ABB MKey RFID Series, Product Manual

Page 1: ...2TLC010088M0201 Rev A PRODUCT MANUAL new abb com low voltage products safety products SAFETY PRODUCTS RFID dual interlock safety switch with guard locking MKey RFID series Product Manual ...

Page 2: ...use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life ...

Page 3: ... Installation and maintenance 8 Installation 8 RFID code teach in procedure 9 Maintenance 9 Minimum safety distance 10 5 Functions 11 Manually unlock function auxiliary release 11 Escape release 11 LED Indicator lights 11 6 Disassembly and disposal 12 Disassembly 12 Disposal 12 7 Model overview 13 Actuators 13 Accessories 14 Pilot devices 14 Dimensions 15 8 Technical data 22 9 Declaration of confo...

Page 4: ...tended for authorized personnel Prerequisites It is assumed that the reader of this document has knowledge of the following Basic knowledge of ABB safety products Knowledge of safety devices and safety locks Knowledge of machine safety Special notes Pay attention to special notes in the document Warning Risk of severe personal injury An instruction or procedure which if not carried out correctly m...

Page 5: ...hat requires a long braking operation Prevention of unauthorized access to a particular area Safety regulations Warning Carefully read through this entire manual before using the device The devices shall be installed by a trained electrician following the local standards and legal regulations Failure to comply with instructions operation that is not in accordance with the use prescribed in these i...

Page 6: ...minals S and 0 V DC The MKey RFID has double OSSD outputs controlled by means of the dual actuator key and the locking mechanism The dual actuator key is designed to prevent tampering with tools magnets or similar objects To achieve the highest safety level in connection with the machine control system it is recommended that the MKey RFID is monitored by an appropriate ABB Electrification safety r...

Page 7: ...C010088M0201 Rev A 7 3 Connections See Installation and Maintenance for more information regarding installation Connections MKey RF MKey RFQC Dual interlock safety switch with guard lock internal schematic ...

Page 8: ...ting the head to the position required Re tighten the head bolts and then check actuator insertion and withdrawal Tightening torque for the head bolts is 1 5 Nm Do not mount adjacent actuators or switches closer than 100 mm 3 Always fit a mechanical stop to a guard used without a slide bolt or rotary handle accessory to prevent damage to the front of the switch Set the actuator gap to 3 mm when th...

Page 9: ... replace Every 6 months Isolate power and remove cover Check screw terminal tightness and check for signs of moisture ingress Warning The safety functions and the mechanics shall be tested regularly at least once every year for PL d SIL 2 or once per month for PL e SIL 3 according to ISO 13849 IEC 62061 to confirm that all the safety functions are working properly Warning In case of breakdown or d...

Page 10: ...distance is calculated according to the formula S K x T C Where S minimum safety distance mm K approach speed of a human body 1600 mm s T the total time from opening of the guard until the hazardous machine movement has stopped i e including control system reaction times and other delays s C a safety distance taken from Table 4 or Table 5 of EN ISO 13857 2008 if it is possible to push fingers or a...

Page 11: ...gency The switch can be mounted such that access to the release button is available from inside the active guard area Pressing and holding the release button will release the lock mechanism and open the lock monitoring contacts whilst the guard can be pushed open Measures should be taken to reduce the risk of improper activation LED Indicator lights The MKey RFID switch is fitted with four LED ind...

Page 12: ...embly The MKey RFID dual interlock device with guard locking must be disassembled in its de energised state no power Disposal The MKey RFID dual interlock device with guard locking must be disposed of in accordance with the national legislation and regulation ...

Page 13: ...k connect MKey8ZRF 2TLA050011R0622 MKey8ZRF No actuator Stainless steel with M20 entry MKey8ZRFQC 2TLA050011R2622 MKey8ZRFQC No actuator Stainless steel with M12 quick connect MKey10RF 2TLA050012R0612 MKey10RF No actuator Die cast with M20 entry MKey10RFER 2TLA050012R0652 MKey10RFER No actuator Die cast with M20 entry Escape Release Actuators All keys are in stainless steel Type Product ID Descrip...

Page 14: ...otary handle 2TLA050040R0601 Die cast handle right MKey8RF MKey9RF Rotary handle 2TLA050040R0602 Stainless steel handle left MKey8 9RFZ Rotary handle 2TLA050040R0603 Stainless steel handle right MKey8 9RFZ Rotary handle 2TLA050040R0604 Die cast handle left MKey10 ER Rotary handle 2TLA050040R0605 Die cast handle right MKey10 ER Rotary handle 2TLA050040R0610 Die cast rear escape handle LEFT Rotary h...

Page 15: ...2TLC010088M0201 Rev A 15 Dimensions MKey9RF MKey8RF ...

Page 16: ...2TLC010088M0201 Rev A 16 MKey8ZRF MKey10RF MKey10RFER ...

Page 17: ...2TLC010088M0201 Rev A 17 Actuators MKey8 Z RF MKey9RF Die cast Stainless steel handle same for Left and Right versions Standard Flexible ...

Page 18: ...2TLC010088M0201 Rev A 18 MKey10RF ER Die cast handle same for Left and Right versions ...

Page 19: ...2TLC010088M0201 Rev A 19 Rear escape handle Die cast Stainless steel same for Left and Right versions Slide bolt MKey8RF MKey9RF same for Left and Right versions ...

Page 20: ...2TLC010088M0201 Rev A 20 Slilde bolt MKey10RF ER same for Left and Right versions ...

Page 21: ...2TLC010088M0201 Rev A 21 Spring loaded catch for Slide bolts Handle for inside operation for slide bolt Note All measurements in millimetres ...

Page 22: ...ngth 300 us Time delay safety inputs safety outputs Less than 20 ms Rated Insulation Voltage 500 V AC Rated Impulse withstand 1000 V AC General Holding Force FZh ISO14119 MKey9RF 1500 N MKey8RF 2300 N MKey10RF 2300 N Coding level ISO14119 Type 4 High Actuator insertion for locking 5 mm Sao Sar RFID 15 mm 25 mm Operating Frequency 1 Hz Actuator entry minimum radius 175 mm Body Material MKey9RF Poly...

Page 23: ...eration 25 C to 40 C continuous solenoid voltage Storage 25 C to 80 C Humidity range Tested 55C 93 R H 35 to 85 with no icing and condensation Altitude 2000 m max Mechanical Life Expectancy 2 5 x 106 cycles Vibration Shock IEC 60068 2 6 10 55 Hz 1 Hz Excursion 0 35 mm 1 octave min IEC 60068 2 27 30g 11 ms half sine ...

Page 24: ... 8 7 E 05 Corresponds to 9 of SIL3 Proof Test Interval T1 20 a Characteristic data according to EN ISO 13849 1 2015 Performance Level e Category Cat 4 MTTFD 771 a Diagnostic Coverage DC High Certifications TÜV cULus Information regarding UL Standards Type 1 enclosure Use Class 2 power supply or equivalent Maximum temperature 40 C Use 16 28AWG copper conductors rated 90 C Terminal Torque 6 lb ins 0...

Page 25: ...2TLC010088M0201 Rev A 25 9 Declaration of conformity ...

Page 26: ...2TLC010088M0201 Rev A 26 ...