ABB IRB 7600, Product Manual, Spare Parts

Page 1: ...ROBOTICS Product manual spare parts IRB 7600 ...

Page 2: ...Trace back information Workspace R18 2 version a9 Checked in 2018 10 09 Skribenta version 5 3 008 ...

Page 3: ...0 2 55 IRB 7600 500 2 3 IRB 7600 400 2 55 IRB 7600 340 2 8 IRB 7600 325 3 1 IRB 7600 150 3 5 M2000 M2000A IRC5 Document ID 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved Specifications subject to change without notice ...

Page 4: ... persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtained from ABB Original instructions ...

Page 5: ... Axis 2 motor including pinion 30 1 8 3 Axis 3 motor including pinion 32 1 8 4 Axis 4 motor including pinion 34 1 8 5 Axis 5 motor including pinion 36 1 8 6 Axis 6 motor including pinion 38 1 9 Spare parts Gearboxes 38 1 9 1 Axis 1 gearbox 40 1 9 2 Axis 2 gearbox 42 1 9 3 Axis 3 gearbox 44 1 9 4 Axis 4 gearbox 46 1 9 5 Axis 5 gearbox 48 1 9 6 Axis 6 gearbox 50 1 10 Spare parts Calibration items 51...

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Page 7: ...apters The manual is organized in the following chapters Contents Chapter Complete spare part lists and spare parts shown in exploded views 1 Spare parts and exploded views References Document ID Reference 3HAC022033 001 Product manual IRB 7600 3HAC044350 001 Product manual IRB 7600 Foundry Prime 3HAC13347 1 Circuit diagram IRB 7600 3HAC025744 001 Revisions Description Revision First edition This ...

Page 8: ...Spare part numbers for following parts have been added updated Axis 3 gearbox Axis 4 gearbox Axis 5 gearbox Axis 6 gearbox Foundry Prime Balancing device Foundry Prime Support shaft in wrist unit Axis 2 cover Wrist covers Axis 4 motor pinion Axis 5 motor pinion Arm extender sets Hose with flange axis 1 Axis 3 synchronization plate Axis 3 4 C Published in release R16 2 The following updates are don...

Page 9: ... revision Updated spare parts axis 3 4 Updated spare part number brake release unit was DSQC561 is DSQC1052 F Published in release R18 1 The following updates are made in this revision Type B motors are introduced throughout the manual Spare part numbers for following spare parts has been updated Axis 3 4 Wrist Motors Updated spare part number for axis 6 insulated standard foundry prime is 3HAC024...

Page 10: ... Reference information safety standards unit conversions screw joints lists of tools Spare parts list with corresponding figures or references to separate spare parts lists References to circuit diagrams Technical reference manuals The technical reference manuals describe reference information for robotics products for example lubrication the RAPID language and system parameters Application manual...

Page 11: ...nuals are aimed at those having first hand operational contact with the product that is production cell operators programmers and troubleshooters Product manual spare parts IRB 7600 11 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved Product documentation IRC5 Continued ...

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Page 13: ...rd 3HAC044168 001 and battery unit 3HAC044075 001 Spare part list brake release board All variants Description Spare part number X Brake release unit with harness 3HAC065021 001 DSQC1052 Brake release unit at the base 3HAC12989 1 Spare part list other parts All variants Color Description Spare part number X Guard plate BU buttons 3HACxx x X Push button guard 3HAC2744 1 X Push button cover 3HAC4813...

Page 14: ... SMB unit 3HAC046277 001 X Battery holder 3HAC046520 001 Required for installation of battery unit 3HAC044075 001 X Cable battery SMB 3HAC13151 1 Used with battery pack 3HAC16831 1 X Cable battery SMB 3HAC046287 001 Used with battery unit 3HAC044075 001 14 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 1 Spare parts Electri...

Page 15: ...ction type Spare part number Description X X X X X X ABB Orange Standard Foundry 3HAC063553 003 Axis 3 4 X X X X X X Graphite White Standard Foundry 3HAC063553 002 Continues on next page Product manual spare parts IRB 7600 15 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 2 Spare parts Axis 3 4 ...

Page 16: ...asket and sealing ring included A X X X X X X Graphite White 3HAC064256 002 X X X X X X 3HAC11423 3 Cover axis 4 gasket B X X X X X X 3HAA1001 628 Sealing axis 4 C X X X X X X 3HAC17213 1 Sealing axis 3 D X X X X X X 3HAC11750 1 Damper axis 3 E 16 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 2 Spare parts Axis 3 4 Continu...

Page 17: ...undry 3HAC038667 004 X ABB Orange Stand ard Foundry 3HAC12311 10 Arm extension set 956 mm ii X ABB Orange Stand ard Foundry 3HAC021842 001 Arm extender 956 mm X Graphite White Stand ard Foundry 3HAC021842 002 X X X X X X 3HAC022620 001 Spacer ring i Contains arm extender 3HAC038667 003 parallel pin washers and screws ii Contains arm extender 3HAC021842 001 parallel pin washers and screws Product m...

Page 18: ...ted with Calibration Pendulum method i X X X X X X Graphite White Standard Foundry 3HAC062576 004 X X X X X X ABB Orange Standard Foundry 3HAC059494 001 Wrist insulated i The robot is calibrated by either Calibration Pendulum or Axis Calibration at factory Always use the same calibration method as used at the factory Information about valid calibration method is found on the calibration label or i...

Page 19: ...C054927 001 Damper axis 5 C X X X X X X 3HAC062450 004 Wrist cover Graphite White D X X X X X X 3HAC062450 005 Wrist cover ABB Orange X X X X X X 3HAC050214 001 Wrist cover Graphite White E X X X X X X 3HAC11409 9 Wrist cover ABB Orange X X X X X X 3HAB3710 19 Groove ball bearing Continues on next page Product manual spare parts IRB 7600 19 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rig...

Page 20: ...X 3HAB3772 83 O ring B Axis 6 Spare part list axis 6 150 3 5 325 3 1 340 2 8 400 2 55 500 2 3 500 2 55 Color Protection type Spare part num ber Description X X X X X X ABB Orange Standard 3HAC024594 004 Axis 6 insulated Foundry Axis 6 synchronization mark plate Note Spare part number Description 3HAC11471 1 Synchronization mark plate ax is 6 20 Product manual spare parts IRB 7600 3HAC049113 001 Re...

Page 21: ...rotection types Spare part list other parts lower arm 150 3 5 325 3 1 340 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 3HAC12990 1 Damper axis 2 X X X X X X 3HAC14658 1 Synchronization plate axis 3 Other parts lower arm protection type Standard xx1500002961 Continues on next page Product manual spare parts IRB 7600 21 3HAC049113 001 Revision G Copyright 2014 2018 ABB All...

Page 22: ...3HAC13123 1 Lower arm shaft axis 2 shaft A X X X X X X 3HAC13124 1 Thrust washer B X X X X X X 3HAC4310 1 Sealed spherical bearing C X X X X X X 3HAC17213 1 Sealing axis 2 3 22 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 5 Spare parts Lower arm Continued ...

Page 23: ...are part num ber Description X X X X X X ABB Orange Standard Foundry 3HAC14214 1 Balancing device X X X X X X Graphite White Standard Foundry 3HAC050587 001 X Grey Foundry Prime 3HAC036943 003 Continues on next page Product manual spare parts IRB 7600 23 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 6 Spare parts Balancing device ...

Page 24: ... 3 5 325 3 1 340 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 3HAC11427 1 Shaft A 24 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 6 Spare parts Balancing device Continued ...

Page 25: ...B Orange 3HAC053515 003 X X X X X X 3HAC12812 2 Mechanical stop axis 1 B X X X X X X 3HAC053973 001 Calibration block C X X X X X X Graphite White 3HAC058104 001 Base D X X X X X X ABB Orange 3HAC058104 002 Base X X X X X X 3HAC14453 1 Oil hose with flange axis 1 X X X X X X 3HAC14453 2 Plug for oil hose Product manual spare parts IRB 7600 25 3HAC049113 001 Revision G Copyright 2014 2018 ABB All r...

Page 26: ...003 X Grey Foundry Prime 3HAC037371 003 Motor axis 1 Type A ii i Type A motor has been replaced by Type B The motors are fully interchangeable See Type A vs type B motors on page 51 The type B motor includes an oil seal that is inspected as a periodic maintenance activity Make sure to add the activity to periodic maintenance when replacing a type A motor with type B See Product manual IRB 7600 ii ...

Page 27: ... 325 3 1 340 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 21522012 430 O ring A Product manual spare parts IRB 7600 27 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 8 1 Axis 1 motor including pinion Continued ...

Page 28: ...hite Standard Foundry 3HAC062340 003 X Grey Foundry Prime 3HAC037372 003 Motor axis 2 Type A ii i Type A motor has been replaced by Type B The motors are fully interchangeable See Type A vs type B motors on page 51 The type B motor includes an oil seal that is inspected as a periodic maintenance activity Make sure to add the activity to periodic maintenance when replacing a type A motor with type ...

Page 29: ...r Description X X X X X X 21522012 430 O ring A X X X X X X 3HAC11632 1 Pinion B This is a pressed pinion i i Repair shall be performed only by authorized work shops Product manual spare parts IRB 7600 29 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 8 2 Axis 2 motor including pinion Continued ...

Page 30: ...oundry Prime 3HAC036644 002 Motor axis 3 Type A ii i Type A motor has been replaced by Type B The motors are fully interchangeable See Type A vs type B motors on page 51 The type B motor includes an oil seal that is inspected as a periodic maintenance activity Make sure to add the activity to periodic maintenance when replacing a type A motor with type B See Product manual IRB 7600 ii See Type A v...

Page 31: ... 325 3 1 340 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 21522012 430 O ring A Product manual spare parts IRB 7600 31 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 8 3 Axis 3 motor including pinion Continued ...

Page 32: ...oundry Prime 3HAC036646 002 Motor axis 4 Type A ii i Type A motor has been replaced by Type B The motors are fully interchangeable See Type A vs type B motors on page 51 The type B motor includes an oil seal that is inspected as a periodic maintenance activity Make sure to add the activity to periodic maintenance when replacing a type A motor with type B See Product manual IRB 7600 ii See Type A v...

Page 33: ... Description X X X X X X 21522012 430 O ring A X X X X X X 3HAC10122 17 Pinion B This is a pressed pinion i i Repair shall be performed only by authorized work shops Product manual spare parts IRB 7600 33 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 8 4 Axis 4 motor including pinion Continued ...

Page 34: ... 2 55 Color Protection type Spare part num ber Description X X X X X X Standard Foundry 3HAC062341 005 Motor axis 5 A Type B i X X X X X X Standard Foundry 3HAC057543 004 Motor axis 5 Type A ii X Foundry Prime 3HAC036646 003 Continues on next page 34 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 8 5 Axis 5 motor including ...

Page 35: ...placed See Type A vs type B motors on page 51 ii See Type A vs type B motors on page 51 iii Fits both type A and type B motor Other parts xx1800000135 Spare part list other parts axis 5 motor 150 3 5 325 3 1 340 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 21522012 430 O ring A X X X X X X 3HAC10122 17 Pinion B This is a pressed pinion i i Repair shall be performed only ...

Page 36: ...6 Type A i X X X X X X Graphite White Standard Foundry 3HAC057544 004 X Grey Foundry Prime 3HAC036811 003 See Spare parts Wrist on page 18 Wrist ii i Type A and type B motors are not interchangeable due to differences in the wrist casting Identify which motor is installed on the robot and order the same type of motor When replacing a type A motor with a type B motor the complete wrist must be repl...

Page 37: ...asket type A motor i B X X X X X X Foundry Plus 3HAC063071 001 Gasket type B motor ii X X X X X X Foundry Plus 3HAC033489 001 Gasket cover C i Only fits type A motor See Type A vs type B motors on page 51 ii Only fits type B motor See Type A vs type B motors on page 51 Product manual spare parts IRB 7600 37 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 8 6 A...

Page 38: ...tion type Spare part num ber Description X X X X X X ABB Orange Standard Foundry 3HAC037638 002 Gear axis 1 X X X X X X Graphite White Standard Foundry 3HAC037638 005 X Grey Foundry Prime 3HAC037638 004 Continues on next page 38 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 1 Axis 1 gearbox ...

Page 39: ...00 2 3 500 2 55 Spare part number Description X X X X X X 3HAB3772 54 O ring A X X X X X X 3HAB3772 55 O ring B X X X X X X 3HAC11581 4 Sealing ring C Product manual spare parts IRB 7600 39 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 1 Axis 1 gearbox Continued ...

Page 40: ...re part num ber Description X X X X X X ABB Orange Standard Foundry 3HAC037820 002 Gear axis 2 X X X X X X Graphite White Standard Foundry 3HAC037820 003 X Grey Foundry Prime 3HAC037820 001 Continues on next page 40 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 2 Axis 2 gearbox ...

Page 41: ...40 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 3HAB3772 51 O ring A X X X X X X 3HAC16721 1 Magnetic plug Product manual spare parts IRB 7600 41 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 2 Axis 2 gearbox Continued ...

Page 42: ...re part num ber Description X X X X X X ABB Orange Standard Foundry 3HAC031580 001 Gear axis 3 X Grey Foundry Prime 3HAC031580 004 X X X X X X Graphite White Standard Foundry 3HAC031580 006 Continues on next page 42 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 3 Axis 3 gearbox ...

Page 43: ...40 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 3HAB3772 51 O ring A X X X X X X 3HAC16721 1 Magnetic plug Product manual spare parts IRB 7600 43 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 3 Axis 3 gearbox Continued ...

Page 44: ...re part num ber Description X X X X X X ABB Orange Standard Foundry 3HAC037778 002 Gear axis 4 X X X X X X Graphite White Standard Foundry 3HAC037778 004 X Grey Foundry Prime 3HAC037778 001 Continues on next page 44 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 4 Axis 4 gearbox ...

Page 45: ...00 2 3 500 2 55 Spare part number Description X X X X X X 3HAB3772 49 O ring A X X X X X X 3HAB3772 50 O ring B X X X X X X 3HAC16721 1 Magnetic plug Product manual spare parts IRB 7600 45 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 4 Axis 4 gearbox Continued ...

Page 46: ...1 340 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 3HAC037778 003 Gear axis 5 Other parts xx1500002831 Continues on next page 46 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 5 Axis 5 gearbox ...

Page 47: ... 55 Spare part number Description X X X X X X 3HAB3772 49 O ring A X X X X X X 3HAB3772 50 O ring B X X X X X X 3HAC16721 1 Magnetic plug Product manual spare parts IRB 7600 47 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 5 Axis 5 gearbox Continued ...

Page 48: ... Protection type Spare part num ber Description X X X X X X Black Standard Foundry 3HAC037639 002 Gear axis 6 X Grey Foundry Prime 3HAC037639 001 Other parts xx1500002833 Continues on next page 48 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 6 Axis 6 gearbox ...

Page 49: ...0 2 8 400 2 55 500 2 3 500 2 55 Spare part number Description X X X X X X 3HAB3772 49 O ring A Product manual spare parts IRB 7600 49 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 9 6 Axis 6 gearbox Continued ...

Page 50: ...er Contains replacement calibration pin covers and protective plugs for the bushing Protection cover and plug set 3HAC056806 001 50 Product manual spare parts IRB 7600 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved 1 Spare parts 1 10 Spare parts Calibration items ...

Page 51: ... The article numbers specified are found in WebConfig Contact ABB Service for further assistance regarding which motor type is installed on the robot if needed Note The article numbers in the table can not be used for ordering spare parts The numbers are only used for identification of installed motors See Product manual spare parts IRB 7600 for spare part numbers 150 3 50 325 3 10 340 2 80 400 2 ...

Page 52: ...are interchangeable on each robot axis Requirements notes for replacing type A motor with type B motor Motor replacement from type A to type B Robot axis Fully interchangeable 1 Fully interchangeable 2 Fully interchangeable 3 Fully interchangeable 4 Replacement to type B requires replacement of the left hand side wrist cover Spare part number for the cover that fits the type B motor 3HAC062450 005...

Page 53: ...ex I insulated wrist unit 18 T type A motors 51 type B motors 51 W wrist unit insulated 18 Product manual spare parts IRB 7600 53 3HAC049113 001 Revision G Copyright 2014 2018 ABB All rights reserved Index ...

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Page 56: ...Telephone 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics and Motion No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics and Motion 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HAC049113 001 Rev G en Copyright 2014 2018 ABB All rights reserved Specifications subject to change without notice ...