ABB FSM4000 Series, Commissioning Instruction

Page 1: ...D184B141U02 FSM4000 Commissioning Instruction Electromagnetic Flowmeter FSM4000 P R O F I B U S PROCESS FIELD BUS...

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Page 3: ...49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright It assists the us...

Page 4: ...n on installation 10 3 2 Supports for meter sizes larger than DN 300 10 3 3 Mounting the meter tube 11 3 4 Torque information 12 3 4 1 Flanged flowmeter model SE41F SE21F Wafer flange unit model SE21W...

Page 5: ...onnection examples for peripherals incl HART 26 5 Startup Operation 28 5 1 Preliminary checks prior to start up 28 5 1 1 Switching on supply power 29 5 2 Commissioning PROFIBUS PA units 30 5 2 1 Infor...

Page 6: ...the following uses To transmit fluid pulpy or pasty substances with electrical conductivity To measure the flowrate of the operating volume or mass flow units at constant pressure temperature if a ma...

Page 7: ...A minimum spacing of approx 1 m 3 28 ft should be maintained For installation on or to steel parts e g steel brackets a minimum spacing of approx 100 mm 3 94 inch should be maintained based on IEC801...

Page 8: ...1 7 Operator liability Before the use of corrosive and abrasive measuring fluid the operator must clarify the resistance of all parts that come into contact with the fluid to be measured ABB will gla...

Page 9: ...e for the supply power must be installed according to the relevant national and international standards A separate fuse must be connected upstream and in close proximity to each unit The fuses must be...

Page 10: ...a contact risk The auxiliary power must be switched off before opening the housing cover Warning Risk to persons The inspection screw for draining condensate fluid for devices DN 350 can be under pres...

Page 11: ...Flanged units may not be lifted by the transmitter housing or terminal box 2 3 Transport of flanged units smaller than DN 350 Warning Danger of injuries due to slipping meter The center of gravity fo...

Page 12: ...gasket material compatible with hygienic designs Gaskets must not extend into the flow area since possible turbulence could influence the device accuracy The pipeline may not exert any unallowable for...

Page 13: ...tive plates if present to the right and left of the measuring tube To prevent possible leakage make sure that the liner on the flange is not cut or damaged 2 Position the meter tube coplanar and cente...

Page 14: ...9 69 62 40 2 100 4 47 77 49 92 67 2 125 5 62 120 76 120 150 6 83 155 96 100 200 8 120 81 120 200 135 170 250 10 97 120 175 320 135 185 300 12 115 160 175 340 180 265 350 14 145 195 280 2 2 2 400 16 20...

Page 15: ...ertically with the terminal box or transmitter housing pointing downward G00528 Fig 5 The bracket mounting option no longer applies G00529 1 Fig 6 1 Bracket Please ensure that the leakage hole of the...

Page 16: ...the outlet pipe section 2 For compliance with the measuring accuracy observe the inlet and outlet pipe sections G00037 1 2 3xDN 2xDN Fig 10 3 6 3 Vertical connections Vertical installation for measur...

Page 17: ...ning the ground is provided by the grounding plate or grounding electrodes When stray potentials are present install a grounding plate at the front and back of the flowmeter sensor For measurement rel...

Page 18: ...bber lining For devices with meter sizes DN 125 and larger the liner contains a conductive element This element grounds the measuring agent 3 7 7 Ground for devices with protective plates The protecti...

Page 19: ...able D173D147U01 Preparing the transmitter side G00535 15 5 30 1 18 8 8 80 3 15 60 2 36 0 20 0 59 17 0 67 0 31 17 0 67 0 31 Preparing the flowmeter sensor side G00549 5 4 3 2 1 G00552 M1 M3 1 2 3 Cabl...

Page 20: ...g pulses and induction If this is not possible run the signal magnet coil cable through a metal pipe and connect this to the station ground All leads must be shielded and connected to station ground D...

Page 21: ...ze and width G00553 SE SE 3A 3A 1S 2S 1 2 3 16 16 M1 M3 1 2 3 6 5 7 4 6 9 8 G00554 SE SE 3A 3A U U 1 2 3 16 16 M1 M3 1 2 3 6 5 7 4 6 9 8 Fig 22 1 red 2 blue 3 yellow 4 white 5 black 6 SE clamp 7 Signa...

Page 22: ...r sensor and the transmitter 2 Connect the signal cable in the terminal box of the flowmeter sensor 3 Route the cable from the terminal box to over the maximum flooding height of 5 m 4 Tighten the cab...

Page 23: ...he installation before beginning sealing activities in order avoid moisture penetration Before starting check all the connections for correct fitting and stability Do not overfill the terminal box Kee...

Page 24: ...sign with a fluid temperature of max 180 C the connection box for sizes DN 125 5 and larger is separated from the lower section of the flowmeter sensor by a piece of pipe This provides complete therma...

Page 25: ...able shielded 2 x 1 mm2 CE Typ 227 TEC 74 ABB order no D173D147U01 10 m included in shipment standard 7 Supply power Low voltage 100 230 V AC terminals L N Low voltage 20 4 26 4 V AC Low voltage 20 4...

Page 26: ...rminals 1 2 Frequency 47 Hz f 53 Hz 50 Hz supply power Frequency 56 Hz f 64 Hz 60 Hz supply power 8 Steel shielding 9 Aluminum foil 10 Yellow 11 Shield 12 Blue 13 Red 14 white 15 Shielded signal cable...

Page 27: ...nnection via M12 plug in the operating 3a instructions and or data sheet 3c Bus termination with installed bus termination 3a components with hook switches closed 4 Magnet coil cable shielded 2 x 1 mm...

Page 28: ...0 V 24 V DC Note Horn and alarm light are shown only as examples Other suitable devices such as bells sirens buzzers etc can also be used Contact output selectable in software Function Passive closed...

Page 29: ...ive optocoupler PROFIBUS PA FOUNDATION Fieldbus G00248 2 FF FF R C 1 97 PA R C PA 98 97 98 I E I E The resistance R and condenser C form the bus termination They must be installed when the device is c...

Page 30: ...The data module stores the sensor data e g size Cs Cz type etc as well as the setup data on the transmitter after commissioning Prior to commissioning plug the external FRAM for the appropriate sensor...

Page 31: ...e passive jumper inner B Pulse active jumper outer Important The transmitter is immediately ready for operation after mounting and installation of the connections The parameters are set at the factory...

Page 32: ...nit via the DIP switches on the digital board using system tools or via a PROFIBUS DP master class 2 such as SMART VISION DSV401 The factory setting for DIP switch 8 is OFF i e the address is set usin...

Page 33: ...h Switches 1 5 7 ON means 1 16 64 81 Bus address 81 Switch 1 2 3 4 5 6 7 8 9 A Status Unit address Address mode no function no function Off 0 0 0 0 0 0 0 Bus no function no function On 1 2 4 8 16 32 6...

Page 34: ...selector is preconfigurd with the ID no 0x078C hex The IDs 0x9700 or 0x9740 can also be used 5 2 1 Information on voltage current consumption Da sEinschaltverhalten entspricht dem Entwurf DIN IEC 65C...

Page 35: ...ION fieldbus the settings of the DIP switch must be checked prior to commissioning When integrating the unit in a process control system a DD file device description and a CFF file common file format...

Page 36: ...ddress settings The bus address is automatically allocated at the FF via LAS link active scheduler For address detection a unique number is used DEVICE_ID This number is a combination of manufacturer...

Page 37: ...ctions of the individual keys are explained in the following C CE Toggle between operating mode and menu STEP The STEP key is one of two arrow keys Use STEP to scroll forward through the menu All the...

Page 38: ...r more than 3 seconds The display flashes to indicate that the function is active There are two different methods of entering data Numeric entry Entry from specified table Important When entering data...

Page 39: ...STEP or DATA 1800 00 m h 5 Parameter Submenu unit STEP or DATA Unit Qmax Unit Qmax 6 Change parameter Qmax ENTER m h 6 Change parameter m h ENTER m h Min 500 m h Max 10000 m h Unit Qmax 7 Find desire...

Page 40: ...Qmax l s Unit totalizer m3 Qmax 50 000 l s Damping 1 Tau 0 22 sek Display mode 4 small Display 1st line Q Unit Display 2nd line Display 4th line Display 3rd line Within Easy Set up call up the next p...

Page 41: ...he DSP board Error 2 Driver 7 Positive or negative reference too small Check the cables no reference voltage is present The current limiter in the driver has responded because the driver current is in...

Page 42: ...signal Empty pipe Activate Noise reduction in the operating mode submenu Use a air separator clean electrodes activate empty pipe detector Contact ABB Service Error F FRAM in Primary 1 Missing data fr...

Page 43: ...cognized different flowmeter sensor data and loaded it in the internal FRAM Loaded are the system and flowmeter sensor data Defective FRAM repair unit replace instrument Write down all totalizer value...

Page 44: ...with a counter Simulation pulse output on Exit the functional test of the pulse output Warning 132 3 Auto Adjust 15 Adjustment started for system zero point adjustment via the contact input for intern...

Page 45: ...th HART communication D184B126U01 02 Interface Description for devices with PROFIBUS PA communication D184B093U29 30 Interface Description for devices with PROFIBUS Fieldbus communication D184B093U31...

Page 46: ...Appendix 44 EN FSM4000 D184B141U02...

Page 47: ...Appendix D184B141U02 FSM4000 EN 45...

Page 48: ...Appendix 46 EN FSM4000 D184B141U02...

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Page 50: ...ein without notice Printed in the Fed Rep of Germany 09 2008 ABB 2008 D184B141U02 ABB Limited Oldends Lane Stonehouse Gloucestershire GL10 3TA UK Tel 44 0 1453 826661 Fax 44 0 1453 829671 ABB Inc 125...