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A  regular  maintenance  schedule  should  be  established  to 
obtain  the  best  service and  reliability. Plant  operating and 
local  conditions  dictate  the  frequency  of  inspections 
required.
A permanent record should be kept of all maintenance work. 
It  will be  a  valuable reference for subsequent maintenance 
work and station operation. Records should include reports 
of tests performed, condition of equipment, and repairs and 
adjustments.
Maintenance  employees  must  follow  all  recognized  safety 
practices, such as those contained in the National Electrical 
Safety  Code  and  in  company  or  other  safety  regulations. 
Solid  insulation  surrounding  an  energized  conductor  in 
power  apparatus  must  never  be  relied  upon  to  provide 
protection to personnel.
Draw-out  structure  and  connections  should  be  given  the 
following overall maintenance at least annually. Maintenance 
frequency  depends  on  the  severity  of  service  and 
atmospheric  conditions.  Equipment  subject  to  highly 
repetitive  operation  may  require  more  frequent 
maintenance.
While some of these steps can be done with the device in the 
tilt-out position, a  complete check can  only be  made  after 
removing the device from the rails. 

WARNING:

  Before  attempting  any  work  on  draw-out 

devices,  ensure  that  all  sources  of  power—primary  and 
secondary—have been de-energized. 

AVERTISSEMENT:

 Avant de commencer toute intervention 

sur  des  mécanismes  débrochable,  vérifier  que  toutes  les 
alimentations  de  puissance,  à  la  fois  primaire  et 
secondaire, sont coupées. 

Thoroughly clean the equipment by removing all dust 
and  other accumulations. Wipe or vacuum clean the 
buses and supports. Do not use compressed air for 
blowing out equipment.
Inspect  buses  and/or  terminal  lug  connections  for 
signs  of  overheating  or  weakening  of  insulating 
supports.  Check  indicating  devices  and  mechanical 
and  key interlocks for  proper  functioning. Lubricate 
all  moving  and  rubbing  parts  with  a  suitable 
lubricant, such as Mobil 28 red grease.

Check  primary  and  secondary  disconnecting  surfaces 
for  signs  of  abnormal  wear  or  overheating. If  required, 
clean  contacts with  a  suitable solvent. Discoloration of 
silvered  surfaces  is  not  harmful  unless  atmospheric 
conditions  cause  deposits,  such  as  sulfides,  on  the 
contact surfaces.
Check  to  see  that  all  anchor  bolts  and  structure  bolts 
are tight. Inspect all cable or bus connections for signs of 
overheating and tighten all loose connections. Check that 
all  secondary  connections  are  secure  and  all  control 
wiring is intact.
After  cleaning  with  the  device  removed,  measure  and 
record  resistances  to  ground  and  between  phases  of 
insulation  on  buses  and  connections.  Since  definite 
limits cannot be given for satisfactory resistance values, 
keep a record of resistance readings so that weakening 
of  insulation from  one  maintenance period  to  the  next 
can  be  recognized  by  comparing  readings.  Readings 
should  be  taken  under  similar  conditions  each  time,  if 
possible,  and  the  record  should  include  temperature 
and humidity.
High  potential  tests  are  not  required,  but  if  it  seems 
advisable, based  on  insulation resistance tests or  after 
repairs,  test  voltage  should  not  exceed  75%  of  the 
factory test voltage, which is  two times the  rating plus 
1000 volts.
Operate  each  device  in  the  TEST  position  to  ensure 
proper  functioning.  This  is  particularly  important  for 
devices  that  normally  remain  in  either  the  opened  or 
closed positions for long periods.
When  the  equipment  is  subject  to  unusual  conditions, 
such  as  contaminating fumes  and  excessive moisture, 
schedule maintenance at more frequent intervals. In this 
case,  this  procedure  may  not  be  sufficient  and 
additional precautions may be necessary to protect the 
equipment

Lubrication

All  the  areas  subject  to  friction  are  liberally  coated  at  the 
factory with Mobil 28 red grease. If the contact surfaces, the 
device power screw, and the interlock pin are cleaned during 
maintenance, coat the primary disconnect contact surfaces, 
the  threads of  the  nut  or  screw, and  the  interlock pin  with 
Mobil 28. 

Power Break® II Devices 

Draw-Out Device Installation 

Maintenance Procedures 

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Summary of Contents for GE Power Break II GEH6271

Page 1: ...GEH6271 INSTALLATION INSTRUCTIONS Power Break II Devices Draw Out 800 4000 Ampere Frames ...

Page 2: ...ble at the time of its publication While efforts have been made to ensure accuracy the information contained herein does not cover all details or variations in hardware and software nor does it provide for every possible contingency in connection with installation operation and maintenance Features may be described herein that are not present in all hardware and software systems ABB Industrial Sys...

Page 3: ...iftingBar attachedto a draw out devicefor liftingwith a hoist 3 6 Deviceinstalledon rails ready to be pushed into the substructure 4 7 Wrench attachedto the devicerackingshaft 4 8 Compartmentpositionindicatoron the front of the device 4 9 Withdrawingthe substructurerails 5 10 Rotatingthe deviceforward for inspection 5 List of Tables 1 Catalognumbers of draw out circuitbreakersand correspondingsubs...

Page 4: ...ustrated in Figures 1 2 and 3 PrimaryDisconnects Primary power is fed through multiple finger primary disconnects when the device is in the connected position Secondary Disconnects Control power is provided through the secondary disconnects in the test and connected positions only All accessories terminate at dedicated positions regardless of the combination of accessories installed Rollers The ro...

Page 5: ...and standards require that conductors be sized to the substructure Therefore installing devices in substructures with higher ratings is possible but not economical Draw Out Padlock Accessory When a padlock is installed this feature works with the racking shaft lockout plate to prevent engagement of the racking shaft wrench Shutter Actuator A stud actuates the optional shutter accessory By Pass Swi...

Page 6: ... end of the racking shaft with the supplied wrench catalog number TDORT and rotate the shaft clockwise to draw the device into the TEST or CONNECTED position as illustrated in Figure 7 The compartment position indicator is shown in Figure 8 NOTE If the device does not fit the structure check the rejection relationship illustratedin Figure 8 to verifythat a correctly rated device is being installed...

Page 7: ...rails ready to be pushed into the substructure Figure 7 Wrench attached to the device racking shaft Figure 8 Compartment position indicator on the front of the device Racking Tool Substructure Rejection Feature 06 in minimum Device Rejection Feature Compartment Position Indicator 4 ...

Page 8: ...EST or DISCONNECTED position The compartment position indicator is shown in Figure 8 Pull the substructure rails out as far as possible until they drop into the horizontal locked position as illustrated in Figure 9 From the DISCONNECTED position pull the device out on the rails until the front rollers fall into the detent as illustrated in Figure 6 The device can now be rotated about the front rol...

Page 9: ...ed grease Check primary and secondary disconnecting surfaces for signs of abnormal wear or overheating If required clean contacts with a suitable solvent Discoloration of silvered surfaces is not harmful unless atmospheric conditions cause deposits such as sulfides on the contact surfaces Check to see that all anchor bolts and structure bolts are tight Inspect all cable or bus connectionsfor signs...

Page 10: ...hall prevail ABB Inc does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Inc Copyright 2019 ABB All rights reserved ...

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