ABB Knox, Original Instructions Manual

Page 1: ...ABB Jokab Safety Varlabergsvägen 11 SE 434 39 Sweden www abb com jokabsafety Original instructions Knox Safety and process lock ...

Page 2: ...SAFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attent...

Page 3: ...tions 7 Connection examples 9 4 Installation and maintenance 11 Installation precautions 11 Maintenance 11 Assembly conventional door 12 Assembly sliding door 16 5 Operation 19 Locking 19 Unlocking 19 Escape release 19 Auxiliary release Knox 1Ax 1Bx 1Fx 19 Maintenances mode 20 LED indication 20 6 Model overview 21 Available models 21 Accessories 22 7 Technical data 23 Dimensions 24 Hole pattern 26...

Page 4: ...l Prerequisites It is assumed that the reader of this document has knowledge of the following Basic knowledge of ABB Jokab Safety products Knowledge of safety devices and safety locks Knowledge of machine safety Special notes Pay attention to the following special notes in the document Warning Danger of severe personal injury An instruction or procedure which if not carried out correctly may resul...

Page 5: ...connection to the AS i bus The handles operate as they would on a normal door apart from the exterior handle also having a reset function reducing the need for an extra reset button for this device and an interior handle that can be used for escape release when the device is in a locked state Its design and durability makes the device ideal for harsh environments as the sensors in the lock are non...

Page 6: ...s area The door unlocks and the safety circuit is opened when the escape release is pressed down Independent of the outer handle position Operational mode Door is locked and reset closing the safety circuit i e allowing a process to start Both handles on the device are in their upward position The door can only be opened from the hazardous area using the escape release handle causing the process t...

Page 7: ...s no maximum time limit the unlocking signals may be applied continuously during the time Knox is unlocked NB Knox 2A will retain its locked unlocked state when power is cut off Warning All information output signals are non failsafe and must therefore never be used to control a safety application To control a safety application the safe dynamic signals from Eden must be used to determine if a doo...

Page 8: ...ignal is applied It may take up to 2 seconds until Knox is unlocked NB Knox 2X will retain locked unlocked state if the device power supply pin 1 and 3 is cut off Warning The system must be connected using a fuse of max 6A ADAM EDEN Knox 2X 4 1 3 2 Motor 5 M12 5 pole male seen from cable side M12 5 pole female seen from cable side 5 pole M12 connector 1 Brown 24 VDC 2 White Dynamic input signal 3 ...

Page 9: ...e system will lock Knox if there is no signal for unlocking NB Vital 1 is used to monitor the locking Warning The system must be connected using a fuse of max 6A Warning Signal for unlocking must be a safe signal from system in the same enclosure ADAM EDEN 1 7 6 5 3 4 8 2 1 7 6 5 3 4 8 2 T1 B2 R1 A1 A1 A2 A2 B1 24 V Knox 2A JOKAB SAFETY Type Vital 1 Motor Reset Sensor Info reset Info locked Signal...

Page 10: ...ter handle on Knox is set in its upward position Caution Output from Pluto Q02 and IQ11 must never be set at the same time doing so may cause damage to Pluto outputs Warning System must be connected using fuse of max 6 A ADAM EDEN 24 V 0 V Knox 2A 24 V 24 V 0 IQ10 I00 Q02 IQ11 1 7 6 5 3 4 8 2 1 7 6 5 3 4 8 2 A1 NO COM NC A2 JOKAB SAFETY Reset Sensor Motor Info 24 VDC Type PLUTO ABB JOKAB SAFETY ...

Page 11: ...side of the protected area When installing a Knox with possibility to unlock manually from the outside Knox 1_x the introduced risk must be considered in the risk analysis Especially the risk of misuse must be taken into consideration Routines adapted to the application about the use of manual unlock should be prepared The routines may describe when manual unlocking may be performed and if necessa...

Page 12: ...2TLC172250M0201 rev D 12 www abb com jokabsafety 2013 08 12 Assembly conventional door ...

Page 13: ...2TLC172250M0201 rev D 13 www abb com jokabsafety 2013 08 12 ...

Page 14: ... handle through see figure 3b 4 Pass the handle for escape release through the hole to the back of the door Fit the mounting nut to the Quick Guard profile Fasten the mounting screws lightly to still be able to adjust position 5 Perform step X if necessary Mount the Knox frame part according to figure 5 Make sure that the M12 connector is facing upwards 6 Adjust horizontal and vertical position Ma...

Page 15: ... a screwdriver to push the handle refer to risk analysis to determine necessity It might be necessary to cut away a small piece of the mesh to get the handle through see figure 3b 4 Pass the outer silver coloured handle through the hole from the inside to the front of the door Fit the mounting nut to the Quick Guard profile Fasten the mounting screws lightly to still be able to adjust position 5 P...

Page 16: ...2TLC172250M0201 rev D 16 www abb com jokabsafety 2013 08 12 Assembly sliding door ...

Page 17: ...2TLC172250M0201 rev D 17 www abb com jokabsafety 2013 08 12 ...

Page 18: ...ards 5 Adjust horizontal and vertical position Make sure the guiding pins on the frame part are centred in the control holes on the door part Fasten the mounting screws with the tightening torque according to figure 5 To comply with safety standard EN 1088 the socket head cap must be drilled if a fitting hex key may be accessible to operators X At delivery the frame part is ready for use with a do...

Page 19: ...wever using the escape release handle will unlock Knox mechanically and is instant Caution Never try to force the lock as it can cause permanent damage to the product Knox is by design equipped with a shear pin on the inside of the handle shaft which is intended to break before any safety critical part is damaged Escape release Knox 1A 1Ax 1B 1Bx 1 Press the red escape release handle down and open...

Page 20: ...ea only helpful if operators are informed of the use of padlocks Warning The use of padlocks is not a part of the safety function and only serves as an additional measure to reduce the risk of entrapment LED indication LED description LED Indication Description LED 1 Green Locked and reset Green Red flash Locked no dynamic signal in Red Unlocked LED 2 Green Reset Green Pause Green flash Reset dirt...

Page 21: ...unlocking For outward opened door with hinges to the right Knox 1AX L v2 2TLA020105R5900 Door part with manual unlocking For outward opened door with hinges to the left Knox 1F R v2 2TLA020105R6000 Door part For sliding door opened to the right Knox 1F L v2 2TLA020105R6100 Door part For sliding door opened to the left Knox 1BX R v2 2TLA020105R6200 Door part with manual unlocking For inward opened ...

Page 22: ... Adaptation device for connection to the AS i bus through 5 pole M12 connector 1 safe input node and 3 non safe outputs Connector for local reset button NB Only Knox 2X can be connected to an Urax adaptation device for connection to the AS i bus The Jokab Safety branded product with article number beginning with 2TLJ is fully compatible with the ABB branded product with article number beginning wi...

Page 23: ...opening direction Unlocked 5 000 N 10 000 N ultimate breaking strength Locked 5 000 N 10 000 N ultimate breaking strength Lock function Knox 2A S M bistable unlocked and locked with voltage Knox 2X M internal locking electronics locked when signal is applied unlocked otherwise bistable at power failure Weight Door part 3 14 kg Frame part 0 79 kg Material Stainless steel Colour Silver Connector Kno...

Page 24: ... ISO 12100 1 2003 A1 2009 EN ISO 12100 2 2003 A1 2009 EN 954 1 1996 EN ISO 13849 1 2008 EN 1088 A2 2008 EN 60204 1 2006 A1 2009 EN 61000 6 2 2005 EN 61000 6 4 2007 EN ISO 13849 1 Performance level PL e Category 4 MTTFd 150 years Certifications IntertekSemko Dimensions Knox 1A Knox 2A X Front view Knox 1A R Knox 2A Top view Knox 1A R Knox 2A ...

Page 25: ...C172250M0201 rev D 25 www abb com jokabsafety 2013 08 12 Knox 1B Knox 2A X Front view Knox 1B L Knox 2A Top view Knox 1B L Knox 2A Knox 1F Knox 2A X Front view Knox 1F R Knox 2A Top view Knox 1F R Knox 2A ...

Page 26: ...ew Knox 1A R Knox 2A X Fixation holes and hole through door for escape release handle Front view Knox 1B L Knox 2A X without ø10 mm hole or Knox 1BX L Knox 2A X with ø10 mm hole Fixation holes and hole through door for handle Knox 1BX 10 mm hole through door for auxiliary opening Front view Knox 1F Holes for frame part in post behind Holes for door part in post in front ...

Page 27: ...2TLC172250M0201 rev D 27 www abb com jokabsafety 2013 08 12 8 EC Declaration of conformity ABB JOKAB SAFETY Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden www abb com jokabsafety ...