6 24 5 Trip curves for function L in accordance with IEC 60255 151 type B t s 10 1 1 10 102 103 104 1 10 100 10 1 x In 0 4 1 1 0 4 3 144 L k 13 5 α 1 B1751 ...

Page 42: ...c N Mod Apparatus Scale Page No 1SDH000587R0002 3 6 24 6 Trip curves for function L in accordance with IEC 60255 151 type C t s 10 1 1 10 102 103 104 1 10 100 10 1 x In 0 4 1 0 4 1 3 144 L k 80 α 2 3 6 24 7 Trip curves for function G B1751 ...

Page 43: ... Page No 1SDH000587R0002 3 6 24 8 Trip curves for function D t s 1 10 100 1 10 102 103 104 10 2 x In 10 1 10 1 D 10 0 2 0 8 0 6 10 0 6 10 3 6 24 9 Trip curves for function U t s 1 10 10 1 1 10 102 103 104 10 2 x In 10 1 0 02 0 5 10 0 5 60 0 9 60 0 02 0 9 U B1751 ...

Page 44: ...0002 3 6 24 10 Trip curves for function UV t s 10 1 10 2 1 10 102 103 104 0 3 0 5 0 7 0 9 1 1 1 3 x Un 0 1 0 5 0 95 0 5 0 95 10 0 1 5 5 UV 3 6 24 11 Trip curves for function OV t s 10 1 10 2 1 10 102 103 104 1 1 05 1 1 1 15 1 2 1 25 1 3 x Un 1 05 1 2 10 0 1 5 1 05 1 2 0 1 5 OV B1751 ...

Page 45: ...SDH000587R0002 3 6 24 12 Trip curves for function RV t s 10 1 1 10 102 103 104 0 0 2 0 4 0 6 0 8 1 x Un 1 2 10 0 5 30 0 5 0 1 0 4 30 0 1 0 4 RV 3 6 24 13 Trip curves for function RP t s 10 1 1 10 102 103 104 0 1 x Pn 0 0 3 0 4 0 2 10 0 5 25 0 5 25 0 3 0 1 0 3 0 1 RP B1751 ...

Page 46: ...Four pole CB phase currents I1 I2 I3 Ine are available LSIG and LSIG MM version of the protection release Ig measurement available LSIG and version of the protection release and presence of SGR Ige measurement available LSIG or LSIRc PR332 P version of the protection release and presence of sensor Rc Ige measurement available to be con sidered as residual current Voltages In the presence of the PR...

Page 47: ...332 P and PR333 P are able to record up to 80 events Use the UP and DOWN buttons to scroll all the events 3 7 4 Measurements Log register PR332 P and PR333 P can record various different measurements and allow the recording time between one measurement and the next to be set The measurements are available in the Measurements Log Files Measurements section Name Available with Description I Max PR33...

Page 48: ...e Range of values measured by the protection release Standard operation Range Tolerance Mains frequency 35 80 Hz 45 66 Hz 0 2 3 7 9 Contact wear This sub menu displays the percentage of wear on the CB contacts 3 7 10 Wave forms PR333 P provides a further measurement function which is useful for the harmonic analysis of phase currents and phase to phase voltages The Measurements Wave forms menu all...

Page 49: ...oaded from the unit using the available communication units internal module PR330 D M and external modules BT030 USB Ekip T P and transferred to any personal computer for processing The function can be associated with events or states of the protection release or CB thus allowing the measurements to be recorded to suit the desired installation requirements The function can be very useful for recor...

Page 50: ...by an event trigger stop event of your choice The following figure displays the time window the trigger and the samples available in gray Stopping delay Measurements available Pretrigger Samples 1 Freq Trigger Recording time The user can select the sampling frequency the type of stop trigger event and the stop delay so as to obtain the desired pre trigger for the selected event Depending on the se...

Page 51: ... following figure shows an example of how a trigger works the data logger s function the effect of the stopping delay and of the restart and subsequent stop commands on the data saving procedure Samples available Samples available Samples Trigger Waiting Trigger Data logger triggered Data logger stopped Modbus commands Stopping delay Restart Restart Stop Data logger enabled 3 8 4 Zone selectivity ...

Page 52: ...n powering and if there is already energizing voltage on the input contact the output contact closes within 100 ms Following a trip through protection MM the output contact can open temporarily for up to 20ms 3 9 Settings Menu The Settings menu contains various different settings for protection release operation and for configuring the installation in the correct way 9 options are available Settin...

Page 53: ...function are given in par 1 7 4 3 9 7 Harmonic distortion The harmonic distortion monitoring function can be activated in the Settings Harmonic Dist menu if activated and if the value is more thann 2 1 a fault will be signalled on the display 3 9 8 System The date and time of the protection release the Language and Password can be adjusted in the Settings System menu 3 9 8 1 Language When selectin...

Page 54: ...nce control enabling and thresholds Cos ϕ measured control enabing and threshold of the Cos ϕ measured module 3 10 1 1 Power supply Powering of the release by the MEASURING Module takes place via busbar voltage The powering stage is capable of operating starting from a voltage of 80 Vrms two phase phase to phase up to 897 Vrms 1 3 690 Vrms three phase phase to phase at its input coming directly fr...

Page 55: ...t The VTs must have a performance coming between the values of 10 and 20VA inclusive 4 kV insulation between the primary and secondary Installation system VT Standard type transformer Star Star VT Standard type transformer Delta Delta Application diagram Application diagram TN C B A TN S B A IT with neutral B A IT n c A TT with neutral A B TT without neutral n c A Note for B diagram for TN C syste...

Page 56: ...etwork for remote supervisory and control activities for the circuit breakers The module also allows you to Read certain states of the CB with reference to the springs and to the position if the CB is withdrawable There are contacts for managing CB opening and closing commands by means coils YO and YC The module functions with Vaux present The module has a Power led which indicates that it is on a...

Page 57: ...ich the ABB words and logo reappear The test result and assessment are at the user s discretion Inform ABB if faults occur Leds fail to function display areas that fail to function correctly 3 11 2 Trip test The state of CB opening can be checked by activating the trip test The protection release sends a command to the CT which activates a CB opening mechanism Opening of the circuit breaker denote...

Page 58: ... protection release only sends commands It does not check the change of state Further details about the module are given in par 1 10 2 3 11 6 Modulo SIGNALLING If the release is equipped with S51 P1 the autotest command of the contact is also available activation causes the contact to close for 1s verification is at the user s discretion 3 11 7 MM Test The test menu is available with the MM versio...

Page 59: ...circuit breaker 3 12 3 Connections WARNING For the connections provided by the user it is recommended that you comply strictly with the rec ommendations contained in this document This will ensure compliance with all the international reference standards and guarantee that the protection release functions perfectly even in heavy duty environmental and electromagnetic conditions Pay particular atte...

Page 60: ...plied with the following predefined parameters Protection On Off Thresholds Time Curve T M ZS Trip L 1 In 144 s I2 t Off S Off 6 In 50 ms K Off 0 04 s S2 only for PR333 P Off 6 In 50 ms K Off 0 04 s D only for PR333 P Off 6 In 0 2 s 0 2 s Off 0 13 s I On 4 In G Off 0 2 In 0 4 s K Off 0 04 s On U currents Off 50 5 s Off OT Off K LC1 Off 50 I1 K LC2 Off 75 I1 UV Off 0 9 Un 5 s Off OV Off 1 05 Un 5 s...

Page 61: ...1 3 7 and see par 1 6 17 7 The display is not back lit Current and or voltages below the limit for lighting the display FN 8 Reading of I incorrect Current below the minimum threshold that can be displayed FN 9 Reading of V W and power factor incorrect 1 Connection error between VT and PR330 V 2 Voltage parameter configuration error 1 Check connections between VT and PR330 V 2 Set correct paramete...

Page 62: ...repare a brief description of the opening what LEDs and or indications were displayed when did it happen how many times was it always under the same conditions what type of load what voltage what current is the event reproducible 4 Send communicate all the information collected together with the circuit diagram for the circuit breaker to your nearest ABB Customer Support service The completeness a...

Page 63: ... because the regulation of all the protections refers to In e g I1 0 4 xIn The rating plug is installed in the protection release on a dedicated front connector and is available to the user The protection release can be equipped with various different Rating Plug models up to value Iu uninterrupted rated current Iu of the CB given on the rating plate of the front guard Example CB E1B800 has Iu 800...

Page 64: ... details 4 9 HMI030 Protection releases PR33x P can be connected to the front external unit of HMI030 switchgear so as to display the current values measured HMI030 connects to the connector on the rear side on the protection release the external con nection of which is provided by the contacts on the terminal box in the CB Auxiliary power supply for the protection release and HMI030 is required f...

Page 65: ...ion Protection release connection to the HMI030 or Flex Interface units must be made with corded shielded two wire cable e g BELDEN 3105A no more than 15 m in length The shield must be earthed on both the circuit breaker and unit sides 4 11 Ekip Connect Ekip Connect is a software application for personal computers equipped with the Microsoft Windows operating system which allows data to be exchang...

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