ABB Integritas 24V, Quick Start Manual

Page 1: ...tifier Input Breakers and SPD 24Vdc CONTROL 600A 4 Input 2A 2B DIN Style Dual Level Terminal Blocks A B DC Input Distribution Panel w 12 15A 2 Pole 13mm DIN Converter Input Breakers G453 24Vdc Control 1 80 250Adc Bulk Load Breaker 1 80 250A Battery Breaker 16 DIN Breaker slots 24Vdc Fire Gas 1 80 250Adc Bulk Load Breaker 1 80 250A Battery Breaker 8 DIN Breaker slots G601 3 24VDc Pulsar Controller ...

Page 2: ...re recommended Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewellery Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disconnect all power input before servicing the equipment Check for multiple power in...

Page 3: ...cturers specification 1 External Cabinet 2 hole ground lug landing 5 16 on 1 centers single hole mechanical lug option provided Minimum 6 AWG recommended The Integritas plant includes an internal copper ground bar that will be pre wired to the ground connections of the rectifier shelves GFI s and SPD s External grounding of the system should be made from this connection Access to the grounding bar...

Page 4: ...ut AC being applied Verify all AC breakers are off external AC feed breakers and Cabinet AC breakers 1 Remove AC Panel front cover 4 screws 5 16 socket 2 Verify AC voltage matches AC Input per Charger Label on the front door with a meter 3 Bring AC wires of each feed into the AC Input Box in conduit Minimum recommended wire size is 6AWG 25mm 4 Connect Ground wire of input feed green green yellow w...

Page 5: ...e Entry Panel at top of cabinet 4 screws 5 16 socket 4 Punch appropriate size holes in the DC Cable Entry Panel for both Control and Fire Gas Primary Load Battery Ancillary Load and signal alarm cables Punch additional holes for future use and install hole covers in unused holes Recommended 5 Route all cables carefully through cabinet Use cable ties and integrated cable management features 6 Verif...

Page 6: ...ares for additional information AC SAPD AC Input Breakers Rectifiers 1 2 3 Shown with front cover removed Danger Shock Hazard Turn OFF and Lock Out Tag Out the AC source before making AC connections Follow all local and national wiring rules Replacing SPD Modules 1 To replace an SPD module verify all AC breakers are off external AC feed breakers and Cabinet AC breakers 2 Remove AC Panel front cove...

Page 7: ...ensure that wires do not contact sharp or rough surfaces that may damage insulation and cause a short circuit 1 Remove AC Panel front cover 4 screws 5 16 socket 2 Route cables from the 125Vdc cabinets through the Top Access Panel 3 Punch appropriate size holes in the DC Cable Entry Panel for the 125Vdc DC DC converter inputs 4 Punch additional holes for future use and install hole covers in unused...

Page 8: ... from Charger B Circuit Breakers CB10 CB12 are wired to Terminal Blocks B2 B2 and are fed from Charger B Step 8 Control Fire Gas Supplemental Load Breakers This Integritas Floor Charger can be equipped with 16 Control and 16 Fire Gas optional Supplementary user defined DC Breakers These 13mm 2 Pole DIN breakers are located atop the large frame Bulk Load and Battery Breakers in both vertical distri...

Page 9: ...sitive and negative cables to Supplementary Breakers Verify proper polarity a Strip 12 mm application of ferrule recommended b Insert cables into breaker terminals Positive cable into left breaker terminal Negative cable into right breaker terminal c Torque to d Pull wires to verify Recommended Punch additional holes for future use and install hole covers in unused holes 2 AWG 35 mm 35 in lb 4 0 N...

Page 10: ...ip 0 35 9mm Torque 2 in lb 0 25Nm LAN LAN Ethernet LAN or Local PC connection Temperature Probes 1 Wire Thermal Probes Optional Step 10 Installing Rectifiers and Converters Caution The rectifier converter latch is not a carrying handle 1 Slide the rectifier converter into the rectifier converter slot approximately of the way 2 Open the faceplate by sliding the latch to the left until the faceplate...

Page 11: ...input Failure Red Fail Converter Failure Red Fail Comm Failure Blinking Red Step 11 Initial Start Up 1 Verity that AC and DC connections are complete and secure 2 Ensure that the DC output breakers are OPEN 3 CLOSE the battery breakers if the batteries are sufficiently charged the Fire Gas controller will begin to boot up 4 Verity that at least one Rectifier and one Converter is fully installed in...

Page 12: ...ments to the default settings output voltage alarm thresholds battery information etc in the controller for this installation per site engineering instructions 2 Ensure that the Plant Float Voltage is within the acceptable float charge range per the battery manufacturer s specifications If adjustment is needed follow Menu Configuration Float Settings 3 Verify and edit these controller basic config...

Page 13: ...fier Parameters 3 This system does not require configuring shelves or J code Verify and edit these controller basic configuration parameters per site engineering instructions 1 System Date System Time 2 Site ID Site Description 3 DHCP Static IP Address 4 Battery configuration Number of strings number of cells per string battery type 5 Rectifier settings for attached battery Float Boost Setting ass...

Page 14: ...or Return R4 TB1 7 R4 Ground Fault Indicator R4 TB2 7 R5_C Surge Protection Fail Alarm Return R5 TB1 8 R5 Surge Protection Fail Alarm R5 TB2 8 R6_C Battery Test Active Return R6 TB1 9 R6 Battery Test Active R6 TB2 9 R7_C Check Battery Return R7 TB1 10 R7 Check Battery R7 TB2 10 Standard Controller Alarm Input Defaults Pin Not Used TB3 1 Not Used TB3 2 Remote Group Standby TB4 1 Remote Group Standb...

Page 15: ...om the front panel however user convenience and visibility is enhanced by access through the LAN port using the built in web pages Configuration Communication Ports Network Settings DHCP mode to SERVER Once the LAN port is configured as a server the laptop can be connected to the LAN port using a standard ethernet cable Use a standard web browser to access the controller web pages at default IP ad...

Page 16: ...nued Once connected to the controller web server a log on screen should be visible Logon Screen web view Factory Default password is Administrator and should be used for initial logon It is highly recommended that one of the first activities should be to change the default password s Home Page Web View ...

Page 17: ...50050082 NE843G3 IND 24V S Controller 24Vdc Pulsar Controller Ordering Code Description Application 1600093512A DTP873_AMBIENT 1600093513A DTP873_BATTERY Battery Terminal Thermal Probe Kit 8600142698P Ordering Code Description Application 450048866 TD220Y4025RMN AC 3 phase Y Surge Arrestor Module Set RU 320 25 SPD RPL PLUG DR 180 MCOV 25KVA UL 180V 3 phase Y Surge Arrestor Replacement Module for L...

Page 18: ...exposed wiring or cabling 2 Can be connected to shielded intra building cabling grounded at both ends Grounding Bonding Network Connect to an Isolated Ground Plane Isolated Bonding Network or an Integrated Ground Plane Mesh Bonding Network or Common Bonding Network Installation Environment Install where NEC applies Reference Documents These documents are available at abbpowerconversion com Documen...

Page 19: ...QUICK START GUIDE Page 19 2021 ABB All rights reserved ...

Page 20: ...0VAC 3W N PE 50 60Hz 1 70A AC Input Bulk Breaker 3 30A Rectifier Input Breakers and SPD 24Vdc CONTROL 600A 4 Input 2A 2B DIN Style Dual Level Terminal Blocks A B DC Input Distribution Panel w 12 15A 2 Pole 13mm DIN Converter Input Breakers DC DISTRIBUTION PANELS 451 24V CONTROL 2 80 250A BREAKER SLOTS 24V FIRE AND GAS 2 80 250A BREAKER SLOTS 452 24V CONTROL 2 80 250A BREAKER SLOTS AND 8 DIN BREAKE...

Page 21: ...2 POLE DIN NO AUX ALARM SWITCH G800A 5A G806 25A G801A 10A G807 40A G802A 15A G808 50A G803A 20A G809 63A G804A 25A G805A 30A GROUP NO DESCRIPTION GROUP NO DESCRIPTION DC LOAD CIRCUIT BREAKERS BULK LARGE FRAME G821 80A G828 250A G823 125A G824 150A G826 200A GROUP NO DESCRIPTION GROUP NO DESCRIPTION DC BATTERY CIRCUIT BREAKERS BULK LARGE FRAME G911 80A G918 250A G913 125A G915 150A G916 200A ...

Page 22: ...ccept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2021 ABB All rights reserved ABB 601...