ABB PowerValue 11 T G2 Series, User Manual

Page 1: ... PowerValue 11 T G2 6 kVA B 6 kVA B2 6 kVA S 10 kVA B 10 kVA B2 10 kVA S USER MANUAL PowerValue 11 T G2 6 kVA B 6 kVA B2 6 kVA S 10 kVA B 10 kVA B2 10 kVA S ...

Page 2: ...es an imminent electrical hazard Failure to observe the related safety note may cause injury death or equipment damage This symbol in conjunction with the signal word WARNING indicates a potentially dangerous situation Failure to observe may cause injury death or equipment damage This symbol in conjunction with the signal word NOTE indicates operator tips or particularly useful or important inform...

Page 3: ...2 2 Positioning 10 3 2 3 Standalone tower installation 10 3 3 General characteristics 12 3 3 1 UPS 6 10 kVA S 12 3 3 2 UPS 6 10 kVA B B2 13 3 3 3 External battery module 14 3 4 Electrical installation 15 3 4 1 Commissioning 15 3 4 2 Recommended cable sections and fuse ratings 15 3 4 3 Connections 16 3 4 4 Parallel installation operation 17 4 Operation 20 4 1 Control panel 20 4 1 1 Selection keys 2...

Page 4: ...31 5 4 Network management card optional 32 5 4 1 Installing a serial network management card optional 32 5 4 2 Monitoring software 32 6 Troubleshooting 33 6 1 Fault identification and rectification 33 6 2 Accessing alarms 33 UPS status menu 33 Event log menu 33 6 3 Silencing the alarm 36 7 Technical specifications 37 Appendix A 39 Appendix B 40 ...

Page 5: ...ed in an airtight room in the presence of flammable gases or in an environment exceeding the environmental requirements specified below An ambient temperature of 20 C to 25 C is recommended to achieve a long life of the UPS and batteries The cooling air entering the UPS must not exceed 40 C and the humidity should be below 95 percent non condensing 1 1 Operator precautions 1 2 Environmental consid...

Page 6: ...IEC EN 60934 STANDARD OR YOUR LOCAL ELECTRICAL CODE SEE TECHNICAL SPECIFICATIONS FOR RECOMMENDATIONS WARNING INDISCRIMINATE OPERATION OF SWITCHES MAY CAUSE OUTPUT LOSS OR DAMAGE TO EQUIPMENT WARNING NEVER DISPOSE OF BATTERIES IN A FIRE AS THEY MAY EXPLODE WARNING DO NOT OPEN OR DAMAGE THE BATTERIES WARNING RELEASED ELECTROLYTE IS HARMFUL TO THE SKIN AND EYES 1 5 Operation ABB or authorized agent T...

Page 7: ...ED FROM THE MAINS POWER SUPPLY DANGER DISCONNECT THE BATTERIES BEFORE CARRYING OUT ANY KIND OF SERVICE AND OR MAINTENANCE VERIFY THAT NO CURRENT IS PRESENT AND NO HAZARDOUS VOLTAGE EXISTS IN THE CAPACITOR OR BUS CAPACITOR TERMINALS DANGER THE BATTERY CIRCUIT IS NOT ISOLATED FROM THE INPUT VOLTAGE HAZARDOUS VOLTAGES MAY OCCUR BETWEEN THE BATTERY TERMINALS AND THE GROUND VERIFY THAT NO VOLTAGE IS PR...

Page 8: ...ANY POTENTIAL NEGATIVE EFFECTS ON HUMAN HEALTH AND THE ENVIRONMENT WHICH COULD OTHERWISE ARISE FROM INAPPROPRIATE WASTE HANDLING 2 1 2 For disposal in countries outside of the European Union THE CROSSED OUT WHEELED BIN SYMBOL IS ONLY VALID IN THE EUROPEAN UNION EU AND MEANS THAT USED ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE SHOULD NOT BE MIXED WITH GENERAL HOUSEHOLD WASTE IF YOU WISH TO DISCARD TH...

Page 9: ...for 6 kVA B B2 10 kVA B B2 4 x M4 round screw UPS stands EPO contactor Dry contactor 1 x IEC C13 C14 cable 1 x monitoring software CD 1 x 15 pin communication cable for parallel systems RS232 cable 1 x USB cable Examine the UPS for any signs of damage and ensure that the received UPS corresponds to the material indicated in the delivery note Notify your carrier or supplier immediately in case of a...

Page 10: ...on WARNING WATER CONDENSATION MAY OCCUR IF THE UPS IS UNPACKED IN A VERY LOW TEMPERATURE TO AVOID HAZARDS AND RISK OF ELECTRIC SHOCK WAIT UNTIL THE UPS IS FULLY DRY BOTH INSIDE AND OUTSIDE BEFORE INSTALLING USING THE UPS 3 2 3 Standalone tower installation 3 2 3 1 UPS 1 Place the unit on a flat stable surface in its final location 2 Install Stabilizer bracket optional remove side s screw from the ...

Page 11: ...TTERY CABINET PLEASE REFER TO YOUR LOCAL SALES MANAGER DEALER FOR DETAILS NOTE UP TO FOUR EXTERNAL BATTERY ENCLOSURES CAN BE CONNECTED TO THE UPS IN THE SAME WAY AS SHOWN ABOVE NOTE AFTER CONNECTING THE BATTERY ENCLOSURES CONFIGURE THE NUMBER OF BATTERY MODULES IN THE CONTROL PANEL FOR MORE INFORMATION SEE CHAPTER 4 6 7 SEE APPENDIX C FOR FURTHER DETAILS 03 EBM Connection 04 EBM Connection 03 04 3...

Page 12: ...elow shows the front and the rear panel of the UPS 6 10 kVA S model 3 3 General characteristics 05 06 07 Table 2 UPS 6 10kVA S model front and rear panel connectors and ports 1 RS232 2 RJ11 PDU connection reserved for future development 3 EBM connector 4 USB 5 SNMP Modbus AS400 slot 6 Dry IN OUT 7 Parallel card 8 EPO 9 Fans 10 Maintenance bypass switch 11 Input switch 12 Input Output terminals ...

Page 13: ...us AS400 slot 6 Dry IN OUT 7 Parallel card 8 EPO 9 Fans 10 Maintenance bypass switch 11 Input switch 12 Input Output terminals 3 INSTALL ATION 3 3 2 UPS 6 10 kVA B B2 The figures below shows the front and the rear panel of the UPS 6 10 kVA B B2 model 08 UPS front panel 09 UPS 6 kVA B B2 rear panel 10 UPS 10 kVA B B2 rear panel 4 2 1 3 5 7 6 8 9 10 11 12 4 2 1 3 5 7 6 8 9 10 11 12 ...

Page 14: ... module EBM front and rear panel connectors and ports 1 Fuse board cover to replace EBM fuse 2 EBM connector 3 3 3 External battery module The figures below shows the front and the rear panel of the external battery module 11 EBM front panel 12 EBM rear panel 2 1 2 ...

Page 15: ...testing of the UPS and customer training WARNING DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE DANGER WHEN OPENING OR REMOVING THE UPS COVERS YOU ARE EXPOSED TO DANGEROUS VOLTAGES 3 4 2 Recommended cable sections and fuse ratings When selecting the cable cross sections and the protective devices follow the recommendations in the technical specifications document or follow local standards...

Page 16: ...screws Refer to the chapter 3 3 for the poistion of the terminal block cover Connect the AC cable to the terminal blocks refer to the indication on the rear panel Tie up the AC cable to the rear panel and re install the cover of the terminal block WARNING INDUCTIVE LOADS FOR EXAMPLE MONITORS AND LASER PRINTERS HAVE A VERY HIGH POWER CONSUMPTION AT START UP IF CONNECTED TO THE UPS THE START UP POWE...

Page 17: ...llel O P Breaker O P Breaker UPS 3 O P Breaker Main O P Breaker To Load Mains Mechanical or static switch 17 16 3 4 4 Parallel installation operation Up to three UPSs can be connected in parallel to configure a sharing and redundant output power 16 Parallel system installation diagram 3 INSTALL ATION ...

Page 18: ...or each UPS 3 Remove the cover plate from the parallel connection port on the UPS connect each UPS one by one with a parallel connection cable and make sure the cable is screwed in tightly 4 Install the cable locker to protect the parallel cable for each UPS 17 Parallel cable connection 18 Parallel connection cable locker 19 Parallel system wiring diagram 5 Connect the input and output wires and m...

Page 19: ...r The UPS will then shut down 5 Connect the cable and wire for the new UPS 6 Switch on the input breakers and mains breaker and make sure that every UPS is in bypass mode 7 Switch on the output breakers and main output breaker transfer the main maintenance switch or static switch from BPS to UPS 8 Press the button on one UPS all the UPSs will turn on The system will work in line mode How to remove...

Page 20: ...odbus adapters and their software 20 Control panel 4 1 1 Selection keys Table 6 UPS selection keys Button Function Illustration Power ON OFF Turn the UPS on and off or change operating mode Scroll UP Scroll up through the menu Scroll DOWN Scroll down through the menu Select Edit Select and confirm settings Exit Mute Exit menus and mute the buzzer 4 1 2 LED s status indicators Table 7 UPS selection...

Page 21: ...status Active fault Continuous Active warning Beep every second Battery UPS on battery Beep every 4 seconds Low battery Buzzer beeps every second Bypass Beep every two minutes Overload Beep twice every second When powering on the LCD shows the UPS status The UPS will also return to this default screen when no buttons hav been pressed for 15 minutes The status screen shows the following information...

Page 22: ...plied continuously Note ECO mode can be enabled through the LCD settings or the monitoring software Warning The transfer time of the UPS output from ECO mode to battery mode is 10 ms and is not recommended for sensitive loads Converter mode In converter mode the UPS runs with fixed output frequency 50 Hz or 60 Hz On mains failure the UPS transfers to battery mode and the load is supplied continuou...

Page 23: ... BY ONE AFTER THE UPS IS TURNED ON SWITCH OFF ALL OF THE CONNECTED LOADS BEFORE TURNING OFF THE UPS NOTE THE FIRST TIME THE UPS IS STARTED UP IT MUST BE CONNECTED TO THE UTILITY 4 3 1 UPS start up To start up the UPS with mains supply 1 Check that all cables are securely and correctly connected 2 Keep the power button pressed for longer than 1 second The fans will activate and the UPS will load fo...

Page 24: ...vel remaining time Mode Para Num Running time Measurements Load W VA Output Current A Output Voltage V Hz Input Voltage V Hz Battery V DC bus V V Temperature C Battery remaining time Min Control Single UPS battery test Starts a manual battery test for single UPS Parallel UPS battery test Starts a manual battery test for parallel UPS Single UPS turn off Turn off one UPS in parallel UPS system Reset...

Page 25: ...al Auto bypass enabled disabled enabled Auto restart enabled disabled Authorize the product to restart automatically when mains recovers after a complete battery discharge enabled Dry in Disabled SON SOFF Maintain bypass Disabled Dry out Load powered On battery mode Battery low Battery disconnected Bypass output UPS normal Load powered Start on battery enabled disabled enabled External battery mod...

Page 26: ... displayed 22 Main menu 23 UPS status menu In addition to the default UPS status summary screen the user has access to useful information about the UPS status including various detailed measurements previous event records and the UPS identification The settings can be changed to optimize the UPS for and by the user 4 6 1 Main menu In the default UPS status summary screen when pressing or for more ...

Page 27: ...nd frequency the output current the load capacity the input voltage and frequency etc can be accessed here Pressing ESC for more than 3 seconds returns to the last main menu tree 4 6 4 Event log menu By pressing on the Event log menu the next event menu tree is displayed All previous events alarms and faults are recorded here Data includes the explanation the event code and the precise time in the...

Page 28: ...tatus then the UPS stops the alarm and recovers to bypass mode The cause of the fault should be checked and corrected before the UPS is reset manually Restore factory settings all the settings are reset to default factory settings Can only be done in bypass mode 26 Control menu 27 Identification menu 4 6 6 Identification menu By pressing on the Identification menu the next identification menu tree...

Page 29: ...D SOME SETTINGS ENABLE OR DISABLE SOME IMPORTANT FUNCTIONS UNSUITABLE SETTINGS ENTERED BY A USER MAY RESULT IN POTENTIAL FAILURES OR PROTECTION FUNCTION LOSS OR EVEN DIRECTLY DAMAGE THE LOAD BATTERY OR UPS NOTE MOST SETTINGS CAN ONLY BE CHANGED WHILE THE UPS IS IN BYPASS MODE 28 28 Setting menu 29 Example set up Example set rated output voltage value 29 4 OPER ATION ...

Page 30: ...data and initiate shutdown of the equipment connected to the UPS 5 Communication The UPS has an RS 232 port for UPS monitoring control and firmware updates To establish communication between the UPS and a computer connect one end of the serial communication cable to the RS 232 port on the UPS and the other end to the RS 232 port of a computer The cable pins for the RS 232 communication port are de...

Page 31: ...onnect the USB cable to the USB port on the UPS Connect the other end of the cable to the USB port on a computer The EPO connector can be used to block the output of the UPS in case of an emergency The EPO connector can be configured as Normally Closed NC or Normally Opened NO through the USB or RS232 port By default the EPO connector is Normally Closed NC by a jumper in the rear panel If the jump...

Page 32: ...ystems in case of absence of power at the UPS output Instructions on how to install the software are provided with the network management cards For more information contact your local supplier The PowerValue 11 T G2 is equipped with an intelligent slot for optional cards for remote management of the UPS through the Internet intranet Either of the following accessories can be installed in the intel...

Page 33: ... through the listed events notices and alarms using or NOTE THE MOST RECENT EVENTS ARE DISPLAYED ON TOP OF THE LIST FOR EXAMPLE 1 50 The control panel provides troubleshooting information from two main menus UPS status menu access to all active alarms Event log menu access to the most recent 50 events which may include active and closed alarms UPS status menu From the UPS status menu you can acces...

Page 34: ...ct your service representative ON Maintenance Bypass Bypass Orange LED is on Code A072 UPS was manually commanded to switch to bypass and will remain in bypass until commanded out of bypass Check the maintenance bypass switch status In HE Mode Line green LED is on Code E063 The UPS is on bypass while operating on the high efficiency setting The equipment transferred to bypass utility power as a no...

Page 35: ...rmed the charger has failed The UPS turns off the charger until the next power recycle Contact your service representative Battery Over Voltage Fault Red LED is On Beep continuous Code F016 Indicates that the battery voltage is too high The UPS will turn off the charger until the battery voltage is normal Negative power Fault Fault Red LED is On Beep continuous Code F0E1 In a parallel system power...

Page 36: ...on load type and capacity environment temperature and ventilation condition 5 Information on external battery pack battery capacity quantity Press the ESC Escape button on the front panel display for 3 seconds to silence the alarm Check the alarm condition and perform the relevant action to resolve the condition If the alarm status changes or the ESC button is pressed for 3 seconds again the alarm...

Page 37: ...ncy 50 or 60 Hz Crest factor 3 1 load supported EFFICIENCY Overall system efficiency Up to 95 In eco mode Up to 98 ENVIRONMENT Protection rating IP20 Storage temperature UPS 25 C to 60 C Batteries 0 C to 35 C Operating temperature 0 40 C up to 50 C at 50 load Relative humidity 0 to 95 Altitude above see level 1000m without derating BATTERIES Type VRLA valve regulated lead acid Inbuilt batteries 16...

Page 38: ...0 60 105 287 55 82 143 396 49 74 133 358 24 36 64 172 33 50 87 237 23 35 64 172 UPS 3 EBM 68 101 176 492 92 137 238 678 88 133 237 640 39 58 101 279 53 79 137 384 42 64 114 308 UPS 4 EBM 99 146 255 729 134 199 346 1004 133 200 358 966 55 82 143 400 75 111 194 550 64 96 172 465 Battery autonomy in minutes at 100 75 50 25 load Given runtimes are estimates and valid at 20 degrees Celsius Actual runti...

Page 39: ... Modbus 97 Output Load Percentage Output Webserver Modbus 100 Battery Voltage V Battery Webserver Modbus 110 Battery Capacity Battery Webserver Modbus 103 Temperature C Environmental Webserver Modbus 107 UPS Status Information On shutdown Webserver Modbus 109 On inverter Webserver Modbus 109 On battery Webserver Modbus 109 UPS Alarms Battery Low Webserver Modbus 117 Input Bad Webserver Modbus 120 ...

Page 40: ... Monitoring UPS Status Battery Status Battery status UPS Monitoring UPS Status Capacity Battery measurement UPS Monitoring UPS Status Voltage Battery measurement UPS Monitoring UPS Status Time on Battery Battery measurement UPS Monitoring UPS Status Output Rating Voltage Output Rating UPS Monitoring UPS Parameters Output Frequency Rating Output Rating UPS Monitoring UPS Parameters Output Rating VA...

Page 41: ...41 APPENDIX B ...

Page 42: ...PowerValue 11 T G2 6 kVA B 6 kVA B2 6 kVA S 10 kVA B 10 kVA B2 10 kVA S www abb com ups ups sales ch abb com Copyright 2017 ABB All rights reserved Specifications subject to change without notice ...