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Navigator ADS551  |  Low level dissolved oxygen  |  Replacement / Upgrade procedures – wet section spares  | 

INS/ANAINST/025-EN Rev. B

11

7.3  Upgrading the flow control valve assembly

Part number:
— AW502 270 (imperial, for 

1

/

4

 in. pipe)

— AW502 275 (metric, for 6 mm pipe)

Referring to Fig. 7.3:
1.

Depress manual override button 

A

 on drain valve 

B

 

to drain the wet-section.

2.

Unscrew coupling nut 

C

 on sample inlet coupling 

D

 

and remove sample feed pipe 

E

.

3.

Unscrew the remainder of coupling 

D

 from the side 

of flowcell assembly 

F

 and remove along with nylon 

washer 

G

.

4.

Fit new 

3

/

8

 in. BSP x 6 mm or 

1

/

4

 in. coupling (

D

) and new 

nylon washer 

G

 into flowcell inlet port block 

H

 and 

tighten.

5.

Offer up flow control valve 

I

 to the inlet stub 

J

 of 

coupling 

D

 (above), and with the valve in the vertical 

position, lightly nip up coupling nut 

K

 – do not tighten at 

this stage.

6.

Push the sample feed pipe into the base of flow control 
valve 

I

 and lightly nip up coupling nut 

L

 – it may be 

necessary to cut or bend the pipe to arrange it into the 
correct orientation for mating with the flow control valve.

7.

Check that sample feed pipe 

E

 and flow control valve 

I

 

are in the correct orientation.

8.

Tighten coupling nuts 

K

 (on the valve outlet side) and 

L

 

(on the sample inlet pipe) finger-tight and then turn another 
1 to 1

1

/

4

 turns using a spanner.

9.

Turn flow control valve 

I

 to the shut position; reintroduce 

the sample upstream at a low flow rate initially and check 
for leakage. If any leaks are detected, slowly tighten 
coupling nuts 

L

 and 

K

 until no further leakage is 

detected.

10. Open the feed line upstream to the required volume flow 

rate and check for leaks. If no leaks are detected, open 
flow control valve 

I

 until the required flow rate is present. 

IMPORTANT (NOTE) 

 

– Ensure the correct kit has been ordered 

(6 mm pipe or ¼ in. pipe).

– Before proceeding, shut off flow to the 

flowcell assembly.

IMPORTANT (NOTE) 

 

Take care not to overtighten as this may strip the 
thread in the inlet port block 

H

.

Fig.  7.3  Upgrading the flow control valve assembly

 

1 to 1

1

/

4

 turns

 

1 to 1

1

/

4

 turns

Summary of Contents for Navigator ADS551

Page 1: ...tails replacement upgrade procedures for the following Navigator ADS551 wet section spares Before carrying out any procedures read Section 3 Health Safety These procedures must be carried out by a suitably trained technician Tools required Pozidrive screwdriver Slot head terminal screwdriver Anti static strap Spanners adjustable 2 For more information Further information is available from www abb ...

Page 2: ...y a trained technician Chemical Ensure personal protective equipment PPE such as gloves and eye protection are worn during any maintenance Observe all health and safety procedures for handling chemicals To familiarize yourself with handling precautions dangers and emergency procedures always review the Material Safety Data Sheets prior to handling containers reservoirs and delivery systems that co...

Page 3: ...eplacement Flowcell PCB assembly Section 6 1 page 4 replacement Drain valve assembly Section 6 4 page 6 replacement Section 7 2 page 10 upgrade Modbus cable assembly Section 6 6 page 7 replacement Flowmeter assembly Section 6 3 page 5 replacement Section 7 1 page 9 upgrade Flow control valve assembly Section 6 7 page 8 replacement Section 7 3 page 11 upgrade Temperature sensor assembly Section 6 5...

Page 4: ...ixing screws 6 Remake cable connections disconnected at step 3 refer to Fig 6 2 and Table 6 1 for terminal connections 7 Tighten the cable glands plugs and LLDO connector into the flowcell PCB housing to ensure a watertight seal 8 Refit or for new items fit flowcell PCB housing gasket C and cover B using 4 PCB cover fixing screws and washers A Ensure flowcell PCB gasket C is located correctly IMPO...

Page 5: ...ailed in step 1 of Section 6 1 page 4 3 Loosen cable gland B at the flowcell PCB housing C 4 Disconnect flowmeter cable D from wet section PCB terminals TB2 see Fig 6 7 page 7 and remove cable 5 Depress the QD coupling collar E on QD coupling F and lift the top QD coupling F complete with sample outlet tube G away from the flowmeter H 6 Depress the QD coupling collar K on QD coupling L and lift th...

Page 6: ... EN 8 Connect the drain valve clip on cable connector C to the end of the drain valve coil housing 9 Reconnect the drain tube to barbed outlet connector E on bottom of drain valve B 6 5 Replacing the temperature sensor assembly Part number AW502 220 Referring to Fig 6 5 1 Depress manual override button A on drain valve B to drain the wet section Referring to Fig 6 6 page 7 2 Remove and retain 4 fl...

Page 7: ...marked white green screen black and red 3 Withdraw Modbus cable C from the PCB housing and flowcell case assembly and discard 4 Feed the replacement Modbus cable through cable gland A and remake connections to the TB1 white green screen red and black terminal connections at the wet section PCB and at the transmitter 5 Refit the PCB cover by reversing the removal procedure Fig 6 6 Replacing the tem...

Page 8: ...w control valve F and lightly nip up coupling nut C do not tighten at this stage 6 Check that sample feed pipe D and flow control valve F are in the correct orientation 7 Tighten coupling nut E on the valve outlet side and coupling nut C on the sample inlet pipe finger tight then turn another 1 to 11 4 turns using a spanner 8 Turn the flow control valve F to the shut position reintroduce the sampl...

Page 9: ...on 6 1 page 4 6 Remove blanking plug I from front of flowcell PCB housing J and replace with supplied cable gland and O ring K 7 Pass flowmeter cable L through cable gland K at flowcell PCB housing J and make connections to PCB terminal block TB2 refer to Fig 6 7 page 7 8 Tighten cable gland K to form a watertight seal 9 Check sample outlet tube G is located correctly over tundish assembly H and r...

Page 10: ...ed 6 Fit the supplied length of drain tube I onto the barbed connector J on drain valve G and route as short and straight as possible to a suitable drain 7 Remove blanking plug K from the underside of flowcell PCB housing L and replace with supplied cable gland and O ring M 8 Feed cable N from drain solenoid valve assembly G through the cable gland M and make connections to PCB terminal block TB3 ...

Page 11: ...y nip up coupling nut L it may be necessary to cut or bend the pipe to arrange it into the correct orientation for mating with the flow control valve 7 Check that sample feed pipe E and flow control valve I are in the correct orientation 8 Tighten coupling nuts K on the valve outlet side and L on the sample inlet pipe finger tight and then turn another 1 to 11 4 turns using a spanner 9 Turn flow c...

Page 12: ...hts in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ABB 2018 3KXA494540R2001 ABB Limited Measurement Analytics Howard Road St Neots Cambridgeshire PE19 8EU UK Tel 44 0 0870 600 6122 Fax 44 0 1480 213 339 Email instrumentat...

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