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Operating instruction manual 

| IR10/PP10 Field Indicator and Controllers   3 

1.0  Introduction

The ABB IR10 Interposing Relay (AC or DC Relay) Output Module is designed for use in applications such that certain pro-

cess control equipment may require a higher operating current thatn can be supplied by various ABB (or other manufactur-

ers’) switch products.  The module can be used for applications requiring control of on/off devices such as motors, motor 

starters, solenoids and alarms.  The IR10 consists of printed circuit board mounted relay and three terminal blocks.  It is 

supplied in an explosion proof enclosure (Class 1, Division 1).  The unit is generally powered by 120 VAC, although other 

operating voltages are available.  The module accepts one set of DPDT dry contacts as an output (NO and NC contacts).

The ABB PP10 Latching Relay Controller is designed for use in applications requiring control of on / off devices 

such as motors, motor starters, solenoids and alarms.  The Pump-Pak is a control device consisting of a PC board 

mounted relay and associated components.  The PP10 is supplied in an explosion proof enclosure (

Class 1, Division 

1

) and is available with an optional mounting hardware kit.  The PP10 is generally powered by 120 VAC, however, 

other operating voltages are available.  The PP10 accepts one set of contact inputs and provides a dry contact input 

(NO and NC contacts).

1.1  Function

The IR10 operates as a simple interposting relay, actuated by an external limit switch.  The relay will energize when a closed 

contact is sensed at the input terminal.  When used for a motor, solenoid or alarm function, the input power is supplied to 

the IR-10 via a DC or AC connection. The input power is isolated from the output contacts.  Two IR-10s can be configured to 

operate four isolated process devices. A circuit can be configured in a “fail-safe” mode such that a power failure will cause 

a high level alarm.

The PP10 operates as a simple start / stop control circuit, actuated by external limit switches.  High or low level operation is 

selected via a miniature switch located on the circuit board.  The on-board relay operates as follows:  In the HLO (to empty 

a tank) position, relay K1 energizes when the high level limit is tripped and then deenergizes when the low level limit is 

reached.  In the LLO (to fill a tank) position, relay K1 energizes when the low level limit is tripped and then deenergizes when 

the high level limit is reached.  In the event of power failure with the relay energized, the PP10 unit will revert back to proper 

operation after one cycle of the level limit switches.

IR10

PP10

Summary of Contents for PP10

Page 1: ...tion manual OI IR10 EN Rev D External relays IR10 interposing relay PP10 latching relay K TEK Level products Introduction This operating instruction manual provides the following infor mation Mounting...

Page 2: ...ntents 1 0 Introduction 3 1 1 Function 3 2 0 Mounting 4 2 1 General Installations Guidelines 4 3 0 Maintenance 5 3 1 Safety Instructions 5 4 0 Applications 6 4 1 IR10 Motor or Motor Starter Control 6...

Page 3: ...e PP10 is generally powered by 120 VAC however other operating voltages are available The PP10 accepts one set of contact inputs and provides a dry contact input NO and NC contacts 1 1 Function The IR...

Page 4: ...st comply with applicable National Electric Code NEC guide lines B Do not use the controller in ambient operating temperatures above 160 F C Any conduit or fittings in close proximity to a magneticall...

Page 5: ...nternal wiring for wear and replace where required In the event of device or component individual switch failure replacement of affected components should only be carried out by ABB service personnel...

Page 6: ...ontrol 4 0 Applications The ABB IR10 and PP10 Relays are designed to simplify most applications requiring pump motor and solenoid control They can also be used to provide adjustable deadband hysteresi...

Page 7: ...bution panel Note The PP10 operating power is isolated from the motor circuit In the above configuration the PP10 has been set to LLO pumping up This means that the PP10 relay and motor driven device...

Page 8: ...s D C Applications For D C applications a diode is placed in parallel with the inductive load note the polarity of the diode and power supply A 1N4001 general purpose diode is normally sufficient to c...

Page 9: ...adequate adjustments applications or servicing of the product ABB s warranty does not cover the repair or replacement of units that fail from the effects of excessive vibration unless the units are or...

Page 10: ...10 IR10 PP10 Field Indicator and Controllers Operating instruction manual...

Page 11: ...Operating instruction manual IR10 PP10 Field Indicator and Controllers 11...

Page 12: ...d parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2017 ABB All rights reserved ABB Inc Industrial Automation 125 E County Line R...

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