ABB Magne 3 Series, Product Manual

Page 1: ...2TLC172315M0201 Rev M3 ORIGINAL INSTRUCTIONS abb com lowvoltage SAFETY PRODUCTS Magne 3 and Magne 4 Electromagnetic Process Lock Product Manual ...

Page 2: ...for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or government regulations Systems machines and equipment that coul...

Page 3: ...orientation of Eva with Magne 4 14 5 Connections 16 5 1 Safety signal 16 5 2 Magne 3X 17 5 3 Magne 4X DYN 18 5 4 Magne 4 DYN Info 19 5 5 Magne 4 DYN 2Info 20 5 6 Magne 4 OSSD Info 21 6 Serial connections 22 6 1 Magne 4 DYN Info and Pluto 22 6 2 Magne 4 DYN 2Info and Pluto 23 6 3 Magne 4 OSSD Info and Pluto 23 6 4 Magne 4X DYN Pluto and M12 3S 24 6 5 Magne 4 OSSD info and Sentry 25 6 6 Magne 4 OSSD...

Page 4: ...2TLC172315M0201 Rev M3 4 10 Model overview 31 10 1 Magne models 31 10 2 Accessories and spare parts 31 11 Dimensions 33 12 Technical data 35 13 EC Declaration of conformity 38 ...

Page 5: ... document has knowledge of the following Basic knowledge of ABB safety products Knowledge of machine safety Knowledge of safety devices and process locks 1 4 Special notes Pay attention to special notes in the document Warning Danger of severe personal injury An instruction or procedure which if not carried out correctly may result in injury to the technician or other personnel Caution Danger of d...

Page 6: ...fety regulations standards and the Machinery directive Warning Failure to comply with instructions operation that is not in accordance with the use prescribed in the instructions improper installation or handling of the device can affect the safety of people and the plant Warning For installation and prescribed use of the product the special notes in the instructions must be carefully observed and...

Page 7: ...talled on a door preferably using an ABB mounting kit available for sliding doors or hinged conventional doors See chapter Mounting kits 3 1 Magne 3 Magne 3 keeps a door locked If used in safety applications Magne 3 needs to be complemented with an external interlocking device 3 2 Magne 4 Magne 4 keeps a door locked with integrated interlocking Magne 4 has an integrated Adam sensor which provides ...

Page 8: ... door closed with a force of approximately 30 N when the power to Magne is disconnected Anchor plate 32D is without a magnet Eva actuator must be ordered with every Magne 4 Eva units with general code all have the same code and fulfill the requirement for a low level coded interlocking device according to EN ISO 14119 2013 Eva units with unique code all have a different unique code and fulfill the...

Page 9: ...aution It is important that Eva is correctly positioned and oriented in relation to the integrated Adam sensor in Magne 4 See chapter Positioning and orientation of Eva with Magne 4 Caution Magne shall be installed as close to the door handle as possible The distance between the lock and the handle creates a lever effect reducing the holding force The bigger the distance the greater the risk of th...

Page 10: ...ss of the relevant parts of the body Refer to EN ISO 13855 2010 for further details and EN ISO 13857 2008 for specified values 4 3 Installation instructions 1 Install Magne and accessories as close to the door handle as possible Use relevant mounting kit and follow the installation guide included in the kit see chapter Mounting kits 2 Calibrate the position of the anchor plate with Magne according...

Page 11: ...e Eva anchor plate and cellular rubber are not included in the mounting kits and need to be ordered separately See chapter Model overview Read and follow the separate instructions included in each mounting kit package JSM D23C Mounting kit for Magne on sliding door JSM D28 Aluminum profile used as door handle for Magne on hinged door JSM D21C Mounting kit for Magne on hinged door JSM D24 Mounting ...

Page 12: ...8 is a handle profile in aluminum for Magne 3 and Magne 4 to be used on hinged doors Designed for doors with a minimum opening radius of 200 mm JSM D21C and JSM D24 mounting kits are designed for hinged doors with 5 15 mm door gap Holding force at door handle The Magne unit can support a holding force of up to 1500 N depending on installation When the Magne unit is mounted on a hinged door the for...

Page 13: ...The cellular rubber is attached to the anchor plate with adhesive tape and enables the anchor plate to adjust to Magne Use suitable M8 screw F Leave enough room for the cellular rubber to ensure movement of the anchor plate Recommended tightening torque is 7 Nm 2 Note Do not compress the cellular rubber to a thickness less than 8 mm Do not overtighten the screw This can deform the anchor plate cau...

Page 14: ... B Anchor plate Y 5 mm lengthways Note To achieve maximum holding force the anchor plate must be installed completely parallel to Magne 4 3 5 Positioning and orientation of Eva with Magne 4 The safety functionality of Magne 4 is based on the integrated Adam sensor and the Eva actuator Eva unit A must be correctly positioned above the yellow cover on Magne Adam B when the door is closed Note For th...

Page 15: ...2TLC172315M0201 Rev M3 15 To decrease distance Z install distance plate DA 1B between the Eva unit and the bracket holding Eva ...

Page 16: ...ital safety controller and or ABB Pluto safety PLC All products using the DYNlink signal can be mixed and connected in series Up to 30 DYNlink devices with a Vital and up to 10 DYNlink devices per Pluto input can be connected while maintaining PL e EN ISO 13849 1 2015 OSSD signal two channels Magne OSSD Output Signal Switching Devices models can be used with any safety control module that can hand...

Page 17: ...ctor 1 Brown Locking signal 24 VDC 2 White Not used 3 Blue 0 V 4 Black Not used 5 Grey Info output locked Warning The info output is non failsafe and shall never be used to control a safety application Note Several Magne 3X units can be connected using a M12 3A Y connector but the info signal will not be available ...

Page 18: ...rom cable side M12 5 pole connector 1 Brown 24 VDC 2 White DYNlink signal in 3 Blue 0 V 4 Black DYNlink signal out 5 Grey Locking signal 24 VDC Warning The DYNlink signal is used to control the safety application Note Several Magne 4X DYN units can be connected using a M12 3S Y connector ...

Page 19: ...ink signal in 2 Brown 24 VDC 3 Green Locking signal 24 VDC 4 Yellow 0 V 5 Grey Info output Adam and Eva closed Magne locked 6 Pink DYNlink signal out 7 Blue 0 V 8 Red Not used Warning Warning The info output is non failsafe and shall never be used to control a safety application The DYNlink signal is used to control the safety application ...

Page 20: ...Nlink signal in 2 Brown 24 VDC 3 Green Locking signal 24 VDC 4 Yellow 0 V 5 Grey Info output Adam and Eva closed 6 Pink DYNlink signal out 7 Blue 0 V 8 Red Info output Locked Warning The info output is non failsafe and shall never be used to control a safety application Warning The DYNlink signal is used to control the safety application ...

Page 21: ...24 VDC for the first device after the safety control unit 5 Grey Info output Adam and Eva closed Magne locked 6 Pink OSSD2 out 7 Blue 0 V 8 Red Locking signal 24 VDC Warning The info output is non failsafe and shall never be used to control a safety application Warning The safe OSSD signals are used to control the safety application Note Several Magne OSSD Info units can be connected using a M12 3...

Page 22: ...d in series It is not possible to combine OSSD and DYNlink signals in a safety circuit If only one OSSD device is used or if Magne 4 OSSD is the first unit in the series 24 VDC must be connected to OSSD1 In and OSSD2 In Otherwise the OSSD output signals will not be generated from Magne 6 1 Magne 4 DYN Info and Pluto Magne 4 DYN Info and Pluto Drawing ID 2TLC010021T0005 ...

Page 23: ...2TLC172315M0201 Rev M3 23 6 2 Magne 4 DYN 2Info and Pluto Magne 4 DYN 2Info and Pluto Drawing ID 2TLC010021T0006 6 3 Magne 4 OSSD Info and Pluto Magne 4 OSSD and Pluto Drawing ID 2TLC010021T0003 ...

Page 24: ...2TLC172315M0201 Rev M3 24 6 4 Magne 4X DYN Pluto and M12 3S Magne 4X DYN Pluto and M12 3S Drawing ID 2TLC010021T0004 ...

Page 25: ...TLC172315M0201 Rev M3 25 6 5 Magne 4 OSSD info and Sentry Magne OSSD and Sentry Drawing ID 2TLC010021T0002 6 6 Magne 4 OSSD Info Sentry and M12 3G Magne OSSD Sentry and M12 3G Drawing ID 2TLC010021T0001 ...

Page 26: ... one green and one red LED Eva position indicator Model LED Indication Description Safety circuit Magne 3 Magne 4 Blue Magne is locked N A Magne 3 Magne 4 Blue flashing Lock signal but Magne is not detecting the anchor plate N A Magne 4 Green Eva within sensing distance of Adam door closed Closed Magne 4 Green flashing Eva within 2 mm from maximum sensing distance door closed Closed Magne 4 Green ...

Page 27: ...e safety circuit Warning In case of breakdown or damage to the product contact nearest ABB Electrification Sweden service office or reseller Do not try to repair the product yourself since it may accidentally cause permanent damage to the product That may impair the safety of the device which could lead to serious injury to personnel Warning ABB will not accept responsibility for failure of the sw...

Page 28: ...Eva code missing Perform procedure to replace Eva If fault indication remains the unit is defective and must be replaced Red fast flashing Fail safe mode Power cycle i e turn off power wait for one minute and turn it on again Green Red flashing Input signal is missing 1 Check output signal from the previous unit in the signal chain 2 Turn off power supply 3 Move Eva within sensing distance of Adam...

Page 29: ...to red and the safety control module should go to safe state safety circuit broken door open 4 Move Eva back close to Adam and reset both the safety circuit and the safety control module The LED shall illuminate solid green safety circuit closed door closed 9 5 Replacing Eva unit When replacing an Eva unit with unique code or with general code to an Eva with unique code the old code in the integra...

Page 30: ... to OSSD1 Out and OSSD2 Out 4 Connect the power supply to Magne marked 24 VDC 5 Disconnect the power supply from both OSSD1 out and OSSD2 out after 5 seconds and within 10 seconds The Adam unit in Magne is now reset and the LED on Magne should flash red 6 Disconnect the power supply from Magne marked 24 VDC 7 Remove the old Eva 8 Install the new Eva and move it within sensing distance to Adam 9 Co...

Page 31: ...signal is high when Eva is within sensing distance from Adam and the other one when Magne is locked Magne 4 OSSD Info 2TLA042022R4600 Magne with integrated Adam sensor Adam OSSD info M12 8 pole connector with output for information signal The information signal is high when Eva is within sensing distance from Adam AND Magne is locked 10 2 Accessories and spare parts Accessories are not included in...

Page 32: ...ubber 1B 2TLA042023R3610 Spare part for anchor plate 10 mm thick M12 3A 2TLA020055R0000 Y connector for connecting several units in series For Magne 3X Individual status not possible M12 3S 2TLA020055R0600 Y connector for connecting several units in series For Magne 3X and Magne 4X DYN M12 3G 2TLA020055R0700 Y connector for connecting several units in series For Magne 4 OSSD Info JSOP 2 2TLA020053...

Page 33: ...2TLC172315M0201 Rev M3 33 11 Dimensions All dimensions are in mm Magne 3 and Magne 4 Anchor plate 32D without permanent magnet ...

Page 34: ...2TLC172315M0201 Rev M3 34 Anchor plate 32E with permanent magnet B Permanent magnet Cellular rubber 1B ...

Page 35: ...ondensation Weight Magne 3 Magne 4 700 g Anchor plate 32D 32E 290 g Electrical data Operating voltage Electromagnet 24 VDC 15 Current consumption 24 VDC Magne 3 10 mA Magne 4 50 mA Note Any current drawn on outputs e g information output will be an additional input current on 24 VDC Locking signal Nominal 250 mA at 24 VDC max 350 mA at 27 6 VDC Information output Max 20 mA Cable dimension Cable di...

Page 36: ... 863 Application standard compliance EN ISO 14119 2013 Functional safety standard compliance EN ISO 12100 2010 EN ISO 13849 1 2015 PL e Category 4 PFHD 4 50 10 9 EN ISO 13849 2 2012 EN 62061 2005 A1 2012 A2 2015 SIL3 PFHD 4 50 10 9 EN 61508 2010 SIL3 PFHD 4 50 10 9 Warning The safety related values are based on interlocking device Eden and are not valid for the locking function Electrical safety s...

Page 37: ... 30 VDC and the current is limited to a value not exceeding 8 amperes measured after one minute of operation B A suitable isolating source in conjunction with a fuse in accordance with UL248 The fuse shall be rated max 3 A and be installed in the 30 VDC power supply to the device in order to limit the available current Conductor area Max current limit for overload protection AWG mm2 Amps 24 0 20 2...

Page 38: ...2TLC172315M0201 Rev M3 38 13 EC Declaration of conformity ...