ABB MTQ22-FBP, Manual

Page 1: ...EL Public RELEASED 2019 12 18 DOCUMENT KIND Manual OWNING ORGANIZATION Drives softstarters DOCUMENT ID 1SFC132374M0201 REV B LANG en PAGE 1 23 Copyright 2019 ABB All rights reserved SOFTSTARTER TYPE PSE Fieldbus Communication Fieldbus Plug Modbus TCP ...

Page 2: ... 5 2 2 MTQ22 FBP 6 2 3 Connection Setup 7 3 Software Configuration 8 3 1 PSE Softstarter 8 3 2 MTQ22 FBP 11 4 Modbus TCP Register Map 15 4 1 Digital Input Telegram 15 4 2 Digital Output Telegram 17 4 3 Analog Input Telegram 18 4 4 Parameters 18 4 5 Diagnostics 18 4 5 1 MTQ22 FBP 19 4 5 2 PSE Softstarter 19 5 MTQ22 FBP LED Diagnostics in Case of Error 22 6 Basic TCP Modbus Diagnostic Information 23...

Page 3: ...ble for damages and or losses related to such security breaches any unauthorized access interfer ence intrusion leakage and or theft of data or information Risk Mitigation and Secure Deployment The idea is to create defence in depth protection for each network by allocating firewall solu tions to the front of internal trusted networks of each network by manage firewalls their configurations and ac...

Page 4: ...resses since all slaves use a unique IP address to enable IP communication However The MTQ22 FBP still uses Modbus RTU to communicate with the PSE which require the slave ID to match between the MTQ22 FBP and the PSE as ex plained in section 3 2 The document starts with technical information regarding the required devices and a de scription of how to connect them to enable Modbus TCP communication...

Page 5: ...s Reset a trip A built in two port switch allows the flexible usage in bus star or ring network topologies Up to four masters can concurrently access the connected devices Access via Modbus TCP can be restricted to a limited set of IP addresses The Media Redundancy Protocol MRP is implemented client MRP is standardized in IEC EN 62439 2 and offers cable redundancy in case of a single failure 2 1 M...

Page 6: ...dard Micro USB connector X5 allows to configure the device The Micro USB connector X5 allows device configuration using a PC see chapter MTQ22 FBP Two RJ45 sockets E1 and E2 offer Ethernet connectivity The communication status of each interface is shown by two LEDs The MTQ22 FBP must be supplied with 24VDC via X6 Mounting and Dismounting You can mount and dismount the MTQ22 FBP onto a 35 mm standa...

Page 7: ...BPA must be con nected to one of the ports named X1 to X4 on the MTQ22 FBP The Modbus master is in turn connected to one of the Ethernet connections E1 or E2 Figure 2 Device connections required to enable a Modbus TCP connection between the PSE and a Modbus master The cable connecting the PS FBPA and the MTQ22 FBP a CDP19 FBP 100 cable must be pur chased separately A spring terminal block connecto...

Page 8: ...ldbus can only be used for monitoring softstarter data If this parameter is set to On the softstarter might trip on fieldbus fault if no fieldbus com munication is available If the intention is to run without fieldbus control this parameter should be set to OFF 2 Fieldbus Address The parameter Fieldbus Address allows setting of address for the fieldbus communication The setting range for the field...

Page 9: ... Init is selected PSE will use the in ternal Modbus implementation to com municate with external devices Default value Setting range Description FbP FbP Int FbP enables the use of external fieldbus plugs The Int parameter should be set when using the in ternal Modbus interface 4 Download Parameter This parameter allows for blocking parameter download from the fieldbus Note that down load of parame...

Page 10: ...rd wire control possi ble When the Fieldbus starts working again the control is automatically switched back to the Fieldbus There is a 10 second delay before it is possible to controlling the motor Default value Setting range Description LooC Looc trlP Trip on fieldbus fault or au tomatically move to local control on fieldbus fault 6 Type of Operation for Reset of Fieldbus Fault Select what operat...

Page 11: ...the MTQ22 FBP configuration software must be installed 3 If the MTQ22 FBP is connected for the first time the required USB driver has to be installed The Microsoft USB driver is not part of the software package because of license reasons It is pre installed on Windows 7 and 10 for XP it must be downloaded separately from Microsoft Follow the setup instructions of Windows to install the new softwar...

Page 12: ... following steps describes how to set the required parameters on the MTQ22 FBP 1 After the application is started as administrator select the MTQ22 FBP that you want to configure in the Config Tool 2 From the Select port drop down menu select the COM port associated to the MTQ22 FBP and click connect The number of the COM port varies make sure to select the one con nected to the MTQ22 FBP ...

Page 13: ... Address 192 168 171 254 Subnet Mask 255 255 255 0 Standard Gateway 192 168 171 1 Number of Modbus TCP masters under super vision 1 Allowed number of supervised connections missing 0 Allowed Modbus TCP IP Address for master 1 4 0 0 0 0 255 255 255 255 for master 1 0 0 0 0 0 0 0 0 for master 2 4 Timeout for master 1 4 10s Device port 1 4 used PSE Device address for device 1 4 1 2 3 4 4 Select the c...

Page 14: ...e configuration to the device 6 Select the FBP Devices in the Config Tool and set the expected Device address to match the Device address read by the MTQ22 FBP When the two Device addresses match for all connected PSEs click the Write to MTQ22 FBP button again Note that when the slave ID is updated in the PSE a reboot will be required on the PSE for the Config Tool to the detect the new value 7 Th...

Page 15: ...ing the supported Modbus function codes The supported functions can be found in respective sub section 4 1 Digital Input Telegram To read the digital input telegram use Modbus function code 1 Read Coil Status or 2 Read Discrete Inputs Address for data access to device connected to port Data Description 1 2 3 4 1000h 1010h 1020h 1030h Reserved 1001h 1011h 1021h 1031h Stop 0 Motor running 1 Motor st...

Page 16: ...I Reset input signal state 0 DI Reset signal inac tive 1 DI Reset signal active 100Eh 101Eh 102Eh 103Eh TOR 0 Softstarter is not in top of ramp 1 Softstarter is in top of ramp bypass closed 100Fh 101Fh 102Fh 103Fh Ready to start 0 No faults are active control supply voltage is stable and motor will start when start command is given 1 Fault is active or con trol supply voltage is not stable and mot...

Page 17: ... coil has higher priority than the start coil The stop coil is only acknowledged if the Auto mode coil is set 1802h 1812h 1822h 1832h Start Commence a start when this coil is set The start coil is only acknowledged if the Auto mode coil is set 1803h 1813h 1823h 1833h Reserved 1804h 1814h 1824h 1834h Reserved 1805h 1815h 1825h 1835h Auto mode This coil must be set for controlling the motor 1806h 18...

Page 18: ...003h 2103h 2203h 2303h Phase current L2 Value 1 1A 2004h 2104h 2204h 2304h Phase current L3 Value 1 1A 2005h 2105h 2205h 2305h Max phase cur rent Value 1 1A 2006h 2106h 2206h 2306h Measured fre quency Value 1 1Hz 2007h 2107h 2207h 2307h Measured power factor Value 100 1 2008h 2108h 2208h 2308h Output voltage in of line volt age Value 1 1 2009h 2109h 2209h 2309h Counted number of starts Value 1 100...

Page 19: ... An unsupported device was connected to the MTQ22 FBP Check that a PSE is connected and not an other device 3 Communication Fault on Module Port Communica tion to a FBP device was es tablished but was lost again Check the FBP device Check that the FBP device is powered Check that the drawer is inserted in a with drawable system 4 Address mismatch The con figured device address and the real PSE dev...

Page 20: ...e phases on the line side 6 Bad network quality Bad network quality on the line side 7 Current loss Current is not flowing when it should 8 Fieldbus fault Fieldbus communication failure 9 Low supply voltage Too low control supply voltage 10 High current Too high current 11 Motor overload Too high motor tempera ture 12 Locked rotor protec tion Current is higher than set table value during top of ra...

Page 21: ...al info for a fault such as in which phase the fault occurred or the parameter number of the latest read write parameter operation fail ure The diagnostic data is composed of a bit map of all potential faults and protections as well as a flag which indicates if the active fault or protection can be reset If Parameter is read only Parameter not settable in current state or Parameter out of range bi...

Page 22: ...ed blinking Communication fault Green Red alternating Address mismatch between expected device address and con nected device address e g caused by swapping two devices Wrong device type connected LED RDY General Status Explanation Green on Normal Red blinking Minor error e g wrong configuration or IP address already available in the network Red on Major internal fault If the error is permanent aft...

Page 23: ...us master and when it is possible to reset the fault If the Reset of Fieldbus Fault PSE parameter is set to Auto and the fieldbus fault EF40 has tripped due to no communication 30 s of stable communication is required before an automatic reset is performed Motor does not start If fieldbus fault reaction is set to switch to local control and fieldbus communication is lost and or timeout is reached ...