ABB M2A series, Installation, Operation & Maintenance Instructions Manual

Page 1: ...motors generators Motors Document library More languages see web site www abb com motors generators Motors Document library Low voltage Motors for explosive atmospheres Installation operation mainten...

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Page 3: ...Motors and Generators RU 3 1 5 1 1 5 1 2 5 1 3 5 2 6 2 1 IIC III 6 2 2 II 6 3 7 3 1 7 3 2 7 3 3 7 3 4 7 4 8 4 1 8 4 2 8 4 3 9 4 4 9 4 5 9 4 6 9 4 7 10 4 8 10 4 9 10 4 9 1 11 4 9 2 Ex t 11 4 9 3 12 4 9...

Page 4: ...3 14 6 3 1 14 6 3 2 14 6 3 3 15 6 4 15 6 5 15 6 5 1 15 6 6 15 6 7 16 6 7 1 16 6 7 2 ACS800 880 DTC 16 6 7 3 ACS500 16 6 7 4 16 6 8 16 6 8 1 16 6 8 2 17 6 9 17 6 9 1 17 7 18 7 1 18 7 1 1 18 7 2 19 7 2...

Page 5: ...A M3A M3B M3G 1Ex d Gb 1Ex de Gb M3KP M3JP Ex t M3D M3G 1Ex d Mb 1Ex de Mb M3JM M3KM 20 C 40 C 1 3 60079 0 60079 1 d 31610 7 2012 60079 7 e 60079 15 n 60079 31 t IEC EPL 1 Gb 1Ex d Gb 1Ex de Gb 2 Gb G...

Page 6: ...6 RU ABB Motors and Generators 3GZF500730 70 C RU EN 01 2016 2 1 2 3 4 5 2 1 IIC III IIC III 60079 0 2 2 II...

Page 7: ...3GZF500730 70 C RU EN 01 2016 ABB Motors and Generators RU 7 3 3 1 3 2 20 C 0 5 3 3 25 3 4...

Page 8: ...71 7 12 80 15 31 40 90 20 44 53 100 31 63 72 112 35 72 81 132 93 120 120 160 145 260 260 180 180 310 310 200 250 340 350 225 320 430 450 250 390 530 510 280 430 900 850 315 1600 1300 355 2600 3000 40...

Page 9: ...3GZF500730 70 C RU EN 01 2016 ABB Motors and Generators RU 9 7 2 2 4 3 25 C 1 500 1000 20 1 90 C 12 16 105 C 6 8 4 4 0 1 4 5 4 6 www abb com motors generators b 0 05 1 2 0 05 2...

Page 10: ...10 RU ABB Motors and Generators 3GZF500730 70 C RU EN 01 2016 B5 B35 V1 4 7 Ex d Ex de 4 8 4 9 IP 60079 0 Ex tb Gb Ex tc Dc 60079 0 60079 31 60079 0 IP PE 5 60034 1...

Page 11: ...e M3KP M3KM M3JP M3JM 1Ex d Gb Mb M3JP M3JM 80 90 2 8 25 1 x M25 1 0 3 M8 23 100 132 2 8 25 2 x M32 1 0 3 M8 23 160 180 2 8 63 2 x M40 4 0 3 M10 46 200 250 2 8 160 2 x M50 10 5 3 M10 46 280 2 8 210 2...

Page 12: ...RU ABB Motors and Generators 3GZF500730 70 C RU EN 01 2016 4 9 3 DOL Y D 3 DOL Y D 690 VY 400 VD 690 400 Y D Ex e DOL Y D Ex S1 S2 60079 0 4 9 4 Pt100 2 5 Pt100 5 4 10 L1 L2 L3 3 4 11 60079 14 Ex nA E...

Page 13: ...3GZF500730 70 C RU EN 01 2016 ABB Motors and Generators RU 13 5 5 1 20 40 C 1000 5 2 4 60034 1 7 3 A...

Page 14: ...d Gb 1Ex de Gb 1Ex d Mb 1Ex de Mb ACS800 ACS880 DTC ACS550 6 8 2 Ex 3 6 2 1Exd Gb Mb 1Ex de Gb Mb T5 T6 1Ex d 1Ex de PTC DIN 44081 82 Ex nA 3 6 8 3 Ex t Ex tD T125 C T150 C 125 C Ex t PTC DIN 44081 82...

Page 15: ...3GZF500730 70 C RU EN 01 2016 ABB Motors and Generators RU 15 6 3 3 UN UN 500 UN 600 dU dt 405 UN 690 405 dU dt 6 4 Ex PTC T4 T5 6 5 6 6 6 5 1 250 280 315 355 450 6 6 30 360 IEC 280 3AFY 61201998...

Page 16: ...C RU EN 01 2016 6 7 6 7 1 100 6 7 2 ACS800 880 DTC 6 7 6 7 3 ACS500 10 11 10 11 3 15 5 ACS 500 6 7 4 I OL T OL T COOL 6 8 6 8 1 14 VALID FOR FWP MIN SWITCHING FREQ FOR PWM CONV I OL T OL T COOL 6 7 4...

Page 17: ...3GZF500730 70 C RU EN 01 2016 ABB Motors and Generators RU 17 6 8 2 15 16 FC Type Switc freq F W P CONSTANT TORQUE QUADRATIC TORQUE PTC xxx C DIN44081 82 xxx 6 9 13 6 9 1 FWP 13 ACS800 ACS880 ACS550...

Page 18: ...18 RU ABB Motors and Generators 3GZF500730 70 C RU EN 01 2016 60079 17 19 60079 17 M3JM M3KM 7 1 1 60079 17 1 4 2 3 4 V 5 Ex t 60079 17 4 2 8000 6 SPM IP 55 7 1 1 1 2 3 7...

Page 19: ...90 2 100 000 65 000 80 90 4 8 100 000 96 000 100 112 2 89 000 56 000 100 112 4 8 100 000 89 000 132 2 67 000 42 000 132 4 8 100 000 77 000 160 2 60 000 38 000 160 4 8 100 000 74 000 180 2 55 000 34 00...

Page 20: ...Motors and Generators 3GZF500730 70 C RU EN 01 2016 IEC M3_P 315 4 50 7600 55 7600 40 55 7600 3 24 0 52 40 7600 3 24 0 38 55 7600 24 0 17 40 7600 24 0 13 7 2 3 L1 L1 L10 L10 2 0 x L1 80 C 25 C 15 C 1...

Page 21: ...40 4000 5600 9600 10 700 400 40 40 1500 2700 400 85 55 3200 4700 8600 9700 450 40 40 1500 2700 450 95 70 2500 3900 7700 8700 3600 3000 1800 1500 1000 500 900 160 13 13 3600 4500 7200 8100 10 300 10 8...

Page 22: ...bilith SHC 100 Shell Gadus S5 V 100 2 Kl ber Kl berplex BEM 41 132 FAG Arcanol TEMP110 Lubcon Turmogrease L 802 EP PLUS Total Multiplex S2 A Rhenus Rhenus LKZ 2 2 Dm x n Dm n 480 000 Kl ber Kl ber Qui...

Page 23: ...3GZF500730 70 C RU EN 01 2016 ABB Motors and Generators RU 23 9 82 3 50 60 4 50 10...

Page 24: ...24 RU ABB Motors and Generators 3GZF500730 70 C RU EN 01 2016...

Page 25: ...3GZF500730 70 C RU EN 01 2016 ABB Motors and Generators RU 25...

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Page 27: ...3 Lifting 31 3 4 Motor weight 31 4 Installation and commissioning 32 4 1 General 32 4 2 Motors with other than ball bearings 32 4 3 Insulation resistance check 32 4 4 Foundation 32 4 5 Balancing and f...

Page 28: ...ries of converters with DTC control 39 6 7 3 Motor loadability with ACS500 series and other voltage source converters 39 6 7 4 Short time overloads 39 6 8 Rating plates 39 6 8 1 Content of standard VS...

Page 29: ...t series M3D M3G Flame proof enclosure for mines 1Ex d Mb 1Ex de Mb series M3JM M3KM Additional information may be required by ABB when deciding on the suitability of certain motor types used in speci...

Page 30: ...rature of the outer casing of the motor may be hot to the touch during normal operation and espe cially after shut down 3 Some special motor applications may require additional instructions e g when s...

Page 31: ...to lift the motor when it is attached to other equipment Lifting lugs for auxiliaries e g brakes separate cooling fans or terminal boxes must not be used for lifting the motor Because of different fr...

Page 32: ...cified on the rating plate Motors equipped with re greasing nipples When starting the motor for the first time or after long storage apply the specified quantity of grease See section 7 2 2 Motors wit...

Page 33: ...e radial bearing loading stated in the relevant product catalogs WARNING Excessive belt tension will damage bearings and can cause shaft breakage For Ex d and Ex de motors excessive belt tension may e...

Page 34: ...risk of flashover to live elements If seals or gaskets are replaced original sealing solution materials must be used 4 9 1 Flameproof motors There are two different types of protection for the termin...

Page 35: ...the duty types of S1 and S2 it is considered that the device is isolated from the power system when the electrical machine is running as in the standard GOST IEC 60079 0 and thermal protection is opt...

Page 36: ...supposed to occur at the same time The motor can only be used in applications for which it is intended The rated nominal values and operational conditions are shown on the motor rating plates In addi...

Page 37: ...ting plate PTC with the tripping temperature and DIN 44081 82 Non sparking motors Ex nA The combination of a motor and converter must be tested as a unit or dimensioned by calculation In case of other...

Page 38: ...ed 6 5 1 Elimination of bearing currents The following methods must be used to avoid harmful bearing currents in frequency converter driven motors Frame size 250 and smaller No actions needed 280 315...

Page 39: ...tes A VSD plate is mandatory for variable speed operation and shall contain the necessary data to define the allowed duty range in variable speed operation At least the following parameters must be sh...

Page 40: ...Converters usually provide features such as Minimum speed Maximum speed Stall protection Acceleration and deceleration times Maximum current Maximum power Maximum torque User load curve WARNING These...

Page 41: ...motor is at standstill The frequency of checks depends on the humidity level of the ambient air and on the local weather conditions This can initially be determined experimentally and must then be str...

Page 42: ...se use only half the quantity of grease and then run the motor for a few minutes at full speed When the motor has stopped apply the rest of the specified amount of grease to the bearing After 1 2 runn...

Page 43: ...0 5 900 11 000 13 000 17 300 18 400 225 23 20 3 600 5 100 10 100 12 000 16 400 17 500 250 30 23 2 400 3 700 8 500 10 400 14 700 15 800 280 35 35 1 900 3 200 280 40 40 7 800 9 600 13 900 15 000 315 35...

Page 44: ...ricants at the operating temperature range WARNING Lubricants containing EP admixtures are not recom mended in high bearing temperatures in frame sizes 280 to 450 The following high performance grease...

Page 45: ...ools Bearing replacement is described in detail in a separate instruction leaflet available from the ABB Sales Office Special recommendations apply when changing the bearings of dust ignition protecti...

Page 46: ...failure Check to see if motor and drive turn freely Check bearings and lubrication Short circuited stator Poor stator coil connection Indicated by blown fuses Motor must be rewound Remove end shields...

Page 47: ...ve one phase open Check that all leads and cables are well connected Grounded coil Motor must be rewound Unbalanced terminal voltage Check for faulty leads connections and transformers Motor vibrates...

Page 48: ...all Use larger pulleys Misalignment Correct by realigning the drive Insufficient grease Maintain proper quality and amount of grease in bearing Deterioration of grease or lubricant contaminated Remove...

Page 49: ...temperature of 40 C Figure 2 Mounting of half coupling or pulley 100 50 10 5 1 0 0 5 0 1 0 05 10 40 60 70 80 90 100 30 10 0 20 50 1 Key X axis Winding temperature Celsius Degrees Y axis Insulation Re...

Page 50: ...ltage and frequency deviation in zones A and B Key X axis frequency p u Y axis voltage p u 1 zone A 2 zone B outside zone A 3 rating point 1 2 3 Y X 1 00 1 02 0 90 0 98 1 10 0 93 0 95 1 05 1 03 0 95 1...

Page 51: ...3GZF500730 70 rev C RU EN 01 2016 ABB Motors and Generators EN 51 Figure 5 Allowed phase to phase voltage peaks at motor terminals as a function of rise time 5...

Page 52: ...0 96 100 IC4111 40 57 68 78 88 92 94 96 98 100 90 83 76 69 63 57 53 50 IC4112 55 75 80 85 89 92 94 96 98 100 90 83 76 69 63 57 53 50 IC4163 80 100 100 100 100 100 100 100 100 100 90 83 76 69 63 57 53...

Page 53: ...motors Ex tD T125 C frame sizes 71 450 60Hz 0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 100 IC4111 40 52 64 73 79 85 90 90 90 90 79 68 60 55 49 44 40 IC4162 67 90 90 90 90 90 90 90 90 90 79 68 6...

Page 54: ...7 89 91 93 95 85 78 71 63 57 51 IC4112 71 76 81 85 87 89 91 93 95 85 78 71 63 57 51 IC4163 95 95 95 95 95 95 95 95 95 85 78 71 63 57 51 1 Self ventilated IEC frame size 71 132 2 Self ventilated IEC fr...

Page 55: ...e sizes 450 60Hz 0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 100 IC4111 70 75 78 81 84 87 89 91 93 86 79 72 65 59 53 49 46 IC4162 93 93 93 93 93 93 93 93 93 86 79 72 65 59 53 49 46 1 Self ventila...

Page 56: ...me size 160 400 3 Separate motor cooling force ventilated IEC frame size 160 400 Frequency Hz 100 90 80 70 60 50 40 30 T TN Frequency Hz Frequency Hz Figure 10 Flameproof motors 1Ex d Gb Mb T4 and 1Ex...

Page 57: ...85 75 63 55 49 44 39 35 IC4162 62 85 85 85 85 85 85 85 85 85 75 63 55 49 44 39 35 1 Self ventilated IEC frame size 71 4500 2 Separate motor cooling force ventilated Frequency Hz 100 90 80 70 60 50 40...

Page 58: ...nA T3 frame size 160 315 and Dust ignition protection synchronous reluctance motors Ex t T125 C frame sizes 160 315 12 Ex nA T3 Ex tD T125 C 50 1 160 315 ACS 850 Ex nA T3 160 315 Ex t T125 C 160 315...

Page 59: ...Generators EN 59 Figure 13 Standard rating plate Figure 14 Standard VSD plate Figure 15 Customer specific VSD plate ACS800 Figure 16 Customer specific VSD plate ACS550 with thermistors for surface pr...

Page 60: ...Contact us www abb com motors generators Copyright 2016 ABB All rights reserved Specifications subject to change without notice 3GZF500730 70 rev C RU EN 06 2016 www abb com motors generators 2016...