ABB OTDC800-1000F Series, Installation Instructions Manual

Page 1: ... INSTALL ATION INSTRUCTION DC switch disconnectors OTDC800 1000F_ OTDC800 1000UF_ DC Switch Disconnectors 34OTDC_FP rev E 1SCC301102M0201 ...

Page 2: ...lly before using this product 06 Circuits 07 08 Enclosure dimensioning 09 Mounting OTDC_F_ 010 11 Busbars and compression lugs 012 13 Connection bar kit OTDCKIT800FS11 Connection bar kit OTDCKIT800FS12 014 Mechanical lug kit OZXA804 015 Direct handle kit OTDV400FK_ 016 Auxiliary contacts OA_ 017 019 Dimension drawings 019 Warning sheet ...

Page 3: ...uipment General warning Warns about a situation where something other than electrical equipment may cause physical injury to a person or damage to equipment Use of symbols Caution Provides important information or warns about a situation that may have a detrimen tal effect on equipment Information Provides important information about the equipment ...

Page 4: ...ch Storage If the unit will not be placed into service immediately store the switch on its original package in a clean dry location To prevent condensation maintain a uniform temperature Store the unit in a heated building allowing adequate air circulation and protection from dirt and moisture Storing the unit outdoors could cause harmful condensation inside the switch enclosure HAZARD OF EQUIPMEN...

Page 5: ...isconnect all sources of electric power Assume that all circuits are live unless they are completely deenergized tested grounded and tagged Pay particular attention to the design of the power system Consider all sources of power including the possibility of backfeeding Turn off switch before removing or making load side connections Always use a properly rated voltage sensing device at all line and...

Page 6: ...23 OTDC800UFV23 5 pole 6 wire 2 circuit OEZXY 2 4 1 3 6 8 5 7 OEZXY OEZXY OEZXY 9 10 Supply Supply Supply LOAD Connection 6N LOAD 4 pole 4 wire 1 circuit SUPPLY OEZXY LOAD 2 4 1 3 6 8 5 7 OEZXY OEZXY OEZXY 4 pole 4 wire 1 circuit REVERSED SUPPLY OEZXY LOAD 2 4 1 3 6 8 5 7 OEZXY OEZXY OEZXY Panel 1 Panel 1 Inverter 1 Inverter 1 Inverter 1 Panel 1 ...

Page 7: ...ly to all switch types Minimum clearance to any conductive part From pole From terminal blade From mechanism shaft C1 C2 C3 35 1 38 141 9 5 59 50 8 2 00 Minimum enclosure size or equivalent volume UL98 Switch size No of poles H W D OTDC800F OTDC1000 4 1000 39 800 32 330 13 W D C5 C2 C1 C4 C2 C4 C5 C3 C1 H 63 6 2 51 63 6 2 51 25 4 1 00 141 9 5 59 141 9 5 59 35 1 38 25 4 1 00 35 1 38 50 8 2 00 ...

Page 8: ...ns apply to all switch types Minimum clearance to any conductive part From pole From terminal blade From mechanism shaft C1 C2 C3 35 1 38 141 9 5 59 50 8 2 00 Minimum enclosure size or equivalent volume UL98 Switch size No of poles H W D OTDC800UF_23 5 500 23 64 700 27 58 200 7 88 25 4 1 00 63 6 2 51 141 9 5 59 50 8 2 00 35 1 38 35 1 38 63 6 2 51 25 4 1 00 C1 C2 C3 C4 C1 C5 C5 C4 H D W ...

Page 9: ...H_145 Warning Magnetic field exceeds 5 Gauss within 15 cm 6 in of surface Can erase credit cards Avoid medical Implant Device proximity 1 2 Nm 11 lb in Exceeds 5 Gauss Within 15cm 6 inch of surface CAUTION Magnetic field M5 TORX T20 2 2 Nm 20 lb in 360o 360o 1 2 3 ...

Page 10: ...ession lugs T A07488 T M10 30 44 Nm 266 390 lb in M12 50 75 Nm 443 664 lb in Caution Always use counter torque when tightening terminals 5 0 20 10 0 39 76 2 3 00 Max width of busbar Max thickness of busbar in back Max thickness of busbar in front ...

Page 11: ...l Warning A minimum distance of 25 4 mm 1 in from current carried parts to any conductive part Compression Lug dimensions mm A Maximum height 34 B Recommended maximum width 36 C Maximum length 105 D Recommended bolt slot 10 5 14 3 Busbar width mm in max 76 2 3 Minimum Busbar cross section acc to UL98B mm2 800 A 1000 A 520 640 A B D C Busbars and compression lugs ...

Page 12: ...tion bar kit OTDCKIT800FS11 Circuit 6c 6g OTDC800F22 OTDC800FV22 OTDC800UF22 OTDC800UFV22 OTDC1000F22 OTDC1000FV22 OTDC1000UF22 OTDC1000UFV22 Caution Installation only as shown in drawings M12 50 75 Nm 443 664 lb in 4 OTDCKIT800FS11 8 ...

Page 13: ...13 DC SWITCH DISCONNECTORS Connection bar kit OTDCKIT800FS12 M12 50 75 Nm 443 664 lb in OTDCKIT800FS12 Caution Installation only as shown in drawings Circuit 6N OTDC800UF23 OTDC800UFV23 12 8 6 4 ...

Page 14: ...ounter torque when tightening terminals Warning A minimum distance of 25 4 mm 1 in from current carried parts to any conductive part M12x25 54 2 Nm 480 lb in 56 5 Nm 500 lb in Caution Installation only as shown in drawings 4 4 Single lug cable cross section 2 x AWG 2 600 MCM ...

Page 15: ...CH DISCONNECTORS Direct handle kit OTDV400FK_ Information Use protection against direct contact For example see picture above OTDV400FK2 Ø 5 6 mm 0 20 0 24 in Remove 2 0 8 Nm 7 1 lb in 1 2 Nm 11 lb in 1 2 3 4 5 1 ...

Page 16: ...tacts OA_ OA_ NO OA1G10 NC OA3G01 Test contact max 4 pcs Test indication contact max 4 pcs 10 Remove max 2 max 2 max 2 max 2 1 3 2 Main contact Test contact NO Test indication contact NO Test contact NC Test indication contact NC 0 1 0 Test 0 ...

Page 17: ... bar OTDCKIT800FS11 124 4 882 49 1 929 39 1 535 30 1 181 80 3 150 19 5 0 768 0 5 0 020 13 0 512 16 0 630 164 6 457 159 18 6 267 128 5 039 7 5 0 295 248 6 764 230 9 055 266 10 472 13 5 0 532 80 5 3 169 150 5 906 74 99 2 952 80 5 3 169 38 1 496 17 5 0 689 8 0 315 49 5 1 949 135 5 315 M00558 OTDC800 1000_F_22 1 ...

Page 18: ...ion 1 Connection bar OTDCKIT800FS12 127 69 5 027 7 5 0 295 49 1 929 30 5 1 201 79 3 110 50 1 969 124 4 882 24 5 0 965 150 5 906 44 43 1 749 59 5 2 343 417 16 42 139 5 47 135 5 32 30 1 181 30 1 181 278 10 945 75 2 953 16 0 630 13 0 512 315 12 402 173 6 811 5 0 197 13 0 512 M00484 OTDC800UF23 1 ...

Page 19: ...19 DC SWITCH DISCONNECTORS Dimension drawings Connection bar kit OTDCKIT800FS11 OTDCKIT800FS12 CZ CN DA DE EL EN ES ET FI FR HR HU IE IT LT LV MT NL NO PL PT RO RU SE SK SL BG 80 80 8 78 30 5 ...

Page 20: ... Contact us ABB Oy P O Box 622 FI 65101 Vaasa Finland abb com lowvoltage Copyright 2021 ABB All rights reserved Specifications subject to change without notice 34OTDC_FP rev E 1SCC301102M0201 16 03 2021 ...