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IB 6.2.11.1-2C 

Page 4 

ABB 

 

Circuit Breaker Nameplates (Figure 1, Item 4).

  The 

circuit breaker nameplates contain information 
regarding the manufacturer's name and address, type 
of circuit breaker design, serial number of circuit 
breaker, continuous current rating of frame size, short 
circuit current rating at rated voltages, frequency,  short 
time current, and breaker control voltages. 
 

Manual Charging Handle (Figure 1, Item 16).

  The 

manual charging handle is a T-shaped lever used to 
charge the closing springs by pumping approximately 
ten times.  
 

Manual Trip Button (Figure 1, Item 10).

  The manual 

trip button, when pushed, trips the circuit breaker to 
"OPEN." 
 

Circuit Breaker "OPEN" or "CLOSED" Indicator 
(Figure 1, Item 2).

  This indicator shows the physical 

position of the circuit breaker contacts. 
 

Automatic Trip Indicator (Figure 1, Item 15).

  (Not 

including undervoltage, alarm switch, or lockout).  The 
automatic trip indicator is provided as standard 
equipment on the K-Line Plus circuit breakers and is 
used to indicate the operation of the overcurrent trip 
device.  This device is an indicator only and does not 
prevent the circuit breaker from reclosing. 
 
Upon an overcurrent trip operation, the indicator 
protrudes from the front plate approximately 1/2 inch.  
The automatic trip indicator should be reset after each 
trip indication by pushing it back into its normal latch 
position.  The operator should investigate the cause of 
tripping before resetting the automatic trip indicator and 
subsequently reclosing the circuit breaker after an 
outage which results in an operation of the indicator. 
 

Automatic Trip Alarm Contacts (optional - not 
shown).

  An alarm switch for remote electrical 

indication, which is optional, shows when automatic 
tripping has occurred.  This is accomplished by adding 
a precision snap switch to the automatic trip indicator 
assembly.  The automatic trip indicator actuates the 
roller on the alarm switch which in turn causes a 
normally open contact to close and a normally closed 
contact to open on overcurrent trip.  The alarm contact 
is manually reset by pushing the trip indicator back into 
its normal position. 
 

Automatic Trip Lockout (optional - not shown).

  An 

additional optional device may be added to the 
automatic trip indicator assembly device which serves 
to mechanically prevent reclosing the circuit breaker 
after an automatic trip operation.  When the trip 
indicator is pushed in, the circuit breaker mechanism 

can then be operated to close the circuit breaker 
contacts. 
 

Padlocking Device (Figure 1, Item 13).

  All K-Line 

Plus circuit breakers are equipped with means of 
padlocking the circuit breaker mechanism in a trip-tree 
position.  This is accomplished by the use of a locking 
plate to maintain the manual trip button in a tripping 
direction when the locking plate is held forward by one 
or more padlocks.  To obtain the condition for 
padlocking the circuit breaker in the open position, the 
manual trip button is pushed inward.  Then the padlock 
plate is pulled out and the padlock inserted into the 
vertical slot.  In this position, the mechanism is 
maintained trip free and the contacts cannot be moved 
to the closed position. 
 
The padlocking device is also associated with the 
drawout interlocking mechanism so that the circuit 
breaker cannot be moved from any of its three basic 
drawout positions of "CONNECTED", “TEST” or 
"DISCONNECTED" with the padlocking in effect. 
 

Closing Spring Charge Indicator (Figure 1, Item 6).

  

Under normal operating conditions, the closing springs 
of an electrically operated breaker are automatically 
charged after each tripping operation.  However, there 
are occasions when the springs will be in a discharged 
state.  Therefore, it is desirable that means be available 
to indicate the condition of the closing springs.  This is 
accomplished by a visual indicator seen through an 
aperture in the escutcheon plate.  The indicator is 
marked "CHARGED" and "UNCHARGED." 
 

Motor Disconnect Switch (Figure 1, Item 14).

  The 

motor disconnect switch (EO breakers only) is a double 
pole, single-throw toggle type switch connected in 
series with the charging motor circuit and is used to 
disconnect the motor from the voltage source.  This 
switch is used:  (a) when it is desirable to prevent 
automatic recharging of the closing springs just prior to 
taking the circuit breaker out of service for 
maintenance, and (b) for control wiring dielectric test.  
The motor must be disconnected for the control wiring 
dielectric test and subsequently tested at the 
appropriate voltage. 
 

Electrical Close and Trip Push Buttons (Optional, 
Figure 1, Item 20).

  The electrical close and trip push 

buttons are used to electrically operate the circuit 
breaker from the escutcheon.  These contacts are 
connected in series with their respective latch release 
coils.  Energizing the close latch release coil allows the 
charged springs to close the circuit breaker, while 
energizing the trip latch release coil allows the breaker 
to open. 

(Continued on page 8) 

Summary of Contents for K-Line Plus KP-32

Page 1: ...IB 6 2 11 1 2C Installation Maintenance Instructions Low Voltage Power Circuit Breaker K Line Plus Types KP 32 KPE 32 KP 40 and KPE 40 ABB ...

Page 2: ...CE FOR EO BREAKERS 10 CLOSING SPRING OPERATION 11 INSTALLATION INITIAL TESTING REMOVAL 11 Installation 11 Checking Breaker Operation in TEST 11 Checking Breaker Operation in CONNECTED 11 Manual Closing Operation 12 Circuit Breaker Removal 12 MAINTENANCE AND ADJUSTMENTS 12 Periodic Maintenance Inspection 12 Arc Chutes 12 Insulation Structure 13 MPSC 2000 Trip Device Removal Installation 13 Electric...

Page 3: ...inal carton covering with waterproof paper and sealing to prevent infiltration of dirt Where conditions of high humidity prevail the use of heaters is recommended BASIC HANDLING Once the circuit breaker has been unbolted and removed from its shipping carton it should be turned to the upright position and placed on a flat surface to avoid damage to breaker parts For safety all handling in this posi...

Page 4: ...ip indicator is pushed in the circuit breaker mechanism can then be operated to close the circuit breaker contacts Padlocking Device Figure 1 Item 13 All K Line Plus circuit breakers are equipped with means of padlocking the circuit breaker mechanism in a trip tree position This is accomplished by the use of a locking plate to maintain the manual trip button in a tripping direction when the lockin...

Page 5: ...ional 10 Manual Trip Button 11 Drawout Lever 12 Manual Close Lever 13 Padlock Hasp 14 Motor Disconnect Switch EO only 15 Automatic Trip Indicator 16 Manual Charging Handle Optional 17 Position Indicator Label 18 Spring Charging Motor EO only 19 Racking Cam Rollers 20 Electrical Trip Close Buttons Optional Not Shown Figure 1 Typical Electrically Operated K Line Plus Circuit Breaker 1 19 3 4 5 18 17...

Page 6: ... 4 3 TC 1 51 2 a AS Trip Control Device 5 P18 A5 P4 P20 P8 2 P6 A2 P2 P19 P22 P1 P10 Solid State 3A 1 3 A3 P17 4 Trip A4 2 P5 4A 1 7 P9 P3 80 19 17 15 A14 A18 A16 23 21 A22 A20 14 18 16 20 22 A15 A21 A19 A17 A23 5 6 AS a 10 AS 9 a 12 AS 11 b 14 AS 13 a 16 AS 15 b 53 65 CSCS CSCS 64 63 56 57 NO C C NO B21 32 31 B22 B13 B9 B11 B7 34 32 36 B15 B17 B19 38 40 42 44 19 17 18 a AS 20 21 23 b AS 22 AS a 2...

Page 7: ...5 Not Used supplied with the breaker for pin out assignments 6 The assignments for pins B3 B6 will differ depending on whether the DESP option has been supplied See the MPSC 2000 schematic supplied with the breaker Notes 1 These assignments are provided for reference only and may be changed due to special requirements Some pins or plugs may not be present on all breaker configurations See the brea...

Page 8: ...ical closing functions of the breaker The anti pump feature of the SSCD prevents a second electrical closing until the first closing signal is released For example if the breaker is closed electrically and the signal is maintained the SSCD will not permit the breaker to be closed electrically again after a trip until the electrical close signal is released Shunt Trip The shunt trip is standard on ...

Page 9: ...the tripping energy from the primary current passing through the circuit breaker without the need for any additional power supply An external 9V battery is supplied to permit the user to access the MPSC 2000 s menus The battery is not required for correct operation of the trip device The battery will last only about 1 2 hours of actual use so the switch to this battery should be left in the off po...

Page 10: ...npacked from the factory may have the target displayed as a result of the factory testing performed on the breaker prior to shipping This target will reset when the circuit breaker is closed and sufficient primary current is flowing Continuous monitoring of the microprocessor function is programmed into the MPSC 2000 Watchdog circuits guard against the possibility of microprocessor disfunction due...

Page 11: ...See Figure 1 The circuit breaker must be in the OPEN position the racking crank 8 Figure 1 when inserted in opening is rotated counterclockwise until the racking cam roller 19 is rotated down into a 45 angle and the motor disconnect switch 14 for electrically operated circuit breakers is in the OFF position NOTE Lever 11 must be pushed down to permit the rotation of crank 8 Open compartment door a...

Page 12: ...nd close door MAINTENANCE AND ADJUSTMENTS SAFETY NOTES When it is necessary that the charging springs be charged or the circuit breaker be closed make sure to stay clear of operating parts Breakers shouId be withdrawn to TEST position for checking the breaker operation For further inspection adjustments cleaning or replacement of parts the circuit breaker should be withdrawn from the cell and move...

Page 13: ...dition the breaker will not be able to provide circuit protection NOTE Metallic screws must not be used to retain the trip system harness Should a metallic screw fall into the trip system serious damage can result Electrical Components EO Breakers Only 1 Rack the circuit breaker to the TEST position Make sure the closing springs are charged 2 Operate the local if installed or remote electrical clo...

Page 14: ...mp charging handle until the circuit breaker closing springs are heard to snap into the charged position also check the indicator 6 c Remove screw shift the shutter to the left and insert the spring retainer bracket so that its tips fit into the closing springs and its flanges fit into the holes in the closing spring guides NOTE Shutter cannot be opened unless breaker drawout mechanism is in the D...

Page 15: ...s the primary latch roller from moving to the left and opening the breaker If none of the various trip devices are acting on the tripper bar or the auxiliary latch tripper to open the breaker or to prevent the breaker from closing and the breaker still will not close then the following adjustment should be made a Turn screw 1 Figure 5 down to insure that the secondary trip latch will hold the seco...

Page 16: ...s one equal to the maximum frame continuous current rating of the breaker mounted current sensors and one equal to half the frame rating For example on an 4000A breaker with 4000A sensors the MPSC 2000 rating can be set to 4000A or 2000A When the rating is changed other available settings are scaled accordingly thus the term Range Selection Instantaneous or Short Time Threshold Test 1 Either disab...

Page 17: ...ly from twice to four times the Range Selection and that the trip curve is fixed and does not vary with pickup settings 7 Set test current so that it represents 1 5 times the ST Pickup setting Delays should be as shown in Table 4 Ground Trip Delay Tests Ground Trip Delay tests are performed by injecting current through a single phase of the breaker which appears to be a ground fault to the trip de...

Page 18: ...insulation to withstand overvoltages 2 A 60 cps alternating sinusoidal voltage rms value equal to the specific voltage shall be used All voltages used in the dielectric withstand test shall be measured in accordance with ANSI Measurement of Voltage in Dielectric Tests C68 1 3 Duration Of Test The dielectric test voltage shall be applied for a period of 60 seconds The duration of the test may be on...

Page 19: ...a short circuit ii Motors that have been in service may fail dielectric due to a normal accumulation of debris from the commutator Cleaning the motor will restore dielectric integrity iii Do not perform dielectric testing on the solid state trip system RENEWAL PARTS ABB recommends only those renewal parts be stocked that will be required to insure proper and timely maintenance of the breaker ...

Page 20: ...IB 6 2 11 1 2C Page 20 ABB NOTES ...

Page 21: ...IB 6 2 11 1 2C Page 21 ABB NOTES ...

Page 22: ...IB 6 2 11 1 2C Page 22 ABB ABB Inc P O Box 100524 Florence South Carolina 29501 Phone 843 413 4700 Fax 843 413 4850 ABB ...

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