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Operating instruction manual 

| IR10/PP10 Field Indicator and Controllers   5 

3.0 Maintenance

The IR10 and PP10 require minimal routine maintenance in normal day to day operation. 

Before inspection, the 

device must be de-energized an locked out of service.  Failure to do so could lead to personal injury or 

death, as a result of shock.

Once the device has been de-energized, remove the cover.  Visually inspect the wiring connections for looseness 

and re-tighten where required.  Inspect all internal wiring for wear and replace where required.  In the event of 

device or component (individual switch) failure, replacement of affected components should only be carried out by 

ABB service personnel or sent back to the factory for replacement or repair.  Contact the Service Department to 

initiate all claims requests.

WARNING

If  there  is  a  need  to  take  this  unit  out  of  service  or  disconnect  it  for  any  reason,                            

then make sure the circuit is de-energized or that the area is known to be non-hazardous.

Generally, the only component that may require replacement is the K1 relay.  Use only identical replacement relay, 

as substitution of components that may affect the safety of the unit.  

Summary of Contents for IR10

Page 1: ...ction manual OI IR10 EN Rev D External relays IR10 interposing relay PP10 latching relay K TEK Level products Introduction This operating instruction manual provides the following infor mation Mounting see page 5 Maintenance see page 5 Applications see page 6 ...

Page 2: ...ontents 1 0 Introduction 3 1 1 Function 3 2 0 Mounting 4 2 1 General Installations Guidelines 4 3 0 Maintenance 5 3 1 Safety Instructions 5 4 0 Applications 6 4 1 IR10 Motor or Motor Starter Control 6 4 2 PP10 Latching Relay 7 5 0 Appendix 8 5 1 Reed Switch Protection 8 6 0 Warranty 9 ...

Page 3: ...he PP10 is generally powered by 120 VAC however other operating voltages are available The PP10 accepts one set of contact inputs and provides a dry contact input NO and NC contacts 1 1 Function The IR10 operates as a simple interposting relay actuated by an external limit switch The relay will energize when a closed contact is sensed at the input terminal When used for a motor solenoid or alarm f...

Page 4: ...ust comply with applicable National Electric Code NEC guide lines B Do not use the controller in ambient operating temperatures above 160 F C Any conduit or fittings in close proximity to a magnetically activated switch should be aluminum or some other non magnetic material This is necessary to avoid interference with the operation of any magnetically acti vated switches D Conduit seal fittings cu...

Page 5: ...internal wiring for wear and replace where required In the event of device or component individual switch failure replacement of affected components should only be carried out by ABB service personnel or sent back to the factory for replacement or repair Contact the Service Department to initiate all claims requests WARNING If there is a need to take this unit out of service or disconnect it for a...

Page 6: ...Control 4 0 Applications The ABB IR10 and PP10 Relays are designed to simplify most applications requiring pump motor and solenoid control They can also be used to provide adjustable deadband hysteresis for alarms and other control applica tions The following diagrams should help provide applications information on how to utilize the IR10 or PP10 It is assumed that ABB latching level switches are ...

Page 7: ...ibution panel Note The PP10 operating power is isolated from the motor circuit In the above configuration the PP10 has been set to LLO pumping up This means that the PP10 relay and motor driven device will energize when low level limit is tripped and then deenergize when the high level limit is reached This circuit for example could be used for pumping fluid into a tank If the PP10 were set to HLO...

Page 8: ...ts D C Applications For D C applications a diode is placed in parallel with the inductive load note the polarity of the diode and power supply A 1N4001 general purpose diode is normally sufficient to clamp the induced voltage of the inductive load to a safe level D C Contact Protection A C Applications For A C applications a Metal Oxide Varistor MOV transient surge suppressor is placed either in p...

Page 9: ...nadequate adjustments applications or servicing of the product ABB s warranty does not cover the repair or replacement of units that fail from the effects of excessive vibration unless the units are originally designed for vibration application In addition ABB s warranty does not include on site repair or services Field service rates can be supplied on request If a product is believed to be defect...

Page 10: ...10 IR10 PP10 Field Indicator and Controllers Operating instruction manual ...

Page 11: ...Operating instruction manual IR10 PP10 Field Indicator and Controllers 11 ...

Page 12: ...rd parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2017 ABB All rights reserved ABB Inc Industrial Automation 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Inc 17100 Manchac Park Lane Suite B Baton Rouge LA 70817 USA Phone 1 225 408 0800 Service 1 225 408 0898 Fax 1 225 408 0897 Servi...

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