ABB PositionMaster EDP300, Manual

Page 1: ...and offers an outstanding price performance ratio Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well as optimum contro...

Page 2: ...port and storage 14 Inspection 14 Transporting the device 14 Storing the device 14 Ambient conditions 14 Returning devices 14 6 Installation 15 Safety instructions 15 External position sensors 15 Mech...

Page 3: ...Start automatic adjustment 40 9 Maintenance 41 10 Recycling and disposal 41 11 Supplemental specifications 41 Actuator travel 41 Housing 41 Transmission data and contributing factors 42 Seismic vibrat...

Page 4: ...nd repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible...

Page 5: ...to communicate information and data via a network interface It is operator s sole responsibility to provide and continuously ensure a secure connection between the product and your network or any othe...

Page 6: ...d out only by persons whose training has included instructions on different types of protection and installation techniques concerned rules and regulations as well as general principles of zoning The...

Page 7: ...on the housing must not be opened Only use cable glands which are approved for the type of protection and correspond to IP rating IP 6X Danger due to propagating brush discharge must be avoided Operat...

Page 8: ...l Option modules Module for the emergency shutdown function Terminals 85 86 Temperature class T1 T6 Ui 30 V Pi 1 W Ci 5 3 nF Li negligibly small Module for analog feedback AO Terminals 31 32 Temperatu...

Page 9: ...rgency shutdown function Terminals 85 86 Electrical values UN 30 V Module for analog feedback AO Terminals 31 32 Electrical values IN 22 mA UN 30 V Module for universal input UAI Terminals 21 22 Elect...

Page 10: ...II Div 2 Gr E F G T4 or T6 CL III Div 2 T4 or T6 Class I Zone 2 AEx nA IIC T4 or T6 T4 Ta 40 to 85 C 40 to 185 F T6 Ta 40 to 40 C 40 to 104 F IP64 Mounting The installation commissioning maintenance...

Page 11: ...rating IP 6X Danger due to propagating brush discharge must be avoided Operation in temperature class T6 During operation in temperature class T6 when the equipment is partially or fully depressurized...

Page 12: ...for the emergency shutdown function Terminals 85 86 Temperature class T1 T6 Ui 30 V Pi 1 W Ci 5 3 nF Li negligibly small Module for analog feedback AO Terminals 31 32 Temperature class T1 T4 Temperat...

Page 13: ...or H Slot1 Slot2 X X X 1 9 j k 3 4 5 6 7 l m n o p 8 2 ABB Automation Schillerstrasse 72 D 32425 Minden Made in Germany 1 Full type designation 2 Order code 3 Serial number 4 Special version 5 Hardwar...

Page 14: ...metallic surfaces with a suited long term corrosion inhibitor Observe the relevant long term storage temperatures In principle the devices may be stored for an unlimited period However the warranty co...

Page 15: ...egulations concerning the construction of technical installations External position sensors M10931 A B 1 2 3 6 5 4 1 2 7 6 5 4 1 EDP300 Control Unit 2 Connection cable 3 EDP300 Remote Sensor 4 Actuato...

Page 16: ...or In this version the positioner is supplied without a position sensor The following points should be observed during installation Housing 1 EDP300 Control Unit contains the electronics and pneumatic...

Page 17: ...necessarily need to run symmetrically to the longitudinal axis Note During installation make sure that the actuator travel or rotation angle for position feedback is implemented correctly Mounting on...

Page 18: ...the lever moves within the operating range between the arrows 3 Hand tighten the screw 7 on the lever 4 Hold the prepared positioner with the mount bracket 1 still loose on the actuator so that the fo...

Page 19: ...linkage 2 Decrease linkage Figure 10 Positioner linkage The scale on the lever indicates the link points for the various stroke ranges of the valve Move the bolt with the follower pin in the oblong ho...

Page 20: ...chosen bolt position in the HMI menu in order to ensure optimum linearization The default setting is as follows M11031 1 2 3 5 4 1 Potentiometer lever 2 Actuator bolts 3 Valve stem 4 Valve yoke 5 Posi...

Page 21: ...the positioner 1 Determine the mounting position parallel to actuator or at 90 angle 2 Calculate the rotational direction of the actuator right or left 3 Move the part turn actuator into the home pos...

Page 22: ...main board in a hazardous area WARNING Risk of injury due to live parts When the housing is open contact protection is not provided and EMC protection is limited Before opening the housing switch off...

Page 23: ...o two columns Connections for inputs and outputs Terminal Function comments 11 12 Analog input AI or field bus connection 81 82 Digital input DI 83 84 Digital output DO2 51 52 Limit alarm SW1 Option m...

Page 24: ...one to two columns Connections for inputs and outputs Terminal Function comments 1 2 3 EDP300 Control Unit 51 52 Limit switch Limit 1 with proximity switch optional 41 42 Limit switch Limit 2 with pro...

Page 25: ...vel Terminals 31 32 Signal range 4 to 20 mA split ranges can be parameterized Supply voltage two wire technology 24 V DC 10 to 30 V DC Characteristic curve rising or falling configurable Deviation 1 M...

Page 26: ...ignal Safe position Active at 5 V DC There are two slots for the option modules Any combination of different option modules is possible However identical option modules cannot be combined Limit switch...

Page 27: ...to approximately 6 mm 0 24 in 2 Connect the wires to the connecting terminals in line with the connection diagram Wire cross sectional areas Basic device Electrical connections 4 to 20 mA input Screw...

Page 28: ...ire with the same cross section Rigid flexible wires 0 14 to 0 75 mm2 AWG26 to AWG20 Flexible with wire end sleeve no plastic sleeve 0 25 to 0 5 mm2 AWG23 to AWG22 Flexible with wire end sleeve with p...

Page 29: ...ition feedback Digital position feedback Emergency shutdown module Universal input Housing 2 EDP300 Remote Sensor contains the position sensor and is suitable for mounting on linear or rotary actuator...

Page 30: ...n accordance with the electrical connections and tighten the screws of the terminals so that they are hand tight Use wire end ferrules when connecting The electrical connections of the EDP300 Control...

Page 31: ...ins the electronics and pneumatics along with the following options where applicable Analog position feedback Digital position feedback Emergency shutdown module Universal input Any position sensor 4...

Page 32: ...r the housing cover and remove it 2 Position the option module so that the plug points to the right 3 Using a small amount of pressure guide the option module into the slot from the side and press it...

Page 33: ...ew the option modules and remove them from the side 4 If present remove the mechanical position indication and screw off the shaft extension as well as the mechanical alarm signaling unit if applicabl...

Page 34: ...e upper switching position Using a screwdriver adjust the metal tag of proximity switch 2 upper contact on the axis until contact is made i e just before it is inserted in the proximity switch The slo...

Page 35: ...ctuator To eliminate the possibility of this occurring it is recommended to install a pressure compensation valve between the springless chamber and the supply air for these types of applications It e...

Page 36: ...t off values End position 0 0 to 45 End position 100 55 to 100 7 Commissioning Safety instructions Note The electrical power supply and supply air pressure data indicated on the name plate must be com...

Page 37: ...e relevant end positions 45 0 Pos Ang Check the end positions The angle of rotation is displayed in degrees Recommended range between 30 to 30 for linear actuator between 45 to 45 for rotary actuator...

Page 38: ...o be operated with the housing cover open Menu navigation M10145 01 1 2 5 Menu 3 4 5 Exit Select 1 Operating buttons for menu navigation 2 Indication of menu designation 3 Indication of menu number 4...

Page 39: ...anged on this level Operating modes menu In the operating modes menu the Auto Adjust function can be started for commissioning purposes You can also change the operating modes and switch to the config...

Page 40: ...top left of the display Auto Adjust Full Auto Adjust Rotary Linear Exit 4 Use or to select Actuator type Select Rotary for rotary actuators Select Linear for linear actuators Note The Autoadjust Mode...

Page 41: ...WEEE Directive 2012 19 EU and relevant national laws for example ElektroG Electrical Equipment Act in Germany The product must be supplied to a specialist recycling company Do not use municipal waste...

Page 42: ...gn 1 to 10 g and 80 Hz Marine version 1 to 4 g and 100 Hz EDP300 and remote design control unit 1 to 10 g and 100 Hz for remote design position sensor freely configurable with 20 reference points Seis...

Page 43: ...Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat...

Page 44: ...44 PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D 13 Appendix Control Drawing 901305...

Page 45: ...PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D 45...

Page 46: ...46 PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D 13 Appendix Control Drawing 901305...

Page 47: ...PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D 47...

Page 48: ...48 PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D 13 Appendix Control Drawing 901305...

Page 49: ...PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D 49...

Page 50: ...50 PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA...

Page 51: ...PositionMaster EDP300 DIGITAL POSITIONER CI EDP300 EN REV D 51 Note...

Page 52: ...EDP300 EN Rev D 09 2018 We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail...