ABB M98, Technical Reference Manual

Page 1: ...ROBOTICS Technical reference manual Lubrication in gearboxes...

Page 2: ...Trace back information Workspace R17 2 version a11 Checked in 2017 09 20 Skribenta version 5 1 011...

Page 3: ...Technical reference manual Lubrication in gearboxes M98 M2000 M2000A M2004 Document ID 3HAC042927 001 Revision R Copyright 2012 2017 ABB All rights reserved...

Page 4: ...B for losses damages to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and produ...

Page 5: ...0 4450S 33 3 10 IRB 4600 35 3 11 IRB 6400RF 36 3 12 IRB 6600 6650 type A 40 3 13 IRB 6600 6650 type B and IRB 6600ID 6650ID type B 44 3 14 IRB 6620 6620LX 46 3 15 IRB 6640 6640ID 48 3 16 IRB 6650S 51...

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Page 7: ...cal and electrical installation maintenance repair work References Information how to inspect or change lubrication oil or grease in gearboxes as well as maintenance schedules is found in the product...

Page 8: ...manual IRB 7600 3HAC044350 001 Product manual IRB 7600 Foundry Prime 3HAC052853 001 Product manual IRB 8700 3HAC056430 001 Product manual IRB 910SC 3HAC028506 001 Product manual IRBT 4004 6004 7004 Pr...

Page 9: ...mbers from 101000 or 501000 Lubrication oil for IRB 4600 Type C is added IRBP Y X is removed from the manual The product is phased out D Lubrication for IRBT 4003 6003 7003 is added Quantity of lubric...

Page 10: ...Lubrication for IRB 4400 Foundry plus added for axis 4 6 The article number and amount of grease on each axis is changed for IRB 120 The amount of grease on axes 2 3 and 5 is changed for IRB 1200 Nam...

Page 11: ...It covers all currently available manipulators IRB IRBT IRBP and MU GU each presented in a separate chapter This lubrication manual is a complement to the product manuals for the manipulators The info...

Page 12: ...oil that is specified in the table for each robot Groups of oil 1 2 Mobil SHC Cibus 220 Optimol Optigear RMO150 Castrol Optigear Synthetic RO150 Shell Tivela S150 Kyodo Yushi TMO150 Optimol Optigear...

Page 13: ...The explanation given for Kyodo Yushi TMO 150 also applies to Shell Tivela S 150 new product name Shell Omala S4 WE 150 The explanation given for Mobilgear 600 XP 320 also applies to Mobil Gearlube X...

Page 14: ...S150 20 liters 3HAC021469 001 3HAC043226 004 Shell Omala S4 WE 150 old product name Shell Tivela S150 5 liters 3HAC0860 1 3HAC042564 001 Optimol Optigear BM 100 1 000 liters 3HAC031291 001 3HAC042589...

Page 15: ...n when ordered as spare part on page 14 Type of oil currently used This table shows the lubrication oil that is currently used in the gearboxes of the robot IRB 260 all variants M2004 Amount Type WebC...

Page 16: ...t Type WebConfig number Axis 5 900 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 1 3 200 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 2 3 200 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 3 Not applicable Axi...

Page 17: ...04 Amount Type WebConfig number Axis 8 000 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 1 5 000 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 2 5 000 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 3 Not applic...

Page 18: ...ount Type WebConfig number Axis 8 000 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 1 5 000 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 2 5 000 ml Kyodo Yushi TMO 150 3HAC032140 001 Axis 3 Not applicable...

Page 19: ...5 gram Harmonic grease 4B No 2 3HAC031695 001 5 3 5 gram Harmonic grease 4B No 2 3HAC031695 001 6 The information in the table updated February 19 2016 IRB 120 3 0 6 food grade lubrication M2004 Note...

Page 20: ...In order to avoid future leakage due to overpressure refill the gearbox with the amount shown in the table Amount Type WebConfig number Axis 1 200 ml Mobilgear 600 XP 320 11712016 604 1 1 000 ml Mobil...

Page 21: ...ic grease 4B No 2 3HAC037302 001 5 8 5 gram Harmonic grease 4B No 2 3HAC037302 001 6 The information in the table updated February 19 2016 IRB 1200 all variants food grade lubrication M2004 Note The g...

Page 22: ...d This table shows the lubrication oil and grease that is currently used in the gearboxes of the robot IRB 1410 all variants M2004 Note Axis 5 and axis 6 contains grease Axis 1 axis 2 axis 3 and axis...

Page 23: ...ure leakage due to overpressure refill the gearbox with the amount shown in the table Amount Type WebConfig number Axis 350 ml Kyodo Yushi TMO 150 3HAC032140 001 1 520 ml Kyodo Yushi TMO 150 3HAC03214...

Page 24: ...4 4 New wrist 130 ml Optimol Optigear BM 100 3HAC0860 1 5 6 Refilling the wrist 110 ml The information in the table updated January 15 2013 24 Technical reference manual Lubrication in gearboxes 3HAC0...

Page 25: ...n drained In order to avoid future leakage due to overpressure refill the gearbox with the amount shown in the table Amount Type WebConfig number Axis 3 400 ml Mobilgear 600 XP 320 11712016 604 1 3 40...

Page 26: ...ox has been drained In order to avoid future leakage due to overpressure refill the gearbox with the amount shown in the table Amount Type WebConfig number Axis 3 400 ml Mobilgear 600 XP 320 11712016...

Page 27: ...M98 M2000 M2000A M2004 Amount Type WebConfig number Axis 6 400 ml Mobilgear 600 XP 320 11712016 604 1 4 500 ml Mobilgear 600 XP 320 11712016 604 2 3 800 ml Mobilgear 600 XP 320 11712016 604 3 1 500 m...

Page 28: ...1469 001 2 450 ml Kyodo Yushi TMO 150 3HAC032140 001 3 1 800 ml Optimol Optigear BM 100 3HAC0860 1 4 800 ml Optimol Optigear BM 100 3HAC0860 1 5 6 The information in the table updated September 26 201...

Page 29: ...unt Type WebConfig number Axis 600 ml Shell Omala S4 WE 150 3HAC021469 001 1 800 ml Shell Omala S4 WE 150 3HAC021469 001 2 450 ml Kyodo Yushi TMO 150 3HAC032140 001 3 1 800 ml Optimol Optigear BM 100...

Page 30: ...HAC021469 001 2 450 ml Kyodo Yushi TMO 150 3HAC032140 001 3 1 800 ml Optimol Optigear BM 100 3HAC0860 1 4 15 ml Optimol Optigear BM 100 3HAC0860 1 5 240 ml Optimol Optigear BM 100 3HAC0860 1 6 The inf...

Page 31: ...dry Plus IRB 4400 45 60 L30 M2000 M2004 Amount Type WebConfig number Axis 8 200 ml Mobilgear 600 XP 320 11712016 604 1 5 800 ml Mobilgear 600 XP 320 11712016 604 2 5 800 ml Mobilgear 600 XP 320 117120...

Page 32: ...600 XP 320 11712016 604 3 3 400 ml Optimol Optigear BM 100 3HAC0860 1 4 3 400 ml Optimol Optigear BM 100 3HAC0860 1 5 6 The information in the table updated January 15 2013 IRB 4400 Foundry Plus M2000...

Page 33: ...60 2 05 45 2 05 40 2 55 floor and suspended mounted M2004 Amount Type WebConfig number Axis Suspended Floor 2 060 ml 2 060 ml Kyodo Yushi TMO 150 3HAC032140 001 1 2 740 ml 2 740 ml Kyodo Yushi TMO 150...

Page 34: ...ml Shell Omala S4 WE 150 3HAC021469 001 3 3 000 ml 3 000 ml Optimol Optigear BM 100 3HAC0860 1 4 1 900 ml 1 900 ml Optimol Optigear BM 100 3HAC0860 1 5 6 The information in the table updated September...

Page 35: ...2 8 M2004 Amount Type WebConfig number Axis 11 2 l Mobilgear 600 XP 320 11712016 604 1 11 5 l Mobilgear 600 XP 320 11712016 604 2 12 0 l Mobilgear 600 XP 320 11712016 604 3 6 0 l Mobilgear 600 XP 320...

Page 36: ...can be ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currently used These tables show the lubrication oil that is currently used in the gearboxes of the robot de...

Page 37: ...see Type of oil currently used on page 36 Robot serial numbers generation 1 Before changing the oil make sure that the original oil has not been changed after delivery Type of oil Serial number range...

Page 38: ...roduct name Shell Omala S4 WE 150 Shell Tivela S 150 new product name Shell Omala S4 WE 150 66 40000 IRB 6600 M2000 IRB 6650 M2000 Kyodo Yushi TMO 150 Mobilgear 600 XP320 Shell Tivela S 150 new produc...

Page 39: ...51000 IRB 6600 M2004 IRB 6650 M2004 Mixed types of oil may cause severe damage When refilling or replacing the oil in a gearbox it is important to first verify which type of oil is recommended for us...

Page 40: ...he gearbox due to lack of lubrication Note For spare part number and in which amount the lubrication can be ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currentl...

Page 41: ...l Kyodo Yushi TMO 150 3HAC032140 001 6 The information in the table updated December 4 2014 IRB 6650ID 185 2 55 type B M2000 M2000A M2004 Amount Type WebConfig number Axis 7 5 l Kyodo Yushi TMO 150 3H...

Page 42: ...es for axes 1 2 3 and 6 During the period August 15 to October 2 2008 Shell Tivela S 150 new product name Shell Omala S4 WE 150 and Kyodo Yushi TMO 150 were used in parallel Contact ABB Robotics after...

Page 43: ...Serial number range Robot Axis 4 5 Axis 1 2 3 6 Mobilgear 600 XP 320 Kyodo Yushi TMO 150 66 40000 IRB 6600 M2000 IRB 6650 M2000 Mobilgear 600 XP 320 Kyodo Yushi TMO 150 66 34000 IRB 6600 M2000A IRB 6...

Page 44: ...number and in which amount the lubrication can be ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currently used This table shows the lubrication oil that is curre...

Page 45: ...i TMO 150 3HAC032140 001 3 5 5 l Mobilgear 600 XP 320 11712016 604 4 3 l Mobilgear 600 XP 320 11712016 604 5 0 4 l Kyodo Yushi TMO 150 3HAC032140 001 6 The information in the table updated December 4...

Page 46: ...rication can be ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currently used These tables show the lubrication oil that is currently used in the gearboxes of the...

Page 47: ...320 11712016 604 4 5 l Mobilgear 600 XP 320 11712016 604 5 6 l Mobilgear 600 XP 320 11712016 604 6 The information in the table updated December 4 2014 Technical reference manual Lubrication in gearb...

Page 48: ...ch amount the lubrication can be ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currently used This table show the lubrication oil that is currently used in the ge...

Page 49: ...gearboxes for axes 1 2 3 and 6 During the period August 15 to October 2 2008 Shell Tivela S 150 new product name Shell Omala S4 WE 150 and Kyodo Yushi TMO 150 were used in parallel Contact ABB Robotic...

Page 50: ...sed in your robot Type of oil Serial number range Robot Axis 4 5 Axis 1 2 3 6 Mobilgear 600 XP 320 Kyodo Yushi TMO 150 66 40000 IRB 6650S M2000 Mobilgear 600 XP 320 Kyodo Yushi TMO 150 66 34000 IRB 66...

Page 51: ...se reduced lifetime of the gearbox due to lack of lubrication Note For spare part number and in which amount the lubrication can be ordered see Amount of lubrication when ordered as spare part on page...

Page 52: ...ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currently used This table show the lubrication oil that is currently used in the gearboxes of the robot depending o...

Page 53: ...ar 600 XP 320 11712016 604 5 0 7 l Kyodo Yushi TMO 150 3HAC032140 001 6 The information in the table updated December 4 2014 IRB 6700Inv 300 2 60 245 2 90 Amount for new gearbox Type WebConfig number...

Page 54: ...amount the lubrication can be ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currently used This table show the lubrication oil that is currently used in the gear...

Page 55: ...9 IRB 7600 M2004 Note Optimol Optigear RMO 150 as spare part has been replaced by Castrol Optigear RO 150 Castrol Optigear RO 150 and Optimol Optigear RMO 150 are mixable but none are mixable with She...

Page 56: ...3 2008 has Kyodo Yushi TMO 150 filled in the gearboxes for all axes During the period August 15 to October 2 2008 Shell Tivela S 150 new product name Shell Omala S4 WE 150 and Kyodo Yushi TMO 150 wer...

Page 57: ...on can be ordered see Amount of lubrication when ordered as spare part on page 14 Type of oil currently used The table show the lubrication oil currently used in the gearboxes of the robot Note The am...

Page 58: ...do Yushi TMO 150 3HAC032140 001 6 The information in the table updated June 4 2015 58 Technical reference manual Lubrication in gearboxes 3HAC042927 001 Revision R Copyright 2012 2017 ABB All rights r...

Page 59: ...ml Harmonic drive Flexolub 1A Article 200241 3HAC038379 001 2 0 8 ml Harmonic drive Flexolub 1A Article 200241 3HAC038379 001 3 0 15 ml Harmonic drive Flexolub 1A Article 200241 3HAC038379 001 4 0 15...

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Page 61: ...robot IRB 360 1 1130 3 1130 1 800 1 1600 6 1600 8 1130 M2004 Amount Type WebConfig number Axis 820 ml Mobil SHC Cibus 220 3HAC6450 2 Axis 1 820 ml Mobil SHC Cibus 220 3HAC6450 2 Axis 2 820 ml Mobil SH...

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Page 63: ...currently used in the gearboxes of the robot IRB 910SC all variants M2004 Amount Type WebConfig number Axis 42 gram Harmonic Grease 4b No 2 3HAC031695 001 1 42 gram Harmonic Grease 4b No 2 3HAC031695...

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Page 65: ...tly used Amount Type WebConfig number Supplier 3 900 ml Mobilgear 600 XP 320 11712016 604 Mobil Oil AB Note The oil in the gearbox does not need to be changed during the lifetime of the gearbox The in...

Page 66: ...mount Type WebConfig number Supplier 3 900 ml Mobilgear 600 XP 320 11712016 604 Mobil Oil AB Note The oil in the gearbox does not need to be changed during the lifetime of the gearbox The information...

Page 67: ...il currently used Amount Type WebConfig number Supplier 3 900 ml Mobilgear 600 XP 320 11712016 604 Mobil Oil AB Omala Oil 220 Shell Loadway EP 220 Statoil The information in the table updated June 11...

Page 68: ...obilgear 600 XP 320 11712016 604 MTD 250 11 500 ml Mobilgear 600 XP 320 11712016 604 MTD 500 11 500 ml Mobilgear 600 XP 320 11712016 604 MTD 750 16 500 ml Mobilgear 600 XP 320 11712016 604 MTD 2000 58...

Page 69: ...filled with oil from Mobil Oil AB Vendor material number MOBILGEAR 600 XP 320 ABB Robotics WebConfig number for the oil is 11712016 604 Note The oil in the gearbox does not need to be changed during t...

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Page 72: ...0 BRYNE Norway Box 265 N 4349 BRYNE Norway Telephone 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics and Motion No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6...