ABB FS4000, Operating Instruction

Page 1: ...Operating Instruction D184B097U02 Vortex Flowmeter Swirl Flowmeter FV4000 FS4000 ...

Page 2: ...x 49 551 905 555 Customer service center Phone 49 180 5 222 580 Fax 49 621 381 931 29031 automation service de abb com Copyright 2010 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright It assists the user in safe and efficient operation of the device The contents of this document whether whole or in part may not be copied or reproduced without...

Page 3: ...tion on WEEE Directive 2002 96 EC Waste Electrical and Electronic Equipment 17 1 17 2 RoHS Directive 2002 95 EC 17 2 Design and function 18 2 1 Principles of measurement 18 2 1 1 Vortex flowmeter 18 2 1 2 Swirl flowmeter 20 2 2 Design 21 2 3 Device designs 22 2 3 1 Integral mount design 22 2 3 2 Remote mount design 22 3 Transport 23 3 1 Inspection 23 3 2 Transport of flanged units smaller than DN ...

Page 4: ...5 Setting the bus address FOUNDATION Fieldbus 51 6 6 Checking the parameters 52 7 Communication 53 7 1 HART protocol communication 53 7 2 PROFIBUS PA communication 55 7 3 FOUNDATION Fieldbus communication 58 7 4 Software history 61 7 4 1 TRIO WIRL FV4000 HART version 61 7 4 2 TRIO WIRL FV4000 PROFIBUS PA 61 7 4 3 TRIO WIRL FV4000 FOUNDATION Fieldbus 61 8 Parameterization 62 8 1 Standard display fo...

Page 5: ... and VR41 SR41 4 20 mA HART 99 11 2 1 Supply power or supply current 99 11 2 2 Approval data for hazardous areas 100 11 2 3 Medium temperatures Temperature classes 100 11 3 Ex d Ex ib Ex n design for VT42 ST42 and VR42 SR42 4 20 mA HART 101 11 3 1 Supply power or supply current 102 11 3 2 Approval data for hazardous areas 102 11 3 3 Medium temperatures Temperature classes 103 11 4 FM approval desi...

Page 6: ...he case of fluids 110 12 8 Overload capability 110 12 9 Temperature of medium 111 12 10 Flowmeter insulation 111 12 11 Ambient conditions 111 12 12 Process connections 112 12 13 Materials 112 12 14 Weights 112 12 14 1 Permissible operating pressures FV4000 113 12 14 2 Permissible operating pressures FS4000 113 13 Transmitter specifications 114 14 Appendix 115 14 1 Additional documents 115 14 2 App...

Page 7: ...his state throughout the period of operation Modifications and repairs to the product may only be performed if expressly permitted by these instructions Only by observing all of the safety information and all safety warning symbols in these instructions can optimum protection of both personnel and the environment as well as safe and fault free operation of the device be ensured Information and sym...

Page 8: ...issioning and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator to do so The specialist personnel must have read and understood the manual and comply with its instructions Prior to using corrosive and abrasive materials for measurement purposes the operator must check the level of resistance of all parts coming into cont...

Page 9: ...ay result in death or severe injury WARNING Bodily injury This symbol in conjunction with the signal word Warning indicates a potential electrical hazard Failure to observe this safety information may result in death or severe injury CAUTION Minor injury This symbol in conjunction with the signal word Caution indicates a possibly dangerous situation Failure to observe this safety information may r...

Page 10: ...The model number of the meter see no 1 in the description of the name plates can be found on the name plate The connection diagram appears in the section titled Electrical connection Technical data material load curves etc appear sorted by model in the section titled Technical data 2 Identifying the transmitter design The transmitter design can be identified from the name plate 3 Identifying the s...

Page 11: ...Safety D184B097U02 FV4000 FS4000 11 1 6 2 2 Name plates Fig 2 Name plate Fig 3 Name plate hazardous area ...

Page 12: ...up as per the pressure equipment directive PED Fluid group 1 hazardous liquids gaseous 6 Manufacturer of the pressure equipment Pressure equipment outside the applicable range of the PED S Nr 0012345 DN 50 PN 40 Material 1 4571 PTFE Manufactured 2002 PED SEP ABB Automation Products GmbH 37070 Göttingen Germany Hast C 4 G00003 Fig 5 The factory tag contains most of the specifications included on th...

Page 13: ...d operating conditions and with suitable gaskets Flange bolts and nuts must be secured to provide protection against pipeline vibrations The required length of straight pipeline must be provided upstream and downstream of the meter The pipeline must be supported upstream and downstream of the meter 1 9 Safety instructions for electrical installation The electrical connection may only be made by au...

Page 14: ...ing output apply for operation in hazardous areas Please follow the instructions in the section titled 11 Ex relevant specifications 1 12 Safety information for maintenance and inspection Warning Potential damage to parts The electronic components of the printed circuit board can be damaged by static electricity observe ESD guidelines Make sure that the static electricity in your body is discharge...

Page 15: ... if based on the state of the art or the operating experience of the user it can be assured that chemical and physical properties of the components coming into contact with the fluids will not be adversely affected during the operating period Specifically chloride media can cause not visible corrosion damages to all media wetted components so that fluid can lead The suitability of these materials ...

Page 16: ... return form Please Please contact Customer Center Service acc to page 2 for nearest service location 1 16 Integrated management system ABB Automation Products GmbH operates an integrated management system consisting of Quality management system to ISO 9001 2008 Environmental management system to ISO 14001 2004 Occupational health and safety management system to BS OHSAS 18001 2007 and Data and in...

Page 17: ...ve 2002 95 EC With the Electrical and Electronic Equipment Act ElektroG in Germany the European Directives 2002 96 EC WEEE and 2002 95 EC RoHS are translated into national law ElektroG defines the products that are subject to regulated collection and disposal or reuse in the event of disposal or at the end of their service life ElektroG also prohibits the marketing of electrical and electronic equ...

Page 18: ... Karman street G00680 1 2 Fig 6 Principle of measurement FV4000 1 Solid body 2 Piezo sensor The frequency f of vortex shedding is proportional to the flow velocity v and inversely proportional to the width of the solid body d d v St f St known as the Strouhal number is a dimensionless number which has a decisive impact on the quality of vortex flow measurement If the solid body is dimensioned appr...

Page 19: ... in pressure induced by vortex shedding are detected by a piezo sensor and converted into electrical pulses corresponding to the vortex frequency The frequency signal from the flowmeter sensor which is proportional to the flow undergoes downstream processing in the transmitter G00602 L St Re Fig 7 How the Strouhal number is dependent upon the Reynolds number St Strouhal number Re Reynolds number L...

Page 20: ...the flow and if the internal geometry of the meter exhibits an optimum design will be linear over a wide flow range This frequency is measured by a piezo sensor The frequency signal from the flowmeter sensor which is proportional to the flow undergoes downstream processing in the transmitter G00702 p1 VT2 VT1 V 0 A V 0 A p2 1 2 3 4 5 6 Fig 8 Principle of measurement of the Swirl flowmeter G00601 1...

Page 21: ...1 FIR Finite Impulse Response The flow and vibration piezo elements from the sensor deliver signals which are forwarded to the analog to digital converter via an amplifier A gain control mechanism in the DSP controls gain via the D A converter Gain control is used to adapt the necessary signal gain dynamically The filter algorithm in the DSP evaluates the signals picks up the flow signal and sends...

Page 22: ...er flange design Vortex flowmeter FV4000 VT4 Flange design Swirl flowmeter FS4000 ST4 Flange design Fig 11 2 3 2 Remote mount design The transmitter can be installed up to 10 m 33 ft away from the flowmeter sensor The cable is permanently connected to the transmitter It can be made shorter if required G00700 Vortex flowmeter FV4000 VR4 Wafer flange design Vortex flowmeter FV4000 VR4 Flange design ...

Page 23: ...p unintentionally during transport Support the meter laterally Warning Potential damage to parts A lifting strap must be used to transport flanged units smaller than DN 350 Wrap the straps around both process connections when lifting the meter Chains should not be used since these may damage the housing 3 3 Transport of flanged units larger than DN 300 Caution Potential damage to parts Using a for...

Page 24: ...or must always be filled with media and must not run dry When fluids are measured and during damping there must be no evidence of cavitation The relationship between the temperature of the media and the ambient temperature has to be taken into account see Ambient conditions in the section titled Technical data At high media temperatures 150 C 302 F the flowmeter sensor must be installed so that th...

Page 25: ... the Sensycal the measuring points must be installed as illustrated in the figure below G00617 3 5 D 2 3 D T P Fig 16 Arrangement of temperature and pressure measuring points 4 5 Installation of final controlling equipment Final controlling equipment must be arranged at the outflow end spaced at a minimum 5 x DN G00615 5 x D Fig 17 Installation of final controlling equipment If the medium is conve...

Page 26: ...the media and its temperature may be used Gaskets must not extend into the flow area since possible turbulence could affect the accuracy of the meters The pipelines must not exert any impermissible forces or torques on the meter Do not remove the plugs in the connectors until you are ready to install the electrical cable Make sure the gaskets for the housing cover are seated properly Carefully gas...

Page 27: ...ill be distorted 3 Use the appropriate screws for the holes 4 Slightly grease the threaded nuts 5 Tighten the nuts in a crosswise manner as shown in the figure Observe the selected tightening torque Important Torques for screws depend on temperature pressure screw and gasket materials The relevant applicable regulations must be taken into consideration First tighten the nuts to approx 50 of the ma...

Page 28: ... the outer diameter of the sensor body with the corresponding bolts Depending on the nominal pressure rating sleeves for the bolts a centering ring up to DN 80 or segments can be ordered as additional accessories G00618 1 2 3 Fig 19 Centering the wafer unit with ring or segment 1 Centering 2 Bolts 3 Centering segment ...

Page 29: ...ing pipeline insulation it is installed inside the insulation the maximum height of 100 mm 4 inch must not be exceeded If the maximum temperature the trace heating is able to produce is less than or equal to the maximum temperature of the fluid The requirements to be met by integrators set out in EN 60079 14 must be complied with Please note that the use of trace heaters will not impair EMC protec...

Page 30: ...top protects the cable running from the flowmeter sensor G00705 1 2 Fig 21 Rotating the transmitter housing 1 Bolt 2 Stop screw 1 Unscrew the stop screw on the transmitter housing with a 4 mm Allen key 2 Push the bolts out 3 Turn the transmitter housing in the required direction Warning Potential damage to parts The transmitter housing must not be lifted up since this could tear away the cable com...

Page 31: ... is open the inside of the meter must be protected against the ingress of dust and moisture G00706 1 1 Fig 22 Rotating the display 1 Phillips head screws 1 Unscrew the front housing cover The lock on the cover needs to be undone first on meters for hazardous areas Important After switching off the supply power wait t 2 minutes before opening the flameproof housing 2 Remove the white clip on cover ...

Page 32: ...e plant overvoltage lightning protection is optional Check that the existing operating voltage corresponds to the voltage indicated on the name plate The same lines are used for both the power supply and output signal Important Please ensure compliance with applicable requirements when making electrical connections for meters approved for use in the USA and Canada USA Meters approved for use in th...

Page 33: ...utput is also available G00711 31 1 2 3 32 41 42 Fig 23 Cable connection area 1 Current output terminals 2 Switching output terminals 3 Functional ground Pin configuration Connection Description 31 Supply power 32 Supply power 41 Switching output 42 Switching output Functional ground Supply power terminals 31 32 Standard 14 46 V DC Hazardous area design See chapter 11 Ex relevant specifications Re...

Page 34: ...B097U02 Connection examples G00640 UB US RB 31 32 41 42 1 Fig 24 Supply power from central voltage supply 1 Functional ground G00641 R US UB RB 31 32 1 2 Fig 25 Supply power DC or AC from power supply unit 1 Functional ground 2 Power supply unit ...

Page 35: ... cable shield 2 Bus terminals 3 Switching output terminals 4 Functional ground Pin configuration Description Connection PROFIBUS PA FOUNDATION Fieldbus 31 PA 1 FF 2 32 PA 1 FF 2 41 C9 Switching output 42 E9 Switching output Terminal for cable shield functional ground 1 Connection for PROFIBUS PA to IEC 1158 2 2 Connection for FOUNDATION Fieldbus H1 ...

Page 36: ...evel thereby interrupting the electrical connection The sheathing of the supply voltage cable must not be damaged Otherwise protection class IP 67 for the flowmeter cannot be ensured 5 Remove the insulation from the cable sheath and the wires and connect these to the corresponding terminals see the section titled Cable connection area 6 Screw on the cover for the cable connection area fully and fa...

Page 37: ...ve the cable gland 3 Install the conduit gland 4 Route the connecting cable through Important The outer diameter of the unshielded connecting cable must be between 8 0 mm 0 31 inch and 11 7 mm 0 46 inch 5 Tighten the lock nut on the gland to a torque of 32 5 Nm 23 97 lbf ft 6 Fasten the connecting cable inside the housing with the additional cable grip 7 Connect the bare wires to the corresponding...

Page 38: ... V DC k Ω R Fig 28 Load diagram for current output load via supply power In HART communication the smallest load is 250 Ω The load RE is calculated on the basis of the available supply voltage US and the selected signal current as follows B S E I U R 20 mA 4 mA 0 Qmax Q 1 Fig 29 Current output 1 Low flow The measurement value output at the current output is as shown in the figure Above the low flo...

Page 39: ...ower wait t 2 minutes before opening the flameproof housing 3 Remove the insulation from the cable sheath the shield and the wires as specified see the section titled Cable connection area 4 Insert the bus cable into the cable connection area through the cable gland and fasten to the cable grip on level with the shield to prevent accidental disconnection 5 Tighten the cable gland Notice Potential ...

Page 40: ...inals 41 42 available Electrical variable Value Supply voltage U 14 32 V DC Current normal operation I 10 mA Current in the event of an error FDE I 13 mA VT4A ST4A models G00728 PA F T 42 41 32 31 NAMUR II 2G EEx ia IIC T4 EEx ia PA E9 C9 FF FF E9 C9 PA PA b a 1 2 3 4 Hazardous area Non hazardous area Fig 30 Electrical connection FV4000 VT4A FS4000 ST4A 1 Flowmeter sensor and transmitter 2 Other b...

Page 41: ...e gland and fasten to the cable grip on level with the shield to prevent accidental disconnection 5 Tighten the cable gland Notice Potential damage to parts If the bus cable is not fastened to the cable grip the shield will not have a functional ground Furthermore there is a risk of the cable being pulled completely out of the transmitter housing should the strain fall below the required level the...

Page 42: ...carries a voltage signal of only a few millivolts and must therefore be routed along the shortest distance possible The maximum permissible signal cable length is 10 m 33 ft All leads must be shielded and connected to the station ground potential For this purpose the cable shield must be connected underneath the cable clamp Avoid routing the signal cable in the vicinity of electrical equipment or ...

Page 43: ...nsor cable connection area 2 Close up of signal cable fastening 3 To transmitter 4 Terminals for Pt100 5 Functional ground G00709 31 32 41 42 87 86 86 85 84 82 83 81 3 2 4 1 Fig 33 Connection between transmitter and flowmeter sensor 1 Voltage supply connection 2 Converter 3 Flowmeter sensor 4 Functional ground Wire colors signal cable Wire color White Brown Green Yellow Gray Pink Blue Red Connecti...

Page 44: ...pped completely prewired The M12 plug in connector is installed in the terminal box instead of the cable gland Important Matching sockets type EPG300 can be found in data sheet 10 63 6 44 xx along with other accessories G00653 4 1 3 2 Fig 34 Assignment for connection using optional M12 plug in connector view from the front looking at pin insert and pins Pin Assignment 1 PA 31 2 NC 3 PA 32 4 Shield...

Page 45: ...or as a passive optocoupler Switching output Input from e g PLC etc with US 16 30 V Fig 35 Electrical connection Function Technical data Pulse output fmax 100 Hz 1 256 ms NAMUR contact Closed 1 KΩ open 10 KΩ Passive optocoupler 0 UCEL 2 V 16 V UCEH 30 V 0 ICEH 0 2 mA 2 mA ICEL 15 mA G00647 e 0 1 B e 8 9 2 10 I in mA U in V S R min 2 KΩ R m a x 8 0 K Ω 3 11 16 4 12 5 13 6 14 7 15 35 30 25 20 15 10 ...

Page 46: ...0 ST40 SR40 None optocoupler VT41 VR41 ST41 SR41 Ex ib Ex nA nL NAMUR contact VT42 VR42 ST42 SR42 Ex d Ex ib Ex nA nL Optocoupler VT43 VR43 ST43 SR43 CFMUS Optocoupler VT4A VR4A ST4A VR4A II 2G EEx ia IIC T4 NAMUR contact If necessary the switching output can be modified subsequently should prevailing site conditions change 1 Disconnect the flowmeter from the line supply 2 Unscrew the front housin...

Page 47: ...ectly Warning Potential damage to parts If the transmitter is not placed into the housing correctly the electrical plug in connectors at the rear can twist or break off Position the transmitter so that the three screw holes on the base plate are located exactly in front of the threaded bolts 6 Then tighten the three screws again 7 Finally tighten the housing cover hand tight The lock on the cover ...

Page 48: ...y using the designated terminal on the transmitter housing G00713 31 1 32 41 42 Fig 39 1 Functional ground equipotential bonding terminal Functional ground connection 1 Unscrew the screw type terminal on the transmitter housing 2 Insert the fork type cable lug for functional ground into the terminal between the two metal tabs 3 Tighten the screw type terminal ...

Page 49: ...y if in use shows the current flow after a few seconds 6 2 2 Device configuration The device can be factory calibrated to customer specifications upon request If no customer information is available the device is delivered with factory settings see Standard display format on page 62 6 3 Information on voltage current consumption The switch on response meets the requirements set out in draft DIN IE...

Page 50: ...ther locally on the unit via the miniature switch 8 on the digital board using system tools or via a PROFIBUS DP master class 2 such as SMART VISION Switch 8 is factory set to Off in other words addressing is via the fieldbus G00733 C CE Step Step C CE Data Data Enter Enter On 1 2 3 4 5 6 7 8 Fig 40 Position of the miniature switch Setting the bus address 1 Unscrew the front cover from the transmi...

Page 51: ...The bus address is set by adding together the corresponding address values of switches 1 to 7 To set bus address 81 switches 1 5 and 7 have to be set to On since the corresponding address values 1 16 and 64 add together to make 81 Switch 8 must be set to On in order that the bus address can be set with the miniature switch 6 5 Setting the bus address FOUNDATION Fieldbus On the FOUNDATION Fieldbus ...

Page 52: ...operating mode Which flow unit is the meter to display the flow in is the flowmeter to add values Selection between units of volume and units of mass flow depending upon the selected operating mode Enter the required measuring range in the unit selected above with the Qmax operating mode parameter Range 0 15 1 15 x QmaxDN operation Qmin operation Check the low flow value Range 0 02 0 25 x QmaxDN U...

Page 53: ...communication utilizes an alternating current superimposed on the analog output 4 20 mA that does not affect any meters connected to the output Transmission method FSK modulation of the current output 4 20 mA is implemented in accordance with the Bell 202 standard The maximum signal amplitude is 1 2 mA SS Logic 1 representation 1200 Hz Logic 0 representation 2200 Hz The SMART VISION WINDOWS softwa...

Page 54: ...mable and corresponds to NAMUR NE43 Operation using the HART protocol is described in operating instructions D184B108Uxx G00790 1 4 20 mA HART R 250 Ω B min RS232C Fig 41 HART communication 1 FSK modem Important Up to date DD EDD data can also be downloaded from the ABB homepage at http www abb com flow ...

Page 55: ...re suitable for connection to DP PA segment couplers and the ABB MB204 multibarrier The meter s PROFIBUS PA interface conforms with Profile B V 3 0 fieldbus standard PROFIBUS EN 50170 DIN 19245 PRO91 The transmitter transmission signal is designed according to IEC 61158 2 Certification has been obtained to verify conformity with the standard The meter s PROFIBUS PA ID no is 05DC hex The meter can ...

Page 56: ... one and the same bus and communicate on it they are also interchangeable in other words devices from different manufacturers can be interchanged without having to modify the configuration in the process control system To support interchangeability ABB provides three different GSD generic station description files for system integration During system integration users decide whether to install the...

Page 57: ...ains flowmeter data such as nominal size k factor measuring ranges etc along with all manufacturer specific parameters not contained in the function blocks Analog input block output of measured value and status Users can select the measured values which are relevant for their applications Qv volume flow Qn volume flow under standard conditions Qm mass flow or temperature option via the channel sel...

Page 58: ...red by the Fieldbus Foundation and meets all current requirements successful completion of the FF Conformance Test compliance with FF spec 1 4 and successful completion of the test with the ITK 4 0 The reg no is IT013600 The device is registered with the Fieldbus Foundation under manufacturer ID 0x000320 and device ID 0x0015 The device supports LAS functionality The device s intrinsically safe des...

Page 59: ...egment engineering Engineering can be performed online or offline The function blocks are described in the separate FOUNDTAION Fieldbus interface description for the meter part no D184B093U23 You can find both files as well as the interface description on the CD included in the scope of supply part no D699D002U01 The CD can be ordered separately from ABB at any time free of charge if required The ...

Page 60: ...otalizer parameters The transducer block also contains a totalizer Analog input block Users can select the measured values which are relevant for their applications Qv volume flow Qn volume flow under standard conditions Qm mass flow totalizer or temperature option via the channel selector Important Detailed descriptions of the blocks parameters appear in the separate PROFIBUS PA interface descrip...

Page 61: ...error 3 error 9 B 1X 11 2008 Market entry Software for transmitter D674A659U10 and U12 launch 12 2008 onwards same functionality at A 42 7 4 2 TRIO WIRL FV4000 PROFIBUS PA Software D200SF003U01 Software version Revision date Type of changes Documentation Supplements A 1X 12 1999 Market entry A 2X 09 2006 Function enhancement Totalizer arithmetic modified higher internal readings possible 7 4 3 TRI...

Page 62: ...r runs various self tests automatically The standard display then appears process information The configuration of the display can be defined by the user The following display formats can be selected Display format Display Qv 13 56 m3 h Operating flow with physical display Qv 409 8 m3 Totalized operating flow T 185 6 C Media temperature ...

Page 63: ...up Data The Data control button is one of two arrow buttons Press Data to move backward through the menu All required parameters can be called up Enter The Enter function requires that both arrow buttons Step and Data be pressed simultaneously The Enter function activates and deactivates programming protection It can also be used to call up further parameters for modification and apply new selecte...

Page 64: ...ata These magnet sensors function in the same way as the control buttons of the same name Enter The Enter function is activated by pressing and holding down the Data magnet sensor for more than 3 s The display flashes to indicate that this function is active As soon as the magnet stick is taken away from the magnet sensor the Enter function is executed Important The flow continues to be measured d...

Page 65: ... Where there are multiple parameters a numerical value has to be entered The Data and Step buttons are also used to enter numbers If a parameter requiring a numerical entry is selected a 0 will appear in the top left hand line and the corresponding unit will be shown in the line below 1 Press Data to enter the numerical value Pressing this button repeatedly will show the numbers 1 to 0 consecutive...

Page 66: ... relevant menu parameters Service level 3 The Service menu is accessed exclusively for after sales service of ABB Automation Products 8 4 2 Menu level parameters Standard Specialist Service Progr level P protect code Language QmaxDN operation Qmax Totalizer Damping Hardware config Display Error register Progr level P protect code Language Flowmeter sensor Nominal size Mean k factor Operating mode ...

Page 67: ...ay format Comments Qv 10 5 Standard display Language 1 Activate parameterization mode C CE Step or Data A parameter appears Progr Level 2 Find the Progr level menu item Step or Data Blocked 3 Show the current programming level Enter Blocked Enter Standard_ 4 Select the required programming level Step or Data or Specialist_ Step or Data or Service_ Step or Data Progr Level 5 Return to the parameter...

Page 68: ...agnet sensor Display format Comments Progr Level 1 Find the Progr level menu item Step or Data Specialist 2 Show the current programming level Enter Specialist_ Enter Service_ 3 Select the Blocked parameter Step or Data or Standard_ Step or Data or Blocked Step or Data Progr Level 4 Reactivate programming protection Enter Qv 10 5 5 Go back to standard display C CE Standard display ...

Page 69: ...de Enter Change Code 0 Enter Enter New Code 9999 If a number other than 0 factory setting has been selected for the P protect code it will only be possible to deactivate programming protection by entering a number from 1 to 9999 as the P protect code Enter Data Data Step Language Enter English_ Step German_ Languages German English Enter Data Data Step Flowmeter primary Enter VORTEX VT VR_ Step DD...

Page 70: ...luid Operating mode Mass with correction Pt100 required Selection Mass flow Step Liquid Qm V T Medium Fluid Operating mode Mass with correction Pt100 required Selection Mass flow Step Gas Qv Medium Gas Steam Operating mode Operating volume Selection Operating flow Step Gas Norm Qn pT Medium Gas Operating mode Standard volume with correction Pt100 required Selection Standard flow Step Gas Norm Qn K...

Page 71: ...T gas mass Qm pT gas mass Qm D Enter Enter Data Step Ref density Enter 1 000 kg l 0 kg l Selection 0 001 1000000 The menu appears when the following operating modes are selected Fluid Qm D T fluid Qm V T gas mass Qm D Enter Enter Data Step Normal dens Enter 0 001 kg l kg l 0 kg l Selection 0 000 0 100 The menu appears when the following operating mode is selected Gas mass Qm pT Enter Enter Data St...

Page 72: ...luid Qm V T Enter Data Step Density extens Enter 1 00 K The menu appears when the following operating mode is selected Fluid Qm D T Enter Step Data Step Units Qvol Enter l s _ l m _ Selection l s l m l h m3 s m3 m m3 h m3 d ft3 s ft3 m ft3 h ft3 d usgps usgpm usgph usmgd igps igpm igph igpd bbl s bbl m bbl h bbl d The menu appears when the following operating modes are selected Fluid Qm D T fluid ...

Page 73: ...h 0 m3 h 2 25 of the QmaxDN volume Enter Enter Data Step Totalizer Totalizer value 0 0000 m3 Sets the totalizer to a defined starting value Enter Over flow 10 Displays the totalizer overflow max 65 535 1 overflow 10 000 000 Enter Units Totalizer m3 ft3 Selection m3 ft3 usgal igal igl bbl l g kg t lb Selects the totalizer unit as a function of the selected operating mode volume or mass flow Enter T...

Page 74: ...ART S_Alarm_ Current HART protocol Switching output System alarm with alarm closed Enter Enter Data Step Min Q_Alarm Enter 10 000 _ 0 _ Selection 0 100 of Qmax 0 off Min flow alarm Enter Enter Data Step Max Q_Alarm Enter 80 000 _ 0 _ Selection 0 100 of Qmax 100 off Max flow alarm Important The Min Q_Alarm and Max Q_Alarm menu items are only displayed if the I HART Q_Alarm parameter is selected Ent...

Page 75: ...grammable Enter Enter Data Step Pulse Factor 100 000 1 m3 5 1 m3 Selection 0 001 1000 pulses unit Selected unit for the output for the internal and external flow totalizer Important The Pulse width menu is only displayed if the I HART Pulse_Bin parameter is selected Enter Enter Data Step Pulse width 10 ms 0 ms Selection 1 256 ms Maximum 50 on off If this value is overshot a warning will appear on ...

Page 76: ...0 2500 Hz sensor frequency Simulation current and pulse output Switch on by entering the starting value in Hz Switch off by entering 0 Hz On changing to the process display the frequency can be modified with the Data and Step buttons 5 Hz Data Step Main FRAM Data Step Backup FRAM Enter Data Step Contact output Contact off The contact is switched on or off as required with the Data and Step buttons...

Page 77: ...ters Comments Enter Enter Data Step Submenu Display Main Display Enter Q Oper art_ HART device Step Qv Operate_ Step Percent_ Step Totalizer_ Step Tempera ture_ Step Frequency Selects the main display Enter Enter Multipl Display Enter Q Oper mode_ Step Qv Actual Step Percent_ Step Totalizer_ Step Tempera ture_ Step Frequency Selects the multiplex display ...

Page 78: ... off in multiplex operation Data Enter Data Step Functions test Step HART Transmit HART Tra 0 2200H Selection 0 2200H 1 1200H Enter Data Step HART Command HART Com Tests the HART receiver Data Step Instrument adress Enter Data Step 50VT4000 06 2000 D699C00x U01 A 16 1 15 multidrop operation Displays the current software version along with the revision date Entry Displays the current revision numbe...

Page 79: ...I block only in the case of the FOUNDATION Fieldbus design Step Temperature _ This parameter will only be displayed if the flowmeter sensor is fitted with a temperature measurement device Displays the process temperature Step Frequency _ Displays the sensor frequency Step AI1 Out_ _ Selects the values to be displayed Displays the OUT value of AI1 decimal places resulting from the decimal point in ...

Page 80: ...ode is dependent upon the flow display in operating volume or standard volume mass units Enter Contrast The Data and Step buttons are used to set the display contrast Enter Enter Data Step Error Register Mains interrupt 14 Totalizer for the number of power failures since first use Data Step Displays any errors that have occurred Press the Enter button to reset Data Enter Data Step Function test St...

Page 81: ...tal Displays the communication software version Sets the ID no for the selector Note Modes can only be changed when in STOP and not during cyclic communication Channel setting of the first AI block When setting the channel the unit for the channel is also copied to the AI block to OUT_SCALE UNIT_INDEX Enter Data Step AI2 Channel Qv AI2 Channel Qoper mode Enter Data Step TOT Channel Qv TOT Channel ...

Page 82: ...he AI block only in the case of the FOUNDATION Fieldbus design Step Temperature _ This parameter will only be displayed if the flowmeter sensor is fitted with a temperature measurement device Displays the process temperature Step Frequency _ Displays the sensor frequency Step AI1 Out_ _ Selects the values to be displayed Displays the OUT value of AI1 decimal places resulting from the decimal point...

Page 83: ...of the DIP switches on the digital panel Switch 1 Releases the simulation of the Al function blocks Switch 2 Hardware write protection for write access via bus locks all blocks Switch 3 Write protection for local operation of device button and magnet stick Data Step FF Enter Software Rev Communication 0 Data Step TRIO WIRL FF 50VT4 FF 11 2001 D200F002U01 A 1_ Displays the communication software ve...

Page 84: ...ctor is calculated and engraved on the flowmeter sensor The following tables show the typical k factors for corresponding nominal sizes along with the frequencies generated in the flowmeter when measuring fluids and gases Important The values indicated are typical k factors and frequencies for the associated device models Precise data can be found in the test logs included in the respective scopes...

Page 85: ...0 100 4 1620 77 700 150 6 460 40 470 200 8 194 23 270 300 12 54 16 92 400 16 27 13 80 The transmitter calculates the operating flow using the following formula k f Q Q Operating flow m3 s F Frequency 1 s k Calibration k factor 1 m3 8 7 3 Hardware config This submenu allows users to specify the response of the switching output terminals 41 42 Depending upon the selection Pulse Flow alarm Temperatur...

Page 86: ... setting 22 4 mA If QmaxDN is overshot by more than 20 error 9 will also be output as a warning before the device is overloaded Error 3 off If the set measuring range is overshot by more than 3 125 the current output will maintain the 20 5 mA it will have reached by this point If QmaxDN is overshot by more than 20 error 9 will also be output and the current output will switch to the set fault curr...

Page 87: ...io between standard flow and operating flow Standard factor T 273 273 bar 013 1 p bar 013 1 Qv Qn Since the mass flow is constant the following formula applies N V Qv Qn ρ ρ Qn Standard flow Qv Operating flow P Operating pressure bar ü T Temperature C ρV Operating density ρN Standard density 8 7 6 Operating density Please refer to the AP Calc product selection and dimensioning program which ABB pr...

Page 88: ...y Unit Qm Fluid 1 Qm D T b T Qv Qm ρ 2 T T 1 T 0 b b β ρ ρ Reference density ρb Reference temperature T0 Temperature measured Tb Density compensating coefficient ß2 Unit of density Reference density Reference temperature Unit Qm D comp coeffi Fluid 1 Qm V T Fluid Mass flow b Qn Qm ρ 1 T T 1 Qv Qn 0 b β Volume expansion coefficient K ß1 Reference temperature T0 Temperature measured Tb Reference den...

Page 89: ...factor Gas mass 1 Qm pT Gas Mass flow standard condition at 1 013 bar 0 C or 1 013 bar 20 C Qn Qm 0 ρ b T K 273 K 273 bar 013 1 Pbtr Qv Qn Reference pressure Pbtr abs Standard density p0 Temperature measured Tb Unit of density Standard density Standard condition Reference temperature Pressure_Pbtr_abs Unit Qm Gas Qv Operating flow Gas mass Qm D Gas Steam Mass flow b Qv Qm ρ Reference density const...

Page 90: ...etter on the error register LCD display represents an error 9 1 1 Error register LCD display when no errors are pending 9 1 2 Error register LCD display when errors are pending 3 6 4 9 9 1 3 Power failure totalizer The transmitter counts the number of power failures This information can be read from the error register Important Only ABB Service personnel are able to clear the power failure totaliz...

Page 91: ... M database 0 Main database damaged beyond repair loss of transmitter s internal database Reduce flow Replace meter and switch back on replace transmitter plug in module if necessary contact ABB Service 6 Meter damaged beyond repair 1 Flowmeter damaged beyond repair values displayed are invalid Reprogram the meter Pt100 faulty Replace sensor 7 Temperature 7 Problem affecting temperature measuremen...

Page 92: ...llowing the instructions in this section Warning General risks Explosion proof flowmeters must either be repaired by the manufacturer or approved by a certified expert following repair work The relevant safety precautions must be taken before during and after repair work Only disassemble the flowmeter to the extent necessary for cleaning inspection repairs and replacement of damaged components 10 ...

Page 93: ... is open EMC protection is limited 1 Disconnect the flowmeter from the line supply 2 Unscrew the front housing cover The lock on the cover needs to be undone first on meters for hazardous areas Important Observe the waiting times for hazardous area designs see chapter 11 Ex relevant specifications 3 Remove the transmitter from the housing To do this unscrew the three Phillips head screws and caref...

Page 94: ... not placed into the housing correctly the electrical plug in connectors at the rear can twist or break off Position the transmitter so that the three screw holes on the base plate are located exactly in front of the threaded bolts 6 Then tighten the three screws again 7 Finally tighten the housing cover hand tight The lock on the cover needs to be re attached on meters for hazardous areas ...

Page 95: ...flow media Residual amounts of hazardous material may still be present in the device and could escape when it is opened The pipeline must be depressurized prior to opening the device Warning Potential damage to parts Never unscrew the fixing screws from the base or the transmitter from the base Doing so can damage the meter beyond repair In the event of problems please contact ABB Service G00726 2...

Page 96: ... VR42 SR42 Operation in Zone 1 Ex d ib IIC non intrinsically safe supply Operation in Zone 1 Ex ib IIC intrinsically safe supply Operation in Zone 2 Ex nA nL IIC non intrinsically safe supply Operation in Zone 21 22 Ex tD A21 Ex tD A22 non intrinsically safe supply or intrinsically safe supply Important All types of protection are noted on the name plate In the case of operation in Zone 1 the user...

Page 97: ...ice is based on the PTB s FISCO model FISCO fieldbus intrinsically safe concept Proof of intrinsic safety for interconnection with other intrinsically safe equipment is not required under the boundary conditions specified All nodes must have FISCO approval e g from the PTB TÜV BVS KEMA The maximum cable length in a segment is restricted to 1 000 m for EEx ia and 1 900 m for EX ib The bus cable typ...

Page 98: ... 2D Class I DIV 1 Class I II III DIV 1 Housing components in addition to the housing with particular relevance for explosion protection Flameproof cable gland safety catch None None Safety catch NPT thread prepared for conduit fitting safety catch Waiting time on opening the transmitter 2 min 2 min 2 min 2 min 2 min No Temperature class T6 sensor T4 T4 T4 T85 C Tmed T4 T4 41 40 20 70 C 40 4 158 F ...

Page 99: ...Blue 83 Pink 84 Gray 85 Yellow 86 Green 86 Brown 87 White 1 Supply power terminals 31 32 a Ex ib Ui 28 V DC b Ex nA nL UB 14 46 V DC 2 Switching output terminals 41 42 The switching output passive optocoupler is designed as a NAMUR contact to DIN 19234 When the contact is closed the internal resistance is approx 1 000 Ω When the contact is open it is 10 KΩ The switching output can be changed over ...

Page 100: ...ircuits must not exceed overvoltage category III II 11 2 3 Medium temperatures Temperature classes For the supply circuit Terminals 31 32 and the switching outputs Terminals 41 42 cables suitable for temperatures up to T 110 C T 230 F can be used without restriction Category 2 3G For cables suitable only for temperatures up to T 80 C T 176 F the interconnection of both circuits needs to be taken i...

Page 101: ...82 83 84 85 86 86 87 42 42 41 41 32 32 31 31 VR42 SR42 VT42 ST42 Ex d ib Ex ib Ex nA nL Ex ib Ex nA nL PA 1 1 60 V 60 V 2 2 PA PA Ex d ib Ex ib Ex nA nL Fig 52 Electrical connection for VT42 ST42 and VR42 SR42 1 Flowmeter sensor 2 Transmitter 3 Flowmeter Flowmeter sensor wire colors Terminal Wire color 81 Red 82 Blue 83 Pink 84 Gray 85 Yellow 86 Green 86 Brown 87 White 1 Supply power terminals 31 ...

Page 102: ...or hazardous areas Power supply circuit Terminals 31 32 Zone 1 Ex d ib IIC Tamb 40 C 20 60 C Zone 2 Ex nA nL IIC Tamb 40 C 20 70 C UB 14 46 V Zone 1 Ex ib IIC Tamb 40 C 20 70 C Ui 28 V Ii 110 mA Pi 770 mW Effective internal capacitance 14 6 nF Effective internal capacitance to ground 24 4 nF Effective internal inductance 0 27 mH Type of protection Um 60 V Zone 21 22 Ex td A21 Ex tD A22 Tamb 20 60 ...

Page 103: ...x nA nL 400 C 752 F T1 3 Not possible for flowmeter sensor version VR42 SR42 Change from one to two columns 11 4 FM approval design for the USA and Canada for VT43 ST43 and VR43 SR43 4 20 mA HART Important The devices may only be operated in explosive areas if the housing covers have been fully closed Designation Explosion proof XP Class I Div 1 BCD T4 Ta 70 C Type 4X Dust ignition proof DIP Class...

Page 104: ...C 536 F 45 20 50 C 49 4 122 F 320 C 608 F 1 45 20 40 C 49 4 104 F 80 C 176 F 400 C 752 F 1 1 Medium temperatures 280 C 536 F with VT43 VR43 Vortex flowmeter only Change from one to two columns 11 4 3 Approval data for hazardous areas Supply circuit terminals 31 32 Explosion proof XP Class I Div 1 BCD T4 Ta 70 C Type 4X Dust ignition proof DIP Class II III Div 1 EFG T4 Ta 70 C Type 4X DIP Class II ...

Page 105: ...Ex relevant specifications D184B097U02 FV4000 FS4000 105 11 4 4 Trio Wirl control drawing Fig 56 Electrical connection and connection data VT43 VR43 and ST43 SR43 ...

Page 106: ...0 mA normal operation 13 mA in the event of an error FDE 2 Terminals 41 42 Function C9 E9 Switching output Function can be selected via software as a pulse output fmax 100 Hz 1 256 ms min max alarm or system alarm Configured as NAMUR contact to DIN 19234 Closed 1 KΩ Open 10 KΩ M12 plug in connector G00653 4 1 3 2 Fig 58 Assignment for connection using optional M12 plug in connector view from the f...

Page 107: ... without restriction Category 2 3G For cables suitable only for temperatures up to T 80 C T 176 F the interconnection of both circuits needs to be taken into account in the event of a fault Otherwise the restricted temperature ranges listed in the following table shall apply Category 2D For cables suitable only for temperatures up to T 80 C T 176 F the restricted temperature ranges listed in the f...

Page 108: ...om mass flowrate Qm ρ m V Q Q 3 Dynamic viscosity η kinematic viscosity ν ρ η ν Calculating the Reynolds number d 2827 Q Re ν Q Flow in m3 h d Pipe diameter in m ν Kinematic viscosity m2 s 1 cst 10 6 m2 s The current Reynolds number can also be calculated using our AP Calc calculation program 12 2 Measured value deviation for flow measurement Deviation in percentage terms from the measured value u...

Page 109: ...t Qvmax 15 1 2 10000 6 370 11000 5 5 24 450 25 1 20000 18 240 23000 18 79 400 40 1 1 2 20000 48 270 23000 48 211 270 50 2 20000 70 180 22000 66 291 176 80 3 43000 170 140 48000 160 704 128 100 4 33000 270 100 44000 216 951 75 150 6 67000 630 50 80000 530 2334 50 200 8 120000 1100 45 128000 935 4117 40 250 10 96000 1700 29 115000 1445 6362 36 300 12 155000 2400 26 157000 2040 8982 23 The flowrates ...

Page 110: ...4 9 4 1900 20 3 4 5 25 2 9 14 1200 25 1 5 50 2 9 29 1200 32 1 1 4 8 130 4 7 76 1300 40 1 1 2 12 200 7 0 117 1400 50 2 18 350 10 206 1200 80 3 60 850 35 500 690 100 4 65 1500 38 882 700 150 6 150 3600 88 2110 470 200 8 200 4900 117 2880 320 300 12 530 10000 311 5880 160 400 16 1050 20000 618 11770 150 The flowrates apply for gas steam at ρ 1 2 kg m3 0 075 lb ft3 Change from one to two columns 12 7 ...

Page 111: ...40 70 C 67 158 F 1 20 60 C 4 140 F Ex ia VT4A and VR4A ST4A and SR4A 30 60 C 40 140 F 20 60 C 4 140 F Ex d VT42 and VR42 ST42 and SR42 40 60 C 40 140 F 20 70 C 4 158 F CFMUS VT43 and VR43 ST43 and SR43 45 70 C 49 158 F 1 Category 2D dust ignition proof maximum 60 C 140 F Permissible air humidity Design Humidity Standard Relative humidity max 85 annual mean 65 Climate proof Relative humidity 100 pe...

Page 112: ... ASME Class 150 1 Other designs on request 12 13 Materials Temperature range Component Material FV4000 VT4 VR4 FS4000 ST4 SR4 Meter housing Stainless steel 1 4571 CF8C Option Hastelloy C Swirl body Inlet outlet pipes Stainless steel 1 4571 CF8C Option Hastelloy C Sensor Stainless steel 1 4571 CF8C Option Hastelloy C Kalrez 3018 O ring 0 280 C 32 536 F 0 280 C 32 536 F Kalrez 6375 O ring 20 275 C 4...

Page 113: ...ed DN 50 and DN 80 PS 16 bar to TS 140 C if suitable gasket materials are selected Process connection DIN wafer 0 10 20 30 40 50 60 70 80 90 100 110 60 30 0 30 60 90 120 150 180 210 240 270 300 330 360 390 PN40 PN25 PN100 PN64 63 PN16 PS bar TS C Nur Hochtemperatur ausführung Only high temperature version Fig 63 High temperature design only PS Pressure bar TS Temperature C Process connection ASME ...

Page 114: ...N max operating flow per nominal size The actual low flow is determined by application and installation Function tests Software internal function tests can be used to test individual internal modules For the purpose of commissioning and testing the current output 4 20 mA design or the digital output signal fieldbus designs can be simulated in line with flowrates selected by the user manual process...

Page 115: ... directives ATEX directive 94 9 EC EMC directive 2004 108 EC Pressure equipment directive PED 97 23 EC Pressure equipment does not receive a CE mark indicating PED compliance on the factory tag in the event of the following conditions prevailing The maximum permissible pressure PS is less than 0 5 bar Due to low pressure risks meter size DN 25 1 no approval procedures are required Explosion Protec...

Page 116: ...Appendix 116 FV4000 FS4000 D184B097U02 ...

Page 117: ...Appendix D184B097U02 FV4000 FS4000 117 ...

Page 118: ...Appendix 118 FV4000 FS4000 D184B097U02 ...

Page 119: ...Appendix D184B097U02 FV4000 FS4000 119 ...

Page 120: ...Appendix 120 FV4000 FS4000 D184B097U02 ...

Page 121: ...m3 lb ft3 lb ugl Unit Qvol l s l min l h l d m s m min m h m d ft3 s ft3 m ft3 h ft3 d bbl s bbl min bbl h bls d Usgps USgpm USgph Usmgd igps igpm igph igpd Unit Qm kg s kg min kg h kg d t min t h t d g s g min g h lb s lb min lb h lb d Unit totalizer l m igal USgal ft3 bbl kg t g lb Max alarm Min alarm Pulse factor 0 001 to 1 000 pulse phys unit Pulse width 0 100 2 000 ms Low flow Qmin 2 25 of fl...

Page 122: ...elephone Fax E mail Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health F Yes F No If yes which type of contamination please place an X next to the applicable items Biological F Corrosive irritating F Combustible highly extremely combustible F Toxic F Explosive F Other toxic substanc...

Page 123: ... Tag 10 Factory Tag 12 Fieldbus devices 97 Flowmeter insulation 111 Flowmeter insulation 29 FM approval design for the USA and Canada for VT43 ST43 and VR43 SR43 4 20 mA HART 103 FOUNDATION Fieldbus communication 58 FOUNDATION Fieldbus electrical connection 106 FS4000 ST4 SR4 flowrates 110 Functional ground Equipotential bonding 48 FV4000 VT4 VR4 flowrates 109 G General ex relevant specifications ...

Page 124: ...9 Repairs alterations and enhancements 8 Replacing the transmitter 93 Returning devices 16 RoHS Directive 2002 95 EC 17 Rotating the display 31 S Safety 7 Safety information for maintenance and inspection 14 Safety information for operation 14 Safety instructions for electrical installation 13 Safety instructions for operation in hazardous areas 14 Saving parameters 65 Selecting parameters in a su...

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Page 126: ...ntained herein without notice Printed in the Fed Rep of Germany 03 2010 ABB 2010 D184B097U02 Rev 10 ABB Limited Oldends Lane Stonehouse Gloucestershire GL10 3TA UK Tel 44 0 1453 826661 Fax 44 0 1453 829671 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Dransfelder Str 2 37079 Goettingen Germany Tel 49 551 905 534 Fax 49 551...