ABB Navigator 540, Instruction Manual

Page 1: ...d signal conditioning is conducted within the Navigator 550 s advanced wet section that houses the sensing technology The accurate measurement result is transmitted digitally to the Navigator AWT540 transmitter The following parameters are available in the Navigator 500 range Navigator 500 Dissolved oxygen Hydrazine Sodium This publication provides PROFIBUS Modbus and Ethernet connection configura...

Page 2: ... dissolved oxygen wet section CI ADS550 EN Operating Instruction Navigator 500 Low level dissolved oxygen analyzer OI ADS550 EN Navigator 500 hydrazine analyzer Data Sheet Navigator 500 Hydrazine analyzer DS AHM550 EN Commissioning Instruction Navigator 550 Hydrazine wet section CI AHM550 EN Operating Instruction Navigator 500 Hydrazine analyzer OI AHM550 EN Navigator 500 sodium analyzer Data Shee...

Page 3: ...WT540 trans mitter 11 4 7 Navigator AWT540 DP PROFIBUS datasheet 11 4 8 Declaration of PROFIBUS conformance 12 5 Modbus communications 13 5 1 Host computer serial communications 13 5 2 Two wire and four wire connection 14 5 3 Pull up and pull down resistors 14 5 4 Termination resistor 14 5 5 Serial connections 14 6 Ethernet communications 15 6 1 Ethernet connection 15 Appendix A PROFIBUS tables 16...

Page 4: ...lly dangerous situation Failure to observe this safety information may result in minor or moderate injury The symbol may also be used for property damage warnings NOTICE Property damage This symbol indicates a potentially damaging situation Failure to observe this safety information may result in damage to or destruction of the product and or other system components IMPORTANT NOTE This symbol indi...

Page 5: ... double insulation Recycle separately from general waste under the WEEE directive Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August 2005 To conform to European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the manufacturer for disposal a...

Page 6: ...ldbus standard for a wide range of applications in manufacturing process and building automation Manufacturer independence and openness are ensured by the international standard EN 50170 Using the PROFIBUS protocol devices from different manufacturers exchange information on the same communications bus without the need for special interface equipment For further information on PROFIBUS refer to ww...

Page 7: ...on module fitted is displayed PROFIBUS refer to Section 4 page 8 MODBUS refer to Section 5 page 13 Ethernet refer to Section 6 page 15 IMPORTANT NOTE Communication level menus are enabled only if an optional communications module is fitted and the parameters displayed are specific to the type of module fitted For example if a Modbus module is fitted Modbus parameters are enabled but Ethernet param...

Page 8: ...4 1 Up to 32 stations master or slaves can be linked to create one segment although it is recommended not to install more than 16 devices on a single segment Each end of a segment must be terminated by an active bus terminating resistor Both bus terminators must always be powered to ensure fault free operation therefore it is strongly recommended that they are connected to a back up power supply T...

Page 9: ...4 Cable Specification WARNING Bodily injury When connecting a Navigator AWT540 to a PROFIBUS DP RS485 network Refer to the Navigator AWT540 Operating instructions before making electrical connections and for all other installation and connection details Sodium OI ASO550 EN Dissolved oxygen OI ADS550 EN Hydrazine OI AHM550 EN Use cable that meets PROFIBUS specifications for reliable RS485 communica...

Page 10: ...ice name hardware software versions baud rate and the number and nature of inputs outputs are defined in an electronic device data sheet known as a GSD Generic Station Description file A GSD file is readable ASCII text file that contains both general and device specific specifications for communication Each of the entries describes a feature supported by a device By using keywords a configuration ...

Page 11: ...s locked on to read only parameter Table 4 6 PROFIBUS parameter descriptions Item Detail PROFIBUS device name NAVIGATOR 500 product Navigator AWT540 Applicable standards IEC61158 Type 3 IEC61784 CPF3 1 Protocols supported PROFIBUS DP DPV0 PROFIBUS DP extensions DPV1 Class 1 supported Note DPV1 Class 2 is not supported Profile ident support Standard 9700 9740 9741 Device specific 3431 4xAI 2xTOT 1x...

Page 12: ...dent authorized certification laboratory for connection and use in PROFIBUS networks Certification of PROFIBUS specification conformance covers the following areas RS485 bus interface electrical characteristics DPV0 and DPV1 protocol services Navigator AWT540 DP device specific GSD file ABB_3402 gsd A copy of the conformance certificate is available for download from the Navigator AWT540 product p...

Page 13: ... on a Modbus link RS485 Setup Mode Select the Modbus serial communication serial link type 2 Wire 4 Wire or Off 4 Wire Baud Rate Select a communication transfer rate 1200 2400 4800 9600 19200 38400 or 115200 baud 19200 Parity Select the parity bit transmission error checking condition No Parity Odd Parity or Even Parity No Parity Tx Delay Set a delay to the response from the transmitter in millise...

Page 14: ...tions to the Modbus serial board as shown in Fig 5 1 On systems with multiple slaves make connections to two or four wire link configurations in parallel as shown in Fig 5 2 When connecting cable screens ensure that ground loops are not introduced The maximum serial data transmission line length for both RS422 and RS485 systems is 1200 m 3937 ft The types of cable that can be used are determined b...

Page 15: ...4 values 0 to 255 each separated by a period 000 000 000 000 Displayed only if DHCP is set to Disabled Subnet Mask Enter a subnet mask to indicate which part of the IP address is used for the network ID and which part is used for the host ID Set each bit that is part of the network ID as 1 s for example 255 255 255 0 indicates the first 24 bits are for the network ID Class Default Default Gateway ...

Page 16: ...nsigned 8 1 D R Inactive Sensor 2 out of specification diagnostic 10 17 Simple Unsigned 8 1 D R Inactive Sensor 2 maintenance diagnostic 10 18 Simple Unsigned 8 1 D R Inactive Sensor 2 function check diagnostic 10 19 Simple Unsigned 8 1 D R Inactive Sensor 3 failure diagnostic 10 20 Simple Unsigned 8 1 D R Inactive Sensor 3 out of specification diagnostic 10 21 Simple Unsigned 8 1 D R Inactive Sen...

Page 17: ...on solution 10 57 Simple Unsigned 8 1 D R Inactive Flow error 10 58 Simple Unsigned 8 1 D R Inactive Table A 3 Sensor 1 single stream diagnostics Description Slot Index Object type Data type Bytes Store Access Default Valid range Temperature sensor failure 10 59 Simple Unsigned 8 1 D R Inactive 0 Inactive 1 Active ADC failure 10 60 Simple Unsigned 8 1 D R Inactive Non_Vol memory error 10 61 Simple...

Page 18: ...0 95 Simple Unsigned 8 1 D R Inactive Flow error 10 96 Simple Unsigned 8 1 D R Inactive Table A 5 Sensor 3 diagnostics Description Slot Index Object type Data type Bytes Store Access Default Valid range Temperature sensor failure 10 97 Simple Unsigned 8 1 D R Inactive 0 Inactive 1 Active ADC failure 10 98 Simple Unsigned 8 1 D R Inactive Non_Vol memory error 10 99 Simple Unsigned 8 1 D R Inactive ...

Page 19: ...nactive Flow error stream 3 10 137 Simple Unsigned 8 1 D R Inactive Relay 1 state 10 138 Simple Unsigned 8 1 D R Deactivated 0 Deactivated 1 Activated Relay 2 state 10 139 Simple Unsigned 8 1 D R Deactivated Relay 3 state 10 140 Simple Unsigned 8 1 D R Deactivated Relay 4 state 10 141 Simple Unsigned 8 1 D R Deactivated Relay 5 state 10 142 Simple Unsigned 8 1 D R Deactivated 0 Deactivated 1 Activ...

Page 20: ... D R W Unacknowledged Acknowledge alarm 8 20 15 Simple Unsigned 8 1 D R W Unacknowledged Table A 8 Alarm acknowledgement Description Slot Index Object type Data type Bytes Store Access Default Valid range Notes Start zero calibration sensor 1 30 0 Simple Unsigned 8 1 D W 0 0 to 255 Writing any value starts the procedure Start span calibration sensor 1 30 1 Simple Unsigned 8 1 D W 0 0 to 255 Start ...

Page 21: ...imple Float 4 D R Single stream sensor 2 Sensor 2 Temperature 40 17 Simple Float 4 D R Sensor 2 Raw signal 40 18 Simple Float 4 D R Sensor 2 Flow rate 40 19 Simple Float 4 D R Sensor 2 Active calibration slope 40 20 Simple Float 4 D R Sensor 2 Active calibration offset 40 21 Simple Float 4 D R Sensor 2 Last calibration slope 40 22 Simple Float 4 D R Sensor 2 Last calibration offset 40 23 Simple Fl...

Page 22: ...ibration offset 40 62 Simple Float 4 D R Last calibration slope 40 63 Simple Float 4 D R Last calibration offset 40 64 Simple Float 4 D R Description Slot Index Object type Data type Bytes Store Access Notes Sensor 1 Concentration range high 40 65 Simple Float 4 C R See engineering ranges Sensor 1 Concentration range low 40 66 Simple Float 4 C R Sensor 2 Concentration range high 40 67 Simple Float...

Page 23: ...nufacture 50 1 Simple Unsigned 32 4 D R Number of seconds since January 1st 2000 Sensor 2 Date of manufacture 50 2 Simple Unsigned 32 4 D R Sensor 3 Date of manufacture 50 3 Simple Unsigned 32 4 D R Sensor 4 Date of manufacture 50 4 Simple Unsigned 32 4 D R Sensor 1 Next calibration time 50 5 Simple Unsigned 32 4 D R Sensor 2 Next calibration time 50 6 Simple Unsigned 32 4 D R Sensor 3 Next calibr...

Page 24: ...Flow sensor fitted 70 4 Simple Unsigned 8 1 D R 0 Disabled 1 Enabled Sensor 2 Regeneration hardware fitted 70 5 Simple Unsigned 8 1 D R 0 Disabled 1 Enabled Sensor 3 Type 70 6 Simple Unsigned 8 1 D R 0 Unrecognized 12 Sodium 13 Sodium two stream 14 Sodium three stream 15 Low level dissolved oxygen 16 Hydrazine 17 Carbohydrazide 255 No sensor fitted Sensor 3 Flow sensor fitted 70 7 Simple Unsigned ...

Page 25: ... string 14 C R Device serial number Sensor 3 software revision number 80 6 Simple Visible string 19 C R Current revision Sensor 3 serial number 80 7 Simple Visible string 14 C R Device serial number Sensor 4 software revision number 80 8 Simple Visible string 19 C R Current revision Sensor 4 serial number 80 9 Simple Visible string 14 C R Device serial number Media card software version number 80 ...

Page 26: ...Alarm 5 Trip point 100 12 Simple Float 4 D R W Alarm 6 Trip point 100 13 Simple Float 4 D R W Alarm 7 Trip point 100 14 Simple Float 4 D R W Alarm 8 Trip point 100 15 Simple Float 4 D R W Alarm 1 Hysteresis 100 16 Simple Float 4 D R W Alarm 2 Hysteresis 100 17 Simple Float 4 D R W Alarm 3 Hysteresis 100 18 Simple Float 4 D R W Alarm 4 Hysteresis 100 19 Simple Float 4 D R W Alarm 5 Hysteresis 100 2...

Page 27: ...ple Float 4 D R W Analog output 3 Electrical range high 100 32 Simple Float 4 D R W 20 mA 0 to 22 mA Analog output 3 Electrical range low 100 33 Simple Float 4 D R W 4 mA Analog output 3 Engineering range high 100 34 Simple Float 4 D R W Engineering low to engineering high See engineering ranges Analog output 3 Engineering range low 100 35 Simple Float 4 D R W Analog output 4 Electrical range high...

Page 28: ... to 800 mmHg Sensor 3 Grab sample sampling time 110 11 Simple Unsigned 16 2 D R W 15 10 to 60 minutes Sodium only Sensor 4 Recovery time 110 12 Simple Unsigned 16 2 D R W 15 5 to 120 minutes Sensor 4 Salinity correction 110 13 Simple Unsigned 16 2 D R W 0 0 to 80 ppt Low level dissolved oxygen only Sensor 4 Pressure compensation 110 14 Simple Unsigned 16 2 D R W 760 500 to 800 mmHg Sensor 4 Grab s...

Page 29: ...or 1 Scheduled Calibration Type 120 7 Simple Unsigned 8 1 D R W Scheduled calibration disabled 0 to 5 0 Scheduled calibration disabled 1 One point calibration low standard 2 One point calibration high standard 3 Two point calibration 4 Regeneration two point calibration 5 One point air calibration Sensor 1 Scheduled Calibration Frequency Units 120 8 Simple Unsigned 8 1 D R W Frequency off 0 to 3 0...

Page 30: ...ibration low standard 2 One point calibration high standard 3 Two point calibration 4 Regeneration two point calibration 5 One point air calibration Sensor 2 Scheduled calibration frequency units 120 19 Simple Unsigned 8 1 D R W Frequency off 0 to 3 0 Frequency off 1 Daily 2 Weekly 3 Monthly Sensor 2 Scheduled calibration frequency daily 120 20 Simple Unsigned 8 1 D R W Daily 0 to 6 0 Daily 1 Two ...

Page 31: ...ibration low standard 2 One point calibration high standard 3 Two point calibration 4 Regeneration two point calibration 5 One point air calibration Sensor 3 Scheduled calibration frequency units 120 30 Simple Unsigned 8 1 D R W Frequency off 0 to 3 0 Frequency off 1 Daily 2 Weekly 3 Monthly Sensor 3 Scheduled calibration frequency daily 120 31 Simple Unsigned 8 1 D R W Daily 0 to 6 0 Daily 1 Two ...

Page 32: ...ibration low standard 2 One point calibration high standard 3 Two point calibration 4 Regeneration two point calibration 5 One point air calibration Sensor 4 Scheduled calibration frequency units 120 41 Simple Unsigned 8 1 D R W Frequency off 0 to 3 0 Frequency off 1 Daily 2 Weekly 3 Monthly Sensor 4 Scheduled calibration frequency daily 120 42 Simple Unsigned 8 1 D R W Daily 0 to 6 0 Daily 1 Two ...

Page 33: ... 0 to 7 Stream sequence Position 3 120 56 Simple Unsigned 8 1 D R W Monthly 0 to 5 Stream sequence Position 4 120 57 Simple Unsigned 8 1 D R W 1 0 to 3 0 End Of Sequence 1 Stream 1 2 Stream 2 3 Stream 3 Stream sequence Position 5 120 58 Simple Unsigned 8 1 D R W 2 Stream sequence Position 6 120 59 Simple Unsigned 8 1 D R W 1 Stream sequence Position 7 120 60 Simple Unsigned 8 1 D R W 2 Stream sequ...

Page 34: ...on Slot Index Object type Data type Bytes Store Access Default Valid range Notes Diagnostics view 120 74 Simple Unsigned 8 1 D R W Enabled 0 to 1 0 Disabled 1 Enabled Signals view 120 75 Simple Unsigned 8 1 D R W Enabled 0 to 1 0 Disabled 1 Enabled Chart view 120 76 Simple Unsigned 8 1 D R W Disabled 0 to 1 0 Disabled 1 Enabled Alarm view 120 77 Simple Unsigned 8 1 D R W Disabled 0 to 1 0 Disabled...

Page 35: ...Daylight saving Start day for daylight saving 120 87 Simple Unsigned 8 1 D R W Sunday 1 to 7 1 Sunday 2 Monday 3 Tuesday 4 Wednesday 5 Thursday 6 Friday 7 Saturday Daylight saving Start month for daylight saving 120 88 Simple Unsigned 8 1 D R W March 1 to 12 1 January 2 February 3 March 4 April 5 May 6 June 7 July 8 August 9 September 10 October 11 November 12 December Daylight saving End hour for...

Page 36: ...Type 120 97 Simple Unsigned 8 1 D R W High process 0 to 4 0 Off 1 High process 2 Low process 3 High latch 4 Low latch Alarm 3 Source 120 98 Simple Unsigned 8 1 D R W None 0 to 8 See source list Alarm 4 Type 120 99 Simple Unsigned 8 1 D R W High process 0 to 4 0 Off 1 High process 2 Low process 3 High latch 4 Low latch Alarm 4 Source 120 100 Simple Unsigned 8 1 D R W None 0 to 8 See source list Ala...

Page 37: ...to 8 See source list Analog output 2 Output type 120 113 Simple Unsigned 8 1 D R W Linear 0 to 3 0 Linear 1 Logarithmic two decades 2 Logarithmic three decades 3 Logarithmic four decades Analog output 2 Failure current enable 120 114 Simple Unsigned 8 1 D R W Enabled 0 to 1 0 Enabled 1 Disabled Analog output 3 Source 120 115 Simple Unsigned 8 1 D R W None 0 to 8 See source list Analog output 3 Out...

Page 38: ...t 2 Digital input voltage free 3 Digital input 24 Volt Digital I O 3 Source 120 128 Simple Unsigned 8 1 D R W None 0 and 9 to 64 See source list Digital I O 3 Polarity 120 129 Simple Unsigned 8 1 D R W Non inverted 0 to 1 0 Inverted 1 Non inverted Digital I O 4 Type 120 130 Simple Unsigned 8 1 D R W Off 0 to 3 0 Off 1 Digital output 2 Digital input voltage free 3 Digital input 24 Volt Digital I O ...

Page 39: ...on inverted 0 to 1 0 Inverted 1 Non inverted Table A 33 Relay settings Description Slot Index Object type Data type Bytes Store Access Default Valid range Instrument tag 130 0 Simple Visible string 16 C R W Navigator ASCII String Process tag 1 130 1 Simple Visible string 16 C R W Tag 1 Process tag 2 130 2 Simple Visible string 16 C R W Tag 2 Process tag 3 130 3 Simple Visible string 16 C R W Tag 3...

Page 40: ...999 Read only 32 bit parameters Input registers Unsigned 32 bit 31000 31999 Read only 16 bit parameters Input registers Unsigned 16 bit 32000 32999 Read only 8 bit parameters Input registers Unsigned 8 bit 33000 33999 Read only string parameters Input registers Unsigned 8 bit 34000 34999 Read Write single precision float parameters Holding registers Float 40000 40999 Read Write 16 bit parameters H...

Page 41: ...nowledge alarm 7 15 Acknowledge alarm 8 Table B 2 Alarm acknowledgement output coils Modbus address Description Notes 500 Start zero calibration sensor 1 Writing any value from 0 to 255 starts the procedure Calibration through modbus is not possible for ADS551 sensors 501 Start span calibration sensor 1 502 Start two point calibration sensor 1 503 Start regeneration sensor 1 504 Start zero calibra...

Page 42: ...ion slope 30096 Active calibration offset 30098 Last calibration slope 30100 Last calibration offset Table B 5 Sensor signals view 30102 Stream 1 Concentration Three stream sensor 30104 Stream 1 Temperature 30106 Stream 2 Concentration 30108 Stream 2 Temperature 30110 Stream 3 Concentration 30112 Stream 3 Temperature 30114 Raw signal 30116 Stream 1 Flow rate 30118 Stream 2 Flow rate 30120 Stream 3...

Page 43: ...or 1 Next scheduled calibration time number of seconds since 01 01 2000 31012 Sensor 2 Next scheduled calibration time 31014 Sensor 3 Next scheduled calibration time 31016 Sensor 4 Next scheduled calibration time Table B 10 Next scheduled calibration time Modbus address Description Notes 31018 Stream 1 Update time 31020 Stream 2 Update time 31022 Stream 3 Update time 3 stream sensor only Table B 1...

Page 44: ...ydrazide 255 No sensor fitted 33007 Sensor 3 Flow sensor fitted 0 Disabled 1 Enabled 33008 Sensor 3 Regeneration hardware fitted 0 Disabled 1 Enabled 33009 Sensor 4 Type 0 Unrecognized 12 Sodium 13 Sodium two stream 14 Sodium three stream 15 18 and 19 Low level dissolved oxygen 16 Hydrazine 17 Carbohydrazide 255 No sensor fitted 33010 Sensor 4 Flow sensor fitted 0 Disabled 1 Enabled 33011 Sensor 4...

Page 45: ...ange high 0 22 mA 40050 Analog output 1 Electrical range low 40052 Analog output 1 Engineering range high Range from engineering range low to engineering range high See engineering range table Appendix C page 52 40054 Analog output 1 Engineering range low 40056 Analog output 2 Electrical range high 0 22 mA 40058 Analog output 2 Electrical range low 40060 Analog output 2 Engineering range high Rang...

Page 46: ...42022 Alarm 6 Time hysteresis 42023 Alarm 7 Time hysteresis 42024 Alarm 8 Time hysteresis Table B 20 Alarm time hysteresis Modbus address Description Valid range 43000 Transmitter Temperature units 13 Deg C 14 Deg F 43001 Sensor 1 Concentration units 7 ppb 8 ug l 9 ug Kg 43002 Sensor 1 Filter type 0 Off 1 Minimum value 2 Maximum value 3 Average value 4 Sliding average 43003 Sensor 1 Filter time 5 ...

Page 47: ... ppb 8 ug l 9 ug Kg Modbus address Description Valid range Table B 21 Single stream sensors Units filter and scheduled calibration configuration continued 43024 Sensor 3 Filter type 0 Off 1 Minimum value 2 Maximum value 3 Average value 4 Sliding average 43025 Sensor 3 Filter time 5 to 100 Samples Seconds 43026 Sensor 3 Wetting routine procedure 0 Disabled 1 Enabled 43027 Sensor 3 Flow measurement ...

Page 48: ...hs 5 Twelve months Modbus address Description Valid range Table B 21 Single stream sensors Units filter and scheduled calibration configuration continued Modbus address Description Valid range 43045 Transmitter temperature units 13 Deg C 14 Deg F 43046 Concentration units 7 ppb 8 ug l 9 ug Kg 43047 Filter type 0 Off 1 Minimum value 2 Maximum value 3 Average value 4 Sliding average 43048 Filter tim...

Page 49: ... Two months 2 Three months 3 Four months 4 Six months 5 Twelve months Modbus address Description Valid range Table B 22 Multi stream sensors units filter and scheduled calibration configuration continued Modbus address Description Valid range 43070 Operator page 2 template 0 Off 1 Sensor 1 2 Sensor 2 3 Sensor 3 4 Sensor 4 43071 Operator page 3 template 43072 Operator page 4 template 43073 Operator...

Page 50: ...arm 4 Type See Alarm 1 Type 43100 Alarm 4 Source See Alarm 1 Source 43101 Alarm 5 Type See Alarm 1 Type 43102 Alarm 5 Source See Alarm 1 Source 43103 Alarm 6 Type See Alarm 1 Type 43104 Alarm 6 Source See Alarm 1 Source 43105 Alarm 7 Type See Alarm 1 Type 43106 Alarm 7 Source See Alarm 1 Source 43107 Alarm 8 Type See Alarm 1 Type 43108 Alarm 8 Source See Alarm 1 Source Table B 26 Alarm settings Mo...

Page 51: ... O 6 Polarity 0 Inverted 1 Non inverted Table B 28 Digital I O settings Modbus address Description Valid range 43139 Relay 1 Source 0 and 9 to 44 and 49 to 53 See Table C 3 page 52 43140 Relay 1 Polarity 0 inverted 1 Non inverted 43141 Relay 2 Source See Relay 1 Source 43142 Relay 2 Polarity 0 inverted 1 Non inverted 43143 Relay 3 Source See Relay 1 Source 43144 Relay 3 Polarity 0 inverted 1 Non i...

Page 52: ...nction check 31 Sensor 3 function check 32 Sensor 4 function check 33 Transmitter failure 34 Transmitter out of specification 35 Transmitter maintenance 36 Transmitter function check 37 Sensor 1 calibration in progress 38 Sensor 2 calibration in progress 39 Sensor 3 calibration in progress Table C 3 Digital signal sources 40 Sensor 4 calibration in progress 41 Sensor 1 calibration failed 42 Sensor...

Page 53: ...Acknowledgements PROFIBUS is a registered trademark of PROFIBUS and PROFINET International PI Modbus is a registered trademark of the Modbus IDA organization ...

Page 54: ...ument and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ABB 2018 All rights reserved 3KXA877430R4001 ABB Limited Measurement Analytics Howard Road St Neots Cambridgeshire PE19 8EU GL10 3TA UK Tel 44 0 870 600 6122 Fax 44 0 1480 213 339 Email...